CN108971022B - Magnetic steel classification stacking device of magnetic steel magnetizing and sorting integrated equipment - Google Patents

Magnetic steel classification stacking device of magnetic steel magnetizing and sorting integrated equipment Download PDF

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Publication number
CN108971022B
CN108971022B CN201810839618.5A CN201810839618A CN108971022B CN 108971022 B CN108971022 B CN 108971022B CN 201810839618 A CN201810839618 A CN 201810839618A CN 108971022 B CN108971022 B CN 108971022B
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magnetic steel
clamp
air
magnetizing
accommodating groove
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CN108971022A (en
Inventor
易鹏鹏
朱利强
胡小杰
裴坤
徐峰
张洪伟
林最伟
易群
俞玉峰
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Ningbo Songke Magnetic Material Co ltd
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Ningbo Songke Magnetic Material Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/38Collecting or arranging articles in groups

Abstract

The invention discloses a magnetic steel classifying and stacking device of magnetic steel magnetizing and sorting integrated equipment, which comprises a first sliding block driven by a first electric cylinder, a second sliding block driven by a second electric cylinder, a material moving jig driven by an air cylinder to move horizontally and a pneumatic clamp driven by the air cylinder to move vertically, wherein a first air clamp used for clamping magnetic steel and a second air clamp used for clamping a cushion block are arranged on the first sliding block, and a third air clamp used for clamping magnetic steel is arranged on the second sliding block; the moving direction of the first sliding block on the first electric cylinder is perpendicular to the moving direction of the moving jig, the moving jig moves in a reciprocating mode between the first sliding block and the pneumatic clamping clamp under the driving of the air cylinder, the moving jig is provided with a first accommodating groove used for accommodating the magnetic steel and the gasket, and the pneumatic clamping clamp is provided with a second accommodating groove used for accommodating the stacked magnetic steel and the stacked gasket. The device is used for the magnetizing and sorting integrated equipment for the magnetic steel, and the automatic classifying and sorting function of the magnetic steel is added on the basis of the existing magnetic steel magnetizing detection equipment so as to improve the production efficiency.

Description

Magnetic steel classification stacking device of magnetic steel magnetizing and sorting integrated equipment
Technical Field
The invention relates to the technical field of magnetic material automation equipment, in particular to a magnetic steel classifying and stacking device of magnetic steel magnetizing and sorting integrated equipment.
Background
The neodymium iron boron magnetic material is commonly called magnetic steel, the formed magnetic steel after surface treatment needs to be subjected to magnetization and magnetic property detection and then packaged, the traditional method of the process is manual assembly line operation, and the efficiency is low. Chinese patent CN106144579A discloses a magnetic steel magnetizing and magnetic flux detecting integrated device, which integrates magnetizing and magnetic flux detecting stations into a whole, and sets a conveying device between the two stations, so as to realize the integrated operation of magnetizing and magnetic flux detecting, save manpower and material resources, reduce production cost and improve production efficiency. However, the equipment is only used as automation equipment which is used independently in the magnetic steel magnetizing step, and cannot be butted with an automatic magnetic steel production line, and although some magnetic steel manufacturers adopt automation equipment to replace manual operation in each process link, the automatic flow line production is still not realized in the process links by the magnetic steel connection and turnover, so that the consistency of product quality is affected, and the production efficiency is still to be improved, so that the automatic magnetic steel magnetizing and packaging production line is necessary to be developed.
Disclosure of Invention
Aiming at the defects and shortcomings of the prior art, the invention aims to provide the magnetic steel classifying and stacking device of the magnetic steel magnetizing and sorting integrated equipment.
In order to solve the above problems, the present invention provides the following technical solutions:
a magnetic steel classifying and stacking device of magnetic steel magnetizing and sorting integrated equipment comprises a first sliding block driven by a first electric cylinder, a second sliding block driven by a second electric cylinder, a material moving jig driven by an air cylinder to move horizontally and a pneumatic clamp driven by the air cylinder to move vertically, wherein a first air clamp used for clamping magnetic steel and a second air clamp used for clamping a cushion block are arranged on the first sliding block, and a third air clamp used for clamping the magnetic steel is arranged on the second sliding block; the moving direction of the first sliding block on the first electric cylinder is perpendicular to the moving direction of the moving jig, the moving jig is driven by the air cylinder to move in a reciprocating mode between the first sliding block and the pneumatic clamping device, the moving jig is provided with a first accommodating groove used for accommodating the magnetic steel and the cushion block, and the pneumatic clamping device is provided with a second accommodating groove used for accommodating the stacked magnetic steel and the cushion block.
