CN210526999U - Intelligent irregular commodity sorting and boxing system - Google Patents
Intelligent irregular commodity sorting and boxing system Download PDFInfo
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- CN210526999U CN210526999U CN201920661152.4U CN201920661152U CN210526999U CN 210526999 U CN210526999 U CN 210526999U CN 201920661152 U CN201920661152 U CN 201920661152U CN 210526999 U CN210526999 U CN 210526999U
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Abstract
The utility model discloses an intelligent sorting and boxing system for irregular commodities, which comprises a boxing module, wherein the boxing module comprises a roller conveying line (1) and a boxing device (6) arranged on the roller conveying line (1); the commodity on-line module comprises an on-line station (2) and a commodity shelf (3), the on-line station (2) is arranged at one corner of the roller conveying line (1), and the commodity shelf (3) is arranged at a position convenient for goods taking at one side of the on-line station (2); the commodity sorting module comprises a steel structure platform (4) and a plate turnover type sorting robot (5) arranged on the steel structure platform (4). The utility model discloses an intelligence letter sorting vanning system realizes that the commodity reaches the standard grade through the commodity module of going on the line, through the automatic intelligent letter sorting that realizes same order commodity of commodity letter sorting module to realize the automatic vanning of commodity through the vanning module, can increase substantially the degree of automation and the efficiency of commodity letter sorting, be particularly useful for the intelligent letter sorting and the vanning of non-regular commodity.
Description
Technical Field
The utility model belongs to the technical field of the commodity circulation letter sorting, more specifically relates to an irregular commodity intelligence letter sorting vanning system.
Background
With the rapid development of electronic commerce, more and more people accept and like online shopping, the online shopping changes the life style of people, and the Chinese economy is also revolutionized. In order to deal with the development trend of network retail, platform-type comprehensive e-commerce and single-grade e-commerce pay great attention to the construction of a logistics platform, and the storage and distribution center which constructs the core of the platform is invested with great resources.
At present, a great amount of manpower still exists in an e-commerce storage and distribution center, and the manpower is mainly responsible for sorting, packaging and the like of commodities. Wherein, through this kind of mode of seeding wall letter sorting commodity, greatly reduced manual operation's efficiency, increased the cost of labor. Patent CN103559596 discloses a high cost performance solution suitable for B2C e-commerce logistics distribution, which is implemented by (1) performing preprocessing by WMS, (2) seeding and sorting first, and then rechecking packaging operation, (3) performing automatic seeding by adopting a zero-breaking sorting technology, (4) forming 2 logic sorting systems by using a management system WMS pre-sorting function with 1 ring-shaped conveyor line, and the four parts form a low-cost and high-efficiency operation flow and equipment configuration scheme of a B2C distribution center capable of processing 20-25 ten thousand commodities per day on average.
The existing enterprise integrating the e-commerce logistics already has an embodiment according to the patent, and the specific working procedures of the enterprise integrating the e-commerce logistics are as follows: after the goods picker picks the goods according to the goods picking list on the bar code reader, the goods are sequentially placed on a one-way conveyor belt for conveying the goods, the order goods of different batches enter the goods sorting machine, and the goods of different batches slide out from different chute openings through the sorting of the goods sorting machine, so that the one-time sorting of the goods is realized. The seeder places the same batch of orders slid down from the chute port into the seeding wall according to the respective orders to realize seeding, and the commodity of one order is obtained after seeding, namely, the secondary sorting of the commodity is realized. And the shelf-off worker conveys the sorted orders to a packer for manual packing. After the packager finishes packaging, the packages are put on a transmission belt and enter a package sorting machine, and the packages are sorted out from different sliding groove openings according to different destinations required by each package. However, the above-described system has the following disadvantages: (1) through once letter sorting, secondary letter sorting, need a large amount of seeder and packer, the cost of labor is high, because manual operation, especially packing station is the bottleneck that restriction logistics efficiency improves moreover, is unfavorable for the unmanned development of storage. (2) In the solution, the sorting and packaging of the goods are realized through manual separate operation, the automation degree is low, the error rate is higher, and the sorting and packaging efficiency of the goods is low.
SUMMERY OF THE UTILITY MODEL
To the above defect of prior art or improve the demand, the utility model provides an intelligent sorting vanning system of non-regular commodity realizes that the commodity reaches the standard grade through the module of going to the standard grade of commodity, through the automatic intelligent sorting that realizes same order commodity of commodity sorting module to realize the automatic vanning of commodity through the vanning module, can increase substantially the degree of automation and the efficiency of commodity sorting, be particularly useful for the intelligent sorting and the vanning of non-regular commodity.
