CN105279665A - Automatic supermarket system - Google Patents
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- CN105279665A CN105279665A CN201510656607.XA CN201510656607A CN105279665A CN 105279665 A CN105279665 A CN 105279665A CN 201510656607 A CN201510656607 A CN 201510656607A CN 105279665 A CN105279665 A CN 105279665A
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Abstract
The invention discloses an automatic supermarket system which comprises an upper layer and a lower layer. The upper layer comprises a working region including a temporary storage warehousing region, an offline retail goods sorting device and an online goods shipping system. The lower layer comprises a warehousing service region, a delivery service region, a storage region, and a retail shipping region. The temporary storage warehousing region comprises a goods tray, a first goods information registration device, a first warehousing service desk, and a warehousing conveying device. An RFID label is applied to the goods tray. The first goods information registration device is used to set up correlation between goods information and the goods tray and registering. The first warehousing service desk comprises a first computer and a first RFID detection device. The system is highly automated, can greatly reduce the number of workers, and can reduce a large amount of labor costs.
Description
Technical field
The invention belongs to warehousing system technical field and supermarket intelligent shopping technical field, more specifically, relate to a kind of robotization supermarket system.
Background technology
Supermarket generally will build densely inhabited district in, in the last few years along with land price rises steadily and the continuous increase of cost of labor, the operating cost in supermarket in continuous increase, the problem that cost of how controlling well is supermarket management person is in the urgent need to address at present.Simultaneously, the time of client's free choice of goods is generally more concentrated, and supermarket is very large in the volume of the flow of passengers of some time periods, client choose with check-out process in slattern a large amount of time, how to reduce the shopping-time of client, the volume of the flow of passengers increasing supermarket is also the problem needing at present to solve.
At present, domestic a lot of design is all intended to reduce client and settles accounts the time, and then increase the volume of the flow of passengers in supermarket, if: publication number is that the supermarket self-help settlement purchase system of CN200710018785 and method thereof provide a kind of shopping cart with settlement system, gravity sensor installed by this car, bar-code reader, Payment Card read write line and touch display screen, this shopping cart determines commodity by the bar code of commodity and the weight information of commodity as commodity code information, settlement system on shopping cart is by the commodity weight that detects on shopping cart and the bar code contrasting patron self-service scanning determines that whether client is to not seeing that commodity are settled accounts, publication number is the supermarket intelligent shopping system based on RFID technique of CN201320163479, its shopping cart comprises display apparatus module, Keysheet module and RFID identification module, these modules are connected by wireless network with Data Control Center with clearing computing machine respectively, RFID identification module on shopping cart is obtained commodity price information by scanning RFID and is shown to display apparatus module, whether client selects to buy by Keysheet module, clearing computing machine is settled accounts, at cashier payment and settlement after customer purchase completes, publication number is self-help shopping system and the control method thereof of CN201510011323, microprocessor module is provided with in its shopping cart, the input end of microprocessor module connects bar code scanner module and key-press module, the output terminal of microprocessor is connected with wireless transmitter module, display module, voice module and RFID label tag, and Supermarket account-settling end has wireless receiving module and RFID recognizer, the merchandise news that bar code scanner module scans by microprocessor is stored in RFID label tag, be transmitted to the wireless receiving module of checkout end by wireless transmitter module simultaneously, by the information that the information in the RFID label tag scanned and wireless receiving module receive is contrasted during checkout, if information unanimously, can settle accounts and pay the bill and print receipt.Similar patent is many in addition, and these patents are all by transformation shopping cart, helps customer purchase checkout, reduces shopper checkout queuing time, thus improve the running efficiency in supermarket.
Publication number is the supermarket intelligent shopping guide system based on WIFI indoor positioning and the localization method of CN201410349099, provide and be provided with focus AP, terminal device everywhere in supermarket, focus AP provides wireless WIFI network for super incity equipment, and the positional information sending each focus AP is to server, when user is by terminal inquiry part commodity, the particular location of commodity and some other relevant information send to terminal device to check for user through computational analysis by server.
Publication number is a kind of e-supermarket purchase system based on electronic certificate of CN201020523961, provide will choose payment end and picking end be separated, user is choosing after end display selects the article of needs also to pay the bill and can obtain electronic certificate, and user relies on electronic certificate to the place picking of specifying.Operator only needs to do the platform that is chosen payment, and businessman joins this platform and can sell goods, and is similar to electric business.This patent facilitates businessman to manage, but client does not obtain shopping way and better purchase experiences more efficiently.
Publication number is a kind of smart supermarket management system based on technology of Internet of things of CN201320608655, provide the warehouse-in adopting REID management commodity, adopt electronic bin to manage the label of commodity, adopt REID and shopping guide's instrument to help client and choose and pay the bill.The patent that a kind of supermarket logistics Cargo Delivery System that similar publication number is the supermarket integrated management system of CN201310375302, publication number is CN201220496481, publication number are the product data management system for supermarket of CN201220238800, be all by improving supply of material logistics and optimizing the efficiency of management that commodity management system improves supermarket, thus reach the effect reduced costs.
At present in application or authorized about in the patent in supermarket, major part patent is all about how to transform shopping cart, helps customer purchase checkout, reduces shopper checkout queuing time, reduce the quantity of cashier, thus reach the object reducing costs and improve supermarket profit.But foregoing invention address only user and to settle accounts the problem waited in line, client still needs to spend a lot of time the free choice of goods, and client can not recognize the price of commodity and relevant sales promotion information the very first time, staff can not understand the sales situation of commodity the very first time simultaneously, can not replenish the very first time if merchandise sales are complete, affect client and choose.Simultaneously, do not propose about the invention how reduced in the land used of supermarket at present, supermarket still needs a large amount of soils to build, land price is also that current supermarket very main cost in early stage drops into, under the prerequisite not reducing supermarket marketing scale, how to reduce the input of cost of land, be also the problem needing to solve.
Summary of the invention
For above defect or the Improvement requirement of prior art, the invention provides a kind of robotization supermarket, this supermarket system can effectively reduce supermarket land used and headcount, cuts operating costs.Meanwhile, two kinds, online and offline sales mode can make client more efficiently choose goods easily.
