CN209758528U - Box stacking production line - Google Patents

Box stacking production line Download PDF

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Publication number
CN209758528U
CN209758528U CN201920316514.6U CN201920316514U CN209758528U CN 209758528 U CN209758528 U CN 209758528U CN 201920316514 U CN201920316514 U CN 201920316514U CN 209758528 U CN209758528 U CN 209758528U
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China
Prior art keywords
line
conveying line
stacking
box
sorting
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CN201920316514.6U
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Chinese (zh)
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董淑昭
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Changzhou Chuanxiang Intelligent Technology Co.,Ltd.
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Shanghai Zeyupu Machinery Equipment Co Ltd
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Abstract

The utility model provides a box pile up neatly production line, include: the automatic sorting and stacking system comprises a feeding conveying line, a sorting conveying line, a stacking production line, a first bar code reader, an industrial personal computer and an electrical control cabinet, wherein corresponding identification bar codes are arranged on boxes with different specifications; the sorting conveying line is arranged at the downstream of the feeding conveying line and comprises a first rail connected to the output end of the feeding conveying line, a first rail car matched with the first rail and a plurality of sorting channels with different specifications, wherein the sorting channels are vertically arranged with the first rail; the stacking production line is arranged at the downstream of the sorting conveying line and comprises a plurality of stacking robots and a plurality of stacking stations; the first bar code reader is arranged at the output end of the feeding conveying line and is electrically connected with the industrial personal computer; the industrial personal computer, the first rail car and the stacking robot are all electrically connected with the electrical control cabinet. The box conveying and stacking of multiple different specifications can be automatically processed at the same time.

