CN110102503B - High-speed sorting line - Google Patents
High-speed sorting line Download PDFInfo
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- CN110102503B CN110102503B CN201910337692.1A CN201910337692A CN110102503B CN 110102503 B CN110102503 B CN 110102503B CN 201910337692 A CN201910337692 A CN 201910337692A CN 110102503 B CN110102503 B CN 110102503B
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- 238000007599 discharging Methods 0.000 claims abstract description 21
- 230000002159 abnormal effect Effects 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 112
- 238000000926 separation method Methods 0.000 claims description 15
- 238000010992 reflux Methods 0.000 claims description 14
- 230000007246 mechanism Effects 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims 1
- 230000006872 improvement Effects 0.000 abstract description 16
- 238000012546 transfer Methods 0.000 description 28
- 210000000078 claw Anatomy 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 230000007547 defect Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 3
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 229910052744 lithium Inorganic materials 0.000 description 3
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910001416 lithium ion Inorganic materials 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 238000010408 sweeping Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009432 framing Methods 0.000 description 1
- 230000003446 memory effect Effects 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3412—Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- Manipulator (AREA)
Abstract
The invention discloses a high-speed sorting line which comprises a feeding roller conveying line, a grading conveying line, a discharging roller conveying line, a feeding manipulator module, a code scanning NG manipulator module and a plurality of automatic sorting machines, wherein after a product is placed on the feeding roller conveying line, the feeding manipulator module can grab the product on the feeding roller conveying line onto the grading conveying line, the code scanning NG manipulator module can scan the product on the grading conveying line and buffer abnormal products NG, the grading conveying line can correspondingly convey the product onto a corresponding automatic sorting machine according to product information scanned and acquired by the code scanning NG manipulator module, and the automatic sorting machines can grab the corresponding product and further realize sorting and discharging through the discharging roller conveying line. The high-speed sorting line has the advantages of reliable and stable performance, high automation degree, high sorting efficiency, saving in cost, improvement in product quality and the like.
Description
Technical Field
The invention relates to sorting equipment in the field of battery production, in particular to a high-speed sorting line.
Background
At present, the lithium ion battery has the advantages of high specific energy, long cycle life, no memory effect, low self-discharge rate and the like. With the development and maturity of battery technology, lithium batteries are now commonly used in various electronic products and electric automobiles, and are widely used.
When the lithium battery is applied, the energy of a single battery is limited, and for some power consumption products, a plurality of batteries are usually required to be combined into a battery pack module in a serial or parallel mode for reuse, and the existing battery pack module generally has the problems of over-fast battery capacity attenuation and short service life due to non-uniformity among battery monomers. Therefore, classifying batteries for use according to their performance is an important means for reducing the rate of battery capacity fade and extending the battery life. How to use a simple, reliable and efficient battery sorting method to sort out single lithium batteries which are as consistent as possible to make a battery pack module has important significance for large-scale popularization and application of lithium ion batteries, and the conventional battery sorting equipment has the technical defects of easy line blockage, poor stability, low sorting efficiency, low automation degree, high labor cost and the like due to the limitations of the structure and the design.
Accordingly, the present invention is directed to a new solution to solve the existing technical drawbacks.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides a high-speed sorting line, which solves the technical defects of complex structure, poor performance stability, low automation degree, high labor cost, low sorting efficiency and the like in the prior art.
The technical scheme adopted for solving the technical problems is as follows:
The utility model provides a high-speed sorting line, includes material loading roller transfer chain, step transfer chain, unloading roller transfer chain, material loading manipulator module, sweeps sign indicating number NG manipulator module and a plurality of automatic separation machine, after the material loading roller transfer chain is placed in to the product, the material loading manipulator module can snatch the product on the material loading roller transfer chain to step the transfer chain on, sweep sign indicating number NG manipulator module can sweep the sign indicating number and with unusual product NG buffering on the step transfer chain, step transfer chain can be according to sweeping the product information that sign indicating number NG manipulator module scan obtained and correspond the product and carry on a corresponding automatic separation machine, the automatic separation machine can snatch the product that corresponds and further realize sorting unloading through unloading roller transfer chain.
As the improvement of above-mentioned technical scheme, material loading roller transfer chain, step transfer chain and unloading roller transfer chain are double-deck transfer chain, and material loading roller transfer chain is provided with material loading backward flow lifting machine between its upper strata end and lower floor end, and the material frame that fills up the product is carried on the upper strata of material loading roller transfer chain, material loading manipulator module snatchs the upper strata of step transfer chain with the product in the material frame on material loading roller transfer chain upper strata, and the empty material frame that is got the product in the material loading roller transfer chain upper strata is through material loading backward flow lifting machine backward flow to the lower floor of material loading roller transfer chain, the lower floor of unloading roller transfer chain is with empty material frame carry for automatic separation machine, automatic separation machine snatchs the material frame on the step transfer chain upper strata in, and after the material frame of automatic separation machine is full material, the material frame of automatic separation machine full material is carried in the upper strata of unloading roller transfer chain and realize the unloading.
