CN108922762A - A kind of transformer automation producing unit - Google Patents
A kind of transformer automation producing unit Download PDFInfo
- Publication number
- CN108922762A CN108922762A CN201811096309.XA CN201811096309A CN108922762A CN 108922762 A CN108922762 A CN 108922762A CN 201811096309 A CN201811096309 A CN 201811096309A CN 108922762 A CN108922762 A CN 108922762A
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- conveyer belt
- manipulator
- transformer
- sorting
- producing unit
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- 238000001514 detection method Methods 0.000 claims abstract description 80
- 230000007246 mechanism Effects 0.000 claims abstract description 79
- 238000007493 shaping process Methods 0.000 claims abstract description 24
- 230000007723 transport mechanism Effects 0.000 claims abstract description 14
- 230000007306 turnover Effects 0.000 claims abstract description 11
- 238000007639 printing Methods 0.000 claims abstract description 5
- 230000005540 biological transmission Effects 0.000 claims description 24
- 238000004064 recycling Methods 0.000 claims description 12
- 238000005520 cutting process Methods 0.000 claims description 9
- 230000003028 elevating effect Effects 0.000 claims description 3
- 239000000523 sample Substances 0.000 claims description 3
- 239000000758 substrate Substances 0.000 claims description 3
- 238000012360 testing method Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 9
- 238000012545 processing Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 6
- 238000010924 continuous production Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 12
- 238000004519 manufacturing process Methods 0.000 description 8
- 230000007547 defect Effects 0.000 description 6
- 230000009466 transformation Effects 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000010073 coating (rubber) Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000013519 translation Methods 0.000 description 2
- 229910000976 Electrical steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
Abstract
The invention discloses a kind of transformers to automate producing unit, including the first transport mechanism, the first transshipment acitivity, pinrshape structure, pin arrangement mechanism, turnover mechanism and code printing mechanism；It further include the second transport mechanism, the second transshipment acitivity, one-time detection mechanism, control system, secondary detection mechanism and mechanism for sorting；Transformer of the invention automates producing unit, shaping and detection sorting are combined into a process units, realize the one automation of shaping and detection sorting, eliminate manual operation, realize full-automatic continuous production, Detection accuracy is improved, shaping efficiency and sorting efficiency are substantially increased, improves transformer processing efficiency.
Description
Technical field
The present invention relates to electric elements processing technique fields, automate processing dress more particularly, to a kind of transformer
It sets.
Background technique
Transformer can be divided into, according to use,：Power transformer and special transformer（Electric furnace becomes, rectification becomes, industrial frequency experiment becomes
Depressor, pressure regulator, mining transformer, audio-frequency transformer, intermediate-frequency transformer, high frequency transformer, impact transformer, instrument transformation
Device, electronic transformer, reactor, mutual inductor etc.）.
High frequency transformer is the power transformer that working frequency is more than intermediate frequency (10kHz), is mainly used for high frequency switch power
In make high-frequency switch power transformer, also have for making high frequency inverter transformation in high frequency inverter and Inverter Welder
Device.High frequency transformer is as the most important component part of Switching Power Supply.Topological structure in Switching Power Supply has very much.Such as
Semibridge system circuit for power conversion, to generate the high-frequency impulse wave of 100kHz, then two switching transistors are connected in turn when work
Transformation is carried out by high frequency transformer, exports alternating current, the number of turns ratio of each winding coil of high frequency transformer then determines defeated
The number of voltage out.
Low-frequency transformer is manufactured using the principle of electromagnetic induction.Most basic low frequency equipment is two and is wrapped coil
Iron core, when one alternating voltage passes through coil, alternating current magnetic flux in coil, it is generated separately on the line along iron core
The voltage transmitted originally on a kind of outer voltage, this strand of voltage and iron core, which is formed, to be collided, and the voltage transmitted originally is allowed to have occurred
Loss, so that voltage be allowed to be lower.Low-frequency transformer is used to transmitting signal voltage and signal power, can also be achieved the resistance between circuit
Anti- matching has buffer action to direct current.It is not distinguished in high frequency transformer and low-frequency transformer principle, but due to high frequency and low
The frequency of frequency is different, and iron core used in transformer is different.Low-frequency transformer generally uses the silicon steel sheet of high permeability, high frequency transformer
Then use high frequency ferrite core.