For achieving the above object, according to the present invention, provide a kind of robotization supermarket system, it is characterized in that: this supermarket system comprises the upper and lower, wherein,
Described upper strata comprises workspace, and described workspace comprises and to be temporarily stored under reservoir area, line commodity shipment system on odd lot sorting equipment and line;
Described lower floor comprises warehouse-in service area, outbound service area, warehouse district and retail and goes out goods area, carries out goods exchange for upper strata;
The described reservoir area that is temporarily stored into comprises cargo pallet, first goods information register device, first warehouse-in information desk and warehouse-in conveying device, wherein, described cargo pallet posts RFID label tag, described first goods information register device is used for that goods information and described cargo pallet are set up corresponding relation and registers, described first warehouse-in information desk comprises the first computing machine and a RFID pick-up unit, a described RFID pick-up unit can identify that on cargo pallet, the goods information of RFID label tag sends the first computing machine to, described first calculates the goods information of function according to pallet numbering correspondence to cargo allocation goods yard number, goods is delivered to the warehouse district of lower floor by described warehouse-in conveying device.
Preferably, described upper strata also comprises client district, described client district and described workspace are separated, and be provided with client's rest Accreditation Waiting Area, district, client's goods are temporary to be handled on district, line commodity under commodity working area, line and to place an order under going out goods area, line operational zone, return of goods district and client operating terminal small commercial articles from selling in described client district.
Preferably, described workspace also comprises and unpacks retail and manually to replenish district, describedly unpack retail and manually replenish that district comprises packing box, packing box recovery system, the second goods information register device, goods stacking, the 2nd RFID pick-up unit, the second warehouse-in information desk, outbound conveying device and retail manually replenish system, described packing box recovery system is used for, when retail shipment, packing box is manually replenished place of district for supply by unpacking retail described in being transported to; Described packing box posts bar code, and described second goods information register device is registered for the bar code on goods information and packing box is set up corresponding relation; The size of described goods stacking is corresponding with the size of packing box; Described second warehouse-in information desk comprises second computer, the RFID label tag of described 2nd RFID pick-up unit on the cargo pallet scanning the conveying of outbound conveying device, and send second computer to, to show the relevant information of goods on cargo pallet on second computer, described second computer can be corresponding according to the bar code on goods stacking goods information to cargo allocation goods yard number, and relevant goods yard and goods information to be stored in second computer.
Preferably, described warehouse district comprises storage rack, piler, warehouse-in induction system and outbound induction system, wherein,
Described storage rack is for storing goods;
Described warehouse-in induction system comprises the first roller main conveyor, sorting equipment, first shunting roller conveyor and the 3rd RFID pick-up unit, described first roller main conveyor is connected with the warehouse-in conveying device on upper strata, for the goods that the warehouse-in conveying device receiving upper strata is sent here, described first shunting roller conveyor is many, and every article first is shunted the corresponding sorting equipment of roller conveyor and a 3rd RFID pick-up unit, described 3rd RFID is for detecting RFID label tag on cargo pallet and by described sorting equipment by the shunting roller conveyor of goods sorting to correspondence, each shunting roller conveyor end is equipped with electromagnetic brake, when goods arrives shunting roller conveyor end, electromagnetic brake works, goods shuts down, then by piler by goods warehousing,
Described outbound induction system comprises the second shunting roller conveyor and the second roller main conveyor, each second shunting roller conveyor end all has rounding, goods is delivered to automatically on described second roller main conveyor, described second roller main conveyor is connected with the outbound conveying device on upper strata, for being delivered to by goods in the outbound conveying device on upper strata;
Described piler, for by goods yard predetermined in storage rack for the goods handling on the first shunting roller conveyor in warehouse-in induction system, also will set the goods handling in goods yard on the second shunting roller conveyor in outbound induction system simultaneously in storage rack.
Preferably, described retail goes out goods area and comprises retail shelf, retail shipment induction system, shuttle system and goods jacking system, wherein,
Described retail shelf comprises multiple goods lattice, for storage odd lot, in described goods lattice, motorized pulleys, belt driver and photoelectric counter are set, wherein, described motorized pulleys can drive described belt driver to carry out shipment after rotation set angle, described photoelectric counter is arranged on goods lattice exit, for record shipping Qty.;
Described retail shipment induction system comprises level band conveyer, helix transporting device and main conveying device, wherein, described level band conveyer is arranged in export of goods place of described retail shelf, described level band conveyer is provided with multilayer and the end of the level band conveyer of every layer is all connected on helix transporting device, and described helix transporting device is sent to described main conveying device for being gathered by the goods of different layers;
Described main conveying device to comprise on line commodity conveying belt under commodity conveying belt and line, under described line, commodity conveying belt is connected with odd lot sorting equipment under the line on upper strata, for on odd lot sorting equipment under the line commodity placed an order under line being delivered to upper strata, so that the commodity placed an order under line are in upper strata shipment, on described line, commodity conveying belt is connected with commodity shipment system on the line on upper strata, for in commodity shipment system on the line commodity that line places an order being transported to upper strata, so that the commodity shipment that line places an order;
Described shuttle system comprises shuttle, shuttle guide rail and shuttle jacking gear, described shuttle guide rail arranges side corresponding with described level conveying belt setting position on the retail shelf, and two retail shelf share a shuttle guide rail, for the motion guide of shuttle at shelf same layer, described shuttle jacking gear is arranged on one end of shuttle guide rail, for different layers shuttle being transported to retail shelf;
Described goods jacking system comprises goods buffer memory shelf and goods elevating gear, one end of described goods buffer memory shelf is connected with goods elevating gear, the other end is connected with described shuttle jacking gear, the other end of described goods elevating gear with unpack retail that retail manually replenishes in district manually the system of replenishing be connected, the other end of described shuttle jacking gear is connected with described shuttle guide rail.
Preferably, described supermarket system also comprises automatic control system, and described automatic control system comprises automatic control system under online service management system and line; Described online service management system comprise on line place an order, line pay, supermarket data base administration and personnel information management; Under described line, automatic control system comprises warehouse district control system and retail shipment zone control system.