When the material moving jig is located at the position of the first sliding block, the first air clamp and the second air clamp sequentially place the magnetic steel and the cushion block in the first accommodating groove in an overlapping mode; when the material moving jig is located at the pneumatic holding clamp position, the pneumatic holding clamp is driven by the air cylinder to vertically move upwards, so that the height for accommodating the magnetic steel and the cushion block is reserved at the lower part of the pneumatic holding clamp; when the magnetic steel and the cushion block in the first accommodating groove are positioned below the second accommodating groove, the magnetic steel and the cushion block in the first accommodating groove are adsorbed and stacked into a whole by the magnetic steel and the cushion block stacked in the second accommodating groove under the action of magnetic force; when the magnetic steel and the cushion blocks stacked in the second accommodating groove reach the set number, the third air clamp is driven by the second electric cylinder to take out the magnetic steel and the cushion blocks in the second accommodating groove.
The material moving jig is driven by an air cylinder to horizontally move along the material moving slide rail, and a locking air cylinder in limit fit with the first accommodating groove is arranged on the material moving jig.
The first electric cylinder and the second electric cylinder are arranged in parallel from top to bottom, and the second electric cylinder is positioned above the first electric cylinder.
Compared with the prior art, the invention has the beneficial effects that:
the magnetic steel classifying and stacking device of the magnetic steel magnetizing and sorting integrated equipment is characterized in that a sorting station is added on the basis of the existing magnetic steel magnetizing and detecting equipment, the sorting station comprises a cushion block feeding mechanism and a magnetic steel classifying and stacking device, wherein the cushion block feeding mechanism is used for conveying cushion blocks to a position adjacent to a second cushion block one by one, the magnetized and detected magnetic steel and the cushion blocks on a second conveying belt are clamped by two air clamps on a first slide block synchronously, a first electric cylinder controls the first slide block to move according to magnetic performance parameters of the magnetic steel detected by the detecting station, and the magnetic steel and the cushion blocks are sequentially placed into the corresponding magnetic steel classifying and stacking devices; on the other hand, the magnetic steel magnetizing, detecting and sorting integrated equipment improves the feeding mechanism and the discharging mechanism, so that the magnetic steel magnetizing, detecting and sorting integrated equipment can be in seamless butt joint with an automatic magnetic steel production line, and the production efficiency is improved.
Drawings
Fig. 1 is a schematic view of a top view structure of an automatic production line for magnetizing and packaging magnetic steel.
Fig. 2 is a schematic three-dimensional structure diagram of an automatic production line for magnetizing and packaging magnetic steel.
Fig. 3 is a schematic structural diagram of a magnetic steel batch loading device.
Fig. 4 is a schematic top view structure diagram of the magnetic steel magnetizing and sorting integrated equipment.
Fig. 5 is a schematic structural diagram of a feeding mechanism of the magnetic steel magnetizing and sorting integrated equipment.
Fig. 6 is a schematic perspective structure diagram of the magnetic steel magnetizing and sorting integrated device.
Fig. 7 is a schematic perspective view of another angle of the magnetic steel magnetizing and sorting integrated device.
Fig. 8 is a schematic structural diagram of a magnetic steel classifying and stacking device of the magnetic steel magnetizing and sorting integrated equipment.
