CN110369328B - Sorting device and method for dismantling and returning electric energy meter - Google Patents
Sorting device and method for dismantling and returning electric energy meter Download PDFInfo
- Publication number
- CN110369328B CN110369328B CN201910787705.5A CN201910787705A CN110369328B CN 110369328 B CN110369328 B CN 110369328B CN 201910787705 A CN201910787705 A CN 201910787705A CN 110369328 B CN110369328 B CN 110369328B
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- electric energy
- energy meter
- clamping jaw
- wire body
- sorting
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- 238000000034 method Methods 0.000 title claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims abstract description 68
- 230000009194 climbing Effects 0.000 abstract description 4
- 238000007599 discharging Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3412—Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
Landscapes
- Testing Electric Properties And Detecting Electric Faults (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a sorting device and a sorting method for a detachable electric energy meter, wherein the sorting device comprises a frame body, a clamping jaw mechanism for grabbing the electric energy meter, a feeding mechanism for driving the electric energy meter to be sorted to flow, a sorting and placing mechanism for placing the electric energy meter, and a control system for controlling the clamping jaw mechanism to place the electric energy meter on different second wires, and meanwhile, the control system is connected with a jacking mechanism to control lifting of the jacking mechanism. According to the invention, the clamping jaw mechanism is arranged, so that a plurality of electric energy meters can be grabbed at one time and can be moved and rotated, the electric energy meters can be grabbed to different positions, the sorting efficiency is improved, meanwhile, the second wire body is arranged, a plurality of blanking positions for placing different fault types are provided, and the problem of single sorting position is solved; through setting up climbing mechanism and bearing board, utilize control system control climbing mechanism's lift, realized equidistant classification with the electric energy meter, control the beat of tearing open the unloading back, satisfy unloading robot unloading requirement.
Description
Technical Field
The invention relates to the technical field of electric energy meter sorting, in particular to a sorting device and method for a detachable electric energy meter.
Background
Along with the large-scale installation application and the periodic rotation of the intelligent electric energy meter, the number of the detached electric energy meters for faults is increased, the detached electric energy meters are required to be sorted and detected so as to analyze and judge the running state and fault condition of the intelligent electric energy meters, and to determine the recycling condition of the detached electric energy meters, and the sorting service of the detached electric energy meters gradually becomes one of the key works of the metering center.
The intelligent electric energy meter sorting and detecting device is a device for detecting quality faults of waste intelligent electric energy meter equipment disassembled back on site, and the basic detection process comprises data detection and acquisition, labeling and sorting.
However, the following problems exist at the sorting end in the prior art: in the prior art, a sorting robot or a triaxial mobile platform is adopted for sorting, so that sorting of one electric energy meter or one state electric energy meter can be finished at a time, the sorting efficiency is low, and the sorting requirement of dismantling the meter is not met; the sorting position is single, and the electric energy meter cannot be sorted to a plurality of discharging positions; the electric energy meter can not be classified at equal intervals, and the blanking requirement of the blanking robot can not be met.
Therefore, the sorting device which can sort the electric energy meters to a plurality of discharging positions according to the types to be repaired, paid, scrapped and checked and is used for carrying out equidistant sorting on the electric energy meters is sought to be designed, and the sorting device has good social value and economic benefit and wide application prospect.
Disclosure of Invention
In order to solve the problems in the prior art, a sorting device and a sorting method for the detachable electric energy meter are provided.
