CN110154193B - Full-automatic production line for plate-type furniture - Google Patents
Full-automatic production line for plate-type furniture Download PDFInfo
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- CN110154193B CN110154193B CN201910327140.2A CN201910327140A CN110154193B CN 110154193 B CN110154193 B CN 110154193B CN 201910327140 A CN201910327140 A CN 201910327140A CN 110154193 B CN110154193 B CN 110154193B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 238000004080 punching Methods 0.000 claims abstract description 11
- 239000000872 buffer Substances 0.000 claims description 48
- 238000007599 discharging Methods 0.000 claims description 25
- 238000003860 storage Methods 0.000 claims description 24
- 238000005553 drilling Methods 0.000 claims description 22
- 230000002159 abnormal effect Effects 0.000 claims description 7
- 230000015654 memory Effects 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 7
- 238000005520 cutting process Methods 0.000 claims description 4
- 230000008569 process Effects 0.000 claims description 3
- 238000007789 sealing Methods 0.000 abstract description 6
- 239000000463 material Substances 0.000 abstract description 3
- 230000006870 function Effects 0.000 abstract description 2
- 238000005457 optimization Methods 0.000 abstract description 2
- 238000012545 processing Methods 0.000 abstract description 2
- 238000004806 packaging method and process Methods 0.000 description 3
- 238000012856 packing Methods 0.000 description 3
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/18—Manufacture or reconditioning of specific semi-finished or finished articles of furniture or of doors
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Basic Packing Technique (AREA)
- Discharge Of Articles From Conveyors (AREA)
Abstract
The invention relates to the technical field of plate-type furniture production, and discloses a full-automatic plate-type furniture production line. According to the plate edge sealing, punching and sorting machine, plates are classified and conveyed by utilizing the conveyor line body under the control of informatization overall planning and PLC, plates are sorted by combining a robot, the production process of edge sealing, punching and sorting without falling to the ground is completed, more than 90% of labor is saved, the processing efficiency of the equipment is improved, the error rate is reduced, the product quality is guaranteed, the plate conveying is real-time, accurate and stable, the automation and intelligence degrees are high, the manpower and material resources can be greatly saved, the data recording and counting functions are realized, the production condition can be displayed in real time, the historical production data can be exported, and the analysis and optimization production are facilitated.
Description
Technical Field
The invention relates to the technical field of panel furniture production, in particular to a full-automatic production line for panel furniture.
Background
In order to improve the utilization rate of plates in the current home industry, a production mode is to cut materials according to batches, namely a plurality of orders are cut together, one order is divided into a plurality of packages, mixed production is carried out, and produced plates are sorted and selected again by people in the later stage, and are matched with each other to form a cabinet.
The traditional processed plate transferring and sorting method is completely manual, the plates need to be manually transferred to a trolley after being stacked into a stack at the outlet of an edge sealing/drilling machine, and after being transported to each station, the plates are processed and then pushed to a sorting station for manual sorting; after manual sorting, one plate needs to be taken out and checked again according to the drawing of the order, so that the error rate is high; the hole position information of the plate is measured by a caliper and a tape measure, so that misdetection and missing detection are easy to occur; the packing station stacks the packing according to the operator's idea, and packing inefficiency just causes the waste of packaging material easily.