As a further improvement of the technical scheme, the two ends of the upper layer of the grading conveyor line and the two ends of the lower layer of the grading conveyor line are respectively provided with a grading reflux elevator, the grading reflux elevator positioned at the tail end of the grading conveyor line is used for conveying the jig tray positioned at the upper layer of the grading conveyor line to the lower layer of the grading conveyor line, and the grading reflux elevator positioned at the other end of the grading conveyor line is used for lifting the jig tray positioned at the lower layer of the grading conveyor line to the upper layer of the grading conveyor line;
as a further improvement of the technical scheme, the step-by-step backflow elevator comprises an elevator frame, an elevator guide rail, an elevator driving motor and an elevator screw nut pair, wherein the elevator guide rail, the elevator driving motor and the elevator screw nut pair are arranged on the elevator frame, an elevator bearing module for bearing a jig pallet is arranged on the elevator guide rail through a sliding seat, a nut of the elevator screw nut pair is fixedly connected to the elevator bearing module, an output end of the elevator driving motor is connected to one end of the elevator screw nut pair and can drive the elevator bearing module to slide on the elevator guide rail through the elevator screw nut pair, and the elevator bearing module comprises a bearing module frame, a bearing module guide belt assembly and a bearing module guide driving motor for driving the bearing module guide belt assembly to move; the bearing module material guiding driving motor can drive the material guiding belt assembly to run and realize the inflow or outflow of the jig tray.
As a further improvement of the technical scheme, the feeding manipulator module comprises a manipulator frame, an X-axis sliding guide rail, a first X-axis driving assembly and a second X-axis driving assembly, wherein the X-axis sliding guide rail is arranged on the upper portion of the manipulator frame, a first Y-axis module and a second Y-axis module are arranged on the X-axis sliding guide rail, the first X-axis driving assembly and the second X-axis driving assembly can respectively drive the first Y-axis module and the second Y-axis module to slide on the X-axis sliding guide rail, the output end of the first Y-axis module is provided with a first Z-axis module and a second Z-axis module which are mutually independent, the output end of the second Y-axis module is provided with a third Z-axis module and a fourth Z-axis module which are mutually independent, and the output ends of the first Z-axis module, the second Z-axis module, the third Z-axis module and the fourth Z-axis module are respectively provided with a feeding clamping claw assembly.
As a further improvement of the above technical solution, the first X-axis driving assembly and the second X-axis driving assembly have the same structure, and each of the first X-axis driving assembly and the second X-axis driving assembly includes an X-axis driving motor and an X-axis screw nut pair, an output end of the X-axis driving motor is connected to an input end of the X-axis screw nut pair, a nut of the X-axis screw nut pair of the first X-axis driving assembly is fixedly connected to the first Y-axis module and can drive the first Y-axis module to slide on the X-axis sliding rail, and a nut of the X-axis screw nut pair of the second X-axis driving assembly is fixedly connected to the second Y-axis module and can drive the second Y-axis module to slide on the X-axis sliding rail;
As a further improvement of the technical scheme, the first Y-axis module and the second Y-axis module have the same structure, the first Y-axis module comprises a first Y-axis sliding mounting plate arranged on an X-axis sliding guide rail and a first Y-axis sliding guide rail, a first Y-axis driving assembly and a second Y-axis driving assembly which are arranged on the first Y-axis sliding mounting plate, the first Z-axis module and the second Z-axis module are arranged on the first Y-axis sliding guide rail, and the first Y-axis driving assembly and the second Y-axis driving assembly are respectively used for driving the first Z-axis module and the second Z-axis module to slide on the first Y-axis sliding guide rail;
As a further improvement of the above technical solution, the second Y-axis module includes a second Y-axis sliding mounting plate mounted on the X-axis sliding rail, a second Y-axis sliding rail disposed on the second Y-axis sliding mounting plate, a third Y-axis driving assembly, and a fourth Y-axis driving assembly, where the third Z-axis module and the fourth Z-axis module are disposed on the second Y-axis sliding rail, and the third Y-axis driving assembly and the fourth Y-axis driving assembly are respectively used to drive the third Z-axis module and the fourth Z-axis module to slide on the second Y-axis sliding rail;
As a further improvement of the technical scheme, the first Y-axis driving assembly, the second Y-axis driving assembly, the third Y-axis driving assembly and the fourth Y-axis driving assembly all comprise a Y-axis driving motor and a Y-axis screw nut pair driven by the Y-axis driving motor to operate, a nut in the Y-axis screw nut pair in the first Y-axis driving assembly is fixedly connected to the first Z-axis module and can drive the first Z-axis module to slide on the first Y-axis sliding guide rail, a nut in the Y-axis screw nut pair in the second Y-axis driving assembly is fixedly connected to the second Z-axis module and can drive the second Z-axis module to slide on the first Y-axis sliding guide rail, a nut in the Y-axis screw nut pair in the third Y-axis driving assembly is fixedly connected to the third Z-axis module and can drive the third Z-axis module to slide on the second Y-axis sliding guide rail, and a nut in the Y-axis screw nut pair in the fourth Y-axis driving assembly is fixedly connected to the fourth Z-axis module and can drive the fourth Z-axis module to slide on the second Y-axis sliding guide rail.
