CN109383963A - A kind of single sorting system of spelling - Google Patents
A kind of single sorting system of spelling Download PDFInfo
- Publication number
- CN109383963A CN109383963A CN201710669797.8A CN201710669797A CN109383963A CN 109383963 A CN109383963 A CN 109383963A CN 201710669797 A CN201710669797 A CN 201710669797A CN 109383963 A CN109383963 A CN 109383963A
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- CN
- China
- Prior art keywords
- conveyer
- sorting
- shelf
- working area
- sky
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0485—Check-in, check-out devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2209/00—Indexing codes relating to order picking devices in General
- B65G2209/02—Batch order forming, e.g. several batches simultaneously
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2209/00—Indexing codes relating to order picking devices in General
- B65G2209/06—Use of order trucks
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The invention discloses a kind of single sorting systems of spelling, wherein including stacking the working area of product, send subregion what working area side was equipped with, and in the assorted cold dishes storage area and deficient part treatment region for sending subregion side to be successively arranged.Working area includes shelf, the piler being equipped in shelf side, the conveyer being equipped in shelf one end, and the lifting platform and disc stack machine that are equipped in conveyer side.The sorting point being equipped on the online mouth that send subregion include Sorting & Picking System, is equipped in Sorting & Picking System one end, the abnormal outlet that the other end is equipped with, and shelf between online mouth and abnormal outlet.Assorted cold dishes storage area includes conveyer, is equipped on a conveyor lifting platform, 3 station shuttles being equipped in conveyer side tear disk machine open, drag pile conveyer, and the conveyor pallet and single-station shuttle that drag pile conveyer side to be equipped in sky tearing the sky that disk machine side is equipped with open what 3 station shuttle sides were equipped with.Owing part treatment region includes elevator and fork lift truck.The present invention has the effect of sorting efficiency height and automatically completes.
Description
Technical field
The present invention relates to a kind of single sorting systems of spelling.
Background technique
Currently, when being sorted on the market to the product of different model, mainly manually sorted based on, due to worker point
It picks that quantity demand is more, and the amount of labour is big, and needs very big physical space, and automated information degree high there are also error rate
It is low.
Summary of the invention
In view of the above problems, the purpose of the present invention is to provide a kind of sorting efficiency height and the spelling list automatically completed sorting
System.
To achieve the above object, the single sorting system of a kind of spelling provided by the invention, wherein including stacking the temporary of product
Area sends subregion what working area side was equipped with, and in the assorted cold dishes storage area and deficient part treatment region for sending subregion side to be successively arranged.Temporarily
Depositing area includes shelf, the piler being equipped in shelf side, the conveyer being equipped in shelf one end, and is equipped in conveyer side
Lifting platform and disc stack machine.The online mouth that send subregion include Sorting & Picking System, is equipped in Sorting & Picking System one end, the other end are equipped with
Abnormal outlet, and the sorting point being equipped on shelf between online mouth and abnormal outlet.Assorted cold dishes storage area includes defeated
It send machine, the lifting platform that is equipped on a conveyor, 3 station shuttles being equipped in conveyer side, set in 3 station shuttle sides
Some tears disk machine open, drags pile conveyer, drags pile conveyer in the sky that conveyer one end is equipped with tearing the sky that disk machine side is equipped with open, and
The conveyor pallet and single-station shuttle that sky drags pile conveyer side to be equipped with.Owing part treatment region includes elevator and lifting fork
Vehicle.
The beneficial effects of the present invention are: (1) improves operating efficiency, workshop A palletisation sorting system be can be realized per hour
Sort 416 packages, 32 orders.Under the premise of identical number of workers, need could complete within 80 minutes hand-sorted
Task foreshorten to 40 minutes, operating efficiency promoted 50%.For example, design production capacity is 514 list/days.Production system MES can be incited somebody to action
514 are singly divided into 4 big batches.I.e. each big batch has 128 lists.Each big batch is divided into 8 groups, includes 6 20 lists and 18
It is single.The function of workshop A palletisation sorting system is that the cabinet body order group packages for 20 (8) list for producing A workshop are each
One list of pallet, then it is automatically fed into intelligent three-dimensional warehouse.(2) labor intensity of workers is reduced, daily 514 orders of production, one
Order refers to a client in the order order of Si meter kitchen cabinet shops；Daily order is divided into 4 batch productions, i.e., every 1 batch is raw
It is single to produce about 128；Each 1 batch order is one group of carry out series production according to 20 nonocultures, i.e. 1-20 is mono-, and 21-40 is mono-, 41-60
It is single, 61-80 is mono- ... workshop A packaging facilities packaging finish it is offline to store on speciality pallet order rule be it is classified by group,
Storage package is 1-20 mono- i.e. on speciality pallet, and 21-40 is mono-, and 41-60 is mono-, and 61-80 is mono- ....In this way, job-shop automation, letter
Breathization degree improves space utilization rate, reduces labor intensity and fork truck operation cost, improves personnel's operating efficiency, improves operation
Accuracy accelerates shop logistics week transfer efficient, designs and implement the storage, group divides, the automated sorting system entries of assorted cold dishes storage
Mesh.(3) improve job-shop automation, the level of informatization: it is half that the system, which can be realized initial full hand-sorted operation changing,
Automated job -- semi-automatic warehouse entry, semi-automatic sorting are full-automatic to be put in storage.In terms of information flow, production system MES and intelligence are connected
It can warehousing system WMS.Get through the information flow of entire factory.Realize the informationization of factory.(4) space utilization rate is improved: in craft
The sorting stage needs large stretch of place to put order to be sorted and carries out sorting operation.It is added in workshop A palletisation sorting system
One small intelligent storehouse.For storing band order sorting.20 sortation process sort and in time will after sorting order into
The processing of row storage.A large amount of land area is saved, space utilization rate is improved.Reduce labor intensity and fork truck operation cost: workshop A
After pallet words sorting system is online, it is only necessary to the distance of manual handling package very little.And the use demand of fork truck is by initial 5
It reduces to 2.Raising personnel operating efficiency and sorting accuracy rate: manual sorting's stage, identical number, sorting 20 orders needs
80 minutes are wanted, is only needed using sorting system 38 minutes.In sort process, system can be implemented to carry out Data correction, prompt mistake
The case where operating, preventing string list or scanning leakage.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Specific embodiment
Invention is described in further detail with reference to the accompanying drawing.