The technical scheme adopted for solving the technical problems is as follows:
the utility model provides a tear-down ammeter sorting device, includes the support body, still includes:
the clamping jaw mechanism is used for grabbing an electric energy meter, a bar code is attached to the electric energy meter, and a code scanning mechanism is further arranged on the clamping jaw mechanism and used for scanning bar code information on the electric energy meter;
The feeding mechanism is arranged below the clamping jaw mechanism and comprises a tray filled with the electric energy meter, the tray is arranged on a first wire body, the first wire body is transversely arranged and extends out of the frame body after passing through the inside of the frame body, and a stopping device is further arranged on the first wire body and used for stopping the tray;
The classifying and placing mechanism comprises at least 4 second wire bodies which are respectively used for placing the sorted electric energy meters, belts are arranged on two sides of each second wire body, a cavity which is penetrated up and down is arranged in the middle of each second wire body, a bearing plate is arranged in the cavity of each second wire body, and a jacking mechanism is arranged at the bottom of each bearing plate and used for driving the corresponding bearing plate to move up and down;
the control system comprises an information identification module and is used for identifying bar code information, the clamping jaw mechanism is controlled to place the electric energy meter on different second wire bodies according to the fault type on the bar code information, and meanwhile, the control system is respectively connected with the code scanning mechanism and the jacking mechanism, is electrically connected with the stop device and is used for controlling.
Preferably, the clamping jaw mechanism comprises a pair of longitudinally arranged linear guide rails, the linear guide rails are arranged on two sides of the upper end of the frame body, two ends of the linear guide rails are fixedly connected to the frame body, sliding blocks are arranged on the pair of linear guide rails in a matched mode, the sliding blocks are connected with a driving mechanism, and the sliding blocks are further connected with clamping jaw modules.
Preferably, the driving mechanism is a single-shaft driver, the single-shaft driver is parallel to the linear guide rail and is fixedly connected to the frame body, and the single-shaft driver is connected with the sliding block.
Preferably, the clamping jaw module comprises a transverse beam, the transverse beam is fixedly arranged above the sliding block, a rotary cylinder is arranged below the transverse beam, the rotary cylinder is fixedly connected with a first connecting plate, a lifting cylinder is arranged on the first connecting plate, the lifting cylinder is connected with a second connecting plate, and clamping jaws driven by a clamping cylinder are arranged on the second connecting plate.
Preferably, the stop device comprises a limit baffle arranged on the first wire body, the limit baffle is driven by the first cylinder, and the stop device further comprises a top plate which is arranged on the first wire body and is correspondingly arranged with the limit baffle.
Preferably, the bottom of the frame body is provided with 4 foot pads.
Preferably, the jacking mechanism comprises a support frame, the support frame is fixedly connected to the support frame, a jacking air cylinder is arranged above the support frame, and the jacking air cylinder is connected with the bearing plate.
The invention also provides a sorting method for the disassembled electric energy meter, which comprises the following steps:
s1: the electric energy meter with the bar code is placed on a tray, flows along with the first wire body and is stopped at a stop device;
s2: the clamping jaw mechanism clamps the electric energy meter and recognizes code scanning information on the electric energy meter through the code scanning mechanism;
s3: the control system controls the bearing plate on the corresponding second wire body to rise according to the fault type on the bar code information;
s4: the clamping jaw mechanism clamps the electric energy meter and places the electric energy meter on the bearing plate;
s5: the control system controls the supporting plate to move downwards so as to drive the electric energy meter to move downwards;
S6: along with the downward movement of the electric energy meter, the electric energy meter is contacted with the second wire body, and the second wire body drives the electric energy meter to circulate at the moment.
Compared with the prior art, the invention has the beneficial effects that:
1. According to the invention, the clamping jaw mechanism is arranged, so that a plurality of electric energy meters can be grabbed at one time and can be moved and rotated, the electric energy meters can be grabbed to different positions, the sorting efficiency is improved, meanwhile, 4 second wire bodies are arranged, a plurality of discharging positions for placing different fault types are provided, and the problem of single sorting position is solved;
2. through setting up climbing mechanism and bearing board, utilize control system control climbing mechanism's lift, realized equidistant classification with the electric energy meter, control the beat of tearing open the unloading back, satisfy unloading robot unloading requirement.
Drawings
The foregoing and/or additional aspects and advantages of the invention will become apparent and may be better understood from the following description of embodiments taken in conjunction with the accompanying drawings in which:
fig. 1 is a perspective view of the present invention.
Fig. 2 is another angular perspective view of the present invention.
Fig. 3 is a schematic diagram of a jacking mechanism.
Fig. 4 is a schematic view of another angular jacking mechanism.
Fig. 5 is a schematic diagram of the clamping jaw module in fig. 1.