As a further improvement of the technical scheme, the first Z-axis module, the second Z-axis module, the third Z-axis module and the fourth Z-axis module have the same structure, and each of the first Z-axis module, the second Z-axis module, the third Z-axis module and the fourth Z-axis module comprises a Z-axis sliding mounting plate, a Z-axis sliding guide rail arranged on the Z-axis sliding mounting plate, a Z-axis driving motor and a Z-axis belt pulley group, wherein the Z-axis sliding guide rail is provided with a Z-axis output mounting plate, the Z-axis driving motor is used for driving the Z-axis belt pulley group to operate, the Z-axis belt pulley group comprises a belt, the belt is connected to the Z-axis output mounting plate and further drives the Z-axis output mounting plate to slide on the Z-axis sliding guide rail, and the feeding clamping claw assembly is arranged on the Z-axis output mounting plate;
As a further improvement of the technical scheme, the feeding clamping claw assembly comprises a connecting frame and clamping claw driving cylinders arranged at the bottom of the connecting frame, and clamping claws arranged in pairs are arranged at the output ends of the clamping claw driving cylinders.
As the further improvement of above-mentioned technical scheme, automatic separator includes the sorter frame and sets up at the inside sorter lifting unit of sorter frame, sorter manipulator subassembly, still has material frame inflow channel and material frame outflow channel in the sorter frame, and after empty material frame got into automatic separator from material frame inflow channel, sorter lifting unit promoted empty material frame to preset position, sorter manipulator subassembly snatches and places the empty material frame on automatic separator with the product that corresponds on the classification conveying line in, and after empty material frame was full, the material frame that carries full product was followed the material frame outflow channel flows and further enters into in the unloading roller transfer chain in order to realize the unloading.
As a further improvement of the above technical solution, the separator lifting assembly includes a separator lifting rail and a separator lifting cylinder, the separator lifting rail is provided with a separator lifting plate through a slide seat, and an output end of the separator lifting cylinder is connected to the separator lifting plate and can drive the separator lifting plate to slide up and down along the separator lifting rail;
The sorter manipulator assembly comprises a sorter X-axis module, a sorter Y-axis module arranged at the output end of the sorter X-axis module, a sorter Z-axis module arranged at the output end of the sorter Y-axis module and a sorter clamping jaw assembly arranged at the output end of the sorter Z-axis module.
As a further improvement of the technical scheme, the blanking roller conveying line is provided with an upper layer structure and a lower layer structure, a plurality of material frame conveying components matched with the automatic sorting machine are arranged on the upper layer structure and the lower layer structure of the blanking roller conveying line, the material frame conveying components are arranged at the bottom of the upper layer structure or the lower layer structure through lifting driving devices, each material frame conveying component comprises a material frame conveying component frame and a material frame conveying belt component and a material frame conveying driving motor arranged on the material frame conveying component frame, the material frame conveying driving motor can drive the material frame conveying belt component to operate, the lifting driving devices can drive the whole material frame conveying component to ascend or descend, and after the material frame conveying component ascends to the highest position, the upper edge of the material frame conveying belt component is higher than a roller which is located on the same layer structure on the conveying line of the blanking roller conveying line, and gaps reserved for the material frame conveying belt component to pass through are reserved on the upper layer structure and the lower layer structure of the blanking roller conveying line.
As a further improvement of the technical scheme, the feeding roller conveying line, the grading conveying line, the feeding manipulator module, the code scanning NG manipulator module and the automatic sorting machine are symmetrically arranged in two groups of sorting mechanisms, the two groups of sorting mechanisms share a discharging roller conveying line, each grading conveying line is correspondingly provided with six automatic sorting machines, and products can be sorted in six gears;
As a further improvement of the technical scheme, the code scanning NG manipulator module comprises a scanning assembly, an NG manipulator assembly and an NG product cache assembly.
The beneficial effects of the invention are as follows: the invention provides a high-speed sorting line which is provided with a feeding roller conveying line, a grading conveying line, a discharging roller conveying line, a feeding manipulator module, a code scanning NG manipulator module and an automatic sorting machine, and realizes automatic battery sorting work through the feeding roller conveying line, the grading conveying line, the discharging roller conveying line, the feeding manipulator module, the code scanning NG manipulator module and the automatic sorting machine.
In a word, the high-speed sorting line solves the technical defects of complex structure, poor performance stability, low automation degree, high cost, low sorting efficiency and the like in the prior art.
Drawings
The invention will be further described with reference to the drawings and examples.
FIG. 1 is a schematic view of the assembly of the present invention;
FIG. 2 is a schematic view of an alternative angle assembly of the present invention;
FIG. 3 is an assembly schematic of the step-by-step reflow elevator of the present invention;
FIG. 4 is an assembly schematic of the loading manipulator module of the present invention;
FIG. 5 is a schematic view of an automated sorter assembly according to the present invention;
FIG. 6 is a schematic diagram of the assembly of the feed roll conveyor line of the present invention;
FIG. 7 is a schematic view of the assembly of the framing assembly of the present invention.
Detailed Description
The conception, specific structure, and technical effects produced by the present invention will be clearly and completely described below with reference to the embodiments and the drawings to fully understand the objects, features, and effects of the present invention. It is apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments, and that other embodiments obtained by those skilled in the art without inventive effort are within the scope of the present invention based on the embodiments of the present invention. In addition, all the coupling/connection relationships referred to in the patent are not direct connection of the single-finger members, but rather, it means that a better coupling structure can be formed by adding or subtracting coupling aids depending on the specific implementation. The technical features in the invention can be interactively combined on the premise of not contradicting and conflicting, and refer to figures 1-7.