Disclosure of Invention
Technical problem to be solved
The invention aims to provide a full-automatic production line for plate-type furniture.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: a full-automatic production line for plate-type furniture comprises an edge bonding machine inlet, an edge bonding machine, a ninety-degree conveyor, a lifting and moving machine, a code scanning machine, a ninety-degree plate transfer machine, a buffer storage bin, a first plate throwing machine inlet, a buffer storage work table, a lifting machine, a chain buffer storage machine, a drilling machine, a sorting machine, a horizontal bin, a sorting book bin, a deflection line converging machine, a wire unloading machine outlet, an abnormal plate outlet machine and a second plate throwing machine inlet, wherein the edge bonding machine inlet is positioned on the right side of the edge bonding machine, a conveying roller is arranged in the edge bonding machine inlet, the ninety-degree conveyor is positioned at a discharge port on the left side of the edge bonding machine, a feed port of the lifting and moving machine is connected with a discharge end of the ninety-degree conveyor, the code scanning machine is also arranged at a discharge end on the left side of the buffer storage bin, the feeding end of the buffer bin is connected with the discharging end of a ninety-degree plate rotating machine, the feeding end of the buffer station frame is connected with one side of the discharging end of the buffer bin, the other side of the discharging end of the buffer bin is respectively connected with the feeding ends of three lifters through three conveyors, the feeding ends of three chain-type buffer machines are respectively connected with one side of the discharging end of the three lifters, the discharging ends of the three lifters are respectively connected with the feeding ends of three drilling machines, the discharging ends of the three drilling machines are respectively connected with the feeding ends of two sorting machines through conveyors, the discharging ends of the two sorting machines are respectively connected with the feeding ends of the two chain-type buffer machines, the four transverse libraries are respectively positioned at the side opposite to the discharging conveyors at the left side of the two sorting machines, the four book libraries are respectively positioned at the side opposite to the discharging conveyors at the left side of the two sorting machines, and four horizontal storehouse and four letter sorting books storehouse is the symmetric position for the axial lead and distributes, two the partial cycloid confluence machine is located the left side in four letter sorting books storehouses respectively, two the feed end of the machine export of falling off the production line is connected with the discharge end of two partial cycloid confluence machines respectively, the second throws the trigger entry and is located one side of sorter feed inlet, and the discharge gate of second throw trigger entry is connected with one side of sorter discharge gate, unusual trigger is located the left side of buffer storehouse feed inlet, the feed inlet of unusual trigger is connected with one side of ninety degrees commentaries on classics trigger discharge gate, first throw trigger entry is located the left side of buffer storehouse discharge gate, and the discharge gate of first throw trigger entry and one side intercommunication of jacking machine feed inlet.
Preferably, the three drilling machines respectively comprise two four-side hole rotating machines and a six-side drilling machine.
Preferably, the sorting machine scans the codes through the code scanning machine to convey information, and the sorting robot executes sorting operation.
Preferably, the number of the buffer bins is at least two, and a code scanning machine and an information transmitter are arranged in the sorting machine.
Preferably, banding to the flow that punches do, and panel passes through artifical upper plate by the bag sealer entry, and the bag sealer carries out the banding operation, sweeps the sign indicating number automatically to panel simultaneously, carries to the jacking via ninety degrees conveyer on moving the cutting machine, carries out the cutting edge to the banding woollen when jacking to it, overturns via ninety degrees commentaries on classics board machine, sweeps the sign indicating number and gets into the cache storehouse, shifts to on the cache station frame when the feed is not enough, and the cache storehouse cooperates the ejection of compact conveyer to get into the drilling machine and punch.
(III) advantageous effects
The invention provides a full-automatic production line for plate-type furniture. The method has the following beneficial effects:
according to the plate edge sealing, punching and sorting machine, plates are classified and conveyed by utilizing the conveyor line body under the control of informatization overall planning and PLC, plates are sorted by combining a robot, the production process of edge sealing, punching and sorting without falling to the ground is completed, more than 90% of labor is saved, the processing efficiency of the equipment is improved, the error rate is reduced, the product quality is guaranteed, the plate conveying is real-time, accurate and stable, the automation and intelligence degrees are high, the manpower and material resources can be greatly saved, the data recording and counting functions are realized, the production condition can be displayed in real time, the historical production data can be exported, and the analysis and optimization production are facilitated.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
fig. 2-5 are partial schematic structural views of the present invention.
