CN210358169U - High-efficient transformer test machine - Google Patents
High-efficient transformer test machine Download PDFInfo
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- CN210358169U CN210358169U CN201921205700.9U CN201921205700U CN210358169U CN 210358169 U CN210358169 U CN 210358169U CN 201921205700 U CN201921205700 U CN 201921205700U CN 210358169 U CN210358169 U CN 210358169U
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Abstract
The utility model discloses a high-efficient transformer test machine relates to automation equipment technical field, retrieve conveying mechanism, withstand voltage accredited testing organization, layer insulation accredited testing organization, comprehensive testing organization and material letter sorting mechanism including drive belt, carrier test conveying mechanism, carrier. The utility model discloses the test drive belt conveys the transformer carrier that is equipped with the transformer to withstand voltage test mechanism in proper order, layer insulation test mechanism, comprehensive testing mechanism detects, material letter sorting mechanism carries out analysis processes to withstand voltage test mechanism, layer insulation test mechanism and comprehensive testing mechanism's test data, bad transformer presss from both sides through the transformer clamping jaw after detecting and carries to the defective products drive belt on, carry the yields to the yields conveyer belt on, final empty transformer carrier is retrieved conveyer mechanism by the carrier and is carried to carrier recovery drive belt on, the utility model discloses realize the automation to the transformer and carry out multinomial capability test, work efficiency is high, and the product detection is more stable.
Description
Technical Field
The utility model relates to an automation equipment technical field specifically is a high-efficient transformer test machine.
Background
The transformer need pass through multichannel test procedure in the manufacture process, for example withstand voltage test, interlayer insulation tester, comprehensive properties test etc, it has inefficiency to utilize the manual work to test, it is big to the manual dependence, intensity of labour is big, defects that labour cost is high, however current transformer test equipment can only detect a type of transformer once, efficiency of software testing is lower, and the carrier in current transformer test equipment is vertical range, adopt the chain belt of a lesson, every carrier is fixed on a lesson belt, greatly increased the use quantity of carrier, lead to with high costs.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a high-efficient transformer test machine has work efficiency height and product detection more stable beneficial effect to solve the problem of proposing among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
the utility model provides a high-efficient transformer test machine, includes the drive belt, locate the carrier test conveying mechanism and the carrier recovery conveying mechanism in the drive belt outside, locate the withstand voltage test mechanism of drive belt top, locate the interlayer insulation test mechanism of withstand voltage test mechanism one side, locate the comprehensive test mechanism of interlayer insulation test mechanism one side and locate the carrier and retrieve the material letter sorting mechanism that is used for distinguishing yields and defective products of conveying mechanism one side.
As a further aspect of the present invention: the carrier testing and conveying mechanism comprises a first supporting rod, a first sliding rail fixed on the first supporting rod, a first sliding block arranged on the first sliding rail, a connecting plate fixedly arranged on the first sliding block, a first air cylinder lifting plate fixedly arranged on the connecting plate, a first lifting air cylinder fixed on the first air cylinder lifting plate, a clamping jaw fixing seat positioned on one side of the first lifting air cylinder and a first carrier clamping jaw fixed on the clamping jaw fixing seat.
As a further aspect of the present invention: the drive belt is including the test drive belt, yields unloading drive belt, defective products unloading drive belt, and the drive belt is retrieved to the carrier, the test drive belt, yields unloading drive belt, defective products unloading drive belt, and be equipped with the drive belt support frame on the carrier is retrieved the drive belt, the test drive belt, yields unloading drive belt, defective products unloading drive belt, and the carrier is retrieved the drive belt and is established on the drive belt support frame, drive belt support frame both ends are equipped with the belt pulley, the drive belt cover is established on the belt pulley, drive belt support frame bottom side sets firmly the driving motor who provides power for.
As a further aspect of the present invention: withstand voltage accredited testing organization is including the transformer carrier that is used for placing the transformer, set up respectively in the side accredited testing organization of test drive belt both sides, set up in the top accredited testing organization of test drive belt top and be used for collecting the data acquisition system of test data, side accredited testing organization is including the test slider, set firmly the test probe on the test slider, and be used for driving the test slider to be close to or keep away from the test slider displacement drive arrangement of test drive belt, top accredited testing organization is including the test elevator, set up in the test probe of test elevator and be used for driving the test elevator lift's test elevator lift drive arrangement, withstand voltage accredited testing organization's quantity is 3.
As a further aspect of the present invention: the interlayer insulation testing mechanism comprises a transformer carrier for placing a transformer, an interlayer testing slide block, an interlayer testing probe arranged on the interlayer testing slide block, an interlayer testing slide block displacement driving device for driving the interlayer testing slide block to move and a data acquisition system for collecting testing data.