Referring specifically to fig. 1 and fig. 2, a high-speed sorting line comprises a feeding roller conveying line 1, a sorting conveying line 2, a discharging roller conveying line 3, a feeding manipulator module 4, a code scanning NG manipulator module 5 and a plurality of automatic sorting machines 6, wherein after the feeding roller conveying line 1 is arranged on a product, the feeding manipulator module 4 can grab the product on the feeding roller conveying line 1 onto the sorting conveying line 2, the code scanning NG manipulator module 5 can scan the product on the sorting conveying line 2 and cache abnormal products NG, the sorting conveying line 2 can correspondingly convey the product onto the corresponding automatic sorting machine 6 according to the product information obtained by scanning the code scanning NG manipulator module 5, and the automatic sorting machine 6 can grab the corresponding product and further realize sorting and discharging through the discharging roller conveying line 3.
Preferably, the feeding roller conveying line 1, the grading conveying line 2 and the discharging roller conveying line 3 are all double-layer conveying lines, a feeding reflux lifting machine 7 is arranged between the tail end of the upper layer of the feeding roller conveying line 1 and the tail end of the lower layer of the feeding roller conveying line, a material frame filled with products is conveyed to the upper layer of the feeding roller conveying line 1, products in the material frame on the upper layer of the feeding roller conveying line 1 are grabbed to the upper layer of the grading conveying line 2 by the feeding manipulator module 4, empty material frames of the products in the upper layer of the feeding roller conveying line 1 are refluxed to the lower layer of the feeding roller conveying line 1 by the feeding reflux lifting machine 7, the empty material frames are conveyed to the automatic sorting machine 6 by the lower layer of the discharging roller conveying line 3, after the material frames on the upper layer of the grading conveying line 2 are full, the material frames of the automatic sorting machine 6 are conveyed to the upper layer of the discharging roller conveying line 3, and discharging is achieved.
Preferably, a step reflux elevator 8 is arranged between the two ends of the upper layer of the step conveying line 2 and the two ends of the lower layer of the step conveying line 2, the step reflux elevator 8 positioned at the tail end of the step conveying line 2 is used for conveying the jig pallet positioned at the upper layer of the step conveying line 2 to the lower layer of the step conveying line 2, and the step reflux elevator 8 positioned at the other end of the step conveying line 2 is used for lifting the jig pallet positioned at the lower layer of the step conveying line 2 to the upper layer of the step conveying line 2;
Referring specifically to fig. 3, preferably, the step reflow lifter 8 includes a lifter frame 81, a lifter guide rail 82 mounted on the lifter frame 81, a lifter driving motor 83, and a lifter screw nut pair 84, the lifter guide rail 82 is mounted with a lifter bearing module 85 for bearing the jig pallet through a sliding seat, a nut of the lifter screw nut pair 84 is fixedly connected to the lifter bearing module 85, an output end of the lifter driving motor 83 is connected to one end of the lifter screw nut pair 84 and can drive the lifter bearing module 85 to slide on the lifter guide rail 82 through the lifter screw nut pair 84, and the lifter bearing module 85 includes a bearing module frame 851, a bearing module guiding belt assembly 852 mounted on the bearing module frame 851, and a bearing module guiding driving motor 853 for driving the bearing module guiding belt assembly 852 to move; the carrier module guide drive motor 853 may drive the guide belt assembly 852 to run and achieve inflow or outflow of the jig tray.
Referring specifically to fig. 4, preferably, the feeding manipulator module 4 includes a manipulator frame 41, an X-axis sliding rail 420 installed on the upper portion of the manipulator frame 41, a first X-axis driving assembly 421 and a second X-axis driving assembly 422, a first Y-axis module 43 and a second Y-axis module 44 are installed on the X-axis sliding rail 420, the first X-axis driving assembly 421 and the second X-axis driving assembly 422 can respectively drive the first Y-axis module 43 and the second Y-axis module 44 to slide on the X-axis sliding rail 420, a first Z-axis module 451 and a second Z-axis module 452 which are independent of each other are provided at an output end of the first Y-axis module 43, a third Z-axis module 453 and a fourth Z-axis module 454 which are independent of each other are provided at an output end of the second Y-axis module 44, and the feeding gripper assembly 46 are installed at output ends of the first Z-axis module 451, the second Z-axis module 452, the third Z-axis module 453 and the fourth Z-axis module 454.