In order to realize the above-mentioned purpose, the utility model provides an irregular commodity intelligence letter sorting vanning system, include:
the boxing module comprises a roller conveying line and a boxing device arranged on the roller conveying line, and the boxing device can circularly move along the roller conveying line;
the commodity feeding module comprises a feeding station and a commodity shelf, the feeding station is arranged at one corner of the roller conveying line, and the commodity shelf is arranged at a position convenient for goods taking at one side of the feeding station; and the number of the first and second groups,
the commodity sorting module comprises a steel structure platform and a plate turning type sorting robot arranged on the steel structure platform, the plate turning type sorting robot can move along the steel structure platform, the commodity turning plate of the same order is thrown into the same container device, and sorting and container loading of the commodity are achieved.
Furthermore, the roller conveying line is of a square or circular ring layout structure, the box packing devices are arranged on the roller conveying line at intervals, and the box packing devices move independently and do not collide.
Further, the roller conveying line comprises a first roller conveying line and a fourth roller conveying line which are arranged in parallel, and a second roller conveying line which is perpendicularly arranged between the end portions of the first roller conveying line and the fourth roller conveying line.
Further, the roller conveying line comprises a third roller conveying line which is parallel to the second roller conveying line and located between the first roller conveying line and the fourth roller conveying line.
Furthermore, the second roller conveying line and the third roller conveying line are identical in structure or different in structure, and are divided into a plurality of boxing areas according to the number of the boxing orders at the same time.
Furthermore, the end parts, corresponding to each boxing area, of the second roller conveying line and the third roller conveying line are respectively provided with a first baffle plate, a second baffle plate and a third baffle plate.
Further, one end of the second roller conveying line and one end of the third roller conveying line, which are close to the first roller conveying line or the fourth roller conveying line, are provided with clamping centering devices.
Furthermore, the steel structure platform is arranged at the top of the roller conveying line, a plurality of feeding ports capable of containing goods are arranged on the steel structure platform, and the size of each feeding port is larger than the maximum size of each commodity.
Furthermore, the online station comprises an online worker and a display screen arranged in the visual range of the online worker.
Further, the on-line station comprises a bar code arranged in the handheld range of the on-line worker.
Generally, through the utility model discloses above technical scheme who conceives compares with prior art, can gain following beneficial effect:
1. the utility model discloses an intelligence letter sorting vanning system realizes that the commodity reaches the standard grade through the commodity module of going on the line, through the automatic intelligent letter sorting that realizes same order commodity of commodity letter sorting module to realize the automatic vanning of commodity through the vanning module, can increase substantially the degree of automation and the efficiency of commodity letter sorting, be particularly useful for the intelligent letter sorting and the vanning of non-regular commodity.
2. The utility model discloses an intelligent sorting and packing system, a turnover plate type sorting robot is arranged on a steel structure platform and can move along the steel structure platform; the goods are taken down from the goods shelf by the on-line station and placed on the plate-turning type sorting robot to realize sorting of the goods, and the plate-turning type sorting robot turns the goods of the same order to fall into the boxing device and realize boxing according to different order information.
3. The utility model discloses an intelligence letter sorting vanning system, the person of going to the production line finds the commodity that will sweep the sign indicating number according to the prompt message on the display screen, scans the bar code on the commodity goods shelves, and control system will automatic selection appointed board-like letter sorting robot move the window of the station of going to the production line and load the commodity, realizes going to the production line and the information transfer of order commodity.
4. The utility model discloses an intelligence letter sorting vanning system, sensor on the baffle rise behind the vanning device, press from both sides tight device between two parties simultaneously and press from both sides tight subsequent vanning device, turn over the board-like letter sorting robot with the whole appointed vanning device that drops into of commodity after, the baffle descends, press from both sides tight device between two parties simultaneously and loosen, realize the vanning of goods, the next circulation of irregular commodity intelligence letter sorting vanning system inlet.
Drawings
Fig. 1 is a schematic overall arrangement diagram of an intelligent irregular commodity sorting and boxing system according to an embodiment of the present invention;
fig. 2 is a schematic diagram of the distribution of roller conveyor lines of the intelligent sorting and boxing system for irregular commodities in the embodiment of the utility model;
fig. 3 is the embodiment of the utility model provides an on-line station schematic diagram of irregular commodity intelligence letter sorting vanning system.
