CN211140870U - Robot mixing and stacking production line - Google Patents
Robot mixing and stacking production line Download PDFInfo
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- CN211140870U CN211140870U CN201921716935.4U CN201921716935U CN211140870U CN 211140870 U CN211140870 U CN 211140870U CN 201921716935 U CN201921716935 U CN 201921716935U CN 211140870 U CN211140870 U CN 211140870U
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Abstract
The utility model relates to a robot mixing and stacking production line, which comprises a sorting conveying line, a recycling conveying line and a plurality of stacking conveying lines, wherein the recycling conveying line is arranged at the discharge end of the sorting conveying line, the stacking conveying lines are arranged at one side of the sorting conveying line at intervals side by side, and the feed ends of the stacking conveying lines are respectively linked with the sorting conveying line; the sorting conveying line is used for sorting materials, conveying qualified materials to a plurality of stacking conveying lines, and conveying unqualified materials to a recovery conveying line; and a robot for stacking is arranged between every two adjacent stacking conveying lines respectively, and the robot grabs qualified materials on the corresponding stacking conveying lines and performs stacking. The beneficial effects of the utility model are that compact structure realizes full-automatic pile up neatly, pile up neatly efficiency to be applicable to the pile up neatly operation of various materials, application scope is wide.
Description
Technical Field
The utility model relates to a pile up neatly production line technical field, concretely relates to mixed pile up neatly production line of robot.
Background
The stacking and unstacking are common circulation modes of products on a logistics production line, and along with the continuous improvement of an automation technology, the requirement of the logistics industry on the stacking speed of goods is higher and higher. In automated assembly lines, robot palletizers are typically single item palletizers, where only one size of material is palletized on a pallet. At present, in the industry of removing the parts and sorting, the parcels are different in size, and in order to save space, the parcels with different sizes need to be put together in circulation and can only be completed through manual operation, so that the stacking efficiency is greatly reduced, and the labor cost is increased.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that a mixed pile up neatly production line of robot is provided, aim at solving above-mentioned technical problem.
The utility model provides an above-mentioned technical problem's technical scheme as follows:
a robot mixed stacking production line comprises a sorting conveying line, a recycling conveying line and a plurality of stacking conveying lines, wherein the recycling conveying line is arranged at the discharge end of the sorting conveying line, the stacking conveying lines are arranged on one side of the sorting conveying line side by side at intervals, and the feed ends of the stacking conveying lines are respectively connected with the sorting conveying line; the sorting conveying line is used for sorting materials, conveying the qualified materials to a plurality of stacking conveying lines, and conveying the unqualified materials to the recovery conveying line; and a robot for stacking is arranged between every two adjacent stacking conveying lines respectively, and the robot grabs and stacks the qualified materials on the corresponding stacking conveying lines.
The utility model has the advantages that: the method comprises the following steps that batch materials are conveyed to a feeding end of a sorting conveying line, the materials are sorted through the sorting conveying line, whether the size of the materials meets the specification or not is judged, qualified materials are conveyed to a plurality of stacking conveying lines, and meanwhile unqualified materials are conveyed to a recycling conveying line; the robot snatchs qualified material on the pile up neatly transfer chain and pile up neatly, and artifical manual handling retrieves the material that is unqualified on the transfer chain. The utility model discloses compact structure realizes full-automatic pile up neatly, pile up neatly efficiency to be applicable to the pile up neatly operation of various materials, application scope is wide.
On the basis of the technical scheme, the utility model discloses can also do following improvement.
Further, the sorting conveying line comprises a first conveying rail and a detection device, the detection device is installed at the feeding end of the first conveying rail, and the recovery conveying line is installed at the discharging end of the first conveying rail; the material collecting device comprises a first conveying track, a plurality of stacking conveying lines and a plurality of recovery conveying lines, wherein the first conveying track is provided with a first distribution device at a position connected with the feeding ends of the plurality of stacking conveying lines, the first distribution devices are in communication connection with a detection device, the detection device is used for detecting, judging and analyzing the material, and the first distribution devices are controlled to distribute the material to the plurality of stacking conveying lines and the recovery conveying lines according to the analysis result.
