CN209810685U - Detection device based on mobile phone assembly production line - Google Patents
Detection device based on mobile phone assembly production line Download PDFInfo
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- CN209810685U CN209810685U CN201920291469.3U CN201920291469U CN209810685U CN 209810685 U CN209810685 U CN 209810685U CN 201920291469 U CN201920291469 U CN 201920291469U CN 209810685 U CN209810685 U CN 209810685U
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Abstract
The utility model relates to a detection apparatus based on cell-phone assembly line, its characterized in that: the automatic sorting machine comprises a bracket, a transverse carrying device, a visual detection device, a circuit detection device, a sorting device and a control system; the transverse carrying device is transversely arranged on the bracket, and the visual detection device, the circuit detection device and the sorting device are sequentially arranged right above the transverse carrying device; the control system is respectively electrically connected with the visual detection device, the circuit detection device and the sorting device; the circuit detection device comprises a pressing cylinder and at least one test probe; the lower pressing cylinder is connected with a lifting plate, the test probe is fixedly connected to the lifting plate and is electrically connected with the control system; the sorting device comprises a longitudinal moving mechanism and a mechanical claw; the mechanical claw is fixedly connected to a moving platform of the longitudinal moving mechanism. But whether qualified and the circuit condition of automated inspection assembly, the bad product of automatic sorting improves production quality.
Description
Technical Field
The utility model relates to a cell-phone check out test set field, concretely relates to detection device based on cell-phone assembly line.
Background
In a mobile phone production line, after each process is finished, the mobile phone production line needs to be detected so as to ensure that no part is damaged and whether the assembly is qualified or not in the assembly process.
The cell-phone is in the assembling process, and when especially mainboard and power assembly, manual operation often leads to the circuit to draw the damage or the landing phenomenon often appearing in the aspect of the circuit, and the phenomenon of equipment dislocation and dress wrong position easily appears in the aspect of the equipment, watches by the manual work instrument detecting connection terminal and the naked eye whether the equipment meets the requirements sorting in front and back twice process usually, and this kind of detection easily appears lou examining and the false retrieval condition, and artifical intensity of labour is big, and manufacturing cost is big.
SUMMERY OF THE UTILITY MODEL
The utility model aims at: the detection device based on the mobile phone assembly production line is provided, whether assembly is qualified or not and circuit conditions can be automatically detected, defective products can be automatically sorted, the detection quality is high, and the labor intensity and the detection cost of manpower are reduced.
In order to achieve the above object, the present invention provides the following technical solutions:
the detection device based on the mobile phone assembly production line comprises a support, a transverse carrying device, a visual detection device, a circuit detection device, a sorting device and a control system; the transverse carrying device is transversely arranged on the bracket, and the visual detection device, the circuit detection device and the sorting device are sequentially arranged right above the transverse carrying device; the control system is respectively electrically connected with the visual detection device, the circuit detection device and the sorting device; the circuit detection device comprises a pressing cylinder and at least one test probe; the lower pressing cylinder is connected with a lifting plate, the test probe is fixedly connected to the lifting plate and is electrically connected with the control system; the sorting device comprises a longitudinal moving mechanism and a mechanical claw; the mechanical claw is fixedly connected to a moving platform of the longitudinal moving mechanism, and the longitudinal moving mechanism is perpendicular to the transverse carrying device; the transverse carrying device comprises a transverse moving mechanism and a material carrying platform connected to a moving platform of the transverse moving mechanism.
Furthermore, an upper support frame is arranged on the support, the transverse carrying device penetrates through the upper support frame, and the circuit detection device, the sorting device and the control system are fixedly connected to the upper support frame; the visual detection device comprises a portal frame and an industrial camera fixedly connected to the portal frame, and the transverse moving mechanism penetrates through the portal frame.
Furthermore, a material carrying table of the transverse carrying device is provided with a material carrying groove, and positioning holes are formed in four corners of the material carrying table; a placing groove is formed in one end, located on the carrying groove, of the carrying platform, and grabbing grooves are formed in the two sides of the carrying platform; and positioning pins corresponding to the positioning holes are arranged at the four corners of the lifting plate.