The patent of publication number CN205589857U discloses a kind of semi-automatic transformer pins arranging machine, including rack, setting exist
It can control the feeding mechanism of pan feeding rate above rack, be obliquely installed in rack and connecting the guide rail of feeding mechanism, be used for
Determine pin pitch the first pin arrangement mechanism, for flat instep the second pin arrangement mechanism, connect guide rail bottom end discharging mechanism, be located at machine
The control panel on frame surface and the PLC controller being fixed in rack, the first pin arrangement mechanism are arranged at the second pin arrangement mechanism
On guide rail and the first pin arrangement mechanism is located at the top of the second pin arrangement mechanism, feeding mechanism include several parallel deflector chutes,
The feeding load push-pull of deflector chute transverse translation can be driven by being fixedly connected on deflector chute side, and discharging mechanism includes that several are parallel
Blow tank is fixedly connected on blow tank side and can drive the discharging load push-pull of blow tank transverse translation, the front end of guide rail and tail
End is equipped with the inductor for counting.
The patent of publication number CN207165412U discloses a kind of high frequency transformer automatic tape-wrapping detection sorting sabot production
Line, including cabinet, universal wheel, chamber door, door lock, feeding passage, the first hydraulic stem, the first push rod, hydraulic pump, rubber coating machine, overturning
Transfer pipe, fixed frame, line end detection machine, sorter, defect ware channel, storage tray, substandard products recycling bins, pushing block, the second push rod,
The bottom of bracket, the second hydraulic stem and fixing bolt, cabinet is equipped with universal wheel by fixing bolt, and the side of cabinet is equipped with
Chamber door, the side in the middle part of chamber door are equipped with door lock, and the other side of cabinet is equipped with feeding passage, and the top of cabinet is equipped with hydraulic
Pump, the inside on cabinet top are equipped with the first hydraulic stem, and the first push rod, the side peace of top of the box are socketed on the first hydraulic stem
Equipped with rubber coating machine, the side of rubber coating machine is equipped with overturning Transfer pipe, overturn the both ends of Transfer pipe by fixed frame respectively with
Cabinet is connected with line end detection machine, and the side of line end detection machine is equipped with sorter, and it is logical that the side of sorter is equipped with defect ware
Road, the one end in defect ware channel are provided with substandard products recycling bins, and the other side of sorter is provided with storage tray, and one end of storage tray is set
It is equipped with pushing block, the top of pushing block is equipped with the second push rod, and one end of the second push rod is equipped with bracket, and the side of bracket is equipped with
Two hydraulic stems.
Transformer production device continuous production low efficiency in the prior art, the degree of automation is low, and defect rate is high, serious to make
About Transformer-Manufacturing Trade production level development.
Summary of the invention
In view of this, in view of the deficiencies of the prior art, it is an object of the present invention to provide a kind of transformers to automate processing life
Device is produced, solves transformer production process continuous production low efficiency, the degree of automation is low, the high technical problem of defect rate.
In order to achieve the above objectives, the present invention uses following technical scheme：A kind of transformer automation producing unit, packet
Include shaping workshop section and detection workshop section；
The shaping workshop section includes the first transport mechanism, the first transshipment acitivity, pinrshape structure, and pin arrangement mechanism and is beaten turnover mechanism
Ink recorder structure；
First transport mechanism includes transformer bracket, first entrance, the first conveyer belt, the second conveyer belt, third conveyer belt
And first outlet；Transformer is placed in the bracket on transformer bracket top；First conveyer belt, second conveyer belt
It is parallel to each other with the third conveyer belt；The first entrance is located at first conveyor front end, and the first outlet is located at
The third transmits end of tape；
First transshipment acitivity includes the first manipulator, the second manipulator and third manipulator；First manipulator, it is described
Second manipulator and the third manipulator clamp the transformer bracket, and first manipulator clamps transformer；Described
One manipulator is located at the first transmission end of tape；Second manipulator is located at second conveyor front end and the third
Conveyor front end；The third manipulator is located at the second transmission end of tape and the third transmits end of tape；
The third conveyer belt sets gradually the pinrshape structure, the pin arrangement mechanism, the turnover mechanism from front end to end
With the code printing mechanism；
The detection workshop section includes the second transport mechanism, the second transshipment acitivity, one-time detection mechanism, control system, secondary detection
Mechanism and mechanism for sorting；
Second transport mechanism includes transformer bracket, second entrance, the 4th conveyer belt, the 5th conveyer belt, the 6th conveyer belt,
7th conveyer belt, the 8th conveyer belt, the 9th conveyer belt, the tenth conveyer belt, the 11st conveyer belt and second outlet；4th transmission