Preferably, under described line, automatic control system comprises administration and supervision authorities, supervisory layers and execution level, wherein,
Described administration and supervision authorities include library management, go out library management, stock control, query statistic and job scheduling etc.; Supervisory layers receives the instruction from administration and supervision authorities, and control according to instruction the task that logistics equipment completes directives prescribe, supervisory layers can monitor the system status information of execution level in real time simultaneously, and information feed back monitoring obtained is to administration and supervision authorities, for administration and supervision authorities scheduling decision provides reference;
Described execution level comprises stream machine equipment, the controller of described stream machine equipment receives the instruction of supervisory layers to perform various action, field data can be uploaded to supervisory layers simultaneously, so that supervisory layers is come to send instruction to execution level according to corresponding information state, under ensureing line, automatic control system can not continue to run under the state of makeing mistakes.
Preferably, described supermarket system also comprises automatic control system, and described automatic control system comprises automatic control system under online service management system and line; Described online service management system comprise on line place an order, line pay, supermarket data base administration and personnel information management; Under described line, automatic control system comprises warehouse district control system and retail shipment zone control system;
Described warehouse district control system is controlled described piler, warehouse-in induction system and outbound induction system by storage supervisory control comuter; Every platform piler selects a piler PLC as controller, carries out radio communication by wireless ethernet communication module and switch and storage supervisory control comuter; Described warehouse-in induction system and outbound induction system select an induction system PLC as controller, are communicated in a wired fashion by switch with storage supervisory control comuter;
Described retail shipment zone control system comprises retail and to replenish control system and retail shipment control system, wherein,
The described retail control system that replenishes comprises shuttle control system, shuttle jacking gear control system, goods buffer memory shelf control system and goods elevating gear control system, these four control system above-mentioned control with independent PLC respectively, and are coordinated by retail trading supervisory control comuter to avoid conflict;
Described retail shipment control system is that on line, order shipment control system and line place an order shipment control system according to Order Type different demarcation, and adopt PLC on line to carry out shipment control to order on line, adopt master control PLC to carry out master control to the shipment control system that places an order of order shipment control system and line on line, realize the shipment respectively that places an order of order and line on line and control.
Preferably, described supermarket system also comprises automatic control system, and described automatic control system comprises automatic control system under online service management system and line; Described online service management system comprise on line place an order, line pay, supermarket data base administration and personnel information management; Under described line, automatic control system comprises warehouse district control system and retail shipment zone control system;
Described retail shipment zone control system comprises retail and to replenish control system and retail shipment control system, wherein,
The described retail control system that replenishes comprises shuttle control system, shuttle jacking gear control system, goods buffer memory shelf control system and goods elevating gear control system, these four control system above-mentioned control with independent PLC respectively, and are coordinated by retail trading supervisory control comuter to avoid conflict;
Described retail shipment control system is that on line, order shipment control system and line place an order shipment control system according to Order Type different demarcation, and adopt PLC on line to carry out shipment control to order on line, adopt master control PLC to carry out master control to the shipment control system that places an order of order shipment control system and line on line, realize the shipment respectively that places an order of order and line on line and control;
Each retail shelf that described retail goes out goods area all controls goods from shipment in goods lattice by shipment PLC, level band conveyer corresponding to each retail shelf controls by level band PLC, each shuttle system controls by shuttle PLC, and each goods jacking system controls by lifting PLC;
Described retail trading supervisory control comuter with control the shuttle PLC of shuttle system and communicate in the mode of wireless ethernet with the lifting PLC controlling goods jacking system, adopt the mode of wired ethernet to communicate with control goods from PLC, master control PLC on the line of order the shipment PLC of shipment in goods lattice, the level band PLC controlling level band conveyer, control line and the PLC that controls shuttle jacking gear.
Preferably, described retail shipment zone control system converts shipment instruction to customer order and controls the correct shipment of each system; After retail shipment zone control system receives new order, the order produced in a period of time according to optimum shipment time-sequencing, then whether at full capacity current shipment system is inquired about, if at full capacity, waited for, if do not had, enter shipment queue successively according to the order after sequence, give the good shipment window of Order splitting newly adding queue, then notify master control PLC, and the order detailed list of goods newly entering queue is sent to corresponding retail shelf PLC; If complete an order in shipment queue, then monitoring calculation chance in retail trading receives the signal of master control PLC feedback, now retail trading supervisory control comuter reminds client to specified window picking by voice broadcast or LED screen, client is with identifying code to window picking, and retail trading supervisory control comuter notifies that master control PLC sends goods after receiving the picking application of client.
In general, the above technical scheme conceived by the present invention compared with prior art, can obtain following beneficial effect:
1) realize the increasingly automated of supermarket, by automatic Material Handling System realize supermarket logistics distribution link goods warehouse-in, automatic stored, goods is taken, fill pick, the function such as conveying; Realize online division, on-the-spot picking, automatically on-the-spot purchase, on-the-spot picking, the paid storage of generation visitor waits Premium Features simultaneously.Realize that commodity are added, tally, go out the automatic business processing of frame, valuation, and realize, with the connection of internet, providing two kinds, online and offline sales mode.The control system in robotization supermarket realizes the automatic access controlling functions of commodity according to operating terminal and Control Server on subscribers feeder or under line.
2) native system is increasingly automated, can greatly reduce the quantity of employee, can reduce a large amount of costs of labor.
3) native system is increasingly automated, can set up intensive warehousing system, can effectively reduce land area; Meanwhile, warehouse district is built to underground, effectively can reduce the price in unit area soil, can effectively reduce the cost of land used.
4) native system adopts line to reach the standard grade down the shopping mode coexisted, shopping efficiency can be strengthened compared with supermarket shopping under traditional line, reduce the time that customer purchase is used, client also conveniently can fully understand the sales promotion information in supermarket simultaneously, client also can understand total purchasing price the very first time, and make things convenient for customers shopping; Power on compared with business with traditional line and do not need again to spend logistics transportation cost and logistics transportation time, effectively can reduce the purchase cost of client.
5) native system adopts line to reach the standard grade down the shopping mode coexisted, and for the sale management mode extending supermarket supermarket management person, connects the volume of the flow of passengers that effectively can increase supermarket under the prerequisite not increasing supermarket scale, effectively can increase business income.