In the figure, 1, a magnetic steel batch feeding device; 2. magnetic steel appearance detection equipment; 3. magnetic steel laser coding equipment; 4. magnetizing and sorting integrated equipment for magnetic steel; 5. a packaging platform; 10. a feeding mechanism; 11. a first conveyor belt; 12. a squeegee; 13. a first stopper; 20. a magnetizing station; 30. detecting a station; 40. a transfer mechanism; 41. a second conveyor belt; 42. a transfer frame; 43. a second stopper; 44. a suction arm; 50. a sorting station; 51. a cushion block feeding mechanism; 52. a first electric cylinder; 53. a first slider; 54. a magnetic steel classification stacking device; 541. a material moving jig; 542. carrying out pneumatic clamping; 543. a material moving slide rail; 544. locking the air cylinder; 5411. a first accommodating groove; 5421. a second accommodating groove; 55. a first air clamp; 56. a second air clamp; 6. a linear conveyor belt; 60. a discharging mechanism; 61. a second electric cylinder; 62. a second slider; 63. a third air clamp; 7. a rotary conveyor belt; 71. a charging barrel; 81. a material conveyor; 82. a feeding device; 83. a feeding conveyor belt; 84. a tray; 85. material frame; 86. a material moving manipulator; 87. and (4) sucking discs.
Detailed Description
The invention is further illustrated with reference to fig. 1-8.
Referring to fig. 1-2, an automatic production line for magnetizing and packaging magnetic steel comprises a magnetic steel batch feeding device 1, a magnetic steel appearance detection device 2, a magnetic steel laser coding device 3, a magnetic steel magnetizing and sorting integrated device 4 and a packaging platform 5; the output end of the magnetic steel batch feeding device 1 is connected with the input end of a magnetic steel appearance detection device 2, the output end of the magnetic steel appearance detection device 2 is connected with the input end of a magnetic steel laser coding device 3, the output end of the magnetic steel laser coding device 3 is connected to a linear conveyer belt 6, a plurality of magnetic steel magnetizing and sorting integrated devices 4 are provided, the magnetic steel magnetizing and sorting integrated equipment 4 is arranged on one side of the linear conveyer belt 6 in parallel, in the embodiment, the magnetic steel magnetizing and sorting integrated equipment 4 is six parallel, the opposite side of sharp conveyer belt 6 is equipped with slewing conveyor belt 7, every magnet steel magnetizes and selects separately integrated equipment 4 all be equipped with the feed mechanism 10 of sharp conveyer belt 6 butt joint and with the discharge mechanism 60 of slewing conveyor belt 7 butt joint, packaging platform 5 set up in slewing conveyor belt 7's side.
Referring to fig. 3, the magnetic steel batch loading device 1 includes a material conveyor 81, a loading device 82 and a loading conveyor belt 83, the loading conveyor belt 83 is abutted to an input end of the magnetic steel appearance detecting device 2, the material conveyor 81 is used for conveying a tray 84 carrying a material frame 85, the loading conveyor belt 83 is arranged beside the material conveyor 81, a conveying direction of the loading conveyor belt 83 is parallel to a conveying direction of the material conveyor 81, the loading device 82 is installed on the material conveyor 81, the loading device 82 is provided with a material moving manipulator 86 for moving the magnetic steel batch conveyed on the material conveyor 81 to the loading conveyor belt 83, the material conveyor 81 is a heavy-duty conveyor, the material conveyor 81 is provided with the tray 84 carrying the material frame 85, a positioning device for fixing the tray 84 is installed on the material conveyor 81 below the material moving manipulator 86, the material moving manipulator 86 is provided with a plurality of vertically downward extending suckers 87, all the suckers 87 are arranged in a straight line at equal intervals, the arrangement direction of the suckers 87 is consistent with the conveying direction of the material conveyor 81, and the unloading device for unloading the tray 84 is installed at the tail end of the conveying direction of the material conveyor 81. The material conveyor 81 conveys non-magnetized magnetic steel which is put in a frame stacking mode, a customized material frame 85 is adopted, multiple layers of magnetic steel can be put in the material frame 85 in a whole, dense and neat mode, the position of each piece of magnetic steel which is put in the material frame 85 in a stacking mode is fixed, so that the material moving manipulator 86 can grab each piece of magnetic steel, and the material frame 85 fully loaded with the magnetic steel is heavy, so that the material conveyor 81 needs to select a heavy-load conveyor which is a double-speed chain conveyor. When the tray 84 loaded with the material frame 85 moves to the position below the motion trail of the material moving manipulator 86, the tray 84 is positioned through the positioning device, the tray 84 is stopped at a fixed position, the material moving manipulator 86 descends into the material frame 85, a group of magnetic steels are sucked from