Band, the 5th conveyer belt, the 6th conveyer belt, the 7th conveyer belt, the 8th conveyer belt, the 9th conveyer belt, the tenth conveyer belt and the 11st
Conveyer belt is parallel to each other；
Second transshipment acitivity includes overturning hand, the 4th manipulator, the 5th manipulator and the 6th manipulator；Described 6th is mechanical
Hand clamps the transformer bracket, and the 4th manipulator and the 5th manipulator clamp transformer；The overturning hand is located at
4th conveyor front end, the overturning hand are connected the first outlet of the shaping workshop section；The 4th manipulator position
Between the 4th transmission end of tape and the 5th conveyer belt；5th manipulator is located at the 11st conveyer belt end
Between end and the tenth conveyer belt；6th manipulator is located at the end of the 5th conveyer belt and the tenth conveyer belt
End；
The one-time detection mechanism is located at the 6th conveyer belt, the 7th conveyer belt and the 8th conveyer belt front half section；
The secondary detection mechanism is located at the 9th conveyer belt second half section；
The mechanism for sorting includes the first sorting frame, the second sorting frame, third sorting frame, the 7th manipulator and recycling bins；It is described
First sorting frame is located at the 6th conveyer belt, the 7th conveyer belt, the 8th conveyer belt and the 5th conveyer belt
Front end；Second sorting frame is located at front end and the 6th conveyer belt, the 7th conveyer belt of the 9th conveyer belt
With the middle part of the 8th conveyer belt；The third sorting frame is located at the 9th conveyer belt, the 6th conveyer belt, described
Before the middle part of the end and the 5th conveyer belt of seven conveyer belts and the 8th conveyer belt and the tenth conveyer belt
End；7th manipulator is located at the 9th conveyer belt second half section, and the 7th manipulator is set to the secondary detection machine
Structure rear, the 7th manipulator move back and forth between the 9th conveyer belt second half section and the recycling bins；Described 7th
Manipulator clamps transformer, and the recycling bins recycle the unqualified transformer of secondary detection.
Further, second manipulator and the third manipulator back and forth move in the horizontal and vertical directions
It is dynamic；First manipulator transverse reciprocating between the first transmission end of tape and second conveyer belt is mobile；Described
Two manipulators transverse reciprocating between second conveyor front end and the third conveyor front end is mobile；The third is mechanical
Hand transverse reciprocating between the second transmission end of tape and third transmission end of tape is mobile；4th manipulator, institute
It states the 5th manipulator and the 6th manipulator moves back and forth in the horizontal and vertical directions；4th manipulator is in institute
It is mobile to state transverse reciprocating between the 4th transmission end of tape and the 5th conveyer belt；5th manipulator is passed the described 11st
Send transverse reciprocating between end of tape and the tenth conveyer belt mobile；6th manipulator it is described 5th transmission end of tape and
Transverse reciprocating is mobile between the tenth transmission end of tape.
Further, second manipulator, third manipulator and the 6th manipulator include bracket, traverse rod, erect rail and
Big fixture.
Further, first manipulator, the 4th manipulator, the 5th manipulator and the 7th manipulator
It include bracket, traverse rod erects rail and small jig.
Further, first sorting frame, second sorting frame and the third sorting frame include beam-and-rail, sliding
Block, driven pedrail sort motor, sort fixture, erect sliding rail and end cap；The sorting fixture and the perpendicular sliding rail are installed on sliding block
On, the driven pedrail is closure crawler belt.
Further, first sorting frame is in the 6th conveyer belt, the 7th conveyer belt, the 8th conveyer belt
Transverse reciprocating is mobile between the front end of the 5th conveyer belt；Second sorting frame in the front end of the 9th conveyer belt,
And transverse reciprocating is mobile between the 6th conveyer belt, the 7th conveyer belt and the middle part of the 8th conveyer belt；It is described
Third sorting frame is at the end of the 9th conveyer belt, the 6th conveyer belt, the 7th conveyer belt and the 8th conveyer belt
Transverse reciprocating is mobile between the front end at the middle part and the tenth conveyer belt of end and the 5th conveyer belt.
Further, the pinrshape structure include it is several cut foot unit, the foot unit of cutting includes cutting foot motor and cutting foot
Cutter.
Further, the pinrshape structure includes that leading portion cuts foot unit and back segment cuts foot unit, and the leading portion cuts foot unit
Foot unit is cut on two parallel lines with back segment, and spacing is transformer two rows stitch spacing.
Further, the pin arrangement mechanism includes several whole foot units, and the whole foot unit includes elevating mechanism and whole foot
Mold；Adjusting hole is arranged in the whole foot mold bottom.
Further, the turnover mechanism includes collet and rotating seat.
Further, the overturning hand includes overturning seat and overturning folder.
Further, the secondary detection mechanism is set between the 9th conveyer belt and the 6th conveyer belt.
Further, the 7th manipulator is between the 5th conveyer belt and the 9th conveyer belt.
Further, the one-time detection mechanism and the secondary detection mechanism include several detection units, the inspection
Surveying unit includes fixed frame, substrate and probe.
Further, the secondary detection mechanism includes a detection unit.