Preferably, the first X-axis driving assembly 421 and the second X-axis driving assembly 422 have the same structure, and each of the first X-axis driving assembly 421 and the second X-axis driving assembly 422 includes an X-axis driving motor and an X-axis screw nut pair, wherein an output end of the X-axis driving motor is connected to an input end of the X-axis screw nut pair, a nut of the X-axis screw nut pair of the first X-axis driving assembly 421 is fixedly connected to the first Y-axis module 43 and can drive the first Y-axis module 43 to slide on the X-axis sliding rail 420, and a nut of the X-axis screw nut pair of the second X-axis driving assembly 422 is fixedly connected to the second Y-axis module 44 and can drive the second Y-axis module 44 to slide on the X-axis sliding rail 420;
Preferably, the first Y-axis module 43 and the second Y-axis module 44 have the same structure, the first Y-axis module 43 includes a first Y-axis sliding mounting plate mounted on the X-axis sliding rail 420, a first Y-axis sliding rail mounted on the first Y-axis sliding mounting plate, a first Y-axis driving assembly, and a second Y-axis driving assembly, and the first Z-axis module 451 and the second Z-axis module 452 are mounted on the first Y-axis sliding rail, and the first Y-axis driving assembly and the second Y-axis driving assembly are respectively used for driving the first Z-axis module 451 and the second Z-axis module 452 to slide on the first Y-axis sliding rail;
Preferably, the second Y-axis module 44 includes a second Y-axis sliding mounting plate mounted on the X-axis sliding rail 420, a second Y-axis sliding rail disposed on the second Y-axis sliding mounting plate, a third Y-axis driving assembly, and a fourth Y-axis driving assembly, wherein the third Z-axis module 453 and the fourth Z-axis module 454 are disposed on the second Y-axis sliding rail, and the third Y-axis driving assembly and the fourth Y-axis driving assembly are respectively used for driving the third Z-axis module 453 and the fourth Z-axis module 454 to slide on the second Y-axis sliding rail;
preferably, the first Y-axis driving assembly, the second Y-axis driving assembly, the third Y-axis driving assembly and the fourth Y-axis driving assembly each include a Y-axis driving motor and a Y-axis screw nut pair driven by the Y-axis driving motor to operate, wherein a nut in the Y-axis screw nut pair in the first Y-axis driving assembly is fixedly connected to the first Z-axis module 451 and can drive the first Z-axis module 451 to slide on the first Y-axis sliding rail, a nut in the Y-axis screw nut pair in the second Y-axis driving assembly is fixedly connected to the second Z-axis module 452 and can drive the second Z-axis module 452 to slide on the first Y-axis sliding rail, a nut in the Y-axis screw nut pair in the third Y-axis driving assembly is fixedly connected to the third Z-axis module 453 and can drive the third Z-axis module 453 to slide on the second Y-axis sliding rail, and a nut in the Y-axis screw nut pair in the fourth Y-axis driving assembly is fixedly connected to the fourth Z-axis module 454 and can drive the fourth Z-axis module 454 to slide on the second Y-axis sliding rail.
Preferably, the first Z-axis module 451, the second Z-axis module 452, the third Z-axis module 453 and the fourth Z-axis module 454 have the same structure, and each of the first Z-axis module 451, the second Z-axis module 452, the third Z-axis module 453 and the fourth Z-axis module 454 includes a Z-axis sliding mounting plate, a Z-axis sliding rail mounted on the Z-axis sliding mounting plate, a Z-axis driving motor, and a Z-axis belt pulley set, wherein the Z-axis sliding rail is mounted with a Z-axis output mounting plate, the Z-axis driving motor is used for driving the Z-axis belt pulley set to operate, the Z-axis belt pulley set includes a belt, and the belt is connected to the Z-axis output mounting plate and further drives the Z-axis output mounting plate to slide on the Z-axis sliding rail, and the feeding gripper assembly 46 is mounted on the Z-axis output mounting plate;
Preferably, the feeding gripper assembly 46 includes a connecting frame 461 and a gripper driving cylinder 462 mounted at the bottom of the connecting frame 461, and the gripper 463 disposed in pairs is mounted at the output end of the gripper driving cylinder 462.
During feeding, the X-axis module drives the first Y-axis module 43 and the second Y-axis module 44 to move to preset positions, the first Y-axis module 43 drives the first Z-axis module 451 and the second Z-axis module 452 to move to proper positions, the second Y-axis module 44 drives the third Z-axis module 453 and the fourth Z-axis module 454 to move to proper positions, the feeding gripper assembly 46 grips the product after the Y-axis module moves in place, the product is gripped and then moves to preset positions through the cooperation of the X-axis module, the Y-axis module and the Z-axis module, and the feeding gripper assembly 46 places the product at the preset positions to finish one-time feeding. The continuous feeding can be realized by continuously repeating the above processes, and the degree of automation is high. In addition, in one feeding, the four groups of feeding clamping claw assemblies 46 can realize the feeding of four products, so that the working efficiency is high, and the four-group feeding clamping claw assemblies are suitable for large-scale automatic production.
Referring specifically to fig. 5, preferably, the automatic sorter 6 includes a sorter frame 61, a sorter lifting assembly 62 and a sorter manipulator assembly 63, wherein the sorter lifting assembly 62 and the sorter manipulator assembly 63 are disposed inside the sorter frame 61, the sorter frame 61 is further provided with a frame inflow channel and a frame outflow channel, after the empty frame enters the automatic sorter 6 from the frame inflow channel, the sorter lifting assembly 62 lifts the empty frame to a preset position, and the sorter manipulator assembly 63 grabs and places the corresponding product on the sorting conveyor line 2 in the empty frame on the automatic sorter 6, and after the empty frame is full, the full-product-carrying frame flows out from the frame outflow channel and further enters the blanking roller conveyor line 3 to realize blanking.
Preferably, the classifier lifting assembly 62 includes a classifier lifting rail 621 and a classifier lifting cylinder 622, the classifier lifting rail 621 is provided with a classifier lifting plate 623 through a sliding seat, and an output end of the classifier lifting cylinder 622 is connected to the classifier lifting plate 623 and can drive the classifier lifting plate 623 to slide up and down along the classifier lifting rail 621;
Preferably, the sorter manipulator assembly 63 includes a sorter X-axis module 631, a sorter Y-axis module 632 disposed at an output of the sorter X-axis module 631, a sorter Z-axis module 633 disposed at an output of the sorter Y-axis module 632, and a sorter jaw assembly 634 mounted at an output of the sorter Z-axis module 633.