In all the figures, the same reference numerals denote the same features, in particular: the automatic sorting machine comprises a roller conveying line 1, a loading station 2, a commodity shelf 3, a steel structure platform 4, a plate-turning type sorting robot 5, a boxing device 6, a first roller conveying line 11, a second roller conveying line 12, a third roller conveying line 13, a fourth roller conveying line 14, a first baffle plate 121, a second baffle plate 122, a third baffle plate 123, a clamping centering device 124, a loading person 21, a display screen 22 and a bar code 31.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention. Furthermore, the technical features mentioned in the embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
Fig. 1 is the utility model discloses irregular commodity intelligence letter sorting vanning system's overall arrangement schematic diagram. As shown in figure 1, the whole system mainly comprises a roller conveying line 1, an on-line station 2, a commodity shelf 3, a steel structure platform 4, a turnover plate type sorting robot 5 and a boxing device 6. The roller conveying line 1 is preferably of a square or circular layout structure, so that the boxing device 6 can circularly move on the roller conveying line 1 conveniently, and the boxing of goods is realized; the steel structure platform 4 is arranged on the top of the roller conveyor line 1, and is provided with a plurality of feeding ports capable of accommodating goods, and preferably, the feeding ports are uniformly distributed on the surface of the steel structure platform 4. The turnover plate type sorting robot 5 is arranged on the steel structure platform 4 and can move along the steel structure platform 4; the line feeding station 2 is arranged at one corner of the roller conveying line 1, the commodity shelf 3 is arranged at a position where the goods are convenient to take on one side of the line feeding station 2, the goods are convenient to take off from the commodity shelf and are placed on the plate-turning type sorting robot 5, the goods are sorted, and the plate-turning type sorting robot 5 turns over the goods of the same order to fall into the boxing device 6 and realize boxing according to different order information. As shown in fig. 2, the roller conveying line 1 and the boxing device 6 form a boxing module; as shown in fig. 3, the on-line station 2 and the commodity shelf 3 constitute a commodity on-line module; the steel structure platform 4 and the plate turnover type sorting robot 5 form a commodity sorting module.
Specifically, as shown in fig. 3, the online workstation 2 includes an online worker 21, a display screen 22, and a barcode 31. The on-line station 2 is mainly responsible for the on-line of the commodities, the on-line staff 21 takes the commodities from the commodity shelf 3 to the window of the on-line station 2, the bar codes 31 on the commodities are scanned, and the control system can automatically select the appointed flap type sorting robot 5 to move to the window of the on-line station 2 to load the commodities. The on-line operator 21 can observe the operation condition of the control system through the display screen 22, and the high efficiency and stability of the control system are ensured.
In addition, as shown in fig. 1, the steel plate on the upper part of the steel structure platform 4 is provided with feeding ports, and the size and distribution of the feeding ports can be determined according to the maximum size of the actual cargo. The turnover type sorting robot 5 works on a steel plate on the upper portion of the steel structure platform 4 under the control of the control system, is in charge of an appointed feeding port for accurate and rapid transportation of commodities obtained from the on-line station 2 and then stands by, and when the turnover type sorting robot reaches the appointed feeding port, the commodities are input when the system judges that the commodities can be input, and the next circulation work is not performed after all the robots reach the appointed feeding port and uniformly input.
Meanwhile, as shown in fig. 2, the transport line in the roller line 1 is mainly divided into a first roller line 11, a second roller line 12, a third roller line 13, a fourth roller line 14, a first baffle 121, a second baffle 122, a third baffle 123, and a clamping centering device 124. The boxing apparatus 6 enters the boxing module through the first roller conveyor line 11. The first baffle 121, the second baffle 122, the third baffle 123 and the clamping centering device 124 are all provided with sensors, and when the sensor on the second baffle 122 detects that one boxing device 6 passes through, the first baffle 121 and the second baffle 122 can be lifted; the sensor on the third baffle 123 will raise the third baffle 123 after detecting that two boxing devices 6 pass; when the sensors on the clamping centering device 124 detect that the three boxing devices 6 pass through, subsequent boxing devices 6 are clamped, after the turnover type sorting robot 5 puts all the commodities into the designated boxing devices 6, the first baffle plate 121, the second baffle plate 122 and the third baffle plate 123 fall down in sequence, the clamping centering device 124 is loosened after the three boxing devices 6 are transported out by the fourth roller conveying line 14 through the first baffle plate 121, and the intelligent irregular commodity sorting and boxing system enters the next cycle. The second roller conveyor line 12 and the third roller conveyor line 13 work on the same principle.
