CN108816783B - Supporting rod detection assembly line - Google Patents
Supporting rod detection assembly line Download PDFInfo
- Publication number
- CN108816783B CN108816783B CN201810780347.0A CN201810780347A CN108816783B CN 108816783 B CN108816783 B CN 108816783B CN 201810780347 A CN201810780347 A CN 201810780347A CN 108816783 B CN108816783 B CN 108816783B
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- China
- Prior art keywords
- material taking
- positioning
- chain conveyor
- plates
- product conveying
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- 238000001514 detection method Methods 0.000 title claims abstract description 29
- 230000007246 mechanism Effects 0.000 claims abstract description 20
- 230000002950 deficient Effects 0.000 claims abstract description 18
- 230000009194 climbing Effects 0.000 description 8
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0063—Using robots
Abstract
The invention discloses a supporting rod detection assembly line which comprises a chain conveyor, a positioning jig, a jacking mechanism, a camera detection group, a double-station material taking device, a good product conveying belt and a defective product conveying belt, wherein a plurality of equidistant positioning jigs are arranged on a chain of the chain conveyor, two groups of jacking mechanisms are arranged in the middle of the chain conveyor, the jacking mechanism is positioned below the positioning jig, the camera detection group is arranged on two sides of the jacking mechanism and is used for detecting the positioning supporting rods, the double-station material taking device is arranged on the right side of the camera detection group, the double-station material taking device is used for conveying the detected supporting rods to the good product conveying belt and the defective product conveying belt on the right side of the double-station material taking device, and the good product conveying belt and the defective product conveying belt are respectively positioned on the front side and the rear side of the chain conveyor. Through the mode, the invention has compact structure, can position the product and automatically detect the external dimension, the whole relative dimension and the distortion of the product, and improves the working efficiency.
Description
Technical Field
The invention relates to the technical field of industrial machinery, in particular to a support rod detection assembly line.
Background
The overall dimension and the overall shape distortion of the automobile headrest support rod cannot be directly detected, related data cannot be obtained by checking through a special tool, the automobile headrest support rod is completely judged by workers, quality problems exist, detection efficiency is low, the existing technology is required to be improved based on the defects and the shortcomings, and a support rod detection assembly line is designed, so that accurate alignment tools are required after products are placed.
Disclosure of Invention
The technical problem to be solved mainly by the invention is to provide the strut detection assembly line which is compact in structure and stable in operation, can position products and automatically detect the external dimension, the whole relative dimension and the distortion of the products, and improves the working efficiency.
In order to solve the technical problems, the invention adopts a technical scheme that: the utility model provides a branch detects assembly line, this kind of branch detects assembly line includes chain conveyer, location tool, climbing mechanism, camera detection group, duplex position extracting device, good product conveyer belt and defective product conveyer belt, be provided with a plurality of equidistant location tools on chain of chain conveyer, location tool is used for locating branch, chain conveyer middle part is provided with two sets of climbing mechanism, climbing mechanism is located the location tool below, climbing mechanism both sides are provided with camera detection group, camera detection group detects location branch, camera detection group right side is provided with duplex position extracting device, duplex position extracting device carries the branch after detecting to on good product conveyer belt and the defective product conveyer belt on its right side, good product conveyer belt and defective product conveyer belt are located chain conveyer front side and rear side respectively;
the positioning jig comprises a tooling plate, a connecting column, positioning magnets, side positioning plates, a front tooling plate and a front positioning stop block, wherein the two tooling plates are respectively connected with a chain on a chain conveyor, the connecting column is inserted between the two tooling plates, the positioning magnets are installed on the front side of the connecting column, the positioning magnets are identical to the attraction supporting rods, the side positioning plates are installed at the two ends of the front side of the tooling plates, the side positioning plates are vertically arranged, the front tooling plate is arranged on the chain on the left side of the connecting column, the front positioning stop block is installed on the front tooling plate, and the front positioning stop block is horizontally arranged and opposite to the extending end of the supporting rod.
Preferably, the jacking mechanism comprises a jacking cylinder and a top plate, the jacking cylinder is fixed on a bracket of the chain conveyor through a connecting plate, a horizontal top plate is installed on a piston rod of the jacking cylinder, the piston rod of the jacking cylinder stretches to drive the top plate to move upwards, the top plate props against a tooling plate of the positioning jig, and the positioning jig is in a horizontal state.