The material conveying device has the advantages that materials are conveyed through the first conveying rail, the materials are detected through the detection device in the material conveying process, and whether the materials meet the regulations or not is judged; a plurality of first devices of allocating divide qualified material to a plurality of pile up neatly transfer chain according to the result that detection device detected, and unqualified material divides to dial to retrieving the transfer chain, realizes full automatic sorting, and degree of automation is high, labour saving and time saving.
Furthermore, the detection device comprises a camera and a control unit, the camera is erected on the first conveying track and used for collecting the pictures of the materials and sending the pictures to the control unit, the control unit receives the pictures of the materials and then judges and analyzes the pictures, and then the control unit controls the first distribution devices to operate according to analysis results.
The beneficial effect who adopts above-mentioned further scheme is through the picture of camera collection material to send the picture for the control unit, the control unit analysis goes out the size of each material, thereby controls a plurality of first distribution device operation respectively, sorts the material.
Furthermore, the sorting conveying line further comprises a safety inspection device for performing safety inspection on the materials, the safety inspection device is installed at the feeding end of the first conveying rail and used for performing safety inspection on the materials, judging whether the materials are qualified or not, and then conveying the qualified materials to the first conveying rail.
Adopt above-mentioned further scheme's beneficial effect to carry out the safety inspection through the safety inspection device to the material, ensure the security of letter sorting to will qualified material send first delivery track, safe and reliable.
Further, a second distribution device is arranged between the security inspection device and the feeding end of the first conveying track, and the second distribution device is in communication connection with the security inspection device; the safety inspection device detects the materials, judges whether the materials are qualified or not, sends the judged result to the second distribution device, and the second distribution device distributes the qualified materials to the first conveying track according to the judged result and distributes the unqualified materials.
The beneficial effect who adopts above-mentioned further scheme is that the material after the security check is allocated through the second allocation device, and safe material is sent to first delivery track and is allocated out, and manual unpacking detects.
Further, the security inspection device is located one side of first delivery track feed end, the opposite side of first delivery track feed end is equipped with second delivery track, the security inspection device with second delivery track sets up relatively the both sides of second distributor, the second distributor will be unqualified the material divide dial to second delivery track.
The method has the advantages that the materials after the safety inspection are distributed through the second distribution device, the safe materials are conveyed to the first conveying rail, the dangerous materials are distributed to the second conveying rail, and manual unpacking detection is carried out; in addition, when first delivery track broke down, the material after the security check can be sent to and carry out manual work or mechanical pile up neatly on the second delivery track.
Furthermore, the recovery conveying line is positioned on one side of the discharge end of the first conveying rail, and the feed end of the recovery conveying line is connected with the discharge end of the first conveying rail; the recycling conveying line and the stacking conveying lines are perpendicular to the first conveying rail respectively.
The beneficial effects of adopting above-mentioned further scheme are that save space, are convenient for retrieve unqualified material.
Further, the number of the stacking conveying lines is two.
The beneficial effects of adopting above-mentioned further scheme are that simple structure, the robot pile up neatly of being convenient for.
Furthermore, one side of a plurality of pile up neatly transfer chain discharge end with retrieve one side of transfer chain discharge end and be equipped with respectively and be used for the pile up neatly the trailer of material, the robot with on the pile up neatly transfer chain the material pile up neatly on the corresponding trailer.
The robot has the advantages that the robot grabs the qualified materials on the stacking conveying lines and stacks the materials on the trailer so as to convey the materials to the next production position; and sending the unqualified materials to a corresponding trailer manually or mechanically for subsequent treatment.
Further, still include the rail, the rail with letter sorting transfer chain forms the enclosure space, and is a plurality of the pile up neatly transfer chain is located in the enclosure space.