The beneficial effects of the invention are as follows：
The shaping workshop section of transformer automation producing unit of the invention passes through the first conveyer belt, the second conveyer belt and third
Conveyer belt is transmitted transformer or transformer bracket, is turned by manipulator to transformer or transformer bracket
Fortune, the transformer of non-shaping is placed on transformer bracket, shaping processing is carried out in transmit process, after processing is completed by transformation
Device is taken away, empty transformer bracket is sent back at unprocessed transformer, so as to form shaping fabrication cycles chain, Ke Yilian
It is continuous to carry out transformer trimming, it does not need to shut down blowing feeding, does not need manually to participate in halfway, it is whole to significantly improve transformer
The degree of automation of shape processing, greatly improves processing efficiency, while reducing cost of labor.
The detection workshop section of transformer automation producing unit of the invention by the 4th conveyer belt, the 5th conveyer belt,
6th conveyer belt, the 7th conveyer belt, the 8th conveyer belt, the 9th conveyer belt, the tenth conveyer belt and the 11st conveyer belt are to transformer
Or transformer bracket is transmitted, and is transported through or is divided to transformer or transformer bracket by manipulator and sorting frame
It picks, the transformer not detected is placed on transformer bracket, one-time detection is carried out in transmit process, primary qualified transformer
It is removed；Underproof carry out secondary detection, the underproof transformer of secondary detection are recovered, and qualified transformer is removed.
Conveyer belt continues to send back empty transformer bracket at the transformer of detection, can be with so as to form detection sorting endless-chain
It is carried out continuously transformer detection sorting process, does not need to shut down blowing feeding, participates in, significantly improve completely without artificial halfway
The degree of automation of transformer detection sorting, greatly improves detection sorting efficiency, while reducing cost of labor；Primary inspection
The detection twice that transformer may be implemented with secondary detection is surveyed, secondary detection is carried out to primary underproof transformer, improves inspection
Accuracy rate is surveyed, the defect rate of transformer production is reduced.
Shaping and detection sorting are combined into a process units by transformer automation producing unit of the invention, are realized
The one automation of shaping and detection sorting, eliminates manual operation, realizes full-automatic continuous production, improve detection
Accuracy rate substantially increases shaping efficiency and sorting efficiency, improves transformer processing efficiency, has saved human cost.It improves
The stability and process reliability of power transformer product quality, improves the development level of transformer automated manufacturing industry.
Detailed description of the invention
Attached drawing 1 is that transformer automates producing unit shaping workshop section schematic diagram；
Attached drawing 2 is the transformer bracket schematic diagram with transformer；
Attached drawing 3 is the transformer bracket schematic diagram without transformer；
Attached drawing 4 is the manipulator schematic diagram for clamping transformer；
Attached drawing 5 is the manipulator schematic diagram for clamping transformer bracket；
Attached drawing 6 is pinrshape structure schematic diagram；
Attached drawing 7 cuts foot cell schematics for pinrshape structure；
Attached drawing 8 is pin arrangement mechanism schematic diagram；
Attached drawing 9 is the whole foot mold schematic diagram of pin arrangement mechanism；
Attached drawing 10 is turnover mechanism schematic diagram；
Attached drawing 11 is that transformer automates producing unit detection workshop section's schematic diagram；
Attached drawing 12 is overturning hand schematic diagram；
Attached drawing 13 is that sorting frame shows three-dimensional intention；
Attached drawing 14 is sorting frame main view；
Attached drawing 15 is detection unit schematic diagram.
Specific embodiment
The following is specific embodiments of the present invention, and technical scheme of the present invention will be further described, but the present invention is simultaneously
It is not limited to these embodiments.
Embodiment 1
A kind of transformer automation producing unit, including shaping workshop section and detection workshop section.
The shaping workshop section includes the first transport mechanism, the first transshipment acitivity, pinrshape structure 5, pin arrangement mechanism 6, tipper
Structure 7 and code printing mechanism 8.
First transport mechanism includes transformer bracket 13, first entrance 1, the first conveyer belt 10, the second conveyer belt 11,
Third conveyer belt 12 and first outlet 2；Transformer 15 is placed in the bracket 14 on 13 top of transformer bracket.Described first passes
Band 10 is sent, second conveyer belt 11 and the third conveyer belt 12 are parallel to each other.The first entrance 1 is located at described first and passes
Send band 10 front end, the first outlet 2 is located at 12 end of third conveyer belt.