As a further aspect of the present invention: the comprehensive testing mechanism comprises a transformer carrier for placing a transformer, a comprehensive testing slide block moving device for driving the comprehensive testing slide block to move, a comprehensive testing slide block lifting device for driving the comprehensive testing slide block to lift, and a data acquisition system for collecting testing data.
As a further aspect of the present invention: the material sorting mechanism comprises a second supporting rod, a second sliding rail fixed on the second supporting rod, a second sliding block arranged on the second sliding rail, a clamping jaw lifting mechanism arranged on the second sliding block and a data analysis control system for analyzing and processing test data, wherein the clamping jaw lifting mechanism comprises a second cylinder lifting plate, a second lifting cylinder fixed on the second cylinder lifting plate, a clamping jaw fixing piece located on one side of the second lifting cylinder and a transformer clamping jaw fixed on the clamping jaw fixing piece.
Compared with the prior art, the beneficial effects of the utility model are that:
the carrier testing and conveying mechanism of the utility model conveys the empty transformer carrier on the carrier recovery transmission belt to the testing transmission belt, the transformer to be tested is put on the transformer carrier, the testing transmission belt conveys the transformer carrier with the transformer to the voltage withstanding testing mechanism for the automatic voltage withstanding test of the transformer, after the voltage withstanding test of the transformer is completed, the data acquisition system of the voltage withstanding testing mechanism transmits the test data to the data analysis control system of the material sorting mechanism, then the testing transmission belt conveys the transformer carrier with the transformer to the interlayer insulation testing mechanism for the automatic interlayer insulation test of the transformer, after the interlayer insulation test, the data acquisition system of the interlayer insulation testing mechanism transmits the test data to the data analysis control system of the material sorting mechanism, then the testing transmission belt conveys the transformer carrier with the transformer from the interlayer insulation testing mechanism to the comprehensive testing mechanism for the comprehensive test of the transformer, after the transformer completes the comprehensive test, the data acquisition system of the comprehensive test mechanism transmits test data to the data analysis control system of the material sorting mechanism, the data analysis control system of the material sorting mechanism analyzes and processes the test data in the voltage-withstanding test mechanism, the interlayer insulation test mechanism and the data acquisition system of the comprehensive test mechanism, then the detected bad transformer is clamped by the transformer clamping jaw of the clamping jaw lifting mechanism and is conveyed to a bad product transmission belt, the good product is conveyed to a good product transmission belt, and finally the empty transformer carrier is conveyed to the carrier recovery transmission belt by the carrier recovery transmission mechanism. The utility model discloses realize the automation to the transformer and carry out multinomial capability test, work efficiency is high, and the product detection is more stable.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a side view of the present invention.
The labels in the figure are:
a carrier testing and conveying mechanism 13, a carrier recycling and conveying mechanism 14, a pressure resistance testing mechanism 15, an interlayer insulation testing mechanism 16, a comprehensive testing mechanism 17, a material sorting mechanism 18, a first supporting rod 19, a first slide rail 20, a first slide block 21, connecting plates 22, 23, a first cylinder lifting plate 24, a first lifting cylinder 25, a clamping jaw fixing seat 26, a first carrier clamping jaw 27, a testing transmission belt 28, a good product blanking transmission belt 29, a defective product blanking transmission belt 30, a carrier recycling transmission belt 31, a transmission belt supporting frame 32, a belt pulley 33, a transmission motor 34, a transformer carrier 35, a side testing mechanism 36, a top testing mechanism 37, a testing slide block 38, a testing probe 39, a testing slide block displacement driving device 40, a testing lifting block 41, a testing probe 42, a testing lifting block lifting driving device 43, an interlayer testing slide block 44, an interlayer testing probe 45 and an interlayer testing slide block displacement driving device 46, the comprehensive test device comprises a comprehensive test slider 47, a comprehensive test slider moving device 48, a comprehensive test slider lifting device 49, a second support rod 50, a second slide rail 51, a second slider 52, a second cylinder lifting plate 55, a second lifting cylinder 56, a clamping jaw fixing part 57 and a transformer clamping jaw 58.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Please refer to fig. 1-2, in the embodiment of the present invention, a high-efficiency transformer testing machine, including the drive belt, locate carrier test conveying mechanism 13 and carrier recovery conveying mechanism 14 outside the drive belt, locate the withstand voltage testing mechanism 15 above the drive belt, locate the layer insulation testing mechanism 16 of withstand voltage testing mechanism 15 one side, locate the comprehensive testing mechanism 17 of layer insulation testing mechanism 16 one side, and locate the carrier and retrieve the material sorting mechanism 18 that is used for distinguishing yields and defective products of conveying mechanism 14 one side.