As shown in Figure 1, a kind of single sorting system of spelling, including stacking the working area 1 of product, being equipped in 1 side of working area
Subregion 2 is sent, and in the assorted cold dishes storage area 3 and deficient part treatment region 4 for sending 2 side of subregion to be successively arranged.Working area 1 include shelf,
Piler that shelf side is equipped with, the conveyer being equipped in shelf one end, and the lifting platform and disc stack that are equipped in conveyer side
Machine.The online mouth for sending subregion 2 to include Sorting & Picking System, be equipped in Sorting & Picking System one end, the abnormal outlet that the other end is equipped with,
And the sorting point being equipped on the shelf between online mouth and abnormal outlet.Assorted cold dishes storage area 3 includes conveyer, in conveyer
The lifting platform that is equipped with, 3 station shuttles being equipped in conveyer side, 3 station shuttle sides be equipped with tear open disk machine,
It tears the sky that disk machine side is equipped with open to drag pile conveyer, drag pile conveyer in the sky that conveyer one end is equipped with, and drags pile conveyer in sky
The conveyor pallet and single-station shuttle that side is equipped with.Owing part treatment region 4 includes elevator and fork lift truck.
Working area 1:(1) workshop A packaging facilities rear end according to it is certain rule complete package assorted cold dishes speciality pallet, operation
For worker by fork truck speciality pallet and package above, the carry out assorted cold dishes of package and speciality pallet are delivered to the storage of working area 1
Mouthful；(2) in garage entrance by the three-dimensional packet with after monitoring weight, by conveying equipment and piler speciality pallet and above
It wraps up in and is delivered to shelf；(3) garage entrance has pallet bar code scanning function, functions of indicator light, push button function；(4) 1 goods of working area
Cargo on frame has manual undercarriage to garage entrance audit function, there is respective operations screen；(5) shelf have storage empty pallet function
Energy；(6) the automatic undercarriage rule of shelf goods inside should be according to each group of (1-20 is mono- or 21-40 is mono- or 41-60 is mono- ...) interior institute
There is order undercarriage to finish, then removes one group of cargo；(7) cargo of each group of undercarriage preferentially (is greater than large scale package is contained
1500mm length) undercarriage, reselection small size package (less than 1500mm length)；(8) there is empty pallet to go out to be put in storage in working area 1
Function --- empty pallet can pass through the elevator and code-disc machine in shelf exit.