First transshipment acitivity includes the first manipulator 3, the second manipulator 4 and third manipulator 9.Described first is mechanical
Hand 3, second manipulator 4 and the third manipulator 9 move back and forth in the horizontal and vertical directions.Second machine
Tool hand 4 and the third manipulator 9 clamp the transformer bracket 13, and first manipulator 3 clamps transformer 15.Described
One manipulator 3 is located at 10 end of the first conveyer belt, and first manipulator 3 is in 10 end of the first conveyer belt and described
Transverse reciprocating is mobile between second conveyer belt 11；Second manipulator 4 is located at 11 front end of the second conveyer belt and described
Three conveyer belts, 12 front end, second manipulator 4 11 front end of the second conveyer belt and 12 front end of third conveyer belt it
Between transverse reciprocating it is mobile；The third manipulator 9 is located at 11 end of the second conveyer belt and 12 end of third conveyer belt,
The third manipulator 9 transverse reciprocating between 11 end of the second conveyer belt and 12 end of third conveyer belt is mobile.
The third conveyer belt 12 sets gradually the pinrshape structure 5 from front end to end, and the pin arrangement mechanism 6 is described
Turnover mechanism 7 and the code printing mechanism 8.
The shaping workshop section course of work：15 stitch of transformer is placed in upward at the first entrance 1, is passed through
First conveyer belt 10 is sent to 10 end of the first conveyer belt；First manipulator 3 clamps transformer 15 and is placed in
On the transformer bracket 13 at 11 middle part of the second conveyer belt, second conveyer belt 11 passes the transformer bracket 13
It send to 11 front end of the second conveyer belt；Second manipulator 4 clamps the transformer bracket 13 and is placed in the third biography
Send band 12 front end, the transformer bracket 13 is sent at the pinrshape structure 5 by the third conveyer belt 12.The pinrshape
The leading portion of structure 5 cuts foot unit and back segment cuts foot unit and carries out cutting foot to two rows of 15 stitches of transformer respectively.Cut the transformation of foot completion
The continuation of device 15 is sent at the pin arrangement mechanism 6 by the third conveyer belt 12, and the whole decline of foot mold 18 is to transformer 15
Carry out whole foot.The transformer 15 that whole foot is completed is sent at the turnover mechanism 7 by the third conveyer belt 12, the collet 27
Transformer 15 is clamped, the rotating seat 26 drives the collet 27 to rotate 180 °, 15 stitch of transformer is placed in the change downward
In the bracket 14 on 13 top of depressor bracket.Transformer 15 after overturning is sent to the stamp by the third conveyer belt 12
Stamp is carried out at mechanism 8.Transformer 15 after stamp is sent to 12 end of third conveyer belt by the third conveyer belt 12,
The detection workshop section is waited to take transformer 15 from the transformer bracket 13 away at the first outlet 2.The third machine
Tool hand 9 clamps empty transformer bracket 13 and is placed in 11 end of the second conveyer belt, and second conveyer belt 11 is by empty change
Depressor bracket 13 is sent to the middle part of second conveyer belt 11, waits first manipulator 3 by the transformer 15 of non-shaping
It is placed on empty transformer bracket 13.
The detection workshop section include the second transport mechanism, the second transshipment acitivity, one-time detection mechanism 30, control system, two
Secondary testing agency 31 and mechanism for sorting.
Second transport mechanism includes transformer bracket 13, second entrance 28, the 4th conveyer belt 46, the 5th conveyer belt
37, the 6th conveyer belt 39, the 7th conveyer belt 40, the 8th conveyer belt 41, the 9th conveyer belt 38, the tenth conveyer belt 36, the 11st passes
Send band 47 and second outlet 29.4th conveyer belt 46, the 5th conveyer belt 37, the 6th conveyer belt 39, the 7th conveyer belt 40, the 8th passes
Band 41 is sent, the 9th conveyer belt 38, the tenth conveyer belt 36 and the 11st conveyer belt 47 are parallel to each other.
Second transshipment acitivity includes overturning hand, the 4th manipulator 43, the 5th manipulator 44 and the 6th manipulator 45.Institute
State the 4th manipulator 43, the 5th manipulator 44 and the 6th manipulator 45 reciprocal shifting in the horizontal and vertical directions
It is dynamic.6th manipulator 45 clamps the transformer bracket 13, the 4th manipulator 43 and the 5th manipulator 44 folder
Take transformer 15.The overturning hand includes overturning seat 48 and overturning folder 49.Before the overturning hand is located at the 4th conveyer belt 46
End, the overturning hand are connected the first outlet 2 of the shaping workshop section, are placed in the to clamp the transformer 15 after shaping
At two entrances 28.4th manipulator 43 is between 46 end of the 4th conveyer belt and the 5th conveyer belt 37, institute
It is mobile to state the 4th manipulator 43 transverse reciprocating between 46 end of the 4th conveyer belt and the 5th conveyer belt 37；Described
Between 47 end of the 11st conveyer belt and the tenth conveyer belt 36, the 5th manipulator 44 exists five manipulators 44
Transverse reciprocating is mobile between 11st conveyer belt, 47 end and the tenth conveyer belt 36；6th manipulator 45 is located at
The end of 5th conveyer belt 37 and the tenth conveyer belt 36, the 6th manipulator 45 is at 37 end of the 5th conveyer belt
Transverse reciprocating is mobile between end and 36 end of the tenth conveyer belt.