Accompanying drawing explanation
Fig. 1 is upper strata of the present invention inner structure vertical view;
Fig. 2 is lower interior part structure vertical view of the present invention;
Fig. 3 is robotization supermarket system network stratified structure figure;
Fig. 4 is robotization supermarket communication network topology structural drawing;
Fig. 5 is retail trading Control System NetWork structural drawing;
Fig. 6 is warehouse district Control System NetWork structural drawing;
In figure: 1: unpack retail and manually to replenish district; 1-1: packing box recovery system; 1-2: outbound conveying device; 1-3: retail manually replenishes system; 2: be temporarily stored into reservoir area; 2-1: warehouse-in conveying device; 2-2: goods keeps in conveying device; 3: staircase; 4: escalator; 5: commodity working area on line; 5-1: commodity shipment system on line; 5-2: on line, shelf kept in by commodity; 6: Gu Kequ; 6-1: client's goods is temporary handles district; 6-2: under line, commodity go out goods area; 6-3: client's rest Accreditation Waiting Area; 6-4: place an order under line operational zone; 6-5: small commercial articles is from selling district; 6-6: return of goods district; 7: odd lot sorting equipment under line; 8: warehouse district; 8-1: storage rack; 8-2: outbound induction system; 8-3: warehouse-in induction system; 8-4: piler; 9: outbound service area; 10: retail goes out goods area; 10-1: helix transporting device; 10-2: commodity conveying belt under line; 10-3: commodity conveying belt on line; 10-4: level band conveyer; 10-5: retail shelf; 10-6: shuttle; 10-7: shuttle jacking gear; 10-8: goods buffer memory shelf; 10-9: goods elevating gear; 11: warehouse-in service area.
Embodiment
With reference to Fig. 1 ~ Fig. 6, a kind of robotization supermarket system, this supermarket system comprises the upper and lower, wherein,
Described upper strata comprises client district 6 and workspace, wherein, workspace comprises and is temporarily stored into reservoir area 2, unpacks retail and manually to replenish commodity shipment system 5-1, escalator 4 and staircase 3 on odd lot sorting equipment 7 under district 1, line, line, described in be temporarily stored into reservoir area 2 and unpack retail and manually replenish in district 1 and be respectively equipped with user operation terminal and the pallet for depositing commodity; Described client district 6 and described workspace separate, and be provided with client's rest Accreditation Waiting Area 6-3, district 6-5, client's goods are temporary to be handled on district 6-1, line commodity under commodity working area 5, line and to place an order under going out goods area 6-2, line operational zone 6-4, return of goods district 6-6 and client operating terminal small commercial articles from selling in client district 6;
Described lower floor comprises warehouse-in service area 11, outbound service area 9, warehouse district 8 and retail and goes out goods area 10, is provided with escalator 4 and the staircase 3 that can lead to described upper strata in described warehouse-in service area 11 and outbound service area 9.
Preferably, the described reservoir area 2 that is temporarily stored into comprises cargo pallet, first goods information register device, warehouse-in conveying device 2-1 and first warehouse-in information desk, wherein, described cargo pallet posts RFID label tag, described first goods information register device is used for that goods information and described cargo pallet are set up corresponding relation and registers, described first warehouse-in information desk comprises the first computing machine and a RFID pick-up unit, a described RFID pick-up unit can identify that on cargo pallet, the goods information of RFID label tag sends the first computing machine to, described first calculates the goods information of function according to pallet numbering correspondence to cargo allocation goods yard number, goods is delivered to the warehouse district 8 of lower floor by described warehouse-in conveying device 2-1.
Further, the described retail district 1 that manually replenishes that unpacks comprises manually replenish system 1-3, described packing box recovery system 1-1 of packing box, packing box recovery system 1-1, the second goods information register device, goods stacking, the 2nd RFID pick-up unit, the second warehouse-in information desk, outbound conveying device 1-2 and retail and is used for, when retail shipment, packing box is manually replenished place of district 1 for supply by unpacking retail described in being transported to; Described packing box posts bar code, and described second goods information register device is registered for the bar code on goods information and packing box is set up corresponding relation; The size of described goods stacking is corresponding with the size of packing box; Described second warehouse-in information desk comprises second computer, the RFID label tag of described 2nd RFID pick-up unit on the cargo pallet scanning outbound conveying device 1-2 conveying, and send second computer to, to show the relevant information of goods on cargo pallet on second computer, described second computer can be corresponding according to the bar code on goods stacking goods information to cargo allocation goods yard number, and relevant goods yard and goods information to be stored in second computer.
Further, described warehouse district 8 comprises storage rack 8-1, piler 8-4, warehouse-in induction system 8-3 and outbound induction system 8-2, wherein,
Described storage rack 8-1 is for storing goods;
Described warehouse-in induction system 8-3 comprises the first roller main conveyor, sorting equipment, first shunting roller conveyor and the 3rd RFID pick-up unit, described first roller main conveyor is connected with the warehouse-in conveying device 2-1 on upper strata, for the goods that reception upper strata warehouse-in conveying device 2-1 sends here, described first shunting roller conveyor is many, and every article first is shunted the corresponding sorting equipment of roller conveyor and a 3rd RFID pick-up unit, described 3rd RFID is for detecting RFID label tag on cargo pallet and by described sorting equipment by the shunting roller conveyor of goods sorting to correspondence, each shunting roller conveyor end is equipped with electromagnetic brake, when goods arrives shunting roller conveyor end, electromagnetic brake works, goods shuts down, then piler 8-4 is passed through by goods warehousing,
Described outbound induction system 8-2 comprises the second shunting roller conveyor and the second roller main conveyor, each second shunting roller conveyor end all has rounding, goods is delivered to automatically on described second roller main conveyor, described second roller main conveyor is connected with the outbound conveying device 1-2 on upper strata, for being delivered to by goods on the outbound conveying device 1-2 on upper strata;
Described piler 8-4, for by goods yard predetermined in storage rack 8-1 for the goods handling on the first shunting roller conveyor in warehouse-in induction system 8-3, also will set the goods handling in goods yard on the second shunting roller conveyor in outbound induction system 8-2 simultaneously in storage rack 8-1.