In the figure: 1. an inlet of the edge bonding machine; 2. a bag sealer; 3. a ninety degree conveyor; 4. jacking and moving the cutter; 5. a code scanning machine; 6. a ninety-degree plate rotating machine; 7. a cache bin; 8. a first trigger throwing inlet; 9. caching a station frame; 10. a jacking machine; 11. a chain type cache machine; 12. a drilling machine; 13. a sorting machine; 14. a horizontal warehouse; 15. sorting a book library; 16. a cycloid converging machine; 17. an offline machine outlet; 18. an abnormal plate outlet machine; 19. a second trigger throwing inlet.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 5, the present invention provides a technical solution: a full-automatic production line for plate-type furniture comprises an edge bonding machine inlet 1, an edge bonding machine 2, a ninety-degree conveyor 3, a lifting and moving machine 4, a code scanning machine 5, a ninety-degree plate rotating machine 6, a buffer storage bin 7, a first plate throwing machine inlet 8, a buffer storage work rack 9, a lifting machine 10, a chain buffer storage machine 11, a drilling machine 12, a sorting machine 13, a transverse warehouse 14, a book sorting warehouse 15, a deflection line converging machine 16, a lower line machine outlet 17, an abnormal plate outlet machine 18 and a second plate throwing machine inlet 19, wherein the edge bonding machine inlet 1 is positioned on the right side of the edge bonding machine 2, a conveying roller is arranged in the edge bonding machine inlet 1, the ninety-degree conveyor 3 is positioned at a discharge port on the left side of the edge bonding machine 2, a feed port of the lifting and moving machine 4 is connected with a discharge end of the ninety-degree conveyor 3, the code scanning machine 5 is positioned at a discharge end on the right side of the lifting and moving machine 4, a feed end of the ninety-degree plate, the left discharge end of the buffer storage bin 7 is also provided with a code scanner 5, the feed end of the buffer storage bin 7 is connected with the discharge end of the ninety-degree rotating plate machine 6, the feed end of the buffer storage station frame 9 is connected with one side of the discharge end of the buffer storage bin 7, the other side of the discharge end of the buffer storage bin 7 is respectively connected with the feed ends of three lifters 10 through three conveyors, the feed ends of three chain-type buffers 11 are respectively connected with one side of the discharge ends of the three lifters 10, the left discharge ends of the three lifters 10 are respectively connected with the feed ends of three drilling machines 12, the discharge ends of the three drilling machines 12 are respectively connected with the feed ends of two sorting machines 13 through conveyors, the left discharge ends of the two sorting machines 13 are respectively connected with the feed ends of the two chain-type buffers 11, the four transverse libraries 14 are respectively positioned on the opposite sides of the left discharge conveyors of the two sorting machines 13, the four book libraries 15 are respectively positioned on the opposite sides of the left discharge conveyors of the two sorting machines 13, the four transverse libraries 14 and the four sorting book libraries 15 are distributed in a symmetrical position relative to the axial lead, the two partial cycloid confluence machines 16 are respectively positioned at the left sides of the four sorting book libraries 15, the feeding ends of the two offline machine outlets 17 are respectively connected with the discharging ends of the two partial cycloid confluence machines 16, the second panel throwing machine inlet 19 is positioned at one side of the feeding hole of the sorting machine 13, the discharging hole of the second panel throwing machine inlet 19 is connected with one side of the discharging hole of the sorting machine 13, the abnormal panel outlet 18 is positioned at the left side of the feeding hole of the buffer bin 7, the feeding hole of the abnormal panel outlet 18 is connected with one side of the discharging hole of the ninety-degree panel rotating machine 6, the first panel throwing machine inlet 8 is positioned at the left side of the discharging hole of the buffer bin 7, the discharging hole of the first panel throwing machine inlet 8 is communicated with one side of the feeding hole of the jacking machine 10, the three drilling machines 12 are respectively composed of two four-side hole rotating machines and a six, carry out the letter sorting operation by the letter sorting robot, the quantity in buffer memory storehouse 7 is two at least, sorting machine 13's inside is provided with sweeps ink recorder 5 and information transmission ware, banding to the flow of punching does, panel passes through artifical upper plate by bag sealer entry 1, bag sealer 2 carries out the banding operation, sweep the sign indicating number automatically to panel simultaneously, carry to the jacking through ninety degrees conveyer 3 and shift to on the cutter 4, carry out the jacking to it and carry out the cutting edge to the banding woollen when carrying out the jacking, overturn through ninety degrees commentaries on classics trigger 6, sweep sign indicating number entering buffer memory storehouse 7, shift to on buffer memory station frame 9 when the feed is not enough, buffer memory storehouse 7 cooperates the discharge conveyor to get into drilling machine 12 and punches.
When in use, after the plate is manually fed into the edge bonding machine 2, the edge bonding is automatically performed, the edge bonding is completed, the code is scanned, the sensor is matched with the PLC program to control the automatic code scanner, the code is scanned to transmit data to the MES information system, the system is interacted with production data of a customer to acquire plate information, if a front punching machine is busy, a buffer storage bin 7 acts (a big buffer storage), a buffer storage is arranged on the plate, if the front punching machine is idle, the plate is automatically fed into the punching machine, one batch of plates can be turned according to the type of the plate, if the plate needs to be turned after the code is scanned, the plate information is acquired, if the plate needs to be turned, a ninety-degree plate turning machine 6 acts, the plate rotates by 90 degrees, two plates can be simultaneously processed by the drilling machine (4-surface drill) aiming at the plate with the length less than 1200mm, when the system informs the PLC that the plate size, the jacking mechanism descends, and the two plates enter the perforating machine at the same time, so that the efficiency of the perforating machine is improved.