Description

box stacking production line
Technical Field
The utility model relates to a pile up neatly technical field, in particular to box pile up neatly production line.
Background
In the batch production, the product generally can all be vanned after production is accomplished, and the box after will vanning is put things in good order on the pallet again, is transported the warehouse by fork truck with the pallet of good product of pile up neatly and stores in a warehouse. At present, two modes are mainly used for stacking boxes, one mode is a manual stacking mode, the manual stacking mode is low in stacking efficiency, and labor cost is high. The other type of mechanical stacking assembly line is used for packaging products of different types by adopting boxes of different specifications in production, while the existing mechanical stacking assembly line is only suitable for the boxes of the same specification in general or only suitable for stacking the boxes of the other specification after debugging, and is not suitable for simultaneously processing the boxes of various specifications in the production process in the same period.
SUMMERY OF THE UTILITY MODEL
the utility model relates to a solve above-mentioned problem and go on, aim at provides a box pile up neatly production line, is applicable to the box pile up neatly of multiple different specifications of automatic processing of while section.
In order to achieve the above purpose, the utility model adopts the following structure:
< Structure I >
The utility model provides a box pile up neatly production line has such characteristic, include: the automatic sorting and stacking system comprises a feeding conveying line, a sorting conveying line, a stacking production line, a first bar code reader, an industrial personal computer and an electrical control cabinet, wherein corresponding identification bar codes are arranged on boxes with different specifications; the sorting conveying line is arranged at the downstream of the feeding conveying line and comprises a first rail connected to the output end of the feeding conveying line, a first rail car matched with the first rail and a plurality of sorting channels with different specifications, wherein the sorting channels are vertically arranged with the first rail; the stacking production line is arranged at the downstream of the sorting conveying line and comprises a plurality of stacking robots respectively corresponding to the sorting channels and a plurality of stacking stations respectively corresponding to the sorting channels; the first bar code reader is arranged at the output end of the feeding conveying line and is electrically connected with the industrial personal computer; the industrial personal computer, the first rail car and the stacking robot are all electrically connected with the electrical control cabinet.
The utility model provides an in the box pile up neatly production line, its characterized in that can also include: the pallet storage warehouse is used for storing pallets, and the manipulator used for moving the pallets is installed in the pallet storage warehouse.
The utility model provides an in the box pile up neatly production line, can also have such characteristic: wherein, the pallet transfer chain sets up the low reaches at the pile up neatly production line.
The utility model provides an in the box pile up neatly production line, can also have such characteristic: wherein, the pallet conveying line and the stacking station are arranged on the pallet conveying line.
the utility model provides an in the box pile up neatly production line, its characterized in that can also include: and the rejection conveying line is arranged in parallel with the feeding conveying line, and the conveying direction of the rejection conveying line is opposite to the conveying direction of the feeding conveying line.
The utility model provides an among the box pile up neatly production line, its characterized in that: the box pile up neatly production line sets up the low reaches at product vanning production line, and the output at product vanning production line is connected to the feeding transfer chain.
< Structure two >
The utility model also provides a box pile up neatly production line has such characteristic, include: the automatic stacking system comprises a feeding conveying line, a sorting conveying line, a discharging conveying line, a stacking production line, a first bar code reader, a second bar code reader, an industrial personal computer and an electrical control cabinet; wherein, the box bodies with different specifications are provided with corresponding identification bar codes; the sorting conveying line is arranged at the downstream of the feeding conveying line and comprises a first rail connected to the output end of the feeding conveying line, a first rail car matched with the first rail, a plurality of sorting channels with different specifications and arranged vertically to the first rail, a second rail arranged at the output end of the sorting channels and parallel to the first rail, and a second rail car matched with the second rail; the discharging conveying line is arranged at the downstream of the sorting conveying line; the stacking production line is arranged at the downstream of the discharging conveying line and comprises a stacking robot and a plurality of stacking stations respectively corresponding to the sorting channels; the first bar code reader is arranged at the output end of the feeding conveying line, the second bar code reader is arranged on the palletizing robot, and the first bar code reader and the second bar code reader are electrically connected with the industrial personal computer; the industrial personal computer, the first rail car, the second rail car and the stacking robot are all electrically connected with the electrical control cabinet.
The utility model provides an in the box pile up neatly production line, its characterized in that can also include: the pallet storage warehouse is used for storing pallets, and the manipulator used for moving the pallets is installed in the pallet storage warehouse.
The utility model provides an in the box pile up neatly production line, can also have such characteristic: wherein, the pallet transfer chain sets up the low reaches at the pile up neatly production line.
