CN112871679A - Intelligent plate feeding, drilling, sorting and packaging system - Google Patents
Intelligent plate feeding, drilling, sorting and packaging system Download PDFInfo
- Publication number
- CN112871679A CN112871679A CN202110036422.4A CN202110036422A CN112871679A CN 112871679 A CN112871679 A CN 112871679A CN 202110036422 A CN202110036422 A CN 202110036422A CN 112871679 A CN112871679 A CN 112871679A
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- sorting
- drilling
- packaging
- line
- feeding
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/02—Apparatus characterised by the means used for distribution
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/02—Apparatus characterised by the means used for distribution
- B07C3/08—Apparatus characterised by the means used for distribution using arrangements of conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/10—Apparatus characterised by the means used for detection ofthe destination
- B07C3/12—Apparatus characterised by the means used for detection ofthe destination using electric or electronic detecting means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/18—Devices or arrangements for indicating destination, e.g. by code marks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C3/00—Drilling machines or drilling devices; Equipment therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/34—Devices for discharging articles or materials from conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
Abstract
The invention relates to an intelligent plate feeding, drilling, sorting and packaging system which comprises an automatic feeding system, a drilling connecting line device, an intelligent sorting system and a packaging unloading system which are sequentially connected; the automatic feeding system comprises a feeding roller automatic line, a feeding manipulator, a feeding conveying line, a plate lifter is arranged on the feeding roller automatic line, the drilling line system comprises first drilling machine lines and a conveying line, the other end of each first drilling machine line and the conveying line is connected with a drilling machine, the other end of each drilling machine is connected with a second drilling machine line and the conveying line, the other ends of all the second drilling machine lines and the conveying line are connected and then connected with a sorting conveying line, the other ends of the sorting conveying line are connected with an intelligent sorting system, the intelligent sorting system comprises a plurality of automatic sorting areas, the other ends of the automatic sorting areas are connected with a sorting outlet and conveying line, and the other ends of the sorting outlet conveying line are connected with a packaging offline system. This structure reduces the cost of labor.
Description
Technical Field
The invention relates to the technical field of automatic plate production lines, in particular to an intelligent plate feeding, drilling, sorting and packaging system.
Background
In order to improve the utilization rate of plates in the current home industry, a production mode is to cut materials according to batches (a plurality of orders are cut together, one order is divided into a plurality of packages), the plates are produced in a mixed mode, the plates are required to be sorted and selected again in the later stage, the plates are matched into a plurality of cabinets through detection, the process procedures are multiple, a lot of manpower is required, the production efficiency is low, the quality of manual operation cannot be guaranteed, the traditional plates are transported, sorted and inspected by manpower, the plates need to be manually transported to a trolley after being stacked into a stack at the outlet of a drilling machine, and then pushed to a sorting station for manual sorting; after manual sorting, the plates are required to be taken out, checked and packaged again according to the drawing of the order, and the error rate is high; the hole position information of the plate is measured by a caliper and a tape measure, so that misdetection and missing detection are easy to occur; the packing station stacks the packing according to the operator's intention, and packing rate is low and cause the waste of packaging material easily.
Disclosure of Invention
In view of this, the invention aims to provide a plate intelligent feeding, drilling, sorting and packaging system which has the advantages of higher production efficiency, higher sorting accuracy, lower labor cost and labor intensity and higher automation and intelligence.