the uppermost layer in the material frame 85 through a group of linearly arranged suckers 87, then the material moving manipulator 86 moves to the feeding conveyor belt 83, the group of magnetic steels are placed on the feeding conveyor belt 83 and are conveyed to a processing station through the feeding conveyor belt 83, it needs to be noted that due to the adoption of the material customizing frame 85, the position of each magnetic steel in each layer in the material frame 85 is programmed in advance into a control system, the material moving manipulator 86 grabs one layer of magnetic steel according to the program requirement and then grabs the next layer of magnetic steel, and therefore the material moving manipulator 86 has the motion capability in three directions of an X axis, a Y axis and a. After all the magnetic steel in the material frame 85 is conveyed, the positioning device releases the tray 84 at the position, the tray 84 carries the empty material frame 85 to move towards the tail end of the conveying direction of the material conveyor 81, the tray 84 carrying the empty material frame 85 is lifted to a certain height through the unloading device, when a worker takes the tray 84 from the material conveyor 81, the taken-off tray 84 returns to the feeding end of the material conveyor 81 again to bear the full material frame 85, the worker takes the empty material frame 85 to the previous station, and the un-magnetized magnetic steel is put in the empty material frame 85 in order, wherein the output end of the magnetic steel batch feeding device 1 in the application is the tail end of the feeding conveyor belt 83.
Magnet steel appearance detection equipment 2 is the existing equipment of outsourcing, the full-automatic intelligent selection mascerating machine of neodymium iron boron magnetism work piece based on machine vision as 201410119936.6 discloses, magnet steel appearance detection equipment 2 is used for detecting the appearance defect of magnet steel, if the size is unsatisfactory, the magnet steel that there are crackle and unfilled corner scheduling problem on the surface can automatic sorting out behind magnet steel appearance detection equipment 2, magnet steel appearance detection equipment 2's input generally is the conveyer belt, magnet steel is the butt joint of realizing with magnet steel appearance detection equipment 2's conveyer belt accessible baffle of loading conveyor 83 of loading attachment 1 in batches, be about to on the magnet steel of magnet steel batch loading attachment 1 loading conveyor 83 output carries magnet steel appearance detection equipment 2's conveyer belt.
Magnet steel laser coding equipment 3 also is the existing equipment of outsourcing, magnet steel laser coding equipment 3 is used for printing the mark on the magnet steel surface, adopt the two-dimensional code mark in this application, can conveniently inquire or trace back this magnet steel's production batch and magnetic property parameter through this two-dimensional code mark, the certified products magnet steel of magnet steel outward appearance detection equipment 2 output is carried to magnet steel laser coding equipment 3 and is beaten the sign indicating number one by one, and type computer database system, magnet steel output after beating the sign indicating number is to linear conveyor belt 6 on.
The magnetic steel magnetizing and sorting integrated equipment 4 is independently researched and developed equipment, and is key equipment forming the magnetic steel magnetizing and packaging automatic production line. Because the processing time of the single magnet steel of the magnet steel batch feeding device 1, the magnet steel appearance detection device 2 and the magnet steel laser coding device 3 is short, and the processing time of the single magnet steel of the magnet steel magnetizing and sorting integrated device 4 is long, the production line can operate efficiently, a plurality of magnet steel magnetizing and sorting integrated devices 4 which operate synchronously need to be configured, and the field space can be saved to the maximum extent by the arrangement of the production line.
The packaging platform 5 is arranged beside the rotary conveying belt 7, and the rotary conveying belt 7 conveys the magnetic steel stacked in the charging barrel 71 to the packaging platform 5 for packaging.
Referring to fig. 4, the magnetic steel magnetizing and sorting integrated device 4 includes a feeding mechanism 10, a magnetizing station 20, a detecting station 30, a transferring mechanism 40, a sorting station 50, and a discharging mechanism 60, wherein the transferring mechanism 40 is used for transferring magnetic steel output by the feeding mechanism 10 to the magnetizing station 20, the detecting station 30, and the sorting station 50 in sequence; the magnetizing station 20 is provided with equipment for magnetizing by using a magnetizing coil, the detection station 30 is provided with a magnetic flux detector, and the magnetic steel enters and exits from the upper parts of the magnetizing station 20 and the detection station 30, so that the synchronous transfer of the magnetic steel is facilitated.