Preferably, the camera detection group consists of two groups of CCD industrial cameras, the two groups of CCD industrial cameras are respectively positioned at two sides of the chain conveyor, and the CCD industrial cameras are used for detecting the outline dimension, the whole relative dimension and the distortion of the supporting rod.
Preferably, duplex extracting device comprises good product extracting mechanical arm and defective products extracting mechanical arm, and the structure of defective products extracting mechanical arm is the same with the structure of good product extracting mechanical arm, good products extracting mechanical arm includes and gets material support, slide rail, slider, push pedal, lift cylinder, lifter plate and clamping jaw cylinder, it vertically sets up to get material support, installs two slide rails that are parallel to each other on getting material support's the crossbeam board, installs two sliders on the slide rail, and the slider is all fixed in the push pedal, installs the lift cylinder on the push pedal, installs the lifter plate on the piston rod flange board of lift cylinder, and the plane is installed the clamping jaw cylinder under the lifter plate, and the clamping jaw cylinder is located chain conveyer top.
Compared with the prior art, the invention has the beneficial effects that: compact structure, steady operation can fix a position and automated inspection product's overall dimension, whole relative size and distortion to the product, improves work efficiency.
Drawings
FIG. 1 is a front view of a strut testing pipeline.
FIG. 2 is a top view of a strut testing line.
FIG. 3 is a top view, partially enlarged, of a strut testing line.
Fig. 4 is a partial enlarged front view of a strut testing pipeline.
Fig. 5 is a schematic structural diagram of a good product taking manipulator of the strut detection assembly line.
Detailed Description
The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making clear and defining the scope of the present invention.
Referring to fig. 1 to 5, an embodiment of the present invention includes:
the utility model provides a branch detects assembly line, this kind of branch detects assembly line includes chain conveyer 1, location tool 2, climbing mechanism 3, camera detects group 4, duplex position extracting device 5, good product conveyer belt 6 and defective products conveyer belt 7, be provided with a plurality of equidistant location tools 2 on the chain of chain conveyer 1, location tool 2 is used for location branch 8, chain conveyer 1 middle part is provided with two sets of climbing mechanism 3, climbing mechanism 3 is located location tool 2 below, climbing mechanism 3 both sides are provided with camera and detect group 4, camera detects group 4 detects location branch 8, camera detects group 4 right side and is provided with duplex position extracting device 5, duplex position extracting device 5 carries the branch 8 after detecting to on good products conveyer belt 6 and the defective products conveyer belt 7 on its right side, good products conveyer belt 6 and defective products conveyer belt 7 are located chain conveyer 1 front side and rear side respectively.
The positioning jig 2 comprises tooling plates 21, connecting columns 22, positioning magnets 23, side positioning plates 24, front tooling plates 25 and front positioning stop blocks 26, wherein the two tooling plates 21 are respectively connected with chains on the chain conveyor 1, the connecting columns 22 are inserted between the two tooling plates 21, the positioning magnets 23 are installed on the front sides of the connecting columns 22, the positioning magnets 23 are identical to the attraction struts 8, the side positioning plates 24 are installed at the two ends of the front sides of the tooling plates 21, the side positioning plates 24 are vertically arranged, the front tooling plates 25 are arranged on the chains on the left sides of the connecting columns 22, the front positioning stop blocks 26 are installed on the front tooling plates 25, and the front positioning stop blocks 26 are horizontally arranged and are opposite to the extending ends of the struts 8.
The jacking mechanism 3 consists of a jacking air cylinder 31 and a top plate 32, the jacking air cylinder 31 is fixed on a bracket of the chain conveyor 1 through a connecting plate, a horizontal top plate 32 is arranged on a piston rod of the jacking air cylinder 31, the piston rod of the jacking air cylinder 31 stretches to drive the top plate 32 to move upwards, the top plate 32 props against the tooling plate 21 of the positioning jig 2, and the positioning jig 2 is in a horizontal state.
The camera detection group 4 consists of two groups of CCD industrial cameras which are respectively positioned at two sides of the chain conveyor 1, and the CCD industrial cameras are used for detecting the outline dimension, the whole relative dimension and the distortion of the supporting rod.