In order to solve the technical problems, the technical scheme of the invention is as follows: the utility model provides a panel intelligence material loading drilling letter sorting packaging system, includes the following system that connects gradually:
the automatic feeding system can automatically feed materials;
a drilling and connecting system capable of automatically rotating holes;
an intelligent sorting system capable of automatic sorting;
the packaging offline system can automatically package and perform offline transmission;
the automatic feeding system comprises more than one group of feeding roller automatic lines, a feeding manipulator and a feeding conveying line, a plate lifter is arranged on each feeding roller automatic line, the feeding manipulator conveys plates conveyed from the feeding roller automatic lines to the feeding conveying line, and the other end of the feeding conveying line is connected with a first automatic scanning system for scanning plate information; the other end of the first automatic scanning system is connected with a drilling line connecting system, the drilling line connecting system comprises more than one first drilling machine line connecting conveying transmission line, the other end of each first drilling machine line connecting conveying transmission line is connected with a drilling machine, the drilling position of each drilling machine is different, the other end of each drilling machine is connected with a second drilling machine line connecting conveying line, the other ends of all the second drilling machine line connecting conveying lines are connected with a sorting conveying transmission line, the other end of the sorting conveying transmission line is connected with an intelligent sorting system, the intelligent sorting system comprises more than one automatic sorting area which are sequentially connected, the other end of the automatic sorting area is connected with a sorting outlet conveying transmission line, and the other end of the sorting outlet conveying transmission line is connected with a packaging offline system.
Further, the package system of coming off the production line include with the artifical lamination platform of letter sorting export transport transmission line connection, be connected with the packing at the artifical lamination platform other end and carry the transmission line, carry the transmission line other end to be connected with artifical packing and carry the assembly line at the packing, be provided with automatic packing machine at the end of artifical packing transport assembly line, be provided with the trimmer in one side of artifical packing transport assembly line.
Furthermore, each automatic sorting area is provided with a sorting robot, a horizontal sorting warehouse and a vertical sorting warehouse which are positioned on one side of the automatic sorting area, the horizontal sorting warehouse is used for placing transverse plates, and the vertical sorting warehouse is used for placing vertical plates.
Furthermore, a backflow transmission line with one end connected with the second drilling machine connecting line transmission line is arranged on the side edge of the drilling connecting line system.
Further, a second code scanning system is arranged on the packaging conveying transmission line.
Further, the number of the drilling machines is 4.
Further, a dust catcher is connected to the system of each drilling machine.
Compared with the prior art, the invention has the following technical effects: this structure utilizes to carry the transmission line to carry out the plate classification transport according to customer's requirement and product characteristics, combines the robot to carry out the plate letter sorting, and the plate is carried the letter sorting real-time, accurate, stable, and automation, intelligent degree are high, can practice thrift manpower and material resources by a wide margin, final reduce cost.
Drawings
Fig. 1 is a structural top view of an intelligent feeding, drilling, sorting and packaging system for boards in this embodiment 1;
FIG. 2 is a schematic structural diagram of the automatic feeding system and the drilling connection system in the embodiment 1;
FIG. 3 is a schematic view showing the structure of the package feeding system of this embodiment 1;
fig. 4 is a schematic structural diagram of the intelligent sorting system in the embodiment 1.
Wherein: an automatic feeding system 1; a drilling and wiring system 2; an intelligent sorting system 3; a packaging offline system 4; a feeding roller automatic line 6; a feeding manipulator 7; a feeding conveyor line 8; a first automatic scanning system 9; a conveying line 10; a drilling machine 11; the second drilling machine is connected with the conveying line 12; a sorting and conveying line 13; an automatic sorting area 14; a sorting outlet conveying line 15; a manual plate stacking table 16; a packaging conveyance line 17; a manual packaging and conveying line 18; an automatic packing machine 19; a paper cutter 20; a horizontal sorting warehouse 21; a return transmission line 22; a second code scanning system 23; a dust remover 24; a sorting vertical warehouse 25; a sorting robot 26; a plate lifter 27.
Detailed Description
The following detailed description of the embodiments of the present invention is provided in order to make the technical solution of the present invention easier to understand and understand.
