CN112659158B - Blanking manipulator for modular terminal communication module detection line - Google Patents

Blanking manipulator for modular terminal communication module detection line Download PDF

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Publication number
CN112659158B
CN112659158B CN202011360400.5A CN202011360400A CN112659158B CN 112659158 B CN112659158 B CN 112659158B CN 202011360400 A CN202011360400 A CN 202011360400A CN 112659158 B CN112659158 B CN 112659158B
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China
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shell
terminal communication
communication module
modular terminal
detection line
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CN202011360400.5A
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CN112659158A (en
Inventor
王新刚
朱彬若
陈金涛
黄亮
朱文君
张金刚
单曌国
韩冬军
刘良涛
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State Grid Shanghai Electric Power Co Ltd
Yantai Dongfang Wisdom Electric Co Ltd
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State Grid Shanghai Electric Power Co Ltd
Yantai Dongfang Wisdom Electric Co Ltd
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Abstract

The invention discloses a blanking manipulator for a modularized terminal communication module detection line, which comprises a shell and a mounting top plate, wherein a containing frame is vertically and movably clamped in the shell, and an inductor is mounted below the shell; a supporting spring is installed at the bottom in the shell, an ejection cylinder is also installed on the lower end face of the shell, and a material guide plate is installed at an opening on the side of the shell; and the mounting top plate is provided with a translation mechanism and a rotating mechanism for driving the shell to horizontally move and turn, and the mounting top plate is also provided with a controller. The detection line for the modular terminal communication modules can avoid damage to the modular terminal communication modules, and can perform batch blanking to improve blanking efficiency; the modular terminal communication module is superposed by gravity to drive the support spring to linearly compress, so that the modular terminal communication module is ensured to stably slide into each layer of partition plate, and the structure is simple and the function is reliable; will hold the whole upset of frame and level release after the splendid attire, accomplish the uninstallation in batches, guarantee whole neatly.

Description

Blanking manipulator for modular terminal communication module detection line
Technical Field
The invention relates to the technical field of production of modular terminal communication modules, in particular to a blanking manipulator for a modular terminal communication module detection line.
Background
In the production process of the modular terminal communication module, the modular terminal communication module needs to be conveyed to a detection line for quality detection, after the detection is finished, the modular terminal communication module on the detection line is blanked by a blanking manipulator, the existing blanking manipulator is generally in a clamping jaw type or a sucking disc type, and the clamping jaw type manipulator easily causes surface damage of the modular terminal communication module in the clamping process to influence the product quality; the sucker type manipulator easily leaks air in the process of sucking the modular terminal communication module to cause the modular terminal communication module to fall off, and the blanking stability is poor.
Disclosure of Invention
The invention aims to provide a blanking manipulator for a modular terminal communication module detection line, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
the blanking manipulator for the modular terminal communication module detection line comprises a shell and an installation top plate, wherein a side opening and a top opening are formed in the shell, a containing frame is vertically and movably clamped in the shell and comprises a frame body and partition plates, the partition plates are vertically and uniformly distributed on the end face, facing the side opening of the shell, of the frame body, and a sensor for detecting the containing frame is installed below the shell; a supporting spring for supporting the containing frame is installed at the bottom in the shell, an ejection cylinder is further installed on the lower end face of the shell, and a material guide plate is installed at an opening on the side of the shell; fixed mounting has the pivot on the shell both sides wall, it is equipped with U type frame to rotate the cover in the pivot, the rotating electrical machines of drive pivot is installed to U type frame one side, spliced pole fixedly connected with translation piece is passed through to U type frame upper end, the translation mechanism of drive translation piece horizontal migration is installed to the terminal surface under the installation roof, still installs the controller that is used for receiving the inductor signal and controls ejecting cylinder, rotating electrical machines and translation mechanism operation on the installation roof.