The one-time detection mechanism 30 is located at the 6th conveyer belt 39, the 7th conveyer belt 40 and the 8th transmission
41 front half section of band.The secondary detection mechanism 31 is located at 38 second half section of the 9th conveyer belt.
The mechanism for sorting includes the first sorting frame 32, the second sorting frame 33, third sorting frame 34,35 He of the 7th manipulator
Recycling bins 42.First sorting frame 32 is located at the 6th conveyer belt 39, the 7th conveyer belt 40, the 8th conveyer belt
41 and the 5th conveyer belt 37 front end；First sorting frame 32 is in the 6th conveyer belt 39, the 7th conveyer belt
40, transverse reciprocating is mobile between the 8th conveyer belt 41 and the front end of the 5th conveyer belt 37.Second sorting frame 33
It is passed positioned at the front end of the 9th conveyer belt 38 and the 6th conveyer belt 39, the 7th conveyer belt 40 and the described 8th
Send the middle part of band 41；Front end and sixth conveyer belt 39, institute of second sorting frame 33 in the 9th conveyer belt 38
It is mobile to state transverse reciprocating between the 7th conveyer belt 40 and the middle part of the 8th conveyer belt 41.The third sorting frame 34 is located at institute
State the 9th conveyer belt 38, the end of the 6th conveyer belt 39, the 7th conveyer belt 40 and the 8th conveyer belt 41, and
The middle part of 5th conveyer belt 37 and the front end of the tenth conveyer belt 36, the third sorting frame 34 is in the 9th transmission
End with 38, the 6th conveyer belt 39, the 7th conveyer belt 40 and the 8th conveyer belt 41 and the 5th biography
Send transverse reciprocating between the middle part of band 37 and the front end of the tenth conveyer belt 36 mobile.7th manipulator 35 is located at described
38 second half section of 9th conveyer belt, the 7th manipulator 35 are set to 31 rear of secondary detection mechanism, and the described 7th is mechanical
Hand 35 moves back and forth between 38 second half section of the 9th conveyer belt and the recycling bins 42；7th manipulator 35 clamping becomes
Depressor 15, the recycling bins 42 recycle the unqualified transformer 15 of secondary detection.
The detection workshop section course of work：Transformer 15 after the overturning hand clamping shaping rotates 180 °, by transformer
15 stitches are placed in upward at the second entrance 28.Transformer 15 is sent to the 4th conveyer belt by the 4th conveyer belt 46
46 end；The 4th manipulator 43 clamping transformer 15 is placed in the transformer support at 37 middle part of the 5th conveyer belt
On frame 13, the transformer bracket 13 is sent to 37 front end of the 5th conveyer belt by the 5th conveyer belt 37.Described first
Sorting frame 32 clamps the transformer bracket 13 and is respectively placed in the 6th conveyer belt 39, the 7th conveyer belt 40 and described
The front end of 8th conveyer belt 41, the 6th conveyer belt 39, the 7th conveyer belt 40 and the 8th conveyer belt 41 will correspond to
Transformer bracket 13 be sent at the one-time detection mechanism 30.The one-time detection mechanism 30 carries out first to transformer 15
Secondary detection, detection information are sent to controller.Qualified transformer 15 is detected for the first time, continues to be transferred into the 6th transmission
End with 39, the 7th conveyer belt 40 and the 8th conveyer belt 41.
The controller controls the sorting motor 55 of second sorting frame 33, and sorting motor 55 drives the driven pedrail
54, drive the sliding block 53 to slide laterally on the beam-and-rail 52, the change where the underproof transformer 15 of clamping one-time detection
Depressor bracket 13 is placed in 38 front end of the 9th conveyer belt.Control system is this field routine techniques, no longer excessive statement.
The transformer bracket 13 is sent at the secondary detection mechanism 31 by the 9th conveyer belt 38, carries out the to transformer 15
Secondary detection.7th manipulator 35 will be detected for the second time under underproof transformer 15 clamps from transformer bracket 13
Come, is placed among the recycling bins 42.The qualified transformer 15 of second of detection, continues to be transferred into the 9th conveyer belt
38 ends.
