CN210064127U - Plate online packing system - Google Patents
Plate online packing system Download PDFInfo
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- CN210064127U CN210064127U CN201920680793.4U CN201920680793U CN210064127U CN 210064127 U CN210064127 U CN 210064127U CN 201920680793 U CN201920680793 U CN 201920680793U CN 210064127 U CN210064127 U CN 210064127U
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Abstract
The utility model relates to a board is system of packing on line, including two main part lines, all be fixed with a plurality of robots through longmen on every main part line, every robot cooperation is provided with stop gear and climbing mechanism, every robot collocation is equipped with a plurality of books framves, two main part line one end are equipped with the feeding jacking and move the machine of carrying and connect through the feeding conveying line body, two main part line other ends are equipped with the ejection of compact jacking and move the machine of carrying and connect through the ejection of compact conveying line body, the feeding conveying line body is equipped with artifical selective examination mouth in the one end that surpasss the main part line, the feeding conveying line body is equipped with bad plate export at the other end that surpasss the main part line, be close to main part line one side of artifical selective examination. The utility model discloses can solve the manual sorting error rate height and the high scheduling problem of personnel's cost of the letter sorting that the board-like furniture of customization caused to improve production efficiency, reduce intensity of labour.
Description
Technical Field
The utility model relates to a plate fitment letter sorting technical field particularly, relates to an online bale system of board spare.
Background
At present, the production mode of the panel furniture is that at least one batch is processed at the same time, each batch comprises a plurality of different orders, each order comprises different plate types, and in order to facilitate carrying, packaging and delivery, the traditional production mode is that after one batch is produced, staff must find out the plates of the same order from the plates in different orders, sort the plates packaged together, and finally transport the plates to the packaging process for packaging. The manual sorting mode greatly increases the production time of the sorting section; the possibility of blockage of the production stream in the case of a large number of batches; in addition, the plate with large carrying quantity and large size difference can cause large labor intensity of workers and high error rate.
An effective solution to the problems in the related art has not been proposed yet.
SUMMERY OF THE UTILITY MODEL
To the above-mentioned technical problem among the correlation technique, the utility model provides an online bale system of board spare can solve the problem such as the artifical letter sorting error rate height and the personnel cost height that causes of board-like furniture of customization to improve production efficiency, reduce intensity of labour.
In order to achieve the technical purpose, the technical scheme of the utility model is realized as follows:
the plate on-line packing system is designed to be matched with a control system for use and comprises two main body lines, wherein a plurality of robots are fixed on each main body line through a gantry, each robot is provided with a blocking mechanism and a jacking mechanism in a matching mode, each robot is matched with a plurality of book racks, one ends of the two main body lines are provided with feeding jacking transfer machines and connected through feeding conveying line bodies, the other ends of the two main body lines are provided with discharging jacking transfer machines and connected through discharging conveying line bodies, the feeding conveying line bodies are provided with manual spot-check ports at the ends exceeding the main body lines, the other ends exceeding the main body lines are provided with bad plate outlets, and one side of the main body line close to the manual spot-check ports is connected with a feeding roller and a feeding scanning device.
Preferably, the two main lines are arranged in parallel.
Preferably, the feeding jacking transfer machine is divided into two sections, and the discharging jacking transfer machine is divided into eight sections
Preferably, three robots are fixed on each main body line through a gantry, and the three robots are respectively a first gantry six-axis robot, a second gantry six-axis robot and a third gantry six-axis robot.
Preferably, the first gantry six-axis robot, the second gantry six-axis robot and the third gantry six-axis robot are respectively provided with a first jacking roller at the feeding side, the first gantry six-axis robot is provided with a swing belt conveyor at the other side, the third gantry six-axis robot is provided with a second jacking roller at the other side, the main body line is divided into an upper layer, a middle layer and a lower layer, the first jacking roller is located at the middle layer, the second jacking roller is located at the upper layer, and the swing belt conveyor is connected with the middle layer or the lower layer.
Preferably, each robot has six groups of grippers, two groups of grippers are in front, and four groups of grippers are in back.
Preferably, 48 book racks are provided, each robot is matched with 8 book racks, the book racks are divided into 4 groups and arranged on two sides of the robot, and each book rack is provided with 40 storage positions.
The utility model has the advantages that: the plate sorting and order-sorting accuracy rate of 100% is realized, the manual sorting cost is saved, the production efficiency is improved, and the labor intensity is reduced.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural diagram of an on-line plate packing system according to an embodiment of the present invention.
Fig. 2 is a schematic diagram of a main line structure according to an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art all belong to the protection scope of the present invention.
As shown in fig. 1, the plate on-line bale packing system according to the embodiment of the present invention, which is used in cooperation with a control system, includes two main lines, a plurality of robots are fixed on each main body line through a gantry, each robot is provided with a blocking mechanism 8 and a jacking mechanism in a matching way, each robot is provided with a plurality of book racks 9 in a matching way, one end of each main body line is provided with a feeding jacking transfer machine 5 and is connected through a feeding conveying line body 4, the other ends of the two main body lines are provided with a discharging jacking transfer machine 16 and connected through a discharging conveying line body 15, the feeding conveyor line body 4 is provided with an artificial sampling inspection port 3 at one end exceeding a main body line, the feeding conveyor line body 4 is provided with a defective plate outlet 6 at the other end exceeding the main body line, and one side of the main body line close to the artificial sampling inspection port 3 is connected with a feeding roller 1 and a feeding scanning device 2.