Fig. 6 is a schematic view of the tray structure of fig. 1.
Fig. 7 is a flow diagram of a control system.
Reference numerals illustrate:
1, a frame body; a 2-single axis drive; 3, a cross beam; 4, a rotary cylinder; 5a first connection plate; 6, lifting air cylinders;
7, a second connecting plate; 8, clamping a cylinder; 9 clamping jaws; 10, an electric energy meter; 11a first wire body;
12a first cylinder; 13 a second wire body; 14 trays; 15 bearing plates; 16 limit baffles;
17 supporting frames; 18 lifting the cylinder; 19 foot pads; 20 linear guide rails; 21 slider, 22 roof.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
As shown in fig. 1 to 7, an embodiment of the present invention proposes a sorting device for a removable electric energy meter, including a frame 1, further including:
The clamping jaw mechanism is arranged on the frame body and used for grabbing the electric energy meter 10, a bar code is attached to the electric energy meter 10, and the clamping jaw mechanism is also provided with a code scanning mechanism used for scanning bar code information on the electric energy meter 10; the clamping jaw mechanism comprises a pair of longitudinally arranged linear guide rails 20, the linear guide rails 20 are arranged on two sides of the upper end of the frame body 1, two ends of the linear guide rails 20 are fixedly connected to the frame body 1, sliding blocks 21 are arranged on the pair of linear guide rails 20 in a matched mode, the sliding blocks are connected with 20 to form a driving mechanism, the driving mechanism is specifically a single-shaft driver 2, the single-shaft driver 2 is arranged in parallel with the linear guide rails 20 and fixedly connected to the frame body 1, and the single-shaft driver 2 is connected with the sliding blocks 21. The single-axis driver is a single-axis robot, and is also called a single-axis manipulator, an electric sliding table, a linear module, a single-axis driver and the like in China.
The slider 21 is still connected with the clamping jaw module, specifically, the clamping jaw module includes the crossbeam 3 of horizontal setting, crossbeam 3 is fixed to be set up in slider 21 top, crossbeam 3 below is provided with revolving cylinder 4, revolving cylinder 4 fixedly connected with first connecting plate 5 is equipped with lift cylinder 6 on the first connecting plate 5, lift cylinder 6 is connected with second connecting plate 7, be equipped with on the second connecting plate 7 by clamping cylinder 8 driven clamping jaw 9, wherein revolving cylinder 4 is used for making clamping jaw 9 carry out rotatory adjustment position, lift cylinder 6 is used for making clamping jaw 9 reciprocate, single-axis driver 2 is used for driving clamping jaw module along linear guide 20 and removes.
Still including feed mechanism, feed mechanism sets up the below at linear guide 20, feed mechanism includes the tray 14 that the splendid attire has electric energy meter 10, this tray is last to place 6 electric energy meter 10, and electric energy meter 10 is the symmetry setting, two clamping jaw modules of being convenient for snatch electric energy meter 10, tray 14 sets up on first line body 11, first line body 11 drives tray 14 and circulates promptly, first line body 11 is horizontal setting and passes the inside support body 1 that extends to outside, first line body 11 is last still to be equipped with keeps off stop device and is used for keeping off tray 14, make things convenient for clamping jaw 9 to get electric energy meter 10, specificly, keep off stop device is including setting up limit baffle 16 on first line body 11, limit baffle 16 is driven by first cylinder 12, still include roof 22, roof 22 fixed welding is on first line body 11, corresponding setting with limit baffle 16, first cylinder 12 promotes limit baffle 16 and removes, make tray 14 press from both sides tightly between limit baffle 16 and roof 22, realize tray 14 and stop, still including the categorised mechanism that sets up and set up the second line that sets up side by side is equipped with 4 and is equipped with the support frame 17 and is equipped with the support frame 15 at the top of the support frame 15 with the carrier 17, the top of the carrier 17 is equipped with the carrier 17 and is equipped with the support frame that the top of carrier 17 is connected with the top of carrier 15 in the cavity 15 with the top of carrier 13, the carrier 17 is equipped with the top down the carrier 13 with the carrier 13.