Referring to fig. 5, the feeding mechanism 10 of the magnetic steel magnetizing and sorting integrated device 4 includes a first conveyor belt 11 driven by a motor and a scraper 12 driven by an air cylinder, a first stopper 13 is disposed at the end of the first conveyor belt 11, the scraper 12 scrapes the magnetic steel on the linear conveyor belt 6 into the first conveyor belt 11 under the driving of the air cylinder, and the magnetic steel is conveyed to the position of the first stopper 13 through the first conveyor belt 11; the front end of first conveyer belt 11 is adjacent with the conveyor of the automatic production line of magnet steel process of going up, and keep same level, the cylinder is located the side of first conveyer belt 11, this cylinder preferably adopts rodless cylinder, save space, position interference when the conveyor of first conveyer belt 11 and the automatic production line of magnet steel docks as far as possible reduces, scraper blade 12 is located the top of first conveyer belt 11 and is connected with the cylinder through the Z-shaped connecting plate, this magnet steel is magnetized and is selected separately integration equipment 4 controls the cylinder action of drive scraper blade 12 through the magnet steel that sets up on the conveyor of a sensor automated production line, for example: when detecting the magnetic steel on the conveyor of the automatic magnetic steel production line, the scraper 12 extends out of the conveyor of the automatic magnetic steel production line under the driving of the cylinder and scrapes the magnetic steel into the first conveyor belt 11, and it should be noted that the magnetic steel magnetizing and detecting of the magnetic steel magnetizing and sorting integrated device 4 adopts a one-in one-out mode, so that when the magnetic steel is magnetizing or detecting in the magnetic steel magnetizing and sorting integrated device 4, even if the magnetic steel on the conveyor of the automatic magnetic steel production line is detected, the cylinder does not drive the scraper 12 to act, wherein the first stopper 13 is used for being in limit fit with the magnetic steel, and the magnetic steel is stopped at the end position of the first conveyor belt 11, so that the material can be taken by the transfer mechanism 40.
Referring to fig. 6, the transfer mechanism 40 of the magnetic steel magnetizing and sorting integrated device 4 includes a second conveyor belt 41 driven by a motor and a transfer frame 42 driven by an air cylinder, a second stopper 43 is disposed at the end of the second conveyor belt 41, the transfer frame 42 is provided with three suction arms 44 corresponding to the first stopper 13, the magnetizing station 20 and the detecting station 30, respectively, the transfer frame 42 is driven by the air cylinder to synchronously transfer the magnetic steel on the three suction arms 44 to the corresponding positions of the magnetizing station 20, the detecting station 30 and the front end of the second conveyor belt 41, and the magnetic steel is transferred to the position of the second stopper 43 through the second conveyor belt 41; the air cylinder for driving the transferring frame 42 comprises a transverse moving air cylinder and a lifting air cylinder, before the magnetic steel is sucked by the suction arm 44 or put down the magnetic steel, the lifting air cylinder drives the transferring frame 42 to descend to the position where the suction arm 44 is close to the magnetic steel, and after the magnetic steel is sucked by the suction arm 44 or put down the magnetic steel, the lifting air cylinder resets to drive the transferring frame 42 to ascend; wherein, its first dog 13, the station 20 that magnetizes, detection station 30 and second conveyer belt 41 front end are the equidistant setting of straight line, are convenient for transfer three on the frame 42 and inhale the arm 44 and move the material in step, and second dog 43 is used for keeping off the terminal position at second conveyer belt 41 with the spacing cooperation of magnet steel to select separately the station 50 and get the material.