Send subregion 2:(1) working area 1 undercarriage cargo be delivered to hoistable platform, operator takes out a packet from lifting platform
It wraps up in, is carried to sends on subregion 2 equipment, first conveying equipment manually, and scanned and wrapped up by handheld device；(2) system receives
Handheld device scanning bar code after, calculate the package will be delivered to five send sub-export one of them, and starting first
Package is delivered to outlet by conveying equipment；(3) it notes abnormalities after handheld device scanning and fails to identify the package or fail to calculate
Going out, which sends sub-export, and 2 equipment of subregion is sent the package will to be delivered to exception exit end；There is bright light in exception exit end
Instruction notifies worker to handle abnormal package, and the information is fed back to system；
Assorted cold dishes storage area 3:(1) worker sending the outlet of subregion 2 scanning package, corresponding assorted cold dishes station indicator light bright light, worker
It picks up package to place bright light station and press ACK button, indicator light off；(2) system is operated and is pressed by writing scan bar code
Button operation judges spell whether single-station completes a yard goods, and code goods completes rear indicator light bright light, and worker presses into library button, and firm offer passes through
Conveying equipment enters workshop C tiered warehouse facility；(3) system prejudges next support cargo in advance and needs big/small pallet, and it is empty it is big/
Small pallet is supplemented to spelling single-station；3 equipment of assorted cold dishes storage area is automatically replenished empty pallet to empty pallet by conveying equipment and keeps in position；
The assorted cold dishes storage area assorted cold dishes station of 3 rightmost side two removes the package for sending subset to come for assorted cold dishes；The assorted cold dishes station of the rightmost side two
There are artificial loading and fork truck feeding two ways；
Owe part treatment region 4:(1) due to working area 1 and send subregion 2 shortcoming package, and cause spelling single-station on fail to complete
Single, spelling single-station indicator light bright light is spelled, worker presses in-stockroom operation button, which is delivered to deficient part and handled by conveying equipment
Area 4；(2) it after the completion of feed supplement package, by fork truck or manual handling to deficient part treatment region 4, is combined with the package binding of deficient part pallet,
And the pallet carrying after binding to deficient part treatment region 4 is put in storage by fork truck by station, worker presses into library button；Three stations shuttle
The palletized transport of small handlebar is to workshop C tiered warehouse facility；
Before sorting system, need that package group is manually assigned to the pallet that the package corresponds to order one by one.Transport distance
Far, it is difficult to look for target pallet.After sorting system is online, each worker only needs corresponding 4 orders, and transport distance subtracts significantly
It is few.In addition system can prompt the corresponding tray position of each package, and worker only need to carry out shirtsleeve operation according to prompt.In addition,
Input work after undercarriage sorting operation and sorting completion is automatically performed by system control, reduces the operating quantity of worker.System
The package that five sorting ports have approximately uniform quantity, the respectively labour of five workers can be controlled according to the package quantity of each order
Amount.For each sorting port, it will automatically calculate and distribute to the nearest station package maximum order of number, reduce transport distance.
Above-described is only some embodiments of the present invention.For those of ordinary skill in the art, not
Under the premise of being detached from the invention design, various modifications and improvements can be made, these belong to the protection scope of invention.
Claims (1)
1. a kind of single sorting system of spelling, which is characterized in that including stacking the working area of product, the group point being equipped in working area side
Area, and in the assorted cold dishes storage area and deficient part treatment region for sending subregion side to be successively arranged；
The working area includes shelf, the piler being equipped in shelf side, the conveyer being equipped in shelf one end, and defeated
The lifting platform and disc stack machine that the machine side of sending is equipped with；
The online mouth for sending subregion to include Sorting & Picking System, be equipped in Sorting & Picking System one end, the exception that the other end is equipped with
The sorting point being equipped on outlet, and shelf between online mouth and abnormal outlet；
The assorted cold dishes storage area includes conveyer, is equipped on a conveyor lifting platform, 3 stations being equipped in conveyer side
Shuttle tears disk machine open, drags pile conveyer, in conveyer tearing the sky that disk machine side is equipped with open what 3 station shuttle sides were equipped with
The sky that one end is equipped with drags pile conveyer, and the conveyor pallet and single-station shuttle that drag pile conveyer side to be equipped in sky；
The deficient part treatment region includes elevator and fork lift truck.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710669797.8A CN109383963A (en) | 2017-08-08 | 2017-08-08 | A kind of single sorting system of spelling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710669797.8A CN109383963A (en) | 2017-08-08 | 2017-08-08 | A kind of single sorting system of spelling |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109383963A true CN109383963A (en) | 2019-02-26 |
Family
ID=65412701
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710669797.8A Pending CN109383963A (en) | 2017-08-08 | 2017-08-08 | A kind of single sorting system of spelling |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109383963A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110065755A (en) * | 2019-05-10 | 2019-07-30 | 索菲亚家居湖北有限公司 | One kind is had furniture made to order finished product package dynamic combined Input System and its control method |
| CN111097704A (en) * | 2019-12-30 | 2020-05-05 | 德华兔宝宝装饰新材股份有限公司 | Board-like customization furniture intelligence letter sorting system based on MES |
| CN112478548A (en) * | 2020-11-30 | 2021-03-12 | 大连中远海运川崎船舶工程有限公司 | Online sorting system for stereoscopic warehouse |
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| CH670809A5 (en) * | 1984-12-21 | 1989-07-14 | Hans O Kreder | |
| JPH0891579A (en) * | 1994-09-27 | 1996-04-09 | Nippon Steel Corp | Palletizing system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110065755A (en) * | 2019-05-10 | 2019-07-30 | 索菲亚家居湖北有限公司 | One kind is had furniture made to order finished product package dynamic combined Input System and its control method |
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| CN111097704A (en) * | 2019-12-30 | 2020-05-05 | 德华兔宝宝装饰新材股份有限公司 | Board-like customization furniture intelligence letter sorting system based on MES |
| CN111097704B (en) * | 2019-12-30 | 2021-09-24 | 德华兔宝宝装饰新材股份有限公司 | Board-like customization furniture intelligence letter sorting system based on MES |
| CN112478548A (en) * | 2020-11-30 | 2021-03-12 | 大连中远海运川崎船舶工程有限公司 | Online sorting system for stereoscopic warehouse |
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