As a further scheme of the invention: the translation mechanism includes mount, screw rod, guide bar and translation motor, the quantity of mount is two and fixed mounting terminal surface under the installation roof, and horizontal installation has the screw rod between two mounts, screw rod one end is passed through the bearing frame and is rotated and install on one side mount, and the screw rod other end is rotated and is connected with the translation motor that is fixed in on the opposite side mount, translation piece spiral shell is established on the screw rod, and the guide bar that the translation piece was run through in the activity of still fixedly connected with activity between the mount of both sides.
As a further scheme of the invention: the bottom of the supporting spring is fixedly arranged at the bottom in the shell, and the telescopic rod of the ejection cylinder movably penetrates through the supporting spring.
As a further scheme of the invention: baffle plates are arranged on two sides of the material guide plate.
As a further scheme of the invention: the width of one end of the material guide plate close to the shell is gradually reduced.
As a further scheme of the invention: and a roller is arranged at the bottom of one end of the material guide plate close to the containing frame.
As a further scheme of the invention: the vertical spout of having seted up on the shell inner wall, sliding fit is equipped with the slider in the spout, the inductor is installed on the slider, still set up the logical groove with the spout intercommunication on the shell, install the fastening knob that runs through logical groove on the slider.
Compared with the prior art, the invention has the beneficial effects that:
1. compared with the traditional blanking method using a gripper or a sucker, the blanking manipulator for the modular terminal communication module detection line uses the containing frame with multiple layers of partition plates to contain the modular terminal communication modules, can avoid the damage of the modular terminal communication modules, can perform batch blanking, improves the blanking efficiency, and has stable blanking process;
2. the modular terminal communication module is superposed by gravity to drive the support spring to linearly compress, so that the modular terminal communication module is ensured to stably slide into each layer of partition plate, and the structure is simple and the function is reliable;
3. will hold the whole upset of frame and the level is released after the splendid attire, accomplishes the uninstallation in batches, avoids module terminal communication module to pile up in a jumble, guarantees whole neatness.
Drawings
FIG. 1 is a perspective view of a housing in a blanking manipulator for a modular terminal communication module detection line;
FIG. 2 is a perspective view of a containing frame in a blanking manipulator for a modular terminal communication module detection line;
FIG. 3 is a perspective view of a blanking manipulator for a modular terminal communication module detection line;
FIG. 4 is a perspective view of a material guide plate in a blanking manipulator for a modular terminal communication module detection line;
Fig. 5 is a perspective view of a sensor in the blanking manipulator for the modular terminal communication module detection line.
In the figure: 1-shell, 2-containing frame, 201-frame body, 202-partition plate, 3-supporting spring, 4-ejecting cylinder, 5-guide plate, 6-mounting top plate, 7-fixing frame, 8-screw, 9-translation block, 10-translation motor, 11-bearing seat, 12-guide bar, 13-connecting column, 14-U-shaped frame, 15-rotating shaft, 16-rotating motor, 17-controller, 18-inductor, 19-baffle, 20-roller, 21-sliding groove, 22-sliding block, 23-through groove and 24-fastening knob.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that, if there is a directional indication (such as up, down, left, right, front, and back) in the embodiment of the present invention, it is only used to explain the relative position relationship between the components, the motion situation, and the like in a certain posture, and if the certain posture is changed, the directional indication is changed accordingly.