Further, described retail goes out goods area 10 and comprises retail shelf 10-5, retail shipment induction system, shuttle 10-6 system and goods jacking system, wherein,
Described retail shelf 10-5 comprises many goods lattice, for the automatic shipment of odd lot, in described goods lattice, motorized pulleys, belt driver and photoelectric counter are set, wherein, described motorized pulleys can drive described belt driver to carry out shipment after rotation set angle, described photoelectric counter is arranged on goods lattice exit, for record shipping Qty.;
Described retail shipment induction system comprises level band conveyer 10-4, helix transporting device 10-1 and main conveying device, wherein, described level band conveyer 10-4 is arranged in described retail shelf 10-5 export of goods place, described level band conveyer 10-4 is provided with multilayer and the end of the level band conveyer 10-4 of every layer is all connected on helix transporting device 10-1, and described helix transporting device 10-1 is sent to described main conveying device for being gathered by the goods of different layers;
Described main conveying device to comprise on line commodity conveying belt 10-2 under commodity conveying belt 10-3 and line, under described line, commodity conveying belt 10-2 is connected with odd lot sorting equipment 7 under the line on upper strata, for on odd lot sorting equipment 7 under the line commodity placed an order under line being delivered to upper strata, so that the commodity placed an order under line play commodity to go out goods area 6-2 shipment online, on described line, commodity conveying belt 10-3 is connected with commodity shipment system 5-1 on the line on upper strata, for on commodity shipment system 5-1 on the line commodity that line places an order being transported to upper strata, so that the commodity shipment that line places an order,
Described shuttle 10-6 system comprises shuttle 10-6, shuttle 10-6 guide rail and shuttle jacking gear 10-7, described shuttle 10-6 guide rail is arranged on side corresponding with described level conveying belt setting position on retail shelf 10-5, and two retail shelf 10-5 share a shuttle 10-6 guide rail, for the motion guide of shuttle 10-6 at shelf same layer, described shuttle jacking gear 10-7 is arranged on one end of shuttle 10-6 guide rail, for different layers shuttle 10-6 being transported to retail shelf 10-5;
Described goods jacking system comprises goods buffer memory shelf 10-8 and goods elevating gear 10-9, one end of described goods buffer memory shelf 10-8 is connected with goods elevating gear 10-9, the other end is connected with described shuttle jacking gear 10-7, the other end of described goods elevating gear 10-9 with unpack retail that retail manually replenishes in the district 1 system 1-3 that manually replenishes and be connected, the other end of described shuttle jacking gear 10-7 is connected with described shuttle 10-6 guide rail, described shuttle 10-6 guide rail is connected with described retail shelf 10-5, every layer of described retail shelf 10-5 all has shuttle 10-6 guide rail to be attached thereto.
Further, described supermarket system also comprises automatic control system, and described automatic control system comprises automatic control system under online service management system and line; Described online service management system comprise on line place an order, line pay, supermarket data base administration and personnel information management; Under described line, automatic control system comprises warehouse district 8 control system and retail goes out goods area 10 control system.
Further, under described line, automatic control system comprises administration and supervision authorities, supervisory layers and execution level, wherein,
Described administration and supervision authorities include library management, go out library management, stock control, query statistic and job scheduling etc.; Supervisory layers receives the instruction from administration and supervision authorities, and control according to instruction the task that logistics equipment completes directives prescribe, supervisory layers can monitor the system status information of execution level in real time simultaneously, and information feed back monitoring obtained is to administration and supervision authorities, for administration and supervision authorities scheduling decision provides reference;
Described execution level comprises stream machine equipment, the controller of described stream machine equipment receives the instruction of supervisory layers to perform various action, field data can be uploaded to supervisory layers simultaneously, so that supervisory layers is come to send instruction to execution level according to corresponding information state, under ensureing line, automatic control system can not continue to run under the state of makeing mistakes.
Further, described supermarket system also comprises automatic control system, and described automatic control system comprises automatic control system under online service management system and line; Described online service management system comprise on line place an order, line pay, supermarket data base administration and personnel information management; Under described line, automatic control system comprises warehouse district 8 control system and retail goes out goods area 10 control system;
Described warehouse district 8 control system is controlled described piler 8-4, warehouse-in induction system 8-3 and outbound induction system 8-2 by storage supervisory control comuter; Every platform piler 8-4 selects a piler 8-4PLC as controller, carries out radio communication by wireless ethernet communication module and switch and storage supervisory control comuter; Described warehouse-in induction system 8-3 and outbound induction system 8-2 selects an induction system PLC as controller, is communicated in a wired fashion by switch with storage supervisory control comuter.
Further, described retail goes out goods area 10 control system and comprises retail and to replenish control system and retail shipment control system, wherein,
The described retail control system that replenishes comprises shuttle 10-6 control system, shuttle jacking gear 10-7 control system, goods buffer memory shelf 10-8 control system and goods elevating gear 10-9 control system, these four control system above-mentioned control with independent PLC respectively, and coordinate to avoid conflict by retail trading supervisory control comuter;
Described retail shipment control system is that on line, order shipment control system and line place an order shipment control system according to Order Type different demarcation, and adopt PLC on line to carry out shipment control to order on line, adopt master control PLC to carry out master control to the shipment control system that places an order of order shipment control system and line on line, realize the shipment respectively that places an order of order and line on line and control;
Each retail shelf 10-5 that described retail goes out goods area 10 all controls goods from shipment in goods lattice by shipment PLC, the level band conveyer 10-4 that each retail shelf 10-5 is corresponding controls by level band PLC, each shuttle 10-6 system controls by shuttle 10-6PLC, and each goods jacking system controls by lifting PLC;
Described retail trading supervisory control comuter communicates in the mode of wireless ethernet with the lifting PLC controlling goods jacking system with the shuttle 10-6PLC controlling shuttle 10-6 system, adopts the mode of wired ethernet to communicate with control goods from PLC, master control PLC on the line of order the shipment PLC of shipment in goods lattice, the level band PLC controlling level band conveyer 10-4, control line and the PLC that controls shuttle jacking gear 10-7.
Further, described retail goes out goods area 10 control system and customer order is converted to shipment instruction controls the correct shipment of each system; Retail goes out after goods area 10 control system receives new order, the order produced in a period of time according to optimum shipment time-sequencing, then whether at full capacity current shipment system is inquired about, if at full capacity, waited for, if do not had, enter shipment queue successively according to the order after sequence, give the good shipment window of Order splitting newly adding queue, then notify master control PLC, and the order detailed list of goods newly entering queue is sent to corresponding retail shelf 10-5PLC; If complete an order in shipment queue, then monitoring calculation chance in retail trading receives the signal of master control PLC feedback, now retail trading supervisory control comuter reminds client to specified window picking by voice broadcast or LED screen, client is with identifying code to window picking, and retail trading supervisory control comuter notifies that master control PLC sends goods after receiving the picking application of client.