In a preferred embodiment of the present invention, the carrier testing and conveying mechanism 13 includes a first supporting rod 19, a first sliding rail 20 fixed on the first supporting rod 19, a first sliding block 21 disposed on the first sliding rail 20, a connecting plate 22 fixed on the first sliding block 21, a first cylinder lifting plate 24 fixed on the connecting plate 22, a first lifting cylinder 25 fixed on the first cylinder lifting plate 24, a clamping jaw fixing base 26 located on one side of the first lifting cylinder 25, and a first carrier clamping jaw 27 fixed on the clamping jaw fixing base 26. In this design, after the first carrier clamping jaw 27 clamps the transformer carrier 35, the first lifting cylinder 25 drives the first carrier clamping jaw 27 to move up and down along the X axis, the first slider 21 drives the first slider 21 to move on the first slide rail 20, and the transformer carrier 35 is conveyed to the test transmission belt 28 for test work, and the carrier recycling and conveying mechanism 14 and the carrier test conveying mechanism 13 have the same structure, which is not described in detail herein.
The utility model discloses in the embodiment of a preferred, the drive belt is including test drive belt 28, non-defective products unloading drive belt 29, defective products unloading drive belt 30, and carrier recovery drive belt 31, test drive belt 28, non-defective products unloading drive belt 29, defective products unloading drive belt 30, and be equipped with drive belt support frame 32 on the carrier recovery drive belt 31, test drive belt 28, non-defective products unloading drive belt 29, defective products unloading drive belt 30, and carrier recovery drive belt 31 establish on drive belt support frame 32, drive belt support frame 32 both ends are equipped with belt pulley 33, the drive belt cover is established on belt pulley 33, drive belt support frame 32 bottom side sets firmly the driving motor 34 that provides power for belt pulley 33.
The utility model discloses in the embodiment of a preferred, withstand voltage test mechanism 15 is including the transformer carrier 35 that is used for placing the transformer, set up respectively in the side accredited testing organization 36 of test drive belt 28 both sides, set up in the top accredited testing organization 37 of test drive belt 28 top and be used for collecting the data acquisition system of test data, side accredited testing organization 36 includes test slider 38, set firmly test probe 39 on test slider 38, and be used for driving test slider 38 to be close to or keep away from the test slider displacement drive device 40 of test drive belt 28, top accredited testing organization 37 is including testing elevator 41, set up in the test probe 42 of testing elevator 41 and be used for driving the test elevator lift drive device 43 that test elevator 41 goes up and down, withstand voltage test mechanism 15's quantity is 3. In the design, when the test probe 39 of the test slider 38 is abutted against the pin line of the transformer, the test lifting block lifting driving device 43 drives the test lifting block 41 to descend, so that the test probe 42 of the test lifting block 41 is abutted against the iron core of the transformer, and the voltage withstanding test is completed; the side testing mechanism 36 correspondingly tests a transformer on one transformer carrier 35, and when the transformer carrier 35 moves to a testing station of the side testing mechanism 36, the testing slider displacement driving device 40 drives the testing slider 38 to move close to the testing transmission belt 28, so that the testing probe 39 arranged on the testing slider 38 is abutted against a pin wire of the transformer, and the voltage withstanding test of the transformer is performed.
The utility model discloses in the embodiment of a preferred, interlayer insulation test mechanism 16 is including being used for placing transformer carrier 35 of transformer, test slider 44 between the layer, set up test probe 45 between test slider 44 between the layer, be used for driving test slider 44 between the layer removal between the layer test slider displacement drive arrangement 46 and be used for collecting the data acquisition system of test data. In this design, the interlayer test slider displacement driving device 46 drives the interlayer test slider 44 to move close to the transformer carrier 35, so that the interlayer test probe 45 of the interlayer test slider 44 is abutted against the lead wire of the transformer, thereby performing an interlayer insulation test on the transformer.
The utility model discloses the embodiment of a preferred in, integrated test mechanism 17 is including the transformer carrier 35 that is used for placing the transformer, integrated test slider 47, a comprehensive test slider mobile device 48 for driving integrated test slider 47 removes, the integrated test slider elevating gear 49 that drive integrated test slider 47 goes up and down and be used for collecting the data acquisition system of test data, integrated test slider mobile device 48 and integrated test slider elevating gear 49 promote integrated test slider 47 to be close to transformer carrier 35 and remove and carry out the integrated test, the integrated test includes the inductance, the sense of leakage, resistance and frequency etc..