Example 1:
as shown in fig. 1-4, the system for intelligently feeding, drilling, sorting and packaging plates disclosed in this embodiment includes the following systems connected in sequence:
an automatic feeding system 1 capable of automatically feeding;
a drilling and connecting system 2 capable of automatically rotating holes;
an intelligent sorting system 3 capable of automatic sorting;
a packaging offline system 4 capable of automatically packaging and offline transmitting;
the automatic loading system 1 comprises more than one group of loading roller automatic lines 6, a loading manipulator 7 and a loading conveying line 8, a plate lifter 27 is arranged on the loading roller automatic lines 6, the loading manipulator 7 conveys plates conveyed from the loading roller automatic lines 6 to the loading conveying line 8, and the other end of the loading conveying line 8 is connected with a first automatic scanning system 9 for scanning plate information; the other end of the first automatic scanning system 9 is connected with a drilling connecting line system 2, the drilling connecting line system 2 comprises more than one first drilling machine connecting line conveying transmission line 10, the other end of each first drilling machine connecting line conveying transmission line 10 is connected with a drilling machine 11, the drilling position of each drilling machine 11 is different, the other end of each drilling machine 11 is connected with a second drilling machine connecting line conveying line 12, the other ends of all the second drilling machine connecting line conveying lines 12 are connected with a sorting conveying transmission line 13, the other end of the sorting conveying transmission line 13 is connected with an intelligent sorting system 3, the intelligent sorting system 3 comprises more than one automatic sorting area 14 which are connected in sequence, the other end of the automatic sorting area 14 is connected with a sorting outlet conveying transmission line 15, and the other end of the sorting outlet conveying transmission line 15 is connected with a packaging offline system 4. The distribution mode of the drilling connecting lines is as follows: a drilling machine with corresponding functions is configured according to the type of plate slotted holes processed by the plate; the method comprises the steps that plate information is obtained after a plate is scanned and is distributed to corresponding drilling machines according to plate processing types; the drilling machine automatically processes the slotted holes of the plates according to the processing program of calling the plates according to the plate information; after the processed plates automatically flow out of the drilling machine, the plates are automatically distributed to different sorting areas for sorting according to the plate information.
Further, the packing off-line system 4 comprises an artificial board stacking platform 16 connected with the sorting outlet conveying transmission line 15, a packing conveying transmission line 17 is connected to the other end of the artificial board stacking platform 16, an artificial packing conveying assembly line 18 is connected to the other end of the packing conveying transmission line 17, an automatic packing machine 19 is arranged at the tail end of the artificial packing conveying assembly line 18, and a paper cutter 20 is arranged on one side of the artificial packing conveying assembly line 18.
Further, each automatic sorting area 14 is provided with a sorting robot 26, and a horizontal sorting warehouse 21 and a vertical sorting warehouse 25 which are located on one side of the automatic sorting area 14, wherein the horizontal sorting warehouse 21 is used for placing horizontal plates, the horizontal sorting warehouse is used for placing horizontal plates, and the vertical sorting warehouse is used for placing vertical plates.
Furthermore, a backflow transmission line 22 with one end connected with the second drilling machine connecting line transmission line 12 is arranged on the side of the drilling connecting line system 2, and the poor finished products are subjected to backflow transmission by arranging the backflow transmission line 22.
Further, be provided with the second on packing transport transmission line 17 and sweep a yard system 23, sweep a yard system 23 through setting up the second and carry out automatic reading to the panel information of carrying coming, make things convenient for the later stage to realize automatic packing.
Further, the number of the drills 11 is 4.
Further, a dust collector 24 is attached to the system of each drilling machine 11, and dust generated from the rotary hole is absorbed by the dust collector 24.