The punching machine and the sorting machine acquire plate information by scanning codes, according to the plate information, MES locks book shelf positions through an algorithm of me department, the information is fed back to the PLC, the PLC drives a conveying line to convey plates to corresponding sorting machine positions, the robot puts the plates into the appointed positions according to the information, after one package of an order is completely sleeved, the informationization provides data interaction, the robot sequentially delivers the plates out of the warehouse according to a packaging rule (for example, packaging requires that large plates are placed below and small plates are placed above), the plates are put on the conveying line, the conveying line conveys the plates to the packaging positions, the MES simply monitors the whole data flow, the PLC and the robot program drives the machine to execute actions, the unordered plates are delivered according to the order safety package sequence, meanwhile, an edge sealing machine and punching equipment are automatically connected, manual turnover is reduced, the error rate is reduced, and the efficiency is improved.
The control mode of the invention is automatically controlled by the controller, the control circuit of the controller can be realized by simple programming of a person skilled in the art, the supply of the power supply also belongs to the common knowledge in the field, and the invention is mainly used for protecting mechanical devices, so the control mode and the circuit connection are not explained in detail in the invention.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides a full-automatic production line of plate-type furniture, including bag sealer entry (1), bag sealer (2), ninety degrees conveyer (3), the jacking moves cutter (4), sweep ink recorder (5), ninety degrees commentaries on classics board machine (6), buffer storehouse (7), first board throwing machine entry (8), buffer station frame (9), jacking machine (10), chain buffer memory machine (11), drilling machine (12), sorting machine (13), horizontal storehouse (14), letter sorting books storehouse (15), beat the line converging machine (16), the machine export (17) of falling the production line, unusual board export machine (18) and second board throwing machine entry (19), its characterized in that: the edge bonding machine inlet (1) is positioned on the right side of the edge bonding machine (2), conveying rollers are arranged in the edge bonding machine inlet (1), the ninety-degree conveyor (3) is positioned at a left discharge port of the edge bonding machine (2), a feed port of the jacking moving cutter (4) is connected with a discharge end of the ninety-degree conveyor (3), the code scanning machine (5) is positioned at a right discharge end of the jacking moving cutter (4), a feed end of the ninety-degree plate rotating machine (6) is connected with a discharge end of the jacking moving cutter (4), the code scanning machine (5) is also arranged at a left discharge end of the buffer storage bin (7), a feed end of the buffer storage bin (7) is connected with a discharge end of the ninety-degree plate rotating machine (6), a feed end of the buffer storage work station frame (9) is connected with one side of a discharge end of the buffer storage bin (7), and the other side of the discharge end of the buffer storage bin (7) is connected with feed ends of the three jacking machines (10) respectively through the three conveyors, the feeding ends of the three chain-type buffer memories (11) are respectively connected with one side of the discharging ends of the three lifters (10), the discharging ends at the left sides of the three lifters (10) are respectively connected with the feeding ends of the three drilling machines (12), when the system informs a wire-controlled PLC (programmable logic controller) that the size of a plate is smaller than 1200mm, the lifters jack up the plate, when the next plate is smaller than 1200mm, the lifters descend to enable the two plates smaller than 1200mm to simultaneously enter the drilling machines, the drilling machines can simultaneously process the two plates smaller than 1200mm in length, the discharging ends of the three drilling machines (12) are respectively connected with the feeding ends of the two sorting machines (13) through conveyors, the discharging ends at the left sides of the two sorting machines (13) are respectively connected with the feeding ends of the two chain-type buffer memories (11), and the four transverse libraries (14) are respectively located on the opposite sides of the discharging conveyors at the left sides of the two sorting machines (, the four sorting book banks (15) are respectively positioned on one side opposite to the left discharging conveyors of the two sorting machines (13), the four transverse banks (14) and the four sorting book banks (15) are symmetrically distributed relative to the axial lead, the two partial cycloid confluence machines (16) are respectively positioned on the left sides of the four sorting book banks (15), the feeding ends of the two offline machine outlets (17) are respectively connected with the discharging ends of the two partial cycloid confluence machines (16), the second plate throwing machine inlet (19) is positioned on one side of the feeding hole of the sorting machine (13), the discharging hole of the second plate throwing machine inlet (19) is connected with one side of the discharging hole of the sorting machine (13), the abnormal plate outlet machine (18) is positioned on the left side of the feeding hole of the buffer storage bin (7), the feeding hole of the abnormal plate outlet machine (18) is connected with one side of the discharging hole of the ninety-degree plate rotating machine (6), the first trigger throwing inlet (8) is positioned on the left side of the discharge hole of the buffer bin (7), and the discharge hole of the first trigger throwing inlet (8) is communicated with one side of the feed hole of the jacking machine (10).