In addition, if the description of "first", "second", etc. is referred to in the present invention, it is used for descriptive purposes only and is not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
Example 1
Referring to fig. 1-2, a blanking manipulator for a modular terminal communication module detection line comprises a housing 1 and a mounting top plate 6, wherein the housing 1 is provided with a side opening and a top opening, a containing frame 2 is vertically and movably clamped in the housing 1, the containing frame 2 comprises a frame body 201 and partition plates 202, a plurality of partition plates 202 are vertically and uniformly distributed on the end surface of the frame body 201 facing the side opening of the housing 1, and a sensor 18 for detecting the containing frame 2 is mounted below the housing 1; a supporting spring 3 for supporting the containing frame 2 is arranged at the bottom in the shell 1, an ejection cylinder 4 is further arranged on the lower end face of the shell 1, and a material guide plate 5 is arranged at the side opening of the shell 1;
Referring to fig. 3, rotating shafts 15 are fixedly mounted on two side walls of the housing 1, a U-shaped frame 14 is rotatably sleeved on the rotating shafts 15, a rotating motor 16 for driving the rotating shafts 15 is mounted on one side of the U-shaped frame 15, the upper end of the U-shaped frame 14 is fixedly connected with a translation block 9 through a connecting column 13, a translation mechanism for driving the translation block 9 to horizontally move is mounted on the lower end surface of the mounting top plate 6, and a controller 17 for receiving signals of an inductor 18 and controlling the operation of the ejection cylinder 4, the rotating motor 16 and the translation mechanism is further mounted on the mounting top plate 6;
the specific structure of the translation mechanism is not limited, in this embodiment, preferably, the translation mechanism includes two fixing frames 7, two screw rods 8, a guide rod 12 and a translation motor 10, the two fixing frames 7 are fixedly installed on the lower end face of the installation top plate 6, the screw rods 8 are horizontally installed between the two fixing frames 7, one end of each screw rod 8 is rotatably installed on the fixing frame 7 on one side through a bearing seat 11, the other end of each screw rod 8 is rotatably connected with the translation motor 10 fixed on the fixing frame 7 on the other side, the translation block 9 is spirally sleeved on the screw rod 8, and the guide rod 12 movably penetrating through the translation block 9 is fixedly connected between the fixing frames 7 on the two sides;
specifically, during blanking, the controller 17 controls the translation motor 10 to operate, the translation motor 10 drives the screw 8 to rotate, so as to drive the translation block 9 to horizontally move towards one side of the detection line along the guide rod 12 until the guide plate 5 is connected with the detection line, the modular terminal communication module on the detection line slides into the partition plate 202 of the containing frame 2 along the guide plate 5, and when the modular terminal communication module slides onto a certain layer of partition plate 202, the whole gravity of the containing frame 2 is increased, so as to vertically slide downwards in the shell 1 and compress the supporting spring 3;
In the practical application process, the distance between the adjacent partition plates 202 can be set and the supporting springs 3 with corresponding spring coefficients can be selected according to the weight of the modular terminal communication modules, so that when each modular terminal communication module slides into the partition plates 202, the deformation of the supporting springs 3 is equal to the distance between the adjacent partition plates 202, and thus, when each modular terminal communication module slides onto the partition plates 202, the overall descending height of the containing frame 2 is equal to the distance between the adjacent partition plates 202 every time, so that each layer of partition plates 202 can be connected with the material guide plate 5, and continuous blanking is realized;
along with the increase of the modular terminal communication modules contained in the containing frame 2, the containing frame 2 gradually descends until the bottom of the containing frame contacts with the sensor 18, the sensor 18 senses the containing frame 2 and sends a sensing signal to the controller 17, the controller 17 controls the translation mechanism to operate, the shell 1 is horizontally conveyed to one end far away from a detection line, then the rotating motor 16 is controlled to operate, the rotating shaft 15 is driven to rotate, so that the shell 1 rotates 90 degrees to be in a horizontal state, then the ejecting cylinder 4 is controlled to operate, the containing frame 2 in the shell 1 is integrally ejected from an opening at the top, unloading is realized, unloading is finished, the ejecting cylinder 4 retracts, an empty containing frame 2 is loaded into the shell 1, the shell 1 is rotated to be in a vertical state, and resetting is finished; the batch blanking of the modular terminal communication modules can be realized by the circulation;