It should be noted that the whole device is also provided with a control system; the control system comprises an information identification module, bar code information scanned by the code scanning mechanism is transmitted to the control system, the information identification module is used for identifying the bar code information, the clamping jaw mechanism is controlled to place the electric energy meter 10 on different second wire bodies 13 according to fault types on the bar code information, classification of the electric energy meters with different faults is achieved, in addition, the control system is connected with the jacking mechanism at the same time, lifting of the jacking mechanism is controlled, equidistant classification of the electric energy meter is achieved, the beats of detaching and discharging are controlled, and the discharging requirement of the discharging robot is met. When the electric energy meter is used, after the clamping jaw 9 grabs the electric energy meter 10, the electric energy meter 10 is moved to the corresponding second wire body 13 according to the fault type, at the moment, the jacking cylinder 18 jacks up the supporting plate 15, so that the supporting plate 15 is higher than a belt of the second wire body 13, then the electric energy meter 10 is placed on the supporting plate 15 on the wire body, the jacking cylinder 18 is controlled to descend, along with the descending of the supporting plate 15, the electric energy meter 10 is in contact with the belt of the second wire body 13, and the electric energy meter is circulated along with the rotation of the belt, and the distance control of the electric energy meter is realized by arranging the jacking mechanism and the supporting plate 15. The control system is also electrically connected with the first cylinder 12 and controls the stopping device to realize stopping of the tray.
In order to increase the friction force between the frame body 1 and the ground, 4 foot pads are arranged at the bottom of the frame body 1.
The invention also provides a sorting method for the disassembled electric energy meter, which comprises the following steps:
S1: the electric energy meter with the bar code is placed on the tray 14, the tray 14 flows along with the first wire body 11, and when the tray 11 moves to the stop device position, the control system controls the stop device to work, and the tray 14 is stopped;
S2: the control system controls the clamping jaw mechanism to work, clamps the electric energy meter, and recognizes code scanning information on the electric energy meter through the code scanning mechanism and transmits the information to the control system;
S3: the control system identifies the corresponding fault type according to the bar code information and simultaneously controls the jacking mechanism on the corresponding second wire body 13 to enable the bearing plate 15 to be lifted;
s4: then the clamping jaw mechanism places the clamped electric energy meter on the bearing plate 15;
s5: the control system controls the lifting mechanism to enable the bearing plate 15 to move downwards, and then drives the electric energy meter to move downwards;
S6: along with the downward movement of the electric energy meter, the electric energy meter is contacted with the second wire body, and the second wire body drives the electric energy meter to circulate at the moment, so that the distance control of the electric energy meter is realized.
While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: many changes, modifications, substitutions and variations may be made to the embodiments without departing from the spirit and principles of the invention, the scope of which is defined by the claims and their equivalents.
Claims (2)
1. The utility model provides a tear-back electric energy meter sorting method, is realized based on tearing-back electric energy meter sorting device, and this tear-back electric energy meter sorting device includes the support body, its characterized in that still includes:
the clamping jaw mechanism is used for grabbing an electric energy meter, a bar code is attached to the electric energy meter, and a code scanning mechanism is further arranged on the clamping jaw mechanism and used for scanning bar code information on the electric energy meter;
The feeding mechanism is arranged below the clamping jaw mechanism and comprises a tray filled with the electric energy meter, the tray is arranged on a first wire body, the first wire body is transversely arranged and extends out of the frame body after passing through the inside of the frame body, and a stopping device is further arranged on the first wire body and used for stopping the tray;
The classifying and placing mechanism comprises at least 4 second wire bodies which are respectively used for placing the sorted electric energy meters, belts are arranged on two sides of each second wire body, a cavity which is penetrated up and down is arranged in the middle of each second wire body, a bearing plate is arranged in the cavity of each second wire body, and a jacking mechanism is arranged at the bottom of each bearing plate and used for driving the corresponding bearing plate to move up and down;