The beneficial effect who adopts above-mentioned further scheme is the security of guaranteeing in pile up neatly process.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
In the drawings, the components represented by the respective reference numerals are listed below:
1. retrieve the transfer chain, 2, pile up neatly transfer chain, 3, material, 4, robot, 5, first delivery track, 6, first transfer device, 7, camera, 8, security inspection device, 9, second transfer device, 10, second delivery track, 11, trailer, 12, rail.
Detailed Description
The principles and features of the present invention will be described with reference to the drawings and the embodiments, which are provided for illustration only and are not intended to limit the scope of the invention.
As shown in fig. 1, the utility model provides a robot mixing and stacking production line, which comprises a sorting conveying line, a recycling conveying line 1 and a plurality of stacking conveying lines 2, wherein the recycling conveying line 1 is arranged at the discharge end of the sorting conveying line, the plurality of stacking conveying lines 2 are arranged at one side of the sorting conveying line side by side at intervals, and the feed ends of the stacking conveying lines are respectively connected with the sorting conveying line; the sorting conveying line is used for sorting the materials 3, conveying qualified materials 3 to the stacking conveying lines 2, and conveying unqualified materials 3 to the recovery conveying line 1; be equipped with the robot 4 that is used for the pile up neatly between two adjacent pile up neatly transfer chain 2 respectively, the robot 4 snatchs the material 3 that qualifies on the pile up neatly transfer chain 2 that will correspond and carries out the pile up neatly. The batch materials 3 are conveyed to the feeding end of a sorting conveying line, the materials 3 are sorted through the sorting conveying line, whether the size of the materials 3 meets the specification or not is judged, the qualified materials 3 are conveyed to a plurality of stacking conveying lines 2, and meanwhile, the unqualified materials 3 are conveyed to a recovery conveying line 1; robot 4 snatchs qualified material 3 on the pile up neatly transfer chain 2 and carries out the pile up neatly, and artifical manual handling retrieves unqualified material 3 on the transfer chain 1. The utility model discloses compact structure realizes full-automatic pile up neatly, pile up neatly efficiency to be applicable to the pile up neatly operation of various materials 3, application scope is wide.
The robot 4 is a robot of the related art, such as an industrial palletizer robot.
Example 1
On the basis of the structure, in the embodiment, the sorting conveying line comprises a first conveying rail 5 and a detection device, the detection device is installed at the feeding end of the first conveying rail 5, and the recovery conveying line 1 is installed at the discharging end of the first conveying rail 5; first allocation device 6 is installed respectively with the position punishment that the feed end of a plurality of pile up neatly transfer chain 2 links up on the first delivery track 5, and a plurality of first allocation devices 6 are connected with the detection device communication respectively, and detection device detects judgement analysis to material 3 to control a plurality of first allocation devices 6 respectively and allocate material 3 to on a plurality of pile up neatly transfer chain 2 and the recovery transfer chain 1 according to the result of analysis. In the sorting process of the materials 3, the materials 3 are conveyed through the first conveying track 5, the materials 3 are detected through the detection device in the conveying process of the materials 3, and whether the materials 3 meet the specification or not is judged; a plurality of first devices 6 of allocating will be qualified on 3 allocate to a plurality of pile up neatly transfer chain 2 according to the result that detection device detected, and unqualified material 3 allocates to retrieving transfer chain 1, realizes full automatic sorting, and degree of automation is high, labour saving and time saving.
Example 2
On the basis of the first embodiment, in the present embodiment, the detection device includes a camera 7 and a control unit, the camera 7 preferably adopts a 3D camera, is erected on the first conveying track 5 through a bracket, and is used for acquiring pictures of the material 3 and sending the pictures to the control unit, and the control unit receives the pictures of the material 3, judges and analyzes the pictures, and then controls the operation of the plurality of first distribution devices 6 according to analysis results; the bottom of the support is fixedly connected with the first conveying track 5 through bolts, the camera 7 is mounted at the top of the support in a manner that can be thought by a person skilled in the art, for example, through the bolts, screw holes matched with the bolts are respectively formed in the shell of the camera 7 and the top of the support, and the camera is convenient to disassemble and assemble. In the detection process, the camera 7 is used for collecting the pictures of the materials 3 and sending the pictures to the control unit, and the control unit analyzes the size of each material 3.