The double-station material taking device 5 is composed of a good material taking manipulator 51 and a bad material taking manipulator 52, the structure of the bad material taking manipulator 52 is identical to that of the good material taking manipulator 51, the good material taking manipulator 51 comprises a material taking support 511, a sliding rail 512, a sliding block 513, a pushing plate 514, a lifting cylinder 515, a lifting plate 516 and a clamping jaw cylinder 517, the material taking support 511 is longitudinally arranged, two sliding rails 512 which are parallel to each other are arranged on a transverse beam plate of the material taking support 511, two sliding blocks 513 are arranged on the sliding rail 512, the sliding blocks 513 are fixed on the pushing plate 514, the lifting cylinder 515 is arranged on the pushing plate 514, the lifting plate 516 is arranged on a piston rod flange plate of the lifting cylinder 515, the clamping jaw cylinder 517 is arranged on the lower plane of the lifting plate 516, and the clamping jaw cylinder 517 is arranged above the chain conveyor 1.
When the support rod detection assembly line works, a worker sequentially places the support rods 8 to the positioning jig 2 for positioning, the chain conveyor 1 is driven by a servo, when the positioning jig 2 moves above the jacking mechanism 3, a piston rod of the jacking air cylinder 31 stretches to drive the top plate 32 to move upwards, the top plate 32 props against the tooling plate 21 of the positioning jig 2, the positioning jig 2 is in a horizontal state, at the moment, the camera detection group 4 works, the CCD industrial camera detects the outline dimension, the whole relative dimension and the distortion of the support rods, when the detection is good, the good product taking manipulator 51 grabs the support rods 8 and places the support rods on the good product conveying belt 6, and when the detection is bad, the defective product taking manipulator 52 grabs the support rods 8 and places the support rods on the defective product conveying belt 7, and the steps are repeated.
The strut detection assembly line is compact in structure and stable in operation, can position a product and automatically detect the overall dimension, the overall relative dimension and the distortion of the product, and improves the working efficiency.
The foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present invention.
Claims (4)
1. A branch detects assembly line, its characterized in that: the supporting rod detection assembly line comprises a chain conveyor, a positioning jig, a jacking mechanism, a camera detection group, double-station material taking devices, good product conveying belts and defective product conveying belts, wherein a plurality of equidistant positioning jigs are arranged on a chain of the chain conveyor, two groups of jacking mechanisms are arranged in the middle of the chain conveyor, the jacking mechanism is positioned below the positioning jig, the camera detection group is arranged on two sides of the jacking mechanism, the positioning supporting rods are detected by the camera detection group, the double-station material taking devices are arranged on the right side of the camera detection group, the detected supporting rods are conveyed onto the good product conveying belts and the defective product conveying belts on the right side of the camera detection group by the double-station material taking devices, and the good product conveying belts and the defective product conveying belts are respectively positioned on the front side and the rear side of the chain conveyor;
the positioning jig comprises a tooling plate, a connecting column, positioning magnets, side positioning plates, a front tooling plate and a front positioning stop block, wherein the two tooling plates are respectively connected with a chain on a chain conveyor, the connecting column is inserted between the two tooling plates, the positioning magnets are installed on the front side of the connecting column, the positioning magnets are identical to the attraction supporting rods, the side positioning plates are installed at the two ends of the front side of the tooling plates, the side positioning plates are vertically arranged, the front tooling plate is arranged on the chain on the left side of the connecting column, the front positioning stop block is installed on the front tooling plate, and the front positioning stop block is horizontally arranged and opposite to the extending end of the supporting rod.
2. A strut testing pipeline as in claim 1, wherein: the lifting mechanism consists of a lifting cylinder and a top plate, wherein the lifting cylinder is fixed on a bracket of the chain conveyor through a connecting plate, and a horizontal top plate is arranged on a piston rod of the lifting cylinder.
3. A strut testing pipeline as in claim 1, wherein: the camera detection group consists of two groups of CCD industrial cameras which are respectively positioned at two sides of the chain conveyor, and the CCD industrial cameras are used for detecting the outline dimension, the whole relative dimension and the distortion of the supporting rod.