the control system comprises an information identification module and a control module, wherein the information identification module is used for identifying bar code information, controlling the clamping jaw mechanism to place the electric energy meter on different second wire bodies according to the fault type on the bar code information, and simultaneously, the control system is respectively connected with the code scanning mechanism and the jacking mechanism, is electrically connected with the stop device and is used for controlling;
The clamping jaw mechanism comprises a pair of longitudinally arranged linear guide rails, the linear guide rails are arranged on two sides of the upper end of the frame body, two ends of the linear guide rails are fixedly connected to the frame body, the pair of linear guide rails are provided with sliding blocks in a matched mode, the sliding blocks are connected with a driving mechanism, and the sliding blocks are also connected with clamping jaw modules; the clamping jaw module comprises a transverse beam, the transverse beam is fixedly arranged above the sliding block, a rotary cylinder is arranged below the transverse beam, the rotary cylinder is fixedly connected with a first connecting plate, a lifting cylinder is arranged on the first connecting plate, the lifting cylinder is connected with a second connecting plate, and clamping jaws driven by a plurality of clamping cylinders are arranged on the second connecting plate;
the driving mechanism is a single-shaft driver, the single-shaft driver is arranged in parallel with the linear guide rail and fixedly connected to the frame body, and the single-shaft driver is connected with the sliding block;
The stop device comprises a limit baffle arranged on the first wire body, the limit baffle is driven by the first cylinder, and the stop device further comprises a top plate, wherein the top plate is arranged on the first wire body and corresponds to the limit baffle;
The jacking mechanism comprises a support frame, the support frame is fixedly connected to the frame body, a jacking air cylinder is arranged above the support frame, and the jacking air cylinder is connected with the bearing plate;
The sorting method for the disassembled electric energy meter comprises the following steps:
s1: the electric energy meter with the bar code is placed on a tray, flows along with the first wire body and is stopped at a stop device;
s2: the clamping jaw mechanism clamps the electric energy meter and recognizes code scanning information on the electric energy meter through the code scanning mechanism;
s3: the control system controls the bearing plate on the corresponding second wire body to rise according to the fault type on the bar code information;
s4: the clamping jaw mechanism clamps the electric energy meter and places the electric energy meter on the bearing plate;
s5: the control system controls the supporting plate to move downwards so as to drive the electric energy meter to move downwards;
S6: along with the downward movement of the electric energy meter, the electric energy meter is contacted with the second wire body, and at the moment, the second wire body drives the electric energy meter to circulate, so that equidistant classification of the electric energy meter is realized.
2. The method for sorting the detachable ammeter according to claim 1, wherein 4 foot pads are arranged at the bottom of the frame body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910787705.5A CN110369328B (en) | 2019-08-26 | 2019-08-26 | Sorting device and method for dismantling and returning electric energy meter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910787705.5A CN110369328B (en) | 2019-08-26 | 2019-08-26 | Sorting device and method for dismantling and returning electric energy meter |
Publications (2)
| Publication Number | Publication Date |
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| CN110369328A CN110369328A (en) | 2019-10-25 |
| CN110369328B true CN110369328B (en) | 2024-06-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910787705.5A Active CN110369328B (en) | 2019-08-26 | 2019-08-26 | Sorting device and method for dismantling and returning electric energy meter |
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| CN (1) | CN110369328B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112659158B (en) * | 2020-11-27 | 2022-07-29 | 国网上海市电力公司 | Blanking manipulator for modular terminal communication module detection line |
| CN113000408A (en) * | 2021-03-03 | 2021-06-22 | 国网福建省电力有限公司营销服务中心 | Automatic sorting system and method for disassembled electric energy meter |
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| CN210333422U (en) * | 2019-08-26 | 2020-04-17 | 国网冀北电力有限公司电力科学研究院 | Detachable electric energy meter sorting device |
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| JP2001358912A (en) * | 2000-06-15 | 2001-12-26 | Ricoh Co Ltd | Reader and image processing unit provided with the reader |
| US6762382B1 (en) * | 2001-10-02 | 2004-07-13 | Innovative Picking Technologies, Inc. | Track-type sortation system |
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|---|---|
| CN110369328A (en) | 2019-10-25 |
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