In this embodiment, the mounting position of the control unit is not limited, and the control unit may be mounted on the bracket or may be mounted on the first conveying rail 5.
In addition, a photoelectric sensor can be further mounted on the support, whether the material 3 is sent is detected, and a corresponding signal is sent to the control unit.
Example 3
On the basis of embodiment one, in this embodiment, letter sorting transfer chain still includes the safety inspection device 8 that is used for carrying out the safety inspection to material 3, and safety inspection device 8 installs at first delivery track 5's feed end to carrying out the safety inspection to material 3, judging whether material 3 is qualified, then will pass qualified material 3 and send to first delivery track 5, unqualified material 3 takes out through artificial mode. Carry out the safety inspection to material 3 through safety inspection device 8, ensure the security of letter sorting, safe and reliable.
The security inspection device 8 adopts the prior art, preferably adopts a security inspection machine which is a common security inspection device and is often seen in life, such as a security inspection machine of a subway station or a high-speed railway station.
Example 4
On the basis of the third embodiment, in this embodiment, a second distribution device 9 is further arranged between the safety inspection device 8 and the feeding end of the first conveying rail 5, and the second distribution device 9 is in communication connection with the safety inspection device 8; the safety inspection device 8 detects whether the material 3 is qualified or not, the judged result is sent to the second distribution device 9, the second distribution device 9 distributes the qualified material 3 to the first conveying track 5 according to the judged result, the unqualified material 3 is distributed, and the unqualified material 3 can be taken out in a manual mode to be unpacked and detected. In the sorting process, the materials 3 after security inspection are distributed through the second distribution device 9, the safe materials 3 are conveyed to the first conveying rail 5, dangerous materials 3 are distributed, and manual unpacking detection is performed.
Example 5
On the basis of the fourth embodiment, in this embodiment, the security inspection device 8 is located one side of the feeding end of the first conveying rail 5, the second conveying rail 10 is arranged on the other side of the feeding end of the first conveying rail 5, the security inspection device 8 and the second conveying rail 10 are oppositely arranged on two sides of the second distribution device 9, and the second distribution device 9 distributes the unqualified materials 3 to the second conveying rail 10. In the sorting process, the materials 3 after security inspection are distributed through a second distribution device 9, the safe materials 3 are sent to a first conveying rail 5, the dangerous materials 3 are distributed to a second conveying rail 10, and manual unpacking detection is carried out; in addition, when first delivery track 5 broke down, material 3 after the security check can be sent to and carry out manual work or mechanical pile up neatly on second delivery track 10.
It should be noted that the above-mentioned allocation devices all adopt allocation machines, and the allocation machines adopt the prior art.
Example 6
On the basis of the first embodiment, preferably, in this embodiment, the recycling conveying line 1 is located on one side of the discharge end of the first conveying rail 5, and the feed end of the recycling conveying line is connected with the discharge end of the first conveying rail 5; retrieve transfer chain 1 and a plurality of pile up neatly transfer chain 2 and be perpendicular with first transfer orbit 5 respectively, save space, be convenient for retrieve nonconforming material 3.
Preferably, the utility model discloses in, pile up neatly transfer chain 2's quantity is two, and robot 4 is located between two pile up neatly transfer chains 2, simple structure, and the robot 4 of being convenient for carries out the pile up neatly.
It should be noted that the recovery conveying line 1, the first conveying rail 5 and the second conveying rail 10 all adopt belt conveyors, and the belt conveyors adopt the prior art; moreover, a plurality of pile up neatly transfer chain 2 adopts the roller conveyor, and what the roller conveyor adopted is prior art.