The utility model provides an in the box pile up neatly production line, can also have such characteristic: wherein, the pallet conveying line and the stacking station are arranged on the pallet conveying line.
The utility model provides an in the box pile up neatly production line, its characterized in that can also include: and the rejection conveying line is arranged in parallel with the feeding conveying line, and the conveying direction of the rejection conveying line is opposite to the conveying direction of the feeding conveying line.
the utility model provides an among the box pile up neatly production line, its characterized in that: the box body stacking production line is arranged at the downstream of the product boxing production line.
The utility model discloses an effect and effect:
the utility model discloses a box pile up neatly production line is provided with the letter sorting way of a plurality of specifications, has realized that the box conveying and the pile up neatly of multiple different specifications are handled to the section simultaneously, and whole pile up neatly process automation height has reduced manual operation, has reduced the cost of labor, has realized that the box steadily reaches, production safety and stability, effect that production efficiency is high.
drawings
Fig. 1 is a block diagram of a box stacking production line according to a first embodiment of the present invention;
fig. 2 is a three-dimensional structure diagram of a box stacking production line in the first embodiment of the present invention;
Fig. 3 is a block diagram of a box stacking production line according to a second embodiment of the present invention.
Detailed Description
in order to make the utility model discloses technical means, creation characteristic, achievement purpose and efficiency that realize are easily understood and are known, and following embodiment combines the attached drawing right the utility model discloses box pile up neatly production line does specifically expound.
< example one >
fig. 1 is a block diagram of a box palletizing line 100 according to the present embodiment, and chain lines shown in fig. 1 are electrical connections. Fig. 2 is a three-dimensional structure diagram of the box stacking production line.
the box stacking production line 100 is arranged in a production workshop and is used for stacking boxes with different specifications. The box palletizing production line 100 comprises: feeding transfer chain 1, letter sorting transfer chain 2, ejection of compact transfer chain 3, pile up neatly production line 4, pallet storage 5, pallet transfer chain 6, reject transfer chain 7, first bar code reader 8, second bar code reader 9, industrial computer 10, electrical control cabinet 11.
As shown in fig. 2, the feeding conveying line 1 and the removing conveying line 7 are arranged in parallel, the feeding conveying line 1 and the removing conveying line 7 both comprise a linear conveyor and a quarter turn mechanism, the linear conveyor can adopt any one of a roller conveyor, a belt conveyor and a chain plate conveyor, and in the embodiment, the linear conveyor all adopts the roller conveyor. The quarter turn mechanism adopts a roller way type quarter turn mechanism, and the quarter turn mechanism consists of a motor, a transmission wheel set and a conveying roller way. In this embodiment, the linear conveyer of feeding transfer chain 1 sets up to convey as shown in fig. 2 along Y axle positive direction, and the quarter turn mechanism of feeding transfer chain 1 sets up to convey along the negative direction of X axle, and the linear conveyer of rejecting transfer chain 7 sets up to convey along the negative direction of Y axle, and the quarter turn mechanism of rejecting transfer chain 7 sets up to convey along the negative direction of Y axle, all can be conveyed in Y axle positive direction, and positive biography and reversal through the motor realize respectively.
sorting transfer chain 2 sets up in feeding transfer chain 1 and rejects the low reaches of transfer chain 7, and bar code reader 8 sets up at sorting transfer chain 2 and feeding transfer chain 1 and rejects the link of transfer chain 7 through a cylinder. Sorting transfer chain 2 includes: the system comprises a first track 21, a first rail car 22, a plurality of sorting channels 23 with different specifications, a second track 24 and a second rail car 25. The first rail 21 and the second rail 24 are disposed in parallel and extend in the Y-axis direction. The first rail car 22 is engaged with the first rail 21, and the second rail car 25 is engaged with the second rail 24, and is driven by motors provided on the respective rail cars, respectively. A plurality of sorting lanes 23 of different sizes are provided between the first rail 21 and the second rail 24. The sorting channel 23 extends along the direction of the X axis, six sorting channels 23 are adopted in the embodiment, each sorting channel 23 is respectively provided with linear conveyors with different specifications, the linear conveyors are roller conveyors, and the conveying directions of the six sorting channels 23 are all set to convey along the positive direction of the X axis.
The discharging conveying line 3 is arranged at the downstream of the sorting conveying line 2. Ejection of compact transfer chain 3 is including setting up the quarter turn mechanism at the input and being connected the linear transport machine that sets up with quarter turn mechanism, and this linear transport machine adopts roller conveyer, and the direction of transfer of the quarter turn mechanism of ejection of compact transfer chain 3 is for following the negative direction conveying of X axle, and linear transport machine's direction of transfer is along the negative direction conveying of X axle.
the palletizing production line 4 is arranged at the downstream of the discharging conveying line 3. The palletizing line 4 comprises a palletizing robot and six palletizing stations (not shown in the figure, all six palletizing stations), and the six palletizing stations are respectively used for palletizing boxes correspondingly transmitted from six sorting channels. And a second bar code reader is arranged on the palletizing robot.