Referring to fig. 7, the sorting station 50 of the magnetic steel magnetizing and sorting integrated apparatus 4 includes a pad feeding mechanism 51, a first slider 53 driven by a first electric cylinder 52, and a plurality of magnetic steel sorting and stacking devices 54 for collecting magnetic steels of different magnetic flux grades, in this embodiment, the first electric cylinder 52 is a servo electric cylinder, the number of the magnetic steel sorting and stacking devices 54 is four, and the magnetic steel to be magnetized is divided into unqualified products and qualified products of three different types according to the result of magnetic flux detection; the cushion block feeding mechanism 51 is used for conveying the cushion blocks to the positions adjacent to the second cushion block 43 one by one, the magnetized magnetic steels have stronger magnetism, so the magnetic steels need to be separated and stacked by using magnetism isolating cushion blocks when stacked, the cushion blocks are convenient to be packaged or disassembled for use, the cushion block feeding mechanism 51 can also adopt a conventional vibration disc vibration feeding mode, the first slide block 53 is provided with a first air clamp 55 for clamping the magnetic steels at the position of the second cushion block 43 and a second air clamp 56 for clamping the cushion blocks output by the cushion block feeding mechanism 51, the first air clamp 55 can also be a vacuum suction arm 44, wherein the distance between the first air clamp 55 and the second air clamp 56 is consistent with the distance between the second cushion block 43 and the output end of the cushion block feeding mechanism 51, the first air clamp 55 and the second air clamp 56 can synchronously take materials, the first electric cylinder 52 controls the first slide block 53 to move according to the magnetic performance parameters detected by the detection station 30, the first sliding block 53 is driven by the first electric cylinder 52 to sequentially place the magnetic steel on the first air clamp 55 and the cushion blocks on the second air clamp 56 into the corresponding magnetic steel classification stacking device 54, for example, when the magnetic flux of the magnetic steel is detected to be unqualified at the detection station 30, the equipment controls the first electric cylinder 52 to act according to the detection data, the first electric cylinder 52 drives the first sliding block 53 to move to the position of the magnetic steel classification stacking device 54 corresponding to the unqualified product, and the unqualified magnetic steel and the cushion blocks are vertically stacked. Further, the conveying direction of the cushion block feeding mechanism 51 is perpendicular to the conveying direction of the second conveying belt 41, and the second air clamp 56 is a rotary air clamp, so that a vibrating disk is arranged beside the equipment to realize vibrating feeding of cushion blocks.
Discharge mechanism 60 of magnet steel magnetizing and sorting integration equipment 4 include by second electric jar 61 driven second slider 62, second electric jar 61 is servo electric jar, be provided with on the second slider 62 and be used for pressing from both sides the third air clamp 63 that is used for pressing from both sides the magnet steel that piles up in the device 54 is piled up in the magnet steel classification, second slider 62 will under the drive of second electric jar 61 in the magnet steel classification piles up the device 54 in the magnet steel is transferred to the feed cylinder 71 on slewing conveying belt 7. When the magnetic steels stacked in the magnetic steel classification stacking device 54 reach the set number, the second electric cylinder 61 drives the second sliding block 62 to move to the position of the magnetic steel classification stacking device 54, and the stacked magnetic steels are clamped to the conveying device of the magnetic steel automatic production line through the third air clamp 63. For saving space, second electric jar 61 is upper and lower setting with first electric jar 52, and second electric jar 61 sets up and first electric jar 52 top, and second electric jar 61 utilizes the action clearance control second slider 62 action of first electric jar 52, and follow when getting material is pressed from both sides to third air clamp 63 pneumatic embrace to press from both sides 542's top and get the material, and magnet steel is categorised to pile up the device 54 and adopt the mode that the end advances to go up out and pile up magnet steel promptly and be the cushion, has avoided the magnet steel to lead to piling up uneven problem because of magnetic adsorption power.