Referring specifically to fig. 6 and 7, preferably, the blanking roller conveyor line 3 has an upper structure 31 and a lower structure 32, the blanking roller conveyor line 3 is provided with a plurality of material frame sending components 33 matched with the automatic sorting machine 6 on the upper structure 31 and the lower structure 32, the material frame sending components 33 are installed at the bottom of the upper structure 31 or the lower structure 32 through a lifting driving device, the material frame sending components 33 comprise a material frame sending component frame 331 and a material frame sending belt component 332 and a material frame sending driving motor arranged on the material frame sending component frame 331, the material frame sending driving motor can drive the material frame sending belt component 332 to operate, the lifting driving device can drive the whole material frame sending component 33 to rise or fall, after the material frame sending component 33 rises to the highest position, the upper edge of the material frame sending belt component 332 is higher than the roller on the same layer structure on the blanking roller conveyor line 3, and the upper structure 31 and the lower structure 32 of the blanking roller conveyor line 3 are reserved with a gap for the material frame sending component 332.
Preferably, the feeding roller conveying line 1, the grading conveying line 2, the feeding manipulator module 4, the code scanning NG manipulator module 5 and the automatic sorting machine 6 are symmetrically arranged in two groups of sorting mechanisms, the two groups of sorting mechanisms share one discharging roller conveying line 3, each grading conveying line 2 is correspondingly provided with six automatic sorting machines 6, and products can be sorted in six gears;
Preferably, the code scanning NG manipulator module 5 includes a scanning component, an NG manipulator component and an NG product buffer component.
When the invention is embodied, a material frame with a battery in the upper working procedure is conveyed to the position of a feeding manipulator module 4 through a feeding roller conveying line 1, the battery in the material frame is sequentially grabbed to a jig tray of a grading conveying line 2 by the feeding manipulator module 4, the jig tray is conveyed to a position of a code scanning NG manipulator module 5 by the grading conveying line 2 to scan codes, a data processing system on the acquired day distributes the battery to one gear of 6 gears according to the information of code scanning on the battery, and if the code scanning NG is abnormal, the code scanning NG manipulator module 5 grabs the battery to a buffer position and the code scanning NG battery is manually taken away. The automatic sorting machine 6 with corresponding gear positions grabs the batteries on the trays on the sorting conveyor line 2 into empty frames to be sequentially arranged.
The feeding roller conveyor line 1 material frame conveying process comprises the following steps: the full material frame waits for the material loading manipulator module 4 to take away the material, and empty material frame is by material loading backward flow lifting machine 7 to be fallen to the lower floor of material loading roller transfer chain 1, returns the previous process again.
And 3, a blanking roller conveying line 3 material frame conveying process: the empty material frames are distributed and conveyed to the automatic sorting machine 6 through a system after the lower layer of the blanking roller conveying line 3 sweeps codes, and after the automatic sorting machine 6 fills the material frames with batteries, the automatic sorting machine 6 transfers the full material frames to the upper layer of the blanking roller conveying line 3, and the blanking roller conveying line 3 conveys the full material frames to the next working procedure.
Jig pallet flow on the step conveyor line 2: the empty tool tray is buffered in the lower floor of the step transfer chain 2, promote to the upper strata of step transfer chain 2 by step backward flow lifting machine 8, the material loading manipulator module 4 snatchs the electricity core to on the tool tray, the tray flows to sweeping the position of sign indicating number NG manipulator module 5, sweep the sign indicating number and read battery information, the system is according to battery information, the tool tray carries to the automatic sorter 6 of corresponding gear, automatic sorter 6 snatchs the battery to the battery material frame, empty tool tray flows to the line tail end, descend the tool tray to the lower floor buffer memory of step transfer chain 2 by step backward flow lifting machine 8, so circulation.
While the preferred embodiment of the present application has been described in detail, the present application is not limited to the embodiments, and those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of the present application, and the equivalent modifications or substitutions are included in the scope of the present application as defined in the appended claims.
Claims (9)
1. The utility model provides a high-speed separation line which characterized in that: the automatic sorting machine comprises a feeding roller conveying line (1), a grading conveying line (2), a discharging roller conveying line (3), a feeding manipulator module (4), a code scanning NG manipulator module (5) and a plurality of automatic sorting machines (6), wherein after a product is placed on the feeding roller conveying line (1), the feeding manipulator module (4) is used for grabbing the product on the feeding roller conveying line (1) onto the grading conveying line (2), the code scanning NG manipulator module (5) is used for scanning the product on the sorting conveying line (2) and caching abnormal product NG, the grading conveying line (2) is used for correspondingly conveying the product onto a corresponding automatic sorting machine (6) according to product information obtained by scanning of the code scanning NG manipulator module (5), and the automatic sorting machine (6) is used for grabbing the corresponding product and further realizing sorting and discharging through the discharging roller conveying line (3);
The blanking roller conveyor line (3) is provided with an upper layer structure (31) and a lower layer structure (32), the blanking roller conveyor line (3) is provided with a plurality of material frame conveying components (33) matched with the automatic sorting machine (6) on the upper layer structure (31) and the lower layer structure (32), the material frame conveying components (33) are arranged at the bottom of the upper layer structure (31) or the lower layer structure (32) through lifting driving devices, the material frame conveying components (33) comprise a material frame conveying component frame (331) and a material frame conveying belt component (332) arranged on the material frame conveying component frame (331), the material frame conveying driving motors are used for driving the material frame conveying belt components (332) to operate, the lifting driving devices are used for driving the whole material frame conveying components (33) to lift or descend, after the material frame conveying components (33) lift to the highest position, the upper edge of the material frame conveying belt components (332) is higher than the material frame conveying belt components (332) on the same layer structure on the blanking roller conveyor line (3), and the material frame conveying components (332) are used for preventing the material frame conveying components (31) from penetrating through the upper layer structure (32);
The code scanning NG manipulator module (5) comprises a scanning assembly, a NG manipulator assembly and a NG product cache assembly.