In the preferred embodiment, the two main lines are arranged in parallel; the feeding jacking transfer machine 5 is divided into two sections, and the discharging jacking transfer machine 16 is divided into eight sections; each robot is provided with six groups of clamping hands, two groups of clamping hands are in front, and four groups of clamping hands are in back; book shelf 9 is forty eight totally, eight book shelf 9 of every robot collocation just book shelf 9 divide into four a set of arranging in the robot both sides, every book shelf has forty storehouse positions.
As shown in fig. 2, in the preferred embodiment, three robots are fixed on each main line through a gantry, and the three robots are respectively a first gantry six-axis robot 10, a second gantry six-axis robot 12, and a third gantry six-axis robot 13; the three-shaft gantry robot comprises a first gantry six-shaft robot 10, a second gantry six-shaft robot 12 and a third gantry six-shaft robot 13, wherein a first jacking roller 7 is arranged on one feeding side, a swinging belt conveyor 11 is arranged on the other side of the first gantry six-shaft robot 10, a second jacking roller 14 is arranged on the other side of the third gantry six-shaft robot 13, a main body line is divided into an upper layer, a middle layer and a lower layer, the first jacking roller 7 is located on the middle layer, the second jacking roller 14 is located on the upper layer, and the swinging belt conveyor 11 is connected with the middle layer or the lower layer.
For the convenience of understanding the above technical solutions of the present invention, the above technical solutions of the present invention are explained in detail through specific use modes below.
When the sorting machine is used specifically, the sorting stations are sorted by two parallel assembly lines. A group of robots will cache a batch of boards one day ahead. During production, one group of robots is responsible for caching the plates of the current production batch, and the other group of robots selects the plates of the previous batch according to the packing sequence. After the batch is completed, the two groups of robots enter and exit the board operation interchangeably.
In the process of sorting the book racks for warehousing and ex-warehouse, the data (inspection and warehousing) in the processing process are collected in real time through the butt joint of a production execution system (MES system), a data collection and monitoring control execution system (SCADA system) and equipment, the condition of the plate is dynamically tracked, and the book rack warehousing positions are reasonably distributed in real time.
First, detailed procedure
Warehousing process: the two-dimensional code of the plate is scanned by the feeding code scanning device 2 on the feeding roller 1, the plate information is fed back to a production manufacturing execution system (MES system), and the MES performs warehousing algorithm analysis and warehousing position reservation (warehouse position distribution) according to the current book shelf warehouse position distribution. The conveying line automatically conveys the plates to a robot main line body in a feeding state, and sequentially reaches the farthest gantry six-axis robot three 13, the farther gantry six-axis robot two 12 and the nearest gantry six-axis robot one 10 (in order to improve the efficiency of entering and exiting a warehouse, the warehouse can evenly distribute the plates of the same pack to the three robots as much as possible). Such as: the plate firstly reaches a first jacking roller 7, a blocking mechanism 8 blocks the plate, the first jacking roller 7 jacks the plate, and a first gantry six-axis robot 10 grabs the plate to a specified book rack 9 position according to book rack position information provided by an MES system. When the first jacking roller 7 lifts the plate to perform plate grabbing operation of the robot, the next plate can still be conveyed to the second rear gantry six-axis robot 12 and the third rear gantry six-axis robot 13 through the rollers below the first jacking roller 7 to perform feeding operation.
Intelligent package process: and after the plate pieces of a batch are put in the warehouse by the group of robots, the MES feeds the data after putting in the warehouse back to the intelligent packing algorithm software to perform packing calculation, the intelligent packing algorithm software feeds the calculated data back to the MES, and the MES performs warehouse-out according to warehouse-out logic to complete the setting of plate pieces to warehouse-out according to the packages or orders and regions.
And (3) ex-warehouse process: the data system feeds back data to the MES system in real time, such as the number, position and state of the plates in the book rack. If the plates in one order are stored in book racks (in a neat set), the MES system sends the plate list capable of being packaged and taken out of the warehouse to the robots, the robots are informed to carry out unloading operation, the three robots grab and place the plates on the first jacking roller 7 lifted in advance according to the information given by the MES system and the sequence of the plates with the sizes from large to small to the position of the specified book rack 9, the first gantry six-axis robot 10 and the second gantry six-axis robot 12 grab and place the plates on the second jacking roller 14 lifted in advance, the first jacking roller 7 and the second jacking roller 14 lower the plates to the positions of the rollers, and the rollers rotate and transport the plates forward. Because the main streamline body is three layers of line bodies at most, the plate which is taken out of the warehouse from the first jacking roller 7 at the front end of the first gantry six-axis robot 10 can be transferred to the line body at the lowest layer after passing through the ferry belt 11, the plate which is taken out of the warehouse from the first jacking roller 7 at the front end of the second gantry six-axis robot 12 can be in the line body at the middle layer, and the plate which is taken out of the warehouse from the second jacking roller 14 at the rear end of the third gantry six-axis robot 13 can be in the line body at the uppermost layer. The plate is conveyed to the next working procedure through the discharging jacking transfer machine 16 and the discharging conveying line body 15. After completing the ex-warehouse task for a pack of plate members, the robot will send data to the MES system, and the MES system will update the out-warehouse order status to "complete".