In addition, the first conveying track 5 can be a whole, and can also be divided into a first track, a second track and a third track which are sequentially connected end to end, the second track and the third track are respectively matched with the two stacking conveying lines 2, and the feeding ends of the second track and the third track are respectively provided with a buffer station, namely, the conveying speed of the second track and the conveying speed of the third track are smaller than that of the first track, so that the orderly qualified materials 3 can be conveyed to the stacking conveying lines 2 conveniently.
Example 7
On the basis of above-mentioned structure, this embodiment still includes rail 12, and rail 12 forms the enclosure space with the letter sorting transfer chain, and a plurality of pile up neatly transfer chain 2 are located the enclosure space, ensure the security at pile up neatly in-process.
The rail 12 is rectangular and has an open end, and the open end of the rail 12 is connected to one side of the first conveying rail 5.
Example 8
On the basis of embodiment seven, in this embodiment, one side of the 2 discharge ends of a plurality of pile up neatly transfer chain and one side of retrieving the 1 discharge end of transfer chain are equipped with the trailer 11 that is used for pile up neatly material 3 respectively, and the trailer 11 that is located 2 discharge ends of a plurality of pile up neatly transfer chain one side is located rail 12. In the stacking process, the robot 4 grabs the qualified materials 3 on the stacking conveying lines 2 and stacks the materials on the trailer 11 so as to convey the materials to the next production position; the reject material 3 is manually or mechanically fed to the corresponding trailer 11 for subsequent processing.
The working principle of the utility model is as follows:
firstly, the batch materials 3 are sent into a security check machine from a feed inlet of the security check machine for security check, the safe materials 3 are sent to a first conveying rail 5 through a second distribution device 9, and the dangerous materials 3 are sent to a second conveying rail 10 through the second distribution device 9;
secondly, the first conveying track 5 conveys the safe materials 3, the materials 3 reach the lower part of the camera 7 one by one, the camera 7 collects pictures of the materials 3 and sends the pictures to the control unit, and the control unit analyzes and judges the sizes of the materials 3;
thirdly, the first distributing devices 6 send qualified materials 3 to the stacking conveying lines 2 according to the analysis result of the control unit, and the robot 4 grabs the materials 3 on the stacking conveying lines 1 and stacks the materials on the corresponding trailer 11; meanwhile, the unqualified materials 3 are conveyed to the recovery conveying line 1, and the unqualified materials 3 are manually or mechanically stacked on the corresponding trailer 11;
fourthly, open rail 12, change trailer 11, push the trailer 11 that the pile up neatly was accomplished to the production position of settlement simultaneously.
In addition, when first delivery track 5 breaks down, the material 3 after the safety inspection is delivered to second delivery track 10 through second distributor 9, carries out the pile up neatly through manual work or mechanical mode.
It should be noted that the utility model relates to band conveyer (model W L001), roller conveyor (model 700 x 1000), security check machine (model FT-720C-1), 3D camera (model CATO-V6) and photoelectric sensor (model E3F-DS30C4) all adopt prior art to above-mentioned each part is connected with controller (model TC-SCR) electricity, and the control circuit between controller and each part is prior art.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included within the protection scope of the present invention.
Claims (10)
1. The utility model provides a mixed pile up neatly production line of robot which characterized in that: the automatic stacking machine comprises a sorting conveying line, a recycling conveying line (1) and a plurality of stacking conveying lines (2), wherein the recycling conveying line (1) is installed at the discharge end of the sorting conveying line, the stacking conveying lines (2) are installed on one side of the sorting conveying line side by side at intervals, and the feed ends of the stacking conveying lines are respectively connected with the sorting conveying line; the sorting conveying line is used for sorting materials (3), conveying the qualified materials (3) to the stacking conveying lines (2), and conveying the unqualified materials (3) to the recovery conveying line (1); and a robot (4) for stacking is arranged between every two adjacent stacking conveying lines (2), and the corresponding qualified materials (3) on the stacking conveying lines (2) are grabbed and stacked by the robot (4).