The automatic production line for magnetizing and packaging the magnetic steel integrates the working procedures of magnetic steel feeding, appearance detection, laser coding, magnetizing, magnetic flux detection, classification and packaging into an integrated automatic production line, only manual operation stations are arranged in the working procedures of magnetic steel feeding and packaging, and the other process links realize intelligent full-automatic flow conversion processing, and the automatic production line processing is adopted, so that the production efficiency of the magnetic steel is greatly improved, and the quality consistency of the magnetic steel is ensured, wherein the magnetic steel magnetizing and sorting integrated equipment 4 is additionally provided with a sorting station 50 on the basis of the existing magnetic steel magnetizing and detecting equipment, the sorting station 50 comprises a cushion block feeding mechanism 51 and a magnetic steel classification and stacking device 54, wherein the cushion block feeding mechanism 51 is used for conveying cushion blocks to the positions adjacent to the second block 43 one by one, and the two air clamps on the first slide block 53 synchronously clamp the magnetized and detected magnetic steel on the second conveyor belt 41 and clamp the cushion blocks, the first electric cylinder 52 controls the first sliding block 53 to move according to the magnetic performance parameters of the magnetic steel detected by the detection station 30, and sequentially puts the magnetic steel and the cushion blocks into the corresponding magnetic steel classifying and stacking devices 54, so that compared with the existing magnetic steel magnetizing and detecting equipment, the magnetic steel classifying and stacking device has the advantages that the magnetic steel magnetic performance grade sorting function is added, and the automation degree of the equipment is improved; on the other hand, the magnetic steel magnetizing and sorting integrated equipment 4 improves the feeding mechanism 10 and the discharging mechanism 60, so that the magnetic steel magnetizing and sorting integrated equipment can be in seamless butt joint with the linear conveying belt 6 and the rotary conveying belt 7 of the magnetic steel automatic production line, and the production efficiency is improved.
Further, as shown in fig. 8, the magnetic steel classifying and stacking device 54 includes a material moving jig 541 driven by an air cylinder to move horizontally and a pneumatic holding clamp 542 driven by an air cylinder to move vertically, the material moving jig 541 is driven by the air cylinder to move back and forth between the first slider 53 and the pneumatic holding clamp 542, the material moving jig 541 is provided with a first accommodating groove 5411 for accommodating magnetic steel and a cushion block, and the pneumatic holding clamp 542 is provided with a second accommodating groove 5421 for accommodating stacked magnetic steel and cushion block; when the material moving jig 541 is located at the position of the first slider 53, the first air clamp 55 and the second air clamp 56 sequentially place the magnetic steel and the cushion block in the first accommodating groove 5411 in an overlapping manner, when the material moving jig 541 is located at the position of the pneumatic clamp 542, the pneumatic clamp 542 is driven by the air cylinder to vertically move upwards, so that the height for accommodating the magnetic steel and the cushion block is reserved at the lower part of the pneumatic clamp 542, and when the magnetic steel and the cushion block in the first accommodating groove 5411 are located below the second accommodating groove 5421, the magnetic steel and the cushion block in the first accommodating groove 5411 are adsorbed and stacked into a whole by the magnetic steel and the cushion block stacked in the second accommodating groove 5421 under the action of magnetic force.
The magnetic steel classifying and stacking device 54 further includes a material moving slide rail 543, the material moving jig 541 is driven by an air cylinder to horizontally move along the material moving slide rail 543, and the material moving jig 541 is provided with a locking air cylinder 544 in spacing fit with the first accommodating groove 5411.
The working principle of the magnetic steel classification and stacking device 54 is as follows: firstly, the first electrical cylinder 52 drives the first slider 53 to move to the corresponding position of the magnetic steel classification stacking device 54, the pneumatic clamp 542 is driven by the air cylinder to lift upwards, so that the material moving jig 541 and the pneumatic clamp 542 are separated from the limit, no steel and cushion block are in the first containing groove 5411 in the initial state, therefore, the pneumatic clamp 542 does not clamp any material when lifting upwards for the first time, the material moving jig 541 moves to the lower part of the first slider 53 along the material moving slide rail 543 under the driving of the air cylinder, meanwhile, the locking air cylinder 544 acts to remove the limit fit with the first containing groove 5411, after the material moving jig 541 is in place, the first air clamp 55 and the second air clamp 56 on the first slider 53 successively place the magnetic steel and the cushion block into the first containing groove 5411, at the moment, the locking air cylinder 544 acts to fix the magnetic steel and the limit cushion block in the first containing groove 5411 of the material moving jig 541, and the material moving jig 541 resets to the lower part of the pneumatic clamp 542 under the driving of the air cylinder, the locking cylinder 544 acts to release the limit fit with the first accommodating groove 5411, at this time, if the second accommodating groove 5421 of the pneumatic clamp 542 is clamped with the magnetic steel and the cushion block, the magnetic steel in the first accommodating groove 5411 is adsorbed by the magnetic steel clamped in the second accommodating groove 5421, the pneumatic clamp 542 moves downward under the driving of the cylinder and simultaneously releases the clamp, after the pneumatic clamp 542 moves downward to the right position, the magnetic steel and the cushion block in the first accommodating groove 5411 are clamped in the second accommodating groove 5421 of the pneumatic clamp 542, the above processes are executed circularly until the magnetic steel in the second accommodating groove 5421 reaches the set value, and then the magnetic steel is taken out by the discharging mechanism 60; it should be noted here that, along with the repeated execution of the above-mentioned process, the magnetic steel and the cushion block in the pneumatic clamp 542 can be gradually overlapped and increased, and the pneumatic clamp 542 is clamped after being loosened every time, so that the stacked magnetic steel and cushion block can be shaped, and the magnetic steel and cushion block can be ensured to be stacked neatly.