The utility model discloses an irregular commodity intelligence letter sorting vanning system, its intelligent letter sorting vanning's theory of operation includes following step:
(1) the boxing device 6 enters from the inlet of the roller conveying line 1 and respectively flows to the second roller conveying line 12 and the third roller conveying line 13, the second baffle plate 122 stretches out when detecting that one boxing device 6 passes through, the third baffle plate 123 stretches out when detecting that two boxing devices 6 pass through, the subsequent boxing devices 6 can be propped against the surrounding boxing devices in front of the third baffle plate 123, and the clamping and centering device 124 starts to clamp the boxing devices 6 at the moment. The third roller conveying line 13 is similar in that when all the boxing devices 6 are in place, the roller conveying line stops running.
(2) During preparation of the boxing device 6 on the second and third roller line conveyor lines 12, 13, the online staff 21 scans the codes of the commodities according to the prompt information of the display screen 22. The staff of going up the production line scans the bar code 31 of corresponding commodity on the goods shelves with the hand-held type and sweeps a yard appearance, and every scanning a commodity, information can be input the system, and the system can distribute the AGV dolly to the staff of going up the production line in the front, and the staff of going up the production line takes out the commodity that corresponds the goods check on the goods shelves and puts on the AGV. After detecting that the goods are put in, the AGV will transport the goods to the designated feeding opening under the optimal path planned by the system. At this time, the system may determine the state of the boxing apparatus 6 (patent DY180650 — a flexible collision-free boxing apparatus, method and application thereof (utility model) adapted to any commodity is cited as the boxing apparatus 6), if the boxing apparatus 6 is ready, the AGV flap type sorting robot drops the commodity, otherwise, the AGV waits for the boxing apparatus 6 to be ready in situ.
(3) When all the boxing of a wave order is finished, the roller conveying line is started, the first baffle plate 121, the second baffle plate 122 and the third baffle plate 123 fall off first, the boxing devices 6 filled with commodities on the roller conveying line can be conveyed to the fourth roller conveying line 14, and the detection elements beside the first baffle plate 121 detect that 3 boxing devices 6 pass through and then rise. 3 seconds after the second shutter 122 and the third shutter 123 fall, the centering gripping device 124 opens, grips again after detecting that one boxing device 6 has passed completely, and opens again after waiting 3 seconds, and the cycle is repeated. When 3 containers have passed, the centering gripping device 124 grips again. And after all the turnover boxes are in place, the roller conveying line stops running.
(4) The boxing device 6 conveyed to the fourth roller conveying line 14 is conveyed to a boxing station for boxing.
It will be understood by those skilled in the art that the foregoing is merely a preferred embodiment of the present invention, and is not intended to limit the invention, and that any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included within the scope of the present invention.
Claims (10)
1. An intelligent irregular commodity sorting and boxing system is characterized by comprising:
the boxing module comprises a roller conveying line (1) and a boxing device (6) arranged on the roller conveying line (1), and the boxing device (6) can move circularly along the roller conveying line (1);
the commodity feeding module comprises a feeding station (2) and a commodity shelf (3), wherein the feeding station (2) is arranged at one corner of the roller conveying line (1), and the commodity shelf (3) is arranged at a position convenient for goods taking at one side of the feeding station (2); and the number of the first and second groups,
commodity letter sorting module, this commodity letter sorting module include steel structural platform (4) and locate and turn over board-like letter sorting machine people (5) on this steel structural platform (4), should turn over board-like letter sorting machine people (5) and can follow steel structural platform (4) motion, turn over the commodity of same order and drop into same in vanning device (6), realize the letter sorting and the vanning of commodity.
2. The intelligent irregular commodity sorting and boxing system according to claim 1, wherein the roller conveying line (1) is of a square or circular ring layout structure, the boxing devices (6) are arranged on the roller conveying line (1) at intervals, and the boxing devices (6) move independently without collision.
3. The intelligent irregular commodity sorting and boxing system according to claim 2, wherein the roller conveying line (1) comprises a first roller conveying line (11) and a fourth roller conveying line (14) which are arranged in parallel, and a second roller conveying line (12) which is vertically arranged between the ends of the first roller conveying line (11) and the fourth roller conveying line (14).
4. The intelligent irregular commodity sorting and boxing system according to claim 3, wherein the roller conveying line (1) comprises a third roller conveying line (13) which is parallel to the second roller conveying line (12) and is positioned between the first roller conveying line (11) and a fourth roller conveying line (14).