2. The robot hybrid palletization line according to claim 1, characterized in that: the sorting conveying line comprises a first conveying rail (5) and a detection device, the detection device is installed at the feeding end of the first conveying rail (5), and the recovery conveying line (1) is installed at the discharging end of the first conveying rail (5); the automatic stacking and conveying device is characterized in that a first distribution device (6) is mounted at a position, connected with the feeding ends of a plurality of stacking and conveying lines (2), on the first conveying track (5) respectively, the first distribution device (6) is in communication connection with a detection device respectively, the detection device detects, judges and analyzes the material (3), and controls the first distribution device (6) to distribute the material (3) to the stacking and conveying lines (2) and the recovery and conveying lines (1) respectively according to the analysis result.
3. The robot hybrid palletization line according to claim 2, characterized in that: the detection device comprises a camera (7) and a control unit, wherein the camera (7) is erected on the first conveying track (5) and used for collecting pictures of the materials (3) and sending the pictures to the control unit, the control unit receives the pictures of the materials (3) and then judges and analyzes the pictures, and then the control unit controls the first distribution devices (6) to operate respectively according to analysis results.
4. The robot hybrid palletization line according to claim 2, characterized in that: the sorting conveying line further comprises a safety inspection device (8) used for carrying out safety inspection on the materials (3), the safety inspection device (8) is installed at the feeding end of the first conveying rail (5), the materials (3) are subjected to safety inspection, whether the materials (3) are qualified or not is judged, and then the qualified materials (3) are conveyed to the first conveying rail (5).
5. The robot hybrid palletization line according to claim 4, characterized in that: a second distribution device (9) is further arranged between the safety inspection device (8) and the feeding end of the first conveying rail (5), and the second distribution device (9) is in communication connection with the safety inspection device (8); the safety inspection device (8) detects the material (3) judges whether the material (3) is qualified or not, and sends a judged result to the second distribution device (9), the second distribution device (9) distributes the qualified material (3) to the first conveying track (5) according to the judged result, and distributes the unqualified material (3).
6. The robot hybrid palletization line according to claim 5, characterised in that: safety inspection device (8) are located one side of first delivery track (5) feed end, the opposite side of first delivery track (5) feed end is equipped with second delivery track (10), safety inspection device (8) with second delivery track (10) set up relatively the both sides of second distributor (9), second distributor (9) will be unqualified material (3) distribute to second delivery track (10).
7. The robot hybrid palletization line according to claim 2, characterized in that: the recycling conveying line (1) is positioned on one side of the discharge end of the first conveying rail (5), and the feed end of the recycling conveying line is connected with the discharge end of the first conveying rail (5); the recycling conveying line (1) and the stacking conveying lines (2) are perpendicular to the first conveying rail (5) respectively.
8. The robotic hybrid palletization line according to any one of claims 1 to 7, characterised in that: the number of the stacking conveying lines (2) is two.
9. The robotic hybrid palletization line according to any one of claims 1 to 7, characterised in that: one side of the discharge end of the stacking conveying line (2) and one side of the discharge end of the recycling conveying line (1) are respectively provided with a trailer (11) used for stacking the materials (3), and the robot (4) is used for stacking the materials (3) on the stacking conveying line (2) on the corresponding trailer (11).
10. The robotic hybrid palletization line according to any one of claims 1 to 7, characterised in that: still include rail (12), rail (12) with letter sorting transfer chain forms the enclosure space, a plurality of pile up neatly transfer chain (2) are located in the enclosure space.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921716935.4U CN211140870U (en) | 2019-10-14 | 2019-10-14 | Robot mixing and stacking production line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201921716935.4U CN211140870U (en) | 2019-10-14 | 2019-10-14 | Robot mixing and stacking production line |
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| CN211140870U true CN211140870U (en) | 2020-07-31 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113526122A (en) * | 2021-07-01 | 2021-10-22 | 山东富润邦智能装备有限公司 | High breast board area cuts off freight train powder bag intelligence loading and unloading car production line |
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2019
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113526122A (en) * | 2021-07-01 | 2021-10-22 | 山东富润邦智能装备有限公司 | High breast board area cuts off freight train powder bag intelligence loading and unloading car production line |
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