The pallet storage warehouse 5 is used for storing pallets, and the manipulator used for moving the pallets is installed in the pallet storage warehouse. The pallet conveyor line 6 is disposed in the vicinity of the pallet storage 5, and the pallet conveyor line 6 includes a roller conveyor for conveying the pallet stacked in the box body to the next process position. The pallet conveyor line 6 can be arranged downstream of the palletizing line 4 or the palletizing station is arranged on the pallet conveyor line 6, and in the embodiment, the palletizing station is arranged on the pallet conveyor line 6.
In this embodiment, the electrical control cabinet 11 is a PLC electrical control cabinet, and the industrial personal computer 10 and the electrical control cabinet 11 are both disposed in a production workshop. As shown in fig. 1, the first barcode reader 8 and the second barcode reader 9 are electrically connected to an industrial personal computer 10 and transmit signals. Feeding transfer chain 1, letter sorting transfer chain 2, ejection of compact transfer chain 3, rejection transfer chain 7 all are provided with the pressure sensor who is used for responding to box pressure, and these pressure sensor (not shown in the figure) all with industrial computer 10 electrical connection. The feeding conveyor line 1 and the roller conveyor and the quarter turn mechanism of the rejection conveyor line 7, the roller conveyor of the sorting conveyor line 2, the driving motor of the first rail car 22, the driving motor of the second rail car 25, the roller conveyor and the quarter turn mechanism of the discharging conveyor line 3, the palletizing robot of the palletizing production line 4, the manipulator of the pallet storage warehouse 5, the roller conveyor of the pallet conveyor line 6 and the industrial personal computer 10 are all electrically connected with the electrical control cabinet 11. The industrial personal computer 10 can access to a field computer of the existing MES production management system through a network to synchronize production data.
in this embodiment, in addition to the placement of the boxes by the operator for operation by the infeed conveyor line 1, the box palletizer line 100 of this embodiment is further disposed downstream of the existing product packing line 200 (as shown in fig. 2), and the connection therebetween is made by a right-angle conveyor line 12 composed of a roller conveyor and a right-angle turning mechanism. Thus, the automatic feeding to the box stacking production line 100 after the products are boxed can be realized, and the operation of manual discharging is omitted.
The working process of the box stacking line 100 of the embodiment is as follows:
different types of products are boxed according to box bodies with different specifications, the box bodies with different specifications are provided with corresponding identification bar codes, and preferably, each surface of the same box body is provided with the identification bar codes. The following is set forth with respect to the use of feed from the product bin packing line 200: the box gets into box pile up neatly production line 100 via right angle transfer chain 12, carry to the transmission of X axle negative direction by the quarter turn mechanism of feeding transfer chain 1, to the quarter turn mechanism of rejecting transfer chain 7, pressure sensor feeds back pressure signal to industrial computer 10 in real time, the discernment bar code of first bar code reader 8 scanning box, handle signal transmission to industrial computer 10 and confirm the letter sorting way, industrial computer 10 spreads into electrical control signal into electrical control cabinet 11, 11 electrical control feeding transfer chains 1 of electrical control cabinet, letter sorting transfer chain 2, ejection of compact transfer chain 3, pile up neatly production line 4, pallet storage 5, pallet transfer chain 6, the equipment running state of rejecting transfer chain 7. The box that does not scan the identification code is by rejecting 7 conveying lines to Y axle negative direction conveying, the staff will not be taken off by the box of discernment, paste the identification code again and put into feeding transfer chain 1, the box of discernment is by the conveying of 11 control letter sorting transfer chains 2 of electrical control cabinet, convey to pile up neatly production line 4 from ejection of compact transfer chain 3, the second bar code reader 9 scans the box bar code once more, put the box of different bar codes on the different pallets on pallet transfer chain 6 by the pile up neatly machine people, convey the box of pile up neatly to the storage process by the pallet transfer chain.
in this embodiment, the structure sets up rationally, has reduced the area occupied in workshop, and box pile up neatly production line is provided with the letter sorting way of a plurality of specifications, has realized that the box of multiple different specifications is handled to the simultaneous section carries, and whole pile up neatly process automation height has reduced manual operation.
< example two >
Fig. 3 is a block diagram of a box stacking production line according to a second embodiment of the present invention. The dotted lines shown in the figures are electrical connections.
In the present embodiment, the same structure as that of the embodiment is given the same reference numeral and the corresponding description is omitted. The box stacking line 100' of the present embodiment is different from the box stacking line 100 of the first embodiment in that: the box palletizing line 100' comprises: feeding transfer chain 1, letter sorting transfer chain 2, pile up neatly production line 4', first bar code reader 8, industrial computer 10 and electrical control cabinet 11 do not set up ejection of compact transfer chain and second bar code reader. The palletizing line 4' comprises six palletizing robots respectively corresponding to the six sorting lanes, and the six palletizing robots are controlled by the electrical control cabinet 11 to stack the box bodies on the corresponding sorting lanes on the pallet located at the six palletizing stations corresponding to the pallet conveying line 6.
In this embodiment, be provided with six pile up neatly robots, avoided secondary discernment bar code, the area occupied in workshop is greater than implementing one, and pile up neatly efficiency is higher than implementing one.
the above embodiments are only preferred embodiments of the present invention, and are not intended to limit the scope of the present invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention shall fall within the protection scope of the present invention.