Sorting logic
1. Large plate (more than 1.8m in length) is placed on the lower book shelf, and small plate is preferentially placed on the upper layer.
2. During sorting, after the plates of one batch enter the book shelf, the robot selects the plates according to the packaging sequence specified by the MES system and takes the plates out.
3. And (4) a warehousing algorithm:
(1) after the plates have been scanned by the scanning device 2, the MES system allocates the plates to the robots, preferably in a dealt manner, to the robots (13, 12,10- >13,12, 10).
(2) Allocating the packs corresponding to the current plate to be more than average in the robot, then considering the next dealing position.
(3) If the corresponding robot is not assigned according to rule 1, rule 2, the robot assignment of the minimum number of boards in the 3 robot bays is considered.
4. And (3) ex-warehouse algorithm:
(1) and (4) taking out the plate according to the most orders, taking out the plate according to the region, and taking out the plate in a mixed mode according to the size of the plate.
(2) And mixing the plates according to the number of the plate packaging parts in the same batch.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. A plate on-line packing system used in cooperation with a control system comprises two main body lines, it is characterized in that a plurality of robots are fixed on each main body line through a gantry, each robot is provided with a blocking mechanism (8) and a jacking mechanism in a matching way, each robot is provided with a plurality of book racks (9) in a matching way, one end of each main body line is provided with a feeding jacking transfer machine (5) and is connected through a feeding conveying line body (4), the other ends of the two main body lines are provided with a discharging jacking transfer machine (16) and are connected through a discharging conveying line body (15), a manual sampling inspection opening (3) is arranged at one end of the feeding conveying line body (4) which exceeds the main body line, the feeding conveying line body (4) is provided with a bad plate outlet (6) at the other end exceeding the main body line, and one side of the main body line close to the manual sampling inspection port (3) is connected with a feeding roller (1) and a feeding scanning device (2).
2. A panel-in-line bale system as set forth in claim 1 wherein said two body lines are disposed in parallel.
3. An on-line sheet packing system as claimed in claim 1, wherein said feed jacking transfer machine (5) is two-segment and said discharge jacking transfer machine (16) is eight-segment.
4. The system for on-line packing of the plate-like objects according to claim 1, wherein three robots are fixed on each main line through a gantry, and the three robots are a first gantry six-axis robot (10), a second gantry six-axis robot (12) and a third gantry six-axis robot (13).
5. The on-line plate packing system according to claim 3, wherein the first gantry six-axis robot (10), the second gantry six-axis robot (12) and the third gantry six-axis robot (13) are respectively provided with a first jacking roller (7) at the feeding side, the first gantry six-axis robot (10) is provided with a swing belt conveyor (11) at the other side, the third gantry six-axis robot (13) is provided with a second jacking roller (14) at the other side, the main body line is divided into an upper layer, a middle layer and a lower layer, the first jacking roller (7) is located at the middle layer, the second jacking roller (14) is located at the upper layer, and the swing belt conveyor (11) is connected with the middle layer or the lower layer.
6. A panel on-line bagging system as claimed in claim 1 wherein each robot has six sets of grippers with two sets of grippers in front and four sets of grippers in the rear.
7. A board on-line bale system as claimed in claim 1 wherein said book racks (9) are 48, said book racks (9) are collocated with 8 book racks (9) per robot and said book racks (9) are arranged in groups of 4 on both sides of the robot, said book racks each having 40 magazine positions.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920680793.4U CN210064127U (en) | 2019-05-14 | 2019-05-14 | Plate online packing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920680793.4U CN210064127U (en) | 2019-05-14 | 2019-05-14 | Plate online packing system |
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| Publication Number | Publication Date |
|---|---|
| CN210064127U true CN210064127U (en) | 2020-02-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920680793.4U Active CN210064127U (en) | 2019-05-14 | 2019-05-14 | Plate online packing system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110104367A (en) * | 2019-05-14 | 2019-08-09 | 索菲亚家居湖北有限公司 | A kind of plate is online at packet system |
| PL441667A1 (en) * | 2022-07-07 | 2024-01-08 | Euroline Spółka Z Ograniczoną Odpowiedzialnością | Automatic line for the production of furniture bodies, in particular of upholstered furniture |
-
2019
- 2019-05-14 CN CN201920680793.4U patent/CN210064127U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110104367A (en) * | 2019-05-14 | 2019-08-09 | 索菲亚家居湖北有限公司 | A kind of plate is online at packet system |
| PL441667A1 (en) * | 2022-07-07 | 2024-01-08 | Euroline Spółka Z Ograniczoną Odpowiedzialnością | Automatic line for the production of furniture bodies, in particular of upholstered furniture |
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