For upper strata, main function is that client completes and places an order and pick up goods, and client's article are kept in, and staff completes warehouse-in, retail replenishes, order sorts and puts into commodity on line and keep in shelf 5-2 and the return of goods and the work such as to handle on line.Lower floor comprises warehouse-in service area 11, outbound service area 9, warehouse district 8 and retail and goes out goods area 10, for lower floor, major function completes retail shipment after client places an order, and goods completes automatic replenishing after selling off, warehouse-in outbound and goods are kept in, and embodiment is as described below:
Place an order under client's line as described below with retail shipment embodiment:
1. client places an order operational zone 6-4 picking commodities the payment that places an order under the line in client district 6, the successful voucher of customer payment is fed back to after successful payment, this voucher comprises the Quick Response Code of purchased merchandise news and payment information, and client holds this voucher and waits at client's rest Accreditation Waiting Area 6-3 picking of calling out the numbers.
2. sequence information is sent to retail trading supervisory control comuter by the operational zone 6-4 that places an order under line, first retail trading supervisory control comuter judges that order is order or line places an order on line, on line, order is then waited for, line places an order and then order is formed shipment queue according to the sequence of certain principle of optimality, give each Order splitting shipment window simultaneously, then retail trading supervisory control comuter notice master control PLC, and the sequence information of shipment queue is sent to retail shelf 10-5PLC, retail shelf 10-5PLC controls shipment.
3. retail shelf 10-5PLC controls the shipment of retail shelf 10-5 corresponding goods lattice, and goods is transported to upper strata by commodity conveying belt 10-2 under the line of level band conveyer 10-4, helix transporting device 10-1 and main conveying device.
4. goods arrives and to be sent to odd lot sorting equipment 7 under line after upper strata, under line odd lot sorting equipment 7 by the bar code on scanning packing box and by mechanism for sorting goods sorting to different shipment window shipment, be separated with packing box at shipment window goods, packing box is reclaimed by packing box recovery system 1-1.
5. after all goods shipment on an order complete, retail trading supervisory control comuter receives the feedback signal that master control PLC sends, retail trading supervisory control comuter points out client to the shipment window picking of specifying by control voice broadcast and LED screen, and client completes confirmation and picking at the shipment window of specifying by scanning Quick Response Code.
Client's line carries out place an order as described below with retail shipment embodiment:
1. client is placed an order by client on line (as mobile phone A PP or the computer webpage etc.) free choice of goods and is paid the bill, the feedback information successfully that collects payment after successful payment (as Quick Response Code and temporary shelf numbering etc.).
2. on line order in the shipment of robotization supermarket system idle, shipment flow process and the line shipment flow process that places an order is much the same, just commodity are that on line by main conveying device, commodity conveying belt 10-3 is transported to upper strata, by commodity shipment system 5-1 shipment on line behind arrival upper strata, on the line that system of putting into after commodity packing on line is specified by staff, commodity keep in shelf 5-2, client's picking that waiting line places an order.
3. client relies on feedback information, and on the line of specifying, commodity keep in shelf 5-2 place by scanning Quick Response Code picking.
The retail embodiment that replenishes is as follows:
1. when the commodity in retail shelf 10-5 in goods lattice are out of stock, retail shelf 10-5PLC is by signal feedback in short supply to retail trading supervisory control comuter, and signal feedback in short supply to replenish signal to unpacking manually the replenish staff waiting in district 1 of retail by retail trading supervisory control comuter.
2. staff sends to storage supervisory control comuter to need the goods information replenished after receiving signal in short supply, outbound signal is sent to piler 8-4PLC by storage supervisory control comuter, piler 8-4PLC to control piler 8-4 and is put on outbound induction system 8-2 in the storage rack 8-1 picking of specifying, and deliver on the outbound conveying device 1-2 on upper strata by outbound induction system 8-2, goods is delivered to and is unpacked retail and manually to replenish district 1 by the outbound conveying device 1-2 on upper strata, is manually unpacked replenish by staff.
3. staff will need goods mounted box registration (bar code on goods information and box is set up mapping relations) replenished, simultaneously staff sends to retail trading supervisory control comuter the instruction that replenishes, and is delivered to by the remaining goods that replenishes and be temporarily stored into reservoir area 2 place and wait for warehouse-in.
4. retail trading supervisory control comuter receive after the instruction that replenishes with the PLC communication controlling goods elevating gear 10-9, control goods elevating gear 10-9 to rise to ground and the retail system 1-3 that manually replenishes and be connected, feedback information after goods elevating gear 10-9 arrival assigned address, retail trading supervisory control comuter points out staff can start to replenish after receiving feedback information, wait for that after manually completing the Data Enter that replenishes and replenish, the positional information needing in retail shelf 10-5 to replenish is sent to goods elevating gear 10-9PLC by retail trading supervisory control comuter, and notify that goods elevating gear 10-9 starts to convey goods and replenish, goods elevating gear 10-9 first by goods handling to the goods buffer memory shelf 10-8. specified
5. retail trading supervisory control comuter feeds the cargo allocation shuttle 10-6 of goods buffer memory shelf 10-8 by algorithm, the shuttle 10-6 of distribution is transported to designated layer by shuttle jacking gear 10-7, shuttle 10-6 sends feedback signal to retail trading supervisory control comuter after arriving destination layer, retail shelf 10-5 needs the positional information replenished to send to shuttle 10-6 and notifies that shuttle 10-6 receives the goods in goods buffer memory shelf 10-8 by retail trading supervisory control comuter, and then goods is delivered in the goods lattice of assigned address according to the program preset by shuttle 10-6.
6. after often completing the circulation that replenishes, retail trading supervisory control comuter needs to judge whether to receive end and to replenish instruction, if it is notify that goods elevating gear 10-9 terminates to replenish, otherwise notice goods elevating gear 10-9 rises to ground and the retail system 1-3 that manually replenishes again to be connected, and beginning next round replenishes.
Warehouse-in embodiment is as described below:
1. first goods cases by staff, and container and goods are set up mapping relations, then goods information is sent to storage supervisory control comuter and notice storage supervisory control comuter warehouse-in, store in a warehouse supervisory control comuter by optimized algorithm to cargo allocation goods yard, and notifies to await orders in the corresponding position that piler 8-4 is specifying.