The utility model discloses in a preferred embodiment, material sorting mechanism 18 includes second bracing piece 50, be fixed in second slide rail 51 on the second bracing piece 50, establish second slider 52 on second slide rail 51, establish the clamping jaw elevating system on second slider 52, and carry out analytic processing's data analysis control system with test data, clamping jaw elevating system includes second cylinder lifter plate 55, fix second lift cylinder 56 on second cylinder lifter plate 55, be located the clamping jaw mounting 57 of second lift cylinder 56 one side, and fix transformer clamping jaw 58 on clamping jaw mounting 57. In the design, the data analysis control system analyzes and processes test data in the data acquisition system of the voltage withstanding test mechanism 15, the interlayer insulation test mechanism 16 and the comprehensive test mechanism 17, then the detected bad transformers are clamped by the transformer clamping jaws 58 of the clamping jaw lifting mechanism and conveyed to the bad product transmission belt and flow into a bad product box, the good products are conveyed to the good product transmission belt and flow into the good product box, and finally the empty transformer carriers 35 are conveyed to the carrier recovery transmission belt 31 by the carrier recovery transmission mechanism 14.
The utility model discloses a theory of operation is: the utility model discloses a carrier test conveying mechanism 13 is retrieved empty transformer carrier 35 on drive belt 31 to the carrier and is carried test drive belt 28 on, put into transformer carrier 35 to the transformer that awaits measuring on, test drive belt 28 will place transformer carrier 35 and carry to withstand voltage testing mechanism 15 and carry out the automatic high-voltage insulation test of transformer, after the withstand voltage test is accomplished to the transformer, the data acquisition system of withstand voltage testing mechanism 15 transmits test data for the data analysis control system of material letter sorting mechanism 18, then test drive belt 28 will place transformer carrier 35 of transformer and carry to layer insulation testing mechanism 16 and carry out automatic layer insulation test to the transformer, after the layer insulation test, the data acquisition system of layer insulation testing mechanism 16 transmits test data for the data analysis control system of material letter sorting mechanism 18, then test drive belt 28 will place transformer carrier 35 of transformer and carry to the test mechanism 16 from layer insulation testing mechanism between layer and carry to the test belt 28 The comprehensive testing mechanism 17 carries out comprehensive testing on the transformer, after the transformer completes the comprehensive testing, a data acquisition system of the comprehensive testing mechanism 17 transmits testing data to a data analysis control system of the material sorting mechanism 18, the data analysis control system of the material sorting mechanism 18 analyzes and processes the testing data in the voltage-withstanding testing mechanism 15, the interlayer insulation testing mechanism 16 and the data acquisition system of the comprehensive testing mechanism 17, then the detected bad transformer is clamped by a transformer clamping jaw 58 of a clamping jaw lifting mechanism and is conveyed to a bad product transmission belt and flows into a bad product box, the good product is conveyed to a good product transmission belt and flows into a good product box, finally the empty transformer carrier 35 is conveyed to a carrier recovery transmission belt 31 by a carrier recovery and transmission mechanism 14, then the carrier testing and transmission mechanism 13 conveys a transformer carrier 35 to a testing transmission belt 28, and the above operation is repeated.
The utility model discloses realize the automation to the transformer and carry out multinomial capability test, work efficiency is high, and the product detection is more stable.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (7)
1. The utility model provides a high-efficient transformer test machine, its characterized in that, including the drive belt, locate carrier test conveying mechanism (13) and carrier recovery conveying mechanism (14) outside the drive belt, locate withstand voltage test mechanism (15) of drive belt top, locate interlayer insulation test mechanism (16) of withstand voltage test mechanism (15) one side, locate comprehensive test mechanism (17) of interlayer insulation test mechanism (16) one side, and locate carrier recovery conveying mechanism (14) one side be used for distinguishing good product and defective products material letter sorting mechanism (18).
2. The high-efficiency transformer testing machine according to claim 1, wherein the carrier testing and conveying mechanism (13) comprises a first supporting rod (19), a first sliding rail (20) fixed on the first supporting rod (19), a first sliding block (21) arranged on the first sliding rail (20), a connecting plate (22) fixedly arranged on the first sliding block (21), a first cylinder lifting plate (24) fixedly arranged on the connecting plate (22), a first lifting cylinder (25) fixed on the first cylinder lifting plate (24), a clamping jaw fixing seat (26) located on one side of the first lifting cylinder (25), and a first carrier clamping jaw (27) fixed on the clamping jaw fixing seat (26).