2. A high-speed separation line according to claim 1, characterized in that: the automatic sorting machine is characterized in that the feeding roller conveying line (1), the grading conveying line (2) and the discharging roller conveying line (3) are double-layer conveying lines, a feeding reflux lifting machine (7) is arranged between the tail end of the upper layer and the tail end of the lower layer of the feeding roller conveying line (1), a material frame filled with products is conveyed to the upper layer of the feeding roller conveying line (1) through the feeding reflux lifting machine, the feeding mechanical arm module (4) grabs the products in the material frame on the upper layer of the feeding roller conveying line (1) to the upper layer of the grading conveying line (2), the empty material frame of the feeding roller conveying line (1) is refluxed to the lower layer of the feeding roller conveying line (1) through the feeding reflux lifting machine (7), the empty material frame is conveyed to the automatic sorting machine (6) through the lower layer of the discharging roller conveying line (3), the automatic sorting machine (6) grabs the products on the upper layer of the grading conveying line (2) to the material frame, and after the material frame of the automatic sorting machine (6) is full, the material frame of the automatic sorting machine (6) is conveyed to the upper layer of the discharging roller conveying line (3).
3. A high-speed separation line according to claim 2, characterized in that: a stepping reflux lifting machine (8) is arranged between the two ends of the upper layer of the stepping conveying line (2) and the two ends of the lower layer of the stepping conveying line, the stepping reflux lifting machine (8) positioned at the tail end of the stepping conveying line (2) is used for conveying a jig tray positioned at the upper layer of the stepping conveying line (2) to the lower layer of the stepping conveying line (2), and the stepping reflux lifting machine (8) positioned at the other end of the stepping conveying line (2) is used for lifting the jig tray positioned at the lower layer of the stepping conveying line (2) to the upper layer of the stepping conveying line (2);
The step backflow elevator (8) comprises an elevator frame (81) and an elevator guide rail (82), an elevator driving motor (83) and an elevator screw nut pair (84) which are arranged on the elevator frame (81), wherein an elevator bearing module (85) for bearing a jig pallet is arranged on the elevator guide rail (82) through a sliding seat, a nut of the elevator screw nut pair (84) is fixedly connected to the elevator bearing module (85), the output end of the elevator driving motor (83) is connected to one end of the elevator screw nut pair (84) and can drive the elevator bearing module (85) to slide on the elevator guide rail (82) through the elevator screw nut pair (84), and the elevator bearing module (85) comprises a bearing module frame (851), a bearing module guide belt assembly (852) arranged on the bearing module frame (851) and a bearing module guide driving motor (853) for driving the bearing module guide belt assembly (852) to move; the bearing module guide driving motor (853) is used for driving the guide belt assembly (852) to run and realizing inflow or outflow of the jig tray.
4. A high-speed separation line according to claim 1, characterized in that: the feeding manipulator module (4) comprises a manipulator frame (41) and an X-axis sliding guide rail (420), a first X-axis driving assembly (421) and a second X-axis driving assembly (422) which are arranged on the upper portion of the manipulator frame (41), a first Y-axis module (43) and a second Y-axis module (44) are arranged on the X-axis sliding guide rail (420), the first X-axis driving assembly (421) and the second X-axis driving assembly (422) are used for respectively driving the first Y-axis module (43) and the second Y-axis module (44) to slide on the X-axis sliding guide rail (420), the output end of the first Y-axis module (43) is provided with a first Z-axis module (451) and a second Z-axis module (452) which are independent of each other, the output end of the second Y-axis module (44) is provided with a third Z-axis module (453) and a fourth Z-axis module (454) which are independent of each other, and the first Z-axis module (451), the second Z-axis module (452), the third Z-axis module (454) and the fourth Z-axis module (454) are respectively provided with a gripper assembly (46).