When in work:
automatic feeding: firstly, feeding by stacking, transmitting by using a feeding roller automatic line 6, lifting plates to a material taking height by using a plate lifter 27, then automatically taking the plates by using a feeding manipulator 7 and placing the plates on a feeding transmission line 8, scanning and inputting plate information by using a first automatic scanning system 9, and then transmitting the plates to a drilling section by using a first drilling machine connecting line transmission line 10;
drilling and connecting lines: at the moment, the controller 5 acquires the plate information, distributes the plate to the corresponding drilling machines 11, and the drilling machines 11 call the current machining program of the plate to complete the punching machining, then convey the plate out of the drilling machines and connect the conveying line 12 to the intelligent sorting section through a second drilling machine;
intelligent sorting: at the moment, plate information is obtained through automatic code scanning, then the plate information is distributed to corresponding storage positions, the corresponding sorting robot 26 automatically takes plates to store in a warehouse, then after one order plate is sleeved, the sorting robot 26 takes the plates out of the warehouse, and then the plates are conveyed to the manual plate stacking table 16 through the sorting outlet conveying transmission line 15 to be stacked manually and enter a packaging section;
packaging and feeding: after picking out the export and carrying the board that transmission line 15 carried and come, sweep the sign indicating number automatically and acquire this packing information, packing information sends trimmer 20, and trimmer 20 cuts out the packing carton, then vanning panel through manual packaging conveying line 18, send into automatic packing machine 19 and pack, then carry and roll off the production line, consequently the purpose of this structure is that the board that will unorderly drop into production flows the system according to the package order with the order, makes things convenient for manual packing, provides the step of efficiency and quality reduction manual sorting. The whole process is processed and analyzed by the controller 5, and the machine is driven to execute actions. The controller 5 can be in butt joint with the production data of a customer at the later stage to obtain order information of the plates (know which batch, which order and which package), after the plates are manually fed into the drilling machine 11, the sensors are matched with a control program to control the automatic code scanner to scan codes and transmit data, the system interacts with the production data of the customer to obtain the information of the plates, then the information is fed back to the PLC-controller 5, the PLC-controller 5 drives the conveying line to convey the plates to a corresponding sorting storage position, and the robot places the plates into a specified storage position according to the information; after one package of one order is completely sleeved, data interaction is given in an informationization mode, the robot sequentially delivers the plates out of the warehouse according to a packaging rule (for example, packaging requires that large plates are placed below and small plates are placed above), the plates are placed on a conveying line, and the conveying line conveys the plates to a packaging station. The simple said that is controller 5 control whole data flow, robot program drive machine carries out the action, go out of storage according to the order with unordered plate according to the packing order, the system can send this packing box size that the packing needs to the size of a dimension for trimmer 20 after going out of storage, trimmer 20 cuts out corresponding carton size, automatic packing shipment after the manual casing, consequently, this structure has simple structure, reduce the cost of labor, realize packing the wire rod automatically, sort, the function of drilling, this structure is according to customer's requirement and product characteristics, utilize and carry the transmission line to carry the plate and classify the transport, combine the robot to carry out the plate and sort, the plate is carried the letter sorting real-time, it is accurate, it is stable, automation, intelligent degree is high, can practice thrift manpower and material resources by a wide margin, final reduce cost.
The above is, of course, only a specific application example of the present invention, and the scope of the present invention is not limited in any way. All the technical solutions formed by equivalent transformation or equivalent replacement fall within the protection scope of the present invention.
Claims (7)
1. The utility model provides a panel intelligence material loading drilling letter sorting packaging system which characterized in that includes the following system that connects gradually:
an automatic feeding system (1) capable of automatically feeding;
a drilling and connecting system (2) capable of automatically rotating the hole;
an intelligent sorting system (3) capable of automatic sorting;
a packaging offline system (4) capable of automatically packaging and offline transferring;
the automatic packaging and sorting system comprises a packaging and unloading system (4), an intelligent sorting system (3), a drilling and connecting system (2) and an automatic feeding system (1), wherein the packaging and unloading system (4), the intelligent sorting system (3), the drilling and connecting system and the automatic feeding system (1) are electrically connected with a controller (5), the automatic feeding system (1) comprises more than one group of feeding roller automatic lines (6), a feeding manipulator (7) and a feeding conveying line (8), a plate lifter (27) is arranged on each feeding roller automatic line (6), the feeding manipulator (7) conveys plates conveyed from each feeding roller automatic line (6) to the feeding conveying line (8), and the other end of each feeding conveying line (8) is connected with a first automatic scanning system (9) for scanning information of the plates; the other end of the first automatic scanning system (9) is connected with a drilling and connecting line system (2), the drilling and connecting line system (2) comprises more than one first drilling machine connecting and conveying transmission line (10), the other end of each first drilling machine connecting and conveying transmission line (10) is connected with one drilling machine (11), the drilling position of each drilling machine (11) is different, the other end of each drilling machine (11) is connected with a second drilling machine connecting and conveying line (12), the other ends of all the second drilling machine connecting and conveying lines (12) are connected with a sorting and conveying transmission line (13), the other end of the sorting and conveying transmission line (13) is connected with an intelligent sorting system (3), the intelligent sorting system (3) comprises more than one automatic sorting area (14) which are connected in sequence, and the other end of the automatic sorting area (14) is connected with a sorting outlet conveying transmission line (15), the other end of the sorting outlet conveying transmission line (15) is connected with a packaging offline system (4).