3. The high efficiency transformer testing machine according to claim 1, wherein the belts comprise a testing belt (28), a good product blanking belt (29), a bad product blanking belt (30), and a carrier recovery belt (31), a transmission belt supporting frame (32) is arranged on the test transmission belt (28), the good product blanking transmission belt (29), the defective product blanking transmission belt (30) and the carrier recovery transmission belt (31), the test transmission belt (28), the good product blanking transmission belt (29), the defective product blanking transmission belt (30) and the carrier recovery transmission belt (31) are arranged on a transmission belt support frame (32), belt pulleys (33) are arranged at two ends of the transmission belt supporting frame (32), the transmission belt is sleeved on the belt pulleys (33), and a transmission motor (34) for providing power for the belt pulley (33) is fixedly arranged at the bottom side of the transmission belt support frame (32).
4. The high-efficiency transformer testing machine according to claim 1, wherein the voltage withstanding testing mechanism (15) comprises a transformer carrier (35) for placing a transformer, side testing mechanisms (36) respectively arranged at two sides of the testing belt (28), a top testing mechanism (37) arranged above the testing belt (28) and a data acquisition system for collecting testing data, the side testing mechanism (36) comprises a testing slider (38), a testing probe (39) fixedly arranged on the testing slider (38) and a testing slider displacement driving device (40) for driving the testing slider (38) to approach or be away from the testing belt (28), the top testing mechanism (37) comprises a testing lifting block (41), a testing probe (42) arranged on the testing lifting block (41) and a testing lifting block lifting driving device (43) for driving the testing lifting block (41) to lift up and down, the number of the pressure resistance testing mechanisms (15) is 3.
5. The high-efficiency transformer testing machine according to claim 1, wherein the interlayer insulation testing mechanism (16) comprises a transformer carrier (35) for placing the transformer, an interlayer testing slider (44), an interlayer testing probe (45) arranged on the interlayer testing slider (44), an interlayer testing slider displacement driving device (46) for driving the interlayer testing slider (44) to move, and a data acquisition system for collecting testing data.
6. The high-efficiency transformer testing machine according to claim 1, wherein the integrated testing mechanism (17) comprises a transformer carrier (35) for placing a transformer, an integrated testing slider (47), an integrated testing slider moving device (48) for driving the integrated testing slider (47) to move, an integrated testing slider lifting device (49) for driving the integrated testing slider (47) to lift and lower, and a data acquisition system for collecting testing data.
7. The high-efficiency transformer testing machine according to claim 1, wherein the material sorting mechanism (18) comprises a second support rod (50), a second slide rail (51) fixed on the second support rod (50), a second slide block (52) arranged on the second slide rail (51), a clamping jaw lifting mechanism arranged on the second slide block (52), and a data analysis control system for analyzing and processing the test data, and the clamping jaw lifting mechanism comprises a second cylinder lifting plate (55), a second lifting cylinder (56) fixed on the second cylinder lifting plate (55), a clamping jaw fixing member (57) located on one side of the second lifting cylinder (56), and a transformer clamping jaw (58) fixed on the clamping jaw fixing member (57).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921205700.9U CN210358169U (en) | 2019-07-29 | 2019-07-29 | High-efficient transformer test machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921205700.9U CN210358169U (en) | 2019-07-29 | 2019-07-29 | High-efficient transformer test machine |
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| Publication Number | Publication Date |
|---|---|
| CN210358169U true CN210358169U (en) | 2020-04-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921205700.9U Active CN210358169U (en) | 2019-07-29 | 2019-07-29 | High-efficient transformer test machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112974291A (en) * | 2021-01-20 | 2021-06-18 | 盐城维信电子有限公司 | Continuous automatic detection equipment for assembled flexible board and use method thereof |
| CN115240967A (en) * | 2022-09-01 | 2022-10-25 | 四川富美高电子有限公司 | Insulation packaging and testing device of transformer and control circuit thereof |
| CN115792470A (en) * | 2022-12-26 | 2023-03-14 | 广州市德珑电子器件有限公司 | High-frequency transformer testing method and system |
-
2019
- 2019-07-29 CN CN201921205700.9U patent/CN210358169U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112974291A (en) * | 2021-01-20 | 2021-06-18 | 盐城维信电子有限公司 | Continuous automatic detection equipment for assembled flexible board and use method thereof |
| CN115240967A (en) * | 2022-09-01 | 2022-10-25 | 四川富美高电子有限公司 | Insulation packaging and testing device of transformer and control circuit thereof |
| CN115792470A (en) * | 2022-12-26 | 2023-03-14 | 广州市德珑电子器件有限公司 | High-frequency transformer testing method and system |
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