5. The intelligent irregular commodity sorting and boxing system as claimed in claim 4, wherein the second roller conveying line (12) and the third roller conveying line (13) are the same or different in structure and are divided into a plurality of boxing areas according to the number of simultaneously boxing orders.
6. The intelligent irregular commodity sorting and packing system according to claim 4, wherein the second roller conveying line (12) and the third roller conveying line (13) are respectively provided with a first baffle plate (121), a second baffle plate (122) and a third baffle plate (123) corresponding to the end part of each packing area.
7. The intelligent irregular commodity sorting and boxing system according to claim 4, wherein one end of the second roller conveying line (12) and the third roller conveying line (13) close to the first roller conveying line (11) or the fourth roller conveying line (14) is provided with a clamping and centering device (124).
8. The intelligent irregular commodity sorting and boxing system as claimed in any one of claims 1 to 4, wherein the steel structure platform (4) is arranged on the top of the roller conveying line (1) and is provided with a plurality of feeding ports capable of accommodating commodities, and the size of the feeding ports is larger than the maximum size of the commodities.
9. The intelligent irregular commodity sorting and boxing system according to any one of claims 1 to 4, wherein the on-line station (2) comprises an on-line worker (21) and a display screen (22) arranged in the visual range of the on-line worker (21).
10. The intelligent irregular commodity sorting and boxing system according to claim 9, wherein the on-line station (2) comprises a bar code (23) which is arranged in a hand-held range of the on-line operator (21).
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| CN201920661152.4U CN210526999U (en) | 2019-05-09 | 2019-05-09 | Intelligent irregular commodity sorting and boxing system |
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| CN201920661152.4U CN210526999U (en) | 2019-05-09 | 2019-05-09 | Intelligent irregular commodity sorting and boxing system |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112811055A (en) * | 2021-01-12 | 2021-05-18 | 浙江立镖机器人有限公司 | Three-dimensional unloading system capable of unloading goods in container and control method thereof |
| CN112974280A (en) * | 2021-03-11 | 2021-06-18 | 江苏汇舟物流有限公司 | Shipment letter sorting system |
| CN113034084A (en) * | 2021-04-08 | 2021-06-25 | 深圳大学 | Dynamic configuration method and terminal for unitized intelligent warehouse |
| CN114180319A (en) * | 2021-12-19 | 2022-03-15 | 昆船智能技术股份有限公司 | Cigarette sorting and converging device and method |
| CN115463842A (en) * | 2022-09-16 | 2022-12-13 | 黑龙江大学 | Automatic library book classification device and method |
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2019
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112811055A (en) * | 2021-01-12 | 2021-05-18 | 浙江立镖机器人有限公司 | Three-dimensional unloading system capable of unloading goods in container and control method thereof |
| CN112811055B (en) * | 2021-01-12 | 2022-08-23 | 浙江立镖机器人有限公司 | Three-dimensional unloading system capable of unloading goods in container and control method thereof |
| CN112974280A (en) * | 2021-03-11 | 2021-06-18 | 江苏汇舟物流有限公司 | Shipment letter sorting system |
| CN112974280B (en) * | 2021-03-11 | 2023-09-19 | 江苏汇舟物流有限公司 | Shipment letter sorting system |
| CN113034084A (en) * | 2021-04-08 | 2021-06-25 | 深圳大学 | Dynamic configuration method and terminal for unitized intelligent warehouse |
| CN114180319A (en) * | 2021-12-19 | 2022-03-15 | 昆船智能技术股份有限公司 | Cigarette sorting and converging device and method |
| CN115463842A (en) * | 2022-09-16 | 2022-12-13 | 黑龙江大学 | Automatic library book classification device and method |
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Effective date of registration: 20230606 Address after: F2C213, 2nd Floor, Phase 1, Wuhan Intelligent Equipment Park, No. 8 Ligou South Road, Donghu New Technology Development Zone, Wuhan City, Hubei Province, 430000 (Wuhan Area of Free Trade Zone) Patentee after: Wuhan Gongxue Zhilian Technology Co.,Ltd. Address before: 5 / F, building B4, overseas talents building, 999 Gaoxin Avenue, Donghu high tech Zone, Wuhan City, Hubei Province, 430075 Patentee before: WUHAN INTELLIGENT EQUIPMENT INDUSTRIAL INSTITUTE Co.,Ltd. |
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