Further, sorting device's gripper includes fixed connection and goes up and down the cylinder on longitudinal movement mechanism's the mobile station, and the piston rod of going up and down the cylinder is connected with double-end two-way cylinder, and double-end two-way cylinder both ends all are connected with the clamping jaw, and the portion of getting of clamping jaw is equipped with the protection pad.
Furthermore, the transverse moving mechanism and the longitudinal moving mechanism both adopt belt linear modules; the test probe is a spring test probe; the control system specifically adopts an ohm dragon PLC communication module.
The utility model has the advantages that: the utility model discloses detection device based on cell-phone assembly line, but whether qualified and the circuit condition of automated inspection assembly, the bad product of automatic sorting, detection quality is high, reduces manpower intensity of labour and detection cost, and the production of two stations of effective connection detects, improves production quality.
Drawings
Fig. 1 is a first angle view of the detection device based on the mobile phone assembly line of the present invention;
fig. 2 is a second angle view of the detection device based on the mobile phone assembly line of the present invention;
FIG. 3 is an enlarged view of portion A of FIG. 2;
FIG. 4 is a structural diagram of the circuit detection device of the detection device based on the mobile phone assembly line of the present invention;
FIG. 5 is a structural diagram of the sorting device based on the detection device of the mobile phone assembly line;
FIG. 6 is an electrical connection diagram of the detection device based on the mobile phone assembly line of the present invention;
in the figure: 1. a support; 2. a transverse conveying device; 21. a lateral movement mechanism; 22. a material loading platform; 221. a carrying groove; 222. a placement groove; 223. a grabbing groove; 224. positioning holes; 3. a visual inspection device; 31. a gantry; 32. an industrial camera; 4. a circuit detection device; 41. pressing down the air cylinder; 42. testing the probe; 43. a lifting plate; 44. positioning pins; 5. a sorting device; 51. a longitudinal movement mechanism; 52. a gripper; 521. a lifting cylinder; 522. a double-ended bidirectional cylinder; 523. a clamping jaw; 524. a protection pad; 6. a control system; 7. and an upper support frame.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention.
Referring to fig. 1 to 6, the detection device based on the mobile phone assembly line comprises a support 1, a transverse carrying device 2, a visual detection device 3, a circuit detection device 4, a sorting device 5 and a control system 6; the transverse conveying device 2 is transversely arranged on the bracket 1, and the visual detection device 3, the circuit detection device 4 and the sorting device 5 are sequentially arranged right above the transverse conveying device 2; the control system 6 is respectively and electrically connected with the visual detection device 3, the circuit detection device 4 and the sorting device 5; the circuit detection device 4 comprises a pressing cylinder 41 and at least one test probe 42; the lower pressure cylinder 41 is connected with a lifting plate 43, the test probe 42 is fixedly connected on the lifting plate 43, and the test probe 42 is electrically connected with the control system 6; the sorting device 5 comprises a longitudinal moving mechanism 51 and a mechanical claw 52; the mechanical claw 52 is fixedly connected to a moving platform of the longitudinal moving mechanism 51, and the longitudinal moving mechanism 51 is arranged perpendicular to the transverse carrying device 2; the transverse conveying device 2 comprises a transverse moving mechanism 21 and a material loading platform 22 connected to a moving platform of the transverse moving mechanism 21.
The transverse conveying device 2 is used for conveying products from a first station to a second station, and assembly detection, circuit detection and defective product screening are carried out in the transverse conveying device; the visual detection device 3 is used for detecting whether the product is completely assembled at the previous station and whether the appearance is defective; the circuit detection device 4 is used for detecting whether an electric signal is output from a circuit connecting terminal and judging whether the circuit is normal; the sorting device 5 is used for screening defective products detected by the vision detection device 3 and the circuit detection device 4; the control system 6 is used for controlling and coordinating the transverse conveying device 2, the vision detection device 3, the circuit detection device 4 and the sorting device 5 to work in sequence; the pressing cylinder 41 is used for driving the lifting plate 43 to lift, namely driving the test probe 42 to detect the circuit; the longitudinal moving mechanism 51 is used for driving the mechanical claw 52 to move transversely; the gripper 52 is used for carrying defective products; the transverse moving mechanism 21 is used for driving the material loading platform 22 to transversely move, and the material loading platform 22 is used for loading a product to be detected.