The third sorting frame 34 clamps the 9th conveyer belt 38, the 6th conveyer belt 39, the 7th conveyer belt
40 and the 8th conveyer belt 41 end transformer bracket 13, be placed in 36 front end of the tenth conveyer belt.Described tenth
The transformer bracket 13 is sent at the 5th manipulator 44 by conveyer belt 36, and the 5th manipulator 44 is by transformer 15
It is picked up from the transformer bracket 13, is placed in 47 end of the 11st conveyer belt.11st conveyer belt 47 will become
Depressor 15 is sent to 47 front end of the 11st conveyer belt, waits and being removed at the second outlet 29.
Empty transformer bracket 13 continues to be transferred into 36 end of the tenth conveyer belt, institute in the tenth conveyer belt 36
It states the 6th manipulator 45 and clamps empty transformer bracket 13, be placed in 37 end of the 5th conveyer belt, the 5th conveyer belt
Empty transformer bracket 13 is sent to 37 middle part of the 5th conveyer belt by 37 ends, waits the 4th manipulator 43 that will not examine
The transformer 15 of survey is placed on empty transformer bracket 13.
Embodiment 2
The present embodiment difference from example 1 is that：First manipulator 3 includes bracket 21, and traverse rod 22 erects 23 He of rail
Small jig 25.Second manipulator 4 and the third manipulator 9 include bracket 21, and traverse rod 22 erects rail 23 and big fixture
24.6th manipulator 45 includes bracket 21, and traverse rod 22 erects rail 23 and big fixture 24.4th manipulator 43 and described
5th manipulator 44 includes bracket 21, and traverse rod 22 erects rail 23 and small jig 25.7th manipulator 35 includes bracket 21,
Traverse rod 22 erects rail 23 and small jig 25.
Embodiment 3
The present embodiment difference from example 1 is that：The pinrshape structure 5 include it is several cut foot unit, it is described to cut foot list
Member includes cutting foot motor 16 and cutting foot cutter 17.The pinrshape structure 5 cuts foot unit including leading portion and back segment cuts foot unit, described
Leading portion cuts foot unit and back segment cuts foot unit on two parallel lines, and spacing is the two rows of stitch spacing of transformer 15.
Embodiment 4
The present embodiment difference from example 1 is that：The pin arrangement mechanism 6 includes several whole foot units, the whole foot list
Member includes elevating mechanism 19 and whole foot mold 18.Adjusting hole 20 is arranged in whole 18 bottom of foot mold, to adjust transformer 15
Stitch.
Embodiment 5
The present embodiment difference from example 1 is that：The turnover mechanism 7 includes collet 27 and rotating seat 26.
Embodiment 6
The present embodiment difference from example 1 is that：First sorting frame 32, second sorting frame 33 and described
Three sorting frames 34 include beam-and-rail 52, sliding block 53, driven pedrail 54, sorting motor 55, sorting fixture 56, perpendicular sliding rail 57 and end cap
58.The sorting fixture 56 and the perpendicular sliding rail 57 are installed on sliding block 53, and the driven pedrail 54 is closure crawler belt.First point
The sorting motor driven driven pedrail of frame 32, the second sorting frame 33 and third sorting frame 34 is picked, with lateral on the in-orbit beam of movable slider
Sliding.
Embodiment 7
The present embodiment difference from example 1 is that：The secondary detection mechanism 31 is set to the 9th conveyer belt 38
Between the 6th conveyer belt 39, to carry out secondary detection to the underproof transformer of one-time detection 15.
Embodiment 8
The present embodiment difference from example 1 is that：The one-time detection mechanism 30 and the secondary detection mechanism 31 are equal
Including several detection units, the detection unit includes fixed frame, substrate 50 and probe 51.
Embodiment 9
The present embodiment and embodiment 8 the difference is that：The secondary detection mechanism 31 includes a detection unit.
Embodiment 10
The present embodiment difference from example 1 is that：7th manipulator 35 is located at the 5th conveyer belt 37 and institute
It states between the 9th conveyer belt 38.
Finally, it is stated that the above examples are only used to illustrate the technical scheme of the present invention and are not limiting, this field is common
Other modifications or equivalent replacement that technical staff makes technical solution of the present invention, without departing from technical solution of the present invention
Spirit and scope, be intended to be within the scope of the claims of the invention.