4. A strut testing pipeline as in claim 1, wherein: the double-station material taking device is composed of a good material taking manipulator and a defective material taking manipulator, the structure of the defective material taking manipulator is identical to that of the good material taking manipulator, the good material taking manipulator comprises a material taking support, sliding rails, sliding blocks, a pushing plate, lifting cylinders, lifting plates and clamping jaw cylinders, the material taking support is longitudinally arranged, two sliding rails which are parallel to each other are arranged on a transverse beam plate of the material taking support, two sliding blocks are arranged on the sliding rails, the sliding blocks are fixed on the pushing plate, the lifting cylinders are arranged on the pushing plate, the lifting plates are arranged on piston rod flange plates of the lifting cylinders, the clamping jaw cylinders are arranged on the lower plane of the lifting plates, and the clamping jaw cylinders are located above the chain conveyor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810780347.0A CN108816783B (en) | 2018-07-16 | 2018-07-16 | Supporting rod detection assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810780347.0A CN108816783B (en) | 2018-07-16 | 2018-07-16 | Supporting rod detection assembly line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108816783A CN108816783A (en) | 2018-11-16 |
| CN108816783B true CN108816783B (en) | 2023-11-28 |
Family
ID=64140604
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810780347.0A Active CN108816783B (en) | 2018-07-16 | 2018-07-16 | Supporting rod detection assembly line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108816783B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109514253A (en) * | 2018-12-27 | 2019-03-26 | 共聚生化科技（昆山）有限公司 | Lipstick tube beam automatic assembling |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0281716A1 (en) * | 1987-03-12 | 1988-09-14 | ROPELATO, Michel | Machine to refund the deposit on empty bottles taken back by super markets |
| DE202005016610U1 (en) * | 2005-10-24 | 2005-12-22 | Otto Dieterle Spezialwerkzeuge Gmbh | Reversible plate for tool, has body, on which supporting slots are pressed, such that transitions between their side surfaces and surfaces adjacent to side surfaces are rounded, and side surfaces are curved by slots` cross sectional shape |
| CN201997500U (en) * | 2010-12-16 | 2011-10-05 | 厦门新鸿洲精密科技有限公司 | Automatic plastic product detection device |
| CN103175471A (en) * | 2013-03-11 | 2013-06-26 | 宁波职业技术学院 | Photoelectric detection device for automobile headrest support rods |
| CN107470172A (en) * | 2017-08-25 | 2017-12-15 | 宁波力神动力电池系统有限公司 | A kind of unqualified battery screening plant |
| CN108204138A (en) * | 2018-01-03 | 2018-06-26 | 国网辽宁省电力有限公司本溪供电公司 | Portable 10kV ring main units construction operation rain-proof shelter and power construction implementation |
| CN208592099U (en) * | 2018-07-16 | 2019-03-12 | 昆山诚睿创自动化科技有限公司 | A kind of strut detection assembly line |
-
2018
- 2018-07-16 CN CN201810780347.0A patent/CN108816783B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0281716A1 (en) * | 1987-03-12 | 1988-09-14 | ROPELATO, Michel | Machine to refund the deposit on empty bottles taken back by super markets |
| DE202005016610U1 (en) * | 2005-10-24 | 2005-12-22 | Otto Dieterle Spezialwerkzeuge Gmbh | Reversible plate for tool, has body, on which supporting slots are pressed, such that transitions between their side surfaces and surfaces adjacent to side surfaces are rounded, and side surfaces are curved by slots` cross sectional shape |
| CN201997500U (en) * | 2010-12-16 | 2011-10-05 | 厦门新鸿洲精密科技有限公司 | Automatic plastic product detection device |
| CN103175471A (en) * | 2013-03-11 | 2013-06-26 | 宁波职业技术学院 | Photoelectric detection device for automobile headrest support rods |
| CN107470172A (en) * | 2017-08-25 | 2017-12-15 | 宁波力神动力电池系统有限公司 | A kind of unqualified battery screening plant |
| CN108204138A (en) * | 2018-01-03 | 2018-06-26 | 国网辽宁省电力有限公司本溪供电公司 | Portable 10kV ring main units construction operation rain-proof shelter and power construction implementation |
| CN208592099U (en) * | 2018-07-16 | 2019-03-12 | 昆山诚睿创自动化科技有限公司 | A kind of strut detection assembly line |
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| CN108816783A (en) | 2018-11-16 |
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