An upper support frame 7 is arranged on the support 1, the transverse carrying device 2 penetrates through the upper support frame 7, and the circuit detection device 4, the sorting device 5 and the control system 6 are fixedly connected to the upper support frame 7; the visual inspection device 3 comprises a portal frame 31 and an industrial camera 32 fixedly connected to the portal frame 31, and the transverse moving mechanism 21 penetrates through the portal frame 31. The industrial camera 32 is used for photographing and detecting whether the product is completely assembled at the previous station and whether the appearance is defective.
A material loading groove 221 is arranged on the material loading platform 22 of the transverse carrying device 2, and positioning holes 224 are arranged at four corners of the material loading platform 22; a placing groove 222 is formed in one end, located on the carrying groove 221, of the carrying platform 22, and grabbing grooves 223 are formed in two sides of the carrying platform; the four corners of the lifting plate 43 are provided with positioning pins 44 corresponding to the positioning holes 224.
The loading groove 221 is used for placing products; the positioning hole 224 is used for matching and positioning the positioning hole 224 and the positioning pin 44 when the lifting plate 43 is pressed down; the placing groove 222 is used for providing a side groove to facilitate manual placing of the workpiece into the carrying groove 221 from the previous station; the catching groove 223 is used to facilitate the gripper 52 to catch the defective product in the loading groove 221.
The gripper 52 of the sorting device 5 comprises a lifting cylinder 521 fixedly connected to the moving platform of the longitudinal moving mechanism 51, a piston rod of the lifting cylinder 521 is connected with a double-head bidirectional cylinder 522, two ends of the double-head bidirectional cylinder 522 are both connected with clamping jaws 523, and a clamping part of each clamping jaw 523 is provided with a protection pad 524.
The lifting cylinder 521 is used for driving the clamping jaw 523 to lift up and down; the double-head bidirectional cylinder 522 is used for driving the clamping jaw 523 to open and clamp; the clamping jaw 523 is used for grabbing defective products; the protection pad 524 is used for preventing the clamping jaw 523 from clamping damage when a defective product is grabbed.
The transverse moving mechanism 21 and the longitudinal moving mechanism 51 both adopt belt linear modules; the test probe 42 is a spring test probe; the control system 6 specifically adopts an ohm dragon PLC communication module.
The working principle is as follows: after the first station is assembled, the worker places the assembled product into the loading slot 221 of the loading platform 22 along the placing slot 222 (at this time, the loading platform 22 is located on the side of the visual inspection device 3); the transverse moving mechanism 21 drives the material loading platform 22 to move to the visual detection device 3, and the industrial camera 32 performs photographing detection on the product; if the defective products are defective products, the defective products directly pass through the circuit detection device 4 to be right below the sorting device 5, and the defective products are grabbed and grabbed to a defective placement box through the grabbing groove 223 by a mechanical claw 52 of the sorting device 5; if the product is good, the product is driven by the transverse moving mechanism 21 to move to the position right below the circuit detection device 4; push down air cylinder 41 and drive lifter plate 43 and descend, locating pin 44 and locating hole 224 cooperation location, whether test probe 42 and circuit terminal contact detect signal of telecommunication output judgement circuit condition, if be defective products, then move to sorting device 5 under, snatch the defective products through snatching groove 223 by sorting device 5's gripper 52 and snatch to bad case department of placing, if be the yields then directly move to the other end of lateral shifting mechanism 21, the workman that has the second station takes, continue assembly production.
The above examples are provided for further illustration of the present invention, but do not limit the present invention to these specific embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be understood as being within the protection scope of the present invention.