The specific installation manner of the supporting spring 3 is not limited, in this embodiment, preferably, the bottom of the supporting spring 3 is fixedly installed at the bottom in the housing 1, and the telescopic rod of the ejection cylinder 4 movably penetrates through the supporting spring 3;
referring to fig. 4, in order to prevent the modular terminal communication module from sliding out of the two sides of the material guiding plate 5, the two sides of the material guiding plate 5 are provided with a baffle 19, and the baffle 19 is used for blocking, so that the modular terminal communication module can smoothly slide into the containing rack 2;
because the modularized terminal communication modules on the detection line may deflect at a certain angle in the conveying process, and cannot smoothly slide into the partition plate 202 of the containing frame 2, the width of one end of the material guide plate 5, which is close to the shell 1, is gradually reduced, so that when the deflected modularized terminal communication modules slide on the material guide plate 5, the width of the material guide plate 5 is gradually reduced, the modularized terminal communication modules can be gradually corrected, and finally slide into the containing frame 2 in a righting posture, and jamming is avoided;
in order to reduce the resistance of the modular terminal communication module sliding into the holding frame 2, the bottom of one end of the material guide plate 5 close to the holding frame 2 is provided with a roller 20, and the roller 20 can greatly reduce the friction resistance of the modular terminal communication module moving, thereby avoiding the modular terminal communication module from being retained on the material guide plate 5 due to large resistance.
The working principle of the embodiment is as follows:
during blanking, the controller 17 controls the translation motor 10 to operate, the translation motor 10 drives the screw rod 8 to rotate, so that the translation block 9 is driven to horizontally move towards one side of the detection line along the guide rod 12 until the guide plate 5 is connected with the detection line, the modular terminal communication module on the detection line slides onto the partition plate 202 of the containing frame 2 along the guide plate 5, and when the modular terminal communication module slides onto a certain layer of partition plate 202, the integral gravity of the containing frame 2 is increased, so that the containing frame vertically slides downwards in the shell 1 and compresses the supporting spring 3; along with the increase of the modular terminal communication modules contained in the containing frame 2, the containing frame 2 gradually descends until the bottom of the containing frame contacts with the sensor 18, the sensor 18 senses the containing frame 2 and sends a sensing signal to the controller 17, the controller 17 controls the translation mechanism to operate, the shell 1 is horizontally conveyed to one end far away from a detection line, then the rotating motor 16 is controlled to operate, the rotating shaft 15 is driven to rotate, so that the shell 1 rotates 90 degrees to be in a horizontal state, then the ejecting cylinder 4 is controlled to operate, the containing frame 2 in the shell 1 is integrally ejected from an opening at the top, unloading is realized, unloading is finished, the ejecting cylinder 4 retracts, an empty containing frame 2 is loaded into the shell 1, the shell 1 is rotated to be in a vertical state, and resetting is finished; the batch blanking of the modularized terminal communication modules can be realized through the circulation.
Example 2
Referring to fig. 5, because the weight of each modular terminal communication module fluctuates within a certain range, a certain error exists in the descending distance of the containing frame 2 filled with the modular terminal communication modules in the housing, in order to enable the sensor 18 to sense the containing frame 2, a sliding groove 21 is vertically formed in the inner wall of the housing 1, a sliding block 22 is embedded in the sliding groove 21 in a sliding manner, the sensor 22 is mounted on the sliding block 22, a through groove 23 communicated with the sliding groove 21 is further formed in the housing 1, a fastening knob 24 penetrating through the through groove 23 is mounted on the sliding block 22, and the sliding block 22 is slid up and down along the sliding groove 21, so that the height of the sensor 18 can be adjusted, and the error generated by the containing frame 2 is compensated.