2. The full-automatic production line of the plate-type furniture according to claim 1, characterized in that: the three drilling machines (12) respectively comprise two four-side hole rotating machines and a six-side drilling machine.
3. The full-automatic production line of the plate-type furniture according to claim 1, characterized in that: the sorting machine (13) scans the code to convey information through the code scanning machine (5), and the sorting robot executes sorting operation.
4. The full-automatic production line of the plate-type furniture according to claim 1, characterized in that: the number of the buffer bins (7) is at least two, and a code scanning machine (5) and an information transmitter are arranged in the sorting machine (13).
5. The full-automatic production line of the plate-type furniture according to claim 1, characterized in that: the flow of banding to punching does, panel is through artifical upper plate by bag sealer entry (1), bag sealer (2) carry out the banding operation, sweep the sign indicating number automatically to panel simultaneously, carry on to the jacking via ninety degrees conveyer (3) and move on cutter (4), carry out the jacking to it and carry out the cutting edge to the banding woollen when jacking, overturn via ninety degrees commentaries on classics board machine (6), sweep sign indicating number entering buffer storage storehouse (7), shift to on buffer storage position frame (9) when the feed is not enough, buffer storage storehouse (7) cooperation ejection of compact conveyer gets into drilling machine (12) and punches.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910327140.2A CN110154193B (en) | 2019-04-23 | 2019-04-23 | Full-automatic production line for plate-type furniture |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910327140.2A CN110154193B (en) | 2019-04-23 | 2019-04-23 | Full-automatic production line for plate-type furniture |
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| CN110154193A CN110154193A (en) | 2019-08-23 |
| CN110154193B true CN110154193B (en) | 2021-06-01 |
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Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110510397A (en) * | 2019-09-24 | 2019-11-29 | 广东鑫光智能系统有限公司 | Intelligent sorting system |
| CN110640862A (en) * | 2019-09-29 | 2020-01-03 | 汉德智能科技(徐州)有限公司 | Process for machining plate by adopting customized production process layout of plate furniture |
| CN110653908B (en) * | 2019-09-29 | 2021-04-13 | 汉德智能科技(徐州)有限公司 | Method for processing plate by adopting plate-type furniture mass production process layout |
| CN112847719A (en) * | 2021-01-12 | 2021-05-28 | 广东鑫光智能系统有限公司 | Furniture manufacturing production line |
| CN112875307B (en) * | 2021-01-12 | 2022-02-01 | 广东鑫光智能系统有限公司 | Automatic packaging production line plate stacking device and stacking method |
| CN112871679A (en) * | 2021-01-12 | 2021-06-01 | 广东鑫光智能系统有限公司 | Intelligent plate feeding, drilling, sorting and packaging system |
| CN114474266B (en) * | 2022-02-23 | 2022-08-05 | 广州赛志系统科技有限公司 | Method for processing flexible plywood |
| CN116476181B (en) * | 2023-05-15 | 2023-11-14 | 广州赛志系统科技有限公司 | Flexible production line and processing method for plates |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102553940B (en) * | 2010-12-10 | 2014-11-26 | 上海梅山钢铁股份有限公司 | Method for controlling width of plate blank by using stokehold width gauge |
| CN203409874U (en) * | 2013-08-12 | 2014-01-29 | 汇森家具（龙南）有限公司 | Seven-station panel furniture edge banding/ gang drill processing production line |
| CN207088162U (en) * | 2017-08-15 | 2018-03-13 | 合肥国瑞集成建筑科技有限公司 | A kind of multifunction composite wall panel automatic production line |
| CN208275772U (en) * | 2018-01-18 | 2018-12-25 | 中山市鑫光智能系统有限公司 | A kind of intelligence plate sorting system |
| CN108556085B (en) * | 2018-04-24 | 2023-05-30 | 索菲亚家居湖北有限公司 | Automatic production process system for standard components |
| CN109079925B (en) * | 2018-09-29 | 2023-10-13 | 南京我乐家居智能制造有限公司 | Plate hole arrangement system and hole arrangement method thereof |
| CN109615344A (en) * | 2019-01-24 | 2019-04-12 | 广州宁基智能系统有限公司 | A kind of intelligent sorting method, system and storage medium |
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Denomination of invention: A fully automatic production line for panel furniture Effective date of registration: 20231120 Granted publication date: 20210601 Pledgee: Bank of China Limited by Share Ltd. Zhongshan branch Pledgor: GUANGDONG XG INTELLIGENT SYSTEM Co.,Ltd. Registration number: Y2023980066301 |
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