The above is only the preferred embodiment of the present invention, so all the equivalent changes or modifications made by the structure, features and principles in accordance with the claims of the present invention are included in the claims of the present invention.

Claims (3)

1. The utility model provides a device is piled up in categorised of magnet steel magnetizing sorting integration equipment which characterized in that: the device comprises a first sliding block (53) driven by a first electric cylinder (52), a second sliding block (62) driven by a second electric cylinder (61), a material moving jig (541) driven by an air cylinder to move horizontally and a pneumatic holding clamp (542) driven by the air cylinder to move vertically, wherein a first air clamp (55) used for clamping magnetic steel and a second air clamp (56) used for clamping a cushion block are arranged on the first sliding block (53), the first air clamp (55) and the second air clamp (56) are arranged on the first sliding block (53) along the length direction of the first electric cylinder (52), and a third air clamp (63) used for clamping the magnetic steel is arranged on the second sliding block (62); the moving direction of a first sliding block (53) on a first electric cylinder (52) is vertical to that of a material moving jig (541), the material moving jig (541) is driven by an air cylinder to move back and forth between the first sliding block (53) and a pneumatic holding clamp (542), the material moving jig (541) is provided with a first accommodating groove (5411) for accommodating magnetic steel and cushion blocks, and the pneumatic holding clamp (542) is provided with a second accommodating groove (5421) for accommodating stacked magnetic steel and cushion blocks;
when the material moving jig (541) is located at the first slide block position (53), the magnetic steel and the cushion block are sequentially placed in the first accommodating groove (5411) in an overlapping mode through the first air clamp (55) and the second air clamp (56);
when the material moving jig (541) is located at the position of the pneumatic holding clamp (542), the pneumatic holding clamp (542) moves vertically upwards under the driving of the cylinder, so that the height for accommodating the magnetic steel and the cushion block is reserved at the lower part of the pneumatic holding clamp (542);
when the magnetic steel and the cushion block in the first accommodating groove (5411) are positioned below the second accommodating groove (5421), the magnetic steel and the cushion block in the first accommodating groove (5411) are adsorbed and stacked into a whole by the magnetic steel and the cushion block stacked in the second accommodating groove (5421) under the action of magnetic force;
when the magnetic steel and the cushion blocks stacked in the second accommodating groove (5421) reach a set number, the third air clamp (63) takes out the magnetic steel and the cushion blocks in the second accommodating groove (5421) under the driving of the second electric cylinder (61).
2. The magnetic steel classifying and stacking device of the magnetic steel magnetizing and sorting integrated equipment according to claim 1, characterized in that: the material moving device is characterized by further comprising a material moving slide rail (543), the material moving jig (541) moves horizontally along the material moving slide rail (543) under the driving of an air cylinder, and a locking air cylinder (544) in limit fit with the first accommodating groove (5411) is arranged on the material moving jig (541).
3. The magnetic steel classifying and stacking device of the magnetic steel magnetizing and sorting integrated equipment according to claim 1, characterized in that: the first electric cylinder (52) and the second electric cylinder (61) are arranged in parallel up and down, and the second electric cylinder (61) is positioned above the first electric cylinder (52).
CN201810839618.5A 2018-07-27 2018-07-27 Magnetic steel classification stacking device of magnetic steel magnetizing and sorting integrated equipment Active CN108971022B (en)

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