Claims (12)

1. The utility model provides a box pile up neatly production line for carry out the pile up neatly to the box that the specification is different, a serial communication port, include:
a feeding conveying line, a sorting conveying line, a stacking production line, a first bar code reader, an industrial personal computer and an electrical control cabinet,
the box bodies with different specifications are provided with corresponding identification bar codes;
the sorting conveying line is arranged at the downstream of the feeding conveying line and comprises a first rail connected to the output end of the feeding conveying line, a first rail car matched with the first rail and a plurality of sorting channels with different specifications, wherein the sorting channels are vertically arranged with the first rail;
the stacking production line is arranged at the downstream of the sorting conveying line and comprises a plurality of stacking robots respectively corresponding to the sorting channels and a plurality of stacking stations respectively corresponding to the sorting channels;
the first bar code reader is arranged at the output end of the feeding conveying line and is electrically connected with the industrial personal computer;
the industrial personal computer, the first rail car and the stacking robot are electrically connected with the electrical control cabinet.
2. The box palletizing line according to claim 1, further comprising:
A storage warehouse for the pallet,
The pallet storage warehouse is used for storing pallets, and the manipulator used for moving the pallets is installed in the pallet storage warehouse.
3. a box palletization line as claimed in claim 2, further comprising:
A pallet conveying line,
the pallet conveying line is arranged at the downstream of the stacking production line.
4. a box palletization line as claimed in claim 2, further comprising:
A pallet conveying line,
the stacking station is arranged on the pallet conveying line.
5. The box palletizing line according to claim 1, further comprising:
The conveyor line is removed,
The rejection conveying line and the feeding conveying line are arranged in parallel, and the conveying direction of the rejection conveying line is opposite to the conveying direction of the feeding conveying line.
6. The box palletizing production line as claimed in claim 1, wherein:
The box body stacking production line is arranged at the downstream of the product boxing production line.
7. the utility model provides a box pile up neatly production line for carry out the pile up neatly to the box that the specification is different, a serial communication port, include:
The automatic stacking system comprises a feeding conveying line, a sorting conveying line, a discharging conveying line, a stacking production line, a first bar code reader, a second bar code reader, an industrial personal computer and an electrical control cabinet;
the box bodies with different specifications are provided with corresponding identification bar codes;
The sorting conveying line is arranged at the downstream of the feeding conveying line and comprises a first rail connected to the output end of the feeding conveying line, a first rail car matched with the first rail, a plurality of sorting channels with different specifications and arranged vertically to the first rail, a second rail arranged at the output end of the sorting channels and parallel to the first rail, and a second rail car matched with the second rail;
The discharging conveying line is arranged at the downstream of the sorting conveying line;
The stacking production line is arranged at the downstream of the discharging conveying line and comprises a stacking robot and a plurality of stacking stations respectively corresponding to the sorting channels;
The first bar code reader is arranged at the output end of the feeding conveying line, the second bar code reader is arranged on the stacking robot, and the first bar code reader and the second bar code reader are electrically connected with the industrial personal computer;
The industrial personal computer, the first rail car, the second rail car and the stacking robot are electrically connected with the electrical control cabinet.
8. The box palletizing line according to claim 7, further comprising:
A storage warehouse for the pallet,
The pallet storage warehouse is used for storing pallets, and the manipulator used for moving the pallets is installed in the pallet storage warehouse.
9. The box palletizing line according to claim 8, further comprising:
A pallet conveying line,
The pallet conveying line is arranged at the downstream of the stacking production line.
10. the box palletizing line according to claim 8, further comprising:
a pallet conveying line,
the stacking station is arranged on the pallet conveying line.
11. The box palletizing line according to claim 7, further comprising:
The conveyor line is removed,
The rejection conveying line and the feeding conveying line are arranged in parallel, and the conveying direction of the rejection conveying line is opposite to the conveying direction of the feeding conveying line.
12. The box palletizing production line as claimed in claim 7, wherein:
The box body stacking production line is arranged at the downstream of the product boxing production line.
CN201920316514.6U 2019-03-13 2019-03-13 Box stacking production line Active CN209758528U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920316514.6U CN209758528U (en) 2019-03-13 2019-03-13 Box stacking production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920316514.6U CN209758528U (en) 2019-03-13 2019-03-13 Box stacking production line

Publications (1)

Publication Number Publication Date
CN209758528U true CN209758528U (en) 2019-12-10

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201920316514.6U Active CN209758528U (en) 2019-03-13 2019-03-13 Box stacking production line

Country Status (1)

Country Link
CN (1) CN209758528U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112173604A (en) * 2020-09-11 2021-01-05 南阳统包包装股份有限公司 Automatic corrugated board classifying and stacking system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112173604A (en) * 2020-09-11 2021-01-05 南阳统包包装股份有限公司 Automatic corrugated board classifying and stacking system

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Address after: Room 401-9, East Building, Building 10, High tech Park, Sanjing Street, Xinbei District, Changzhou City, Jiangsu Province, 213002

Patentee after: Changzhou Chuanxiang Intelligent Technology Co.,Ltd.

Address before: Room 1002, block a, 16.18 beihuangrigang Road, Nanhui new town, Pudong New Area, Shanghai, 200120

Patentee before: Shanghai Zeyupu Machinery Equipment Co.,Ltd.