2. The system for intelligent feeding, drilling, sorting and packaging of plates as claimed in claim 1, wherein: the packaging offline system (4) comprises an artificial board stacking platform (16) connected with a sorting outlet conveying transmission line (15), a packaging conveying transmission line (17) is connected to the other end of the artificial board stacking platform (16), an artificial packaging conveying assembly line (18) is connected to the other end of the packaging conveying transmission line (17), an automatic packing machine (19) is arranged at the tail end of the artificial packaging conveying assembly line (18), and a paper cutter (20) is arranged on one side of the artificial packaging conveying assembly line (18).
3. The system for intelligent feeding, drilling, sorting and packaging of plates as claimed in claim 1, wherein: each automatic sorting area (14) is provided with a sorting robot (26), a horizontal sorting warehouse (21) and a vertical sorting warehouse (25), wherein the horizontal sorting warehouse (21) and the vertical sorting warehouse (25) are located on one side of the automatic sorting area (14), the horizontal sorting warehouse (21) is used for placing transverse plates, and the vertical sorting warehouse (25) is used for placing vertical plates.
4. The system for intelligent feeding, drilling, sorting and packaging of plates as claimed in claim 1, wherein: and a backflow transmission line (22) with one end connected with the second drilling machine connecting line transmission line (12) is arranged on the side edge of the drilling connecting line system (2).
5. The system for intelligent feeding, drilling, sorting and packaging of plates as claimed in claim 1, wherein: a second code scanning system (23) is arranged on the packaging conveying transmission line (17).
6. The system for intelligent feeding, drilling, sorting and packaging of plates as claimed in claim 1, wherein: the drilling machines (11) are 4 in total.
7. The system for intelligent feeding, drilling, sorting and packaging of plates as claimed in claim 1, wherein: a dust catcher (24) is connected to the system of each drilling machine (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110036422.4A CN112871679A (en) | 2021-01-12 | 2021-01-12 | Intelligent plate feeding, drilling, sorting and packaging system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110036422.4A CN112871679A (en) | 2021-01-12 | 2021-01-12 | Intelligent plate feeding, drilling, sorting and packaging system |
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| Publication Number | Publication Date |
|---|---|
| CN112871679A true CN112871679A (en) | 2021-06-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110036422.4A Pending CN112871679A (en) | 2021-01-12 | 2021-01-12 | Intelligent plate feeding, drilling, sorting and packaging system |
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| CN (1) | CN112871679A (en) |
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| CN116174342A (en) * | 2023-04-25 | 2023-05-30 | 广州赛志系统科技有限公司 | Board sorting and packaging method, terminal and board production line |
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| CN116174342A (en) * | 2023-04-25 | 2023-05-30 | 广州赛志系统科技有限公司 | Board sorting and packaging method, terminal and board production line |
| CN116174342B (en) * | 2023-04-25 | 2023-06-27 | 广州赛志系统科技有限公司 | Board sorting and packaging method, terminal and board production line |
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