5. A high-speed separation line according to claim 4, characterized in that: the first X-axis driving assembly (421) and the second X-axis driving assembly (422) have the same structure and comprise an X-axis driving motor and an X-axis screw nut pair, the output end of the X-axis driving motor is connected to the input end of the X-axis screw nut pair, the nut of the X-axis screw nut pair of the first X-axis driving assembly (421) is fixedly connected to the first Y-axis module (43) and can drive the first Y-axis module (43) to slide on the X-axis sliding guide rail (420), and the nut of the X-axis screw nut pair of the second X-axis driving assembly (422) is fixedly connected to the second Y-axis module (44) and can drive the second Y-axis module (44) to slide on the X-axis sliding guide rail (420);
The first Y-axis module (43) and the second Y-axis module (44) have the same structure, the first Y-axis module (43) comprises a first Y-axis sliding mounting plate arranged on an X-axis sliding guide rail (420), a first Y-axis sliding guide rail arranged on the first Y-axis sliding mounting plate, a first Y-axis driving assembly and a second Y-axis driving assembly, the first Z-axis module (451) and the second Z-axis module (452) are arranged on the first Y-axis sliding guide rail, and the first Y-axis driving assembly and the second Y-axis driving assembly are respectively used for driving the first Z-axis module (451) and the second Z-axis module (452) to slide on the first Y-axis sliding guide rail;
The second Y-axis module (44) comprises a second Y-axis sliding mounting plate arranged on the X-axis sliding guide rail (420), a second Y-axis sliding guide rail arranged on the second Y-axis sliding mounting plate, a third Y-axis driving assembly and a fourth Y-axis driving assembly, wherein the third Z-axis module (453) and the fourth Z-axis module (454) are arranged on the second Y-axis sliding guide rail, and the third Y-axis driving assembly and the fourth Y-axis driving assembly are respectively used for driving the third Z-axis module (453) and the fourth Z-axis module (454) to slide on the second Y-axis sliding guide rail;
The first Y-axis driving assembly, the second Y-axis driving assembly, the third Y-axis driving assembly and the fourth Y-axis driving assembly all comprise a Y-axis driving motor and a Y-axis screw nut pair driven by the Y-axis driving motor to run, nuts in the Y-axis screw nut pair in the first Y-axis driving assembly are fixedly connected to the first Z-axis module (451) and can drive the first Z-axis module (451) to slide on the first Y-axis sliding guide rail, nuts in the Y-axis screw nut pair in the second Y-axis driving assembly are fixedly connected to the second Z-axis module (452) and can drive the second Z-axis module (452) to slide on the first Y-axis sliding guide rail, nuts in the Y-axis screw nut pair in the third Y-axis driving assembly are fixedly connected to the third Z-axis module (453) and can drive the third Z-axis module (453) to slide on the second Y-axis sliding guide rail, and nuts in the Y-axis screw nut pair in the fourth Y-axis driving assembly are fixedly connected to the fourth Z-axis module (454) and can drive the fourth Z-axis module (454) to slide on the second Y-axis sliding guide rail.
6. A high-speed separation line according to claim 4, characterized in that: the first Z-axis module (451), the second Z-axis module (452), the third Z-axis module (453) and the fourth Z-axis module (454) have the same structure, and each of the first Z-axis module, the second Z-axis module, the third Z-axis module and the fourth Z-axis module comprises a Z-axis sliding mounting plate, a Z-axis sliding guide rail arranged on the Z-axis sliding mounting plate, a Z-axis driving motor and a Z-axis belt pulley group, the Z-axis sliding guide rail is provided with a Z-axis output mounting plate, the Z-axis rear driving motor is used for driving the Z-axis belt pulley group to operate, the Z-axis belt pulley group comprises a belt, the belt is connected to the Z-axis output mounting plate and further drives the Z-axis output mounting plate to slide on the Z-axis sliding guide rail, and the feeding gripper assembly (46) is arranged on the Z-axis output mounting plate;
The feeding clamping jaw assembly (46) comprises a connecting frame (461) and a clamping jaw driving cylinder (462) arranged at the bottom of the connecting frame (461), and clamping jaws (463) which are arranged in pairs are arranged at the output end of the clamping jaw driving cylinder (462).
7. A high-speed separation line according to claim 1, characterized in that: the automatic sorter (6) comprises a sorter frame (61) and a sorter lifting assembly (62) and a sorter manipulator assembly (63) which are arranged in the sorter frame (61), wherein the sorter frame (61) is further provided with a material frame inflow channel and a material frame outflow channel, after the empty material frame enters the automatic sorter (6) from the material frame inflow channel, the sorter lifting assembly (62) lifts the empty material frame to a preset position, the sorter manipulator assembly (63) grabs and places the corresponding product on the sorting conveying line (2) in the empty material frame on the automatic sorter (6), and after the empty material frame is full, the material frame full of the product flows out from the material frame outflow channel and further enters the blanking roller conveying line (3) to realize blanking.
8. A high-speed separator line according to claim 7, characterized in that: the separator lifting assembly (62) comprises a separator lifting guide rail (621) and a separator lifting cylinder (622), the separator lifting guide rail (621) is provided with a separator lifting plate (623) through a sliding seat, and the output end of the separator lifting cylinder (622) is connected to the separator lifting plate (623) and used for driving the separator lifting plate (623) to slide up and down along the separator lifting guide rail (621);
The sorter manipulator assembly (63) comprises a sorter X-axis module (631), a sorter Y-axis module (632) arranged at the output end of the sorter X-axis module (631), a sorter Z-axis module (633) arranged at the output end of the sorter Y-axis module (632) and a sorter clamping jaw assembly (634) arranged at the output end of the sorter Z-axis module (633).
9. A high-speed separation line according to claim 1, characterized in that: the automatic sorting machine comprises a feeding roller conveying line (1), a grading conveying line (2), a feeding manipulator module (4), a code scanning NG manipulator module (5) and an automatic sorting machine (6), wherein the two sorting mechanisms are symmetrically arranged, share a discharging roller conveying line (3), and each grading conveying line (2) is correspondingly provided with six automatic sorting machines (6) for sorting products in six gears.
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