2. container is put into pallet and is then put on the warehouse-in conveying device 2-1 on upper strata by workman, warehouse-in conveying device 2-1 is by the warehouse-in induction system 8-3 of goods handling to lower floor, goods to be sorted on the shunting roller conveyor of specifying on the roller main conveyor of warehouse-in induction system 8-3 by sorting equipment, goods transported in the goods yard of specifying when goods is sent to piler 8-4 after the loading platform of specifying, send after having put in storage and feed back signal to storage supervisory control comuter.
Goods is temporary, and to handle embodiment as described below:
1. client client's goods temporary handle district 6-1 handle idle article keep in business time, merchandise news is registered input computer system by staff, then goods packing and binding are given, and container and goods are set up mapping relations, then goods information is sent to storage supervisory control comuter and notice storage supervisory control comuter warehouse-in, storage supervisory control comuter by optimized algorithm to cargo allocation goods yard, staff goods is put into goods keep in conveying device 2-2 just can according to warehouse-in embodiment automatically put in storage temporary.
2. can handle district 6-1 and handle picking business client's goods is temporary during customer need picking, article are according to the mode outbound of outbound.
Those skilled in the art will readily understand; the foregoing is only preferred embodiment of the present invention; not in order to limit the present invention, all any amendments done within the spirit and principles in the present invention, equivalent replacement and improvement etc., all should be included within protection scope of the present invention.
Claims (10)
1. a robotization supermarket system, is characterized in that: this supermarket system comprises the upper and lower, wherein,
Described upper strata comprises workspace, and described workspace comprises and to be temporarily stored under reservoir area, line commodity shipment system on odd lot sorting equipment and line;
Described lower floor comprises warehouse-in service area, outbound service area, warehouse district and retail and goes out goods area, carries out goods exchange for upper strata;
The described reservoir area that is temporarily stored into comprises cargo pallet, first goods information register device, first warehouse-in information desk and warehouse-in conveying device, wherein, described cargo pallet posts RFID label tag, described first goods information register device is used for that goods information and described cargo pallet are set up corresponding relation and registers, described first warehouse-in information desk comprises the first computing machine and a RFID pick-up unit, a described RFID pick-up unit can identify that on cargo pallet, the goods information of RFID label tag sends the first computing machine to, described first calculates the goods information of function according to pallet numbering correspondence to cargo allocation goods yard number, goods is delivered to the warehouse district of lower floor by described warehouse-in conveying device.
2. robotization supermarket system according to claim 1, it is characterized in that: described upper strata also comprises client district, described client district and described workspace are separated, and be provided with client's rest Accreditation Waiting Area, district, client's goods are temporary to be handled on district, line commodity under commodity working area, line and to place an order under going out goods area, line operational zone, return of goods district and client operating terminal small commercial articles from selling in described client district.
3. robotization supermarket system according to claim 1, it is characterized in that: described workspace also comprises and unpacks retail and manually to replenish district, describedly unpack retail and manually replenish that district comprises packing box, packing box recovery system, the second goods information register device, goods stacking, the 2nd RFID pick-up unit, the second warehouse-in information desk, outbound conveying device and retail manually replenish system, described packing box recovery system is used for, when retail shipment, packing box is manually replenished place of district for supply by unpacking retail described in being transported to; Described packing box posts bar code, and described second goods information register device is registered for the bar code on goods information and packing box is set up corresponding relation; The size of described goods stacking is corresponding with the size of packing box; Described second warehouse-in information desk comprises second computer, the RFID label tag of described 2nd RFID pick-up unit on the cargo pallet scanning the conveying of outbound conveying device, and send second computer to, to show the relevant information of goods on cargo pallet on second computer, described second computer can be corresponding according to the bar code on goods stacking goods information to cargo allocation goods yard number, and relevant goods yard and goods information to be stored in second computer.
4. robotization supermarket system according to claim 3, is characterized in that: described warehouse district comprises storage rack, piler, warehouse-in induction system and outbound induction system, wherein,
Described storage rack is for storing goods;
Described warehouse-in induction system comprises the first roller main conveyor, sorting equipment, first shunting roller conveyor and the 3rd RFID pick-up unit, described first roller main conveyor is connected with the warehouse-in conveying device on upper strata, for the goods that the warehouse-in conveying device receiving upper strata is sent here, described first shunting roller conveyor is many, and every article first is shunted the corresponding sorting equipment of roller conveyor and a 3rd RFID pick-up unit, described 3rd RFID is for detecting RFID label tag on cargo pallet and by described sorting equipment by the shunting roller conveyor of goods sorting to correspondence, each shunting roller conveyor end is equipped with electromagnetic brake, when goods arrives shunting roller conveyor end, electromagnetic brake works, goods shuts down, then by piler by goods warehousing,
Described outbound induction system comprises the second shunting roller conveyor and the second roller main conveyor, each second shunting roller conveyor end all has rounding, goods is delivered to automatically on described second roller main conveyor, described second roller main conveyor is connected with the outbound conveying device on upper strata, for being delivered to by goods in the outbound conveying device on upper strata;
Described piler, for by goods yard predetermined in storage rack for the goods handling on the first shunting roller conveyor in warehouse-in induction system, also will set the goods handling in goods yard on the second shunting roller conveyor in outbound induction system simultaneously in storage rack.