Claims (5)
1. Detection device based on cell-phone assembly line, its characterized in that: the automatic sorting machine comprises a bracket (1), a transverse carrying device (2), a visual detection device (3), a circuit detection device (4), a sorting device (5) and a control system (6); the transverse conveying device (2) is transversely arranged on the bracket (1), and the visual detection device (3), the circuit detection device (4) and the sorting device (5) are sequentially arranged right above the transverse conveying device (2); the control system (6) is respectively and electrically connected with the visual detection device (3), the circuit detection device (4) and the sorting device (5); the circuit detection device (4) comprises a pressing cylinder (41) and at least one test probe (42); the down-pressing cylinder (41) is connected with a lifting plate (43), the test probe (42) is fixedly connected to the lifting plate (43), and the test probe (42) is electrically connected with the control system (6); the sorting device (5) comprises a longitudinal moving mechanism (51) and a mechanical claw (52); the mechanical claw (52) is fixedly connected to a moving platform of the longitudinal moving mechanism (51), and the longitudinal moving mechanism (51) is perpendicular to the transverse carrying device (2); the transverse conveying device (2) comprises a transverse moving mechanism (21) and a material carrying platform (22) connected to a moving platform of the transverse moving mechanism (21).
2. The mobile phone assembly line-based detection device of claim 1, wherein: an upper supporting frame (7) is arranged on the support (1), the transverse carrying device (2) penetrates through the upper supporting frame (7), and the circuit detection device (4), the sorting device (5) and the control system (6) are fixedly connected to the upper supporting frame (7); the visual detection device (3) comprises a portal frame (31) and an industrial camera (32) fixedly connected to the portal frame (31), and the transverse moving mechanism (21) penetrates through the portal frame (31).
3. The mobile phone assembly line-based detection device of claim 2, wherein: a material carrying table (22) of the transverse carrying device (2) is provided with a material carrying groove (221), and four corners of the material carrying table (22) are provided with positioning holes (224); a placing groove (222) is formed in one end, located on the carrying groove (221), of the carrying platform (22), and grabbing grooves (223) are formed in the two sides of the carrying platform; positioning pins (44) corresponding to the positioning holes (224) are arranged at the four corners of the lifting plate (43).
4. The mobile phone assembly line-based detection device according to any one of claims 1 or 2, wherein: the mechanical claw (52) of the sorting device (5) comprises a lifting cylinder (521) fixedly connected to a moving platform of the longitudinal moving mechanism (51), a piston rod of the lifting cylinder (521) is connected with a double-head bidirectional cylinder (522), two ends of the double-head bidirectional cylinder (522) are connected with clamping jaws (523), and a clamping part of each clamping jaw (523) is provided with a protection pad (524).
5. The mobile phone assembly line-based detection device of claim 1, wherein: the transverse moving mechanism (21) and the longitudinal moving mechanism (51) both adopt belt linear modules; the test probe (42) is a spring test probe; the control system (6) specifically adopts an ohm dragon PLC communication module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920291469.3U CN209810685U (en) | 2019-03-08 | 2019-03-08 | Detection device based on mobile phone assembly production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920291469.3U CN209810685U (en) | 2019-03-08 | 2019-03-08 | Detection device based on mobile phone assembly production line |
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| CN209810685U true CN209810685U (en) | 2019-12-20 |
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| CN201920291469.3U Active CN209810685U (en) | 2019-03-08 | 2019-03-08 | Detection device based on mobile phone assembly production line |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109877049A (en) * | 2019-03-08 | 2019-06-14 | 昆山齐力盛精密模具有限公司 | Detection device based on mobile phone assembling line |
| CN113909160A (en) * | 2021-09-06 | 2022-01-11 | 广州华银医学检验中心有限公司 | Automatic sorting module of test tube sorting machine |
| CN114852624A (en) * | 2022-05-18 | 2022-08-05 | 珠海格力智能装备有限公司 | Automatic feeding device and production line thereof |
-
2019
- 2019-03-08 CN CN201920291469.3U patent/CN209810685U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109877049A (en) * | 2019-03-08 | 2019-06-14 | 昆山齐力盛精密模具有限公司 | Detection device based on mobile phone assembling line |
| CN113909160A (en) * | 2021-09-06 | 2022-01-11 | 广州华银医学检验中心有限公司 | Automatic sorting module of test tube sorting machine |
| CN114852624A (en) * | 2022-05-18 | 2022-08-05 | 珠海格力智能装备有限公司 | Automatic feeding device and production line thereof |
| CN114852624B (en) * | 2022-05-18 | 2024-04-30 | 珠海格力智能装备有限公司 | Automatic wire feeding device and production line thereof |
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