Compared with the traditional blanking method using a gripper or a sucker, the blanking manipulator for the modular terminal communication module detection line uses the containing frame 2 with the multiple layers of partition plates 202 to contain the modular terminal communication modules, can avoid the damage of the modular terminal communication modules, can perform batch blanking, and improves the blanking efficiency; the supporting springs 3 are driven to linearly compress by the aid of gravity superposition of the modular terminal communication modules, so that the modular terminal communication modules stably slide into each layer of partition plate 202, and the structure is simple and the function is reliable; will hold the whole upset of frame 2 and the level is released after the splendid attire, accomplishes the uninstallation in batches, avoids module terminal communication module to pile up in a jumble, guarantees whole neatness.
The foregoing is merely an example of the present invention and common general knowledge of known specific structures and features of the embodiments is not described herein in any greater detail. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.

Claims (5)

1. The blanking manipulator for the modularized terminal communication module detection line comprises a shell (1) and a mounting top plate (6), and is characterized in that a side opening and a top opening are formed in the shell (1), a containing frame (2) is vertically and movably clamped in the shell (1), the containing frame (2) comprises a frame body (201) and partition plates (202), a plurality of partition plates (202) are vertically and uniformly distributed on the end face, facing the side opening of the shell (1), of the frame body (201), and an inductor (18) used for detecting the containing frame (2) is mounted below the shell (1); a supporting spring (3) for supporting the containing frame (2) is installed at the bottom in the shell (1), an ejection cylinder (4) is further installed on the lower end face of the shell (1), and a material guide plate (5) is installed at the side opening of the shell (1); the device is characterized in that rotating shafts (15) are fixedly installed on two side walls of the shell (1), a U-shaped frame (14) is rotatably sleeved on the rotating shafts (15), a rotating motor (16) for driving the rotating shafts (15) is installed on one side of the U-shaped frame (14), the upper end of the U-shaped frame (14) is fixedly connected with a translation block (9) through a connecting column (13), a translation mechanism for driving the translation block (9) to horizontally move is installed on the lower end face of the installation top plate (6), and a controller (17) for receiving signals of an inductor (18) and controlling the operation of the ejection cylinder (4), the rotating motor (16) and the translation mechanism is also installed on the installation top plate (6); the translation mechanism comprises two fixing frames (7), screw rods (8), guide rods (12) and translation motors (10), the number of the fixing frames (7) is two, the two fixing frames are fixedly installed on the lower end face of the installation top plate (6), the screw rods (8) are horizontally installed between the two fixing frames (7), one ends of the screw rods (8) are rotatably installed on the fixing frame (7) on one side through bearing seats (11), the other ends of the screw rods (8) are rotatably connected with the translation motors (10) fixed on the fixing frame (7) on the other side, the translation blocks (9) are spirally sleeved on the screw rods (8), and the guide rods (12) movably penetrating through the translation blocks (9) are fixedly connected between the fixing frames (7) on the two sides; the bottom of the supporting spring (3) is fixedly arranged at the bottom in the shell (1), and the telescopic rod of the ejection cylinder (4) movably penetrates through the supporting spring (3).
2. The discharging manipulator for the detection line of the modular terminal communication module as claimed in claim 1, wherein two sides of the material guide plate (5) are provided with baffles (19).
3. The blanking manipulator for the modular terminal communication module detection line according to claim 2, wherein the width of the material guide plate (5) at one end close to the housing (1) is gradually reduced.
4. The blanking manipulator for the modular terminal communication module detection line according to claim 2, wherein a roller (20) is arranged at the bottom of one end of the guide plate (5) close to the containing frame (2).
5. The blanking manipulator for the modular terminal communication module detection line according to any one of claims 1-4, wherein a sliding groove (21) is vertically formed in an inner wall of the housing (1), a sliding block (22) is slidably embedded in the sliding groove (21), the sensor (18) is mounted on the sliding block (22), a through groove (23) communicated with the sliding groove (21) is further formed in the housing (1), and a fastening knob (24) penetrating through the through groove (23) is mounted on the sliding block (22).
CN202011360400.5A 2020-11-27 2020-11-27 Blanking manipulator for modular terminal communication module detection line Active CN112659158B (en)

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