5. robotization supermarket system according to claim 1, is characterized in that: described retail goes out goods area and comprises retail shelf, retail shipment induction system, shuttle system and goods jacking system, wherein,
Described retail shelf comprises multiple goods lattice, for storage odd lot, in described goods lattice, motorized pulleys, belt driver and photoelectric counter are set, wherein, described motorized pulleys can drive described belt driver to carry out shipment after rotation set angle, described photoelectric counter is arranged on goods lattice exit, for record shipping Qty.;
Described retail shipment induction system comprises level band conveyer, helix transporting device and main conveying device, wherein, described level band conveyer is arranged in export of goods place of described retail shelf, described level band conveyer is provided with multilayer and the end of the level band conveyer of every layer is all connected on helix transporting device, and described helix transporting device is sent to described main conveying device for being gathered by the goods of different layers;
Described main conveying device to comprise on line commodity conveying belt under commodity conveying belt and line, under described line, commodity conveying belt is connected with odd lot sorting equipment under the line on upper strata, for on odd lot sorting equipment under the line commodity placed an order under line being delivered to upper strata, so that the commodity placed an order under line are in upper strata shipment, on described line, commodity conveying belt is connected with commodity shipment system on the line on upper strata, for in commodity shipment system on the line commodity that line places an order being transported to upper strata, so that the commodity shipment that line places an order;
Described shuttle system comprises shuttle, shuttle guide rail and shuttle jacking gear, described shuttle guide rail arranges side corresponding with described level conveying belt setting position on the retail shelf, and two retail shelf share a shuttle guide rail, for the motion guide of shuttle at shelf same layer, described shuttle jacking gear is arranged on one end of shuttle guide rail, for different layers shuttle being transported to retail shelf;
Described goods jacking system comprises goods buffer memory shelf and goods elevating gear, one end of described goods buffer memory shelf is connected with goods elevating gear, the other end is connected with described shuttle jacking gear, the other end of described goods elevating gear with unpack retail that retail manually replenishes in district manually the system of replenishing be connected, the other end of described shuttle jacking gear is connected with described shuttle guide rail.
6. robotization supermarket system according to claim 1, is characterized in that: described supermarket system also comprises automatic control system, and described automatic control system comprises automatic control system under online service management system and line; Described online service management system comprise on line place an order, line pay, supermarket data base administration and personnel information management; Under described line, automatic control system comprises warehouse district control system and retail shipment zone control system.
7. robotization supermarket system according to claim 6, is characterized in that: under described line, automatic control system comprises administration and supervision authorities, supervisory layers and execution level, wherein,
Described administration and supervision authorities include library management, go out library management, stock control, query statistic and job scheduling etc.; Supervisory layers receives the instruction from administration and supervision authorities, and control according to instruction the task that logistics equipment completes directives prescribe, supervisory layers can monitor the system status information of execution level in real time simultaneously, and information feed back monitoring obtained is to administration and supervision authorities, for administration and supervision authorities scheduling decision provides reference;
Described execution level comprises stream machine equipment, the controller of described stream machine equipment receives the instruction of supervisory layers to perform various action, field data can be uploaded to supervisory layers simultaneously, so that supervisory layers is come to send instruction to execution level according to corresponding information state, under ensureing line, automatic control system can not continue to run under the state of makeing mistakes.
8. robotization supermarket system according to claim 4, is characterized in that: described supermarket system also comprises automatic control system, and described automatic control system comprises automatic control system under online service management system and line; Described online service management system comprise on line place an order, line pay, supermarket data base administration and personnel information management; Under described line, automatic control system comprises warehouse district control system and retail shipment zone control system;
Described warehouse district control system is controlled described piler, warehouse-in induction system and outbound induction system by storage supervisory control comuter; Every platform piler selects a piler PLC as controller, carries out radio communication by wireless ethernet communication module and switch and storage supervisory control comuter; Described warehouse-in induction system and outbound induction system select an induction system PLC as controller, are communicated in a wired fashion by switch with storage supervisory control comuter;
Described retail shipment zone control system comprises retail and to replenish control system and retail shipment control system, wherein,
The described retail control system that replenishes comprises shuttle control system, shuttle jacking gear control system, goods buffer memory shelf control system and goods elevating gear control system, these four control system above-mentioned control with independent PLC respectively, and are coordinated by retail trading supervisory control comuter to avoid conflict;
Described retail shipment control system is that on line, order shipment control system and line place an order shipment control system according to Order Type different demarcation, and adopt PLC on line to carry out shipment control to order on line, adopt master control PLC to carry out master control to the shipment control system that places an order of order shipment control system and line on line, realize the shipment respectively that places an order of order and line on line and control.
9. robotization supermarket system according to claim 5, is characterized in that: described supermarket system also comprises automatic control system, and described automatic control system comprises automatic control system under online service management system and line; Described online service management system comprise on line place an order, line pay, supermarket data base administration and personnel information management; Under described line, automatic control system comprises warehouse district control system and retail shipment zone control system;
Described retail shipment zone control system comprises retail and to replenish control system and retail shipment control system, wherein,
The described retail control system that replenishes comprises shuttle control system, shuttle jacking gear control system, goods buffer memory shelf control system and goods elevating gear control system, these four control system above-mentioned control with independent PLC respectively, and are coordinated by retail trading supervisory control comuter to avoid conflict;
Described retail shipment control system is that on line, order shipment control system and line place an order shipment control system according to Order Type different demarcation, and adopt PLC on line to carry out shipment control to order on line, adopt master control PLC to carry out master control to the shipment control system that places an order of order shipment control system and line on line, realize the shipment respectively that places an order of order and line on line and control;
Each retail shelf that described retail goes out goods area all controls goods from shipment in goods lattice by shipment PLC, level band conveyer corresponding to each retail shelf controls by level band PLC, each shuttle system controls by shuttle PLC, and each goods jacking system controls by lifting PLC;
Described retail trading supervisory control comuter with control the shuttle PLC of shuttle system and communicate in the mode of wireless ethernet with the lifting PLC controlling goods jacking system, adopt the mode of wired ethernet to communicate with control goods from PLC, master control PLC on the line of order the shipment PLC of shipment in goods lattice, the level band PLC controlling level band conveyer, control line and the PLC that controls shuttle jacking gear.
10. robotization supermarket system according to claim 9, is characterized in that: described retail shipment zone control system converts shipment instruction to customer order and controls the correct shipment of each system; After retail shipment zone control system receives new order, the order produced in a period of time according to optimum shipment time-sequencing, then whether at full capacity current shipment system is inquired about, if at full capacity, waited for, if do not had, enter shipment queue successively according to the order after sequence, give the good shipment window of Order splitting newly adding queue, then notify master control PLC, and the order detailed list of goods newly entering queue is sent to corresponding retail shelf PLC; If complete an order in shipment queue, then monitoring calculation chance in retail trading receives the signal of master control PLC feedback, now retail trading supervisory control comuter reminds client to specified window picking by voice broadcast or LED screen, client is with identifying code to window picking, and retail trading supervisory control comuter notifies that master control PLC sends goods after receiving the picking application of client.
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