Claims (9)
1. a kind of transformer automates producing unit, it is characterised in that:Including shaping workshop section and detection workshop section；
The shaping workshop section includes the first transport mechanism, the first transshipment acitivity, pinrshape structure, and pin arrangement mechanism and is beaten turnover mechanism
Ink recorder structure；
First transport mechanism includes transformer bracket, first entrance, the first conveyer belt, the second conveyer belt, third conveyer belt
And first outlet；Transformer is placed in the bracket on transformer bracket top；First conveyer belt, second conveyer belt
It is parallel to each other with the third conveyer belt；The first entrance is located at first conveyor front end, and the first outlet is located at
The third transmits end of tape；
First transshipment acitivity includes the first manipulator, the second manipulator and third manipulator；First manipulator, it is described
Second manipulator and the third manipulator clamp the transformer bracket, and first manipulator clamps transformer；Described
One manipulator is located at the first transmission end of tape；Second manipulator is located at second conveyor front end and the third
Conveyor front end；The third manipulator is located at the second transmission end of tape and the third transmits end of tape；
The third conveyer belt sets gradually the pinrshape structure, the pin arrangement mechanism, the turnover mechanism from front end to end
With the code printing mechanism；
The detection workshop section includes the second transport mechanism, the second transshipment acitivity, one-time detection mechanism, control system, secondary detection
Mechanism and mechanism for sorting；
Second transport mechanism includes transformer bracket, second entrance, the 4th conveyer belt, the 5th conveyer belt, the 6th conveyer belt,
7th conveyer belt, the 8th conveyer belt, the 9th conveyer belt, the tenth conveyer belt, the 11st conveyer belt and second outlet；4th transmission
Band, the 5th conveyer belt, the 6th conveyer belt, the 7th conveyer belt, the 8th conveyer belt, the 9th conveyer belt, the tenth conveyer belt and the 11st
Conveyer belt is parallel to each other；
Second transshipment acitivity includes overturning hand, the 4th manipulator, the 5th manipulator and the 6th manipulator；Described 6th is mechanical
Hand clamps the transformer bracket, and the 4th manipulator and the 5th manipulator clamp transformer；The overturning hand is located at
4th conveyor front end, the overturning hand are connected the first outlet of the shaping workshop section；The 4th manipulator position
Between the 4th transmission end of tape and the 5th conveyer belt；5th manipulator is located at the 11st conveyer belt end
Between end and the tenth conveyer belt；6th manipulator is located at the end of the 5th conveyer belt and the tenth conveyer belt
End；
The one-time detection mechanism is located at the 6th conveyer belt, the 7th conveyer belt and the 8th conveyer belt front half section；
The secondary detection mechanism is located at the 9th conveyer belt second half section；
The mechanism for sorting includes the first sorting frame, the second sorting frame, third sorting frame, the 7th manipulator and recycling bins；It is described
First sorting frame is located at the 6th conveyer belt, the 7th conveyer belt, the 8th conveyer belt and the 5th conveyer belt
Front end；Second sorting frame is located at front end and the 6th conveyer belt, the 7th conveyer belt of the 9th conveyer belt
With the middle part of the 8th conveyer belt；The third sorting frame is located at the 9th conveyer belt, the 6th conveyer belt, described
Before the middle part of the end and the 5th conveyer belt of seven conveyer belts and the 8th conveyer belt and the tenth conveyer belt
End；7th manipulator is located at the 9th conveyer belt second half section, and the 7th manipulator is set to the secondary detection machine
Structure rear, the 7th manipulator move back and forth between the 9th conveyer belt second half section and the recycling bins；Described 7th
Manipulator clamps transformer, and the recycling bins recycle the unqualified transformer of secondary detection.
2. transformer according to claim 1 automates producing unit, it is characterised in that:Second manipulator and
The third manipulator moves back and forth in the horizontal and vertical directions；First manipulator is at the first conveyer belt end
Transverse reciprocating is mobile between end and second conveyer belt；Second manipulator is in second conveyor front end and described
Transverse reciprocating is mobile between three conveyor front ends；The third manipulator is in the second transmission end of tape and third transmission
Transverse reciprocating is mobile between end of tape；4th manipulator, the 5th manipulator and the 6th manipulator are in level side
To with moved back and forth on vertical direction；4th manipulator is between the 4th transmission end of tape and the 5th conveyer belt
Transverse reciprocating is mobile；5th manipulator transverse reciprocating between the 11st transmission end of tape and the tenth conveyer belt
It is mobile；6th manipulator transverse reciprocating between the 5th transmission end of tape and the tenth transmission end of tape is mobile,
Transformer according to claim 2 automates producing unit, it is characterised in that:Second manipulator, third machine
Tool hand and the 6th manipulator include bracket, and traverse rod erects rail and big fixture, transformer automation according to claim 2
Producing unit, it is characterised in that:First manipulator, the 4th manipulator, the 5th manipulator and described
Seven manipulators include bracket, and traverse rod erects rail and small jig.
3. transformer according to claim 1 automates producing unit, it is characterised in that:First sorting frame,
Second sorting frame and the third sorting frame include beam-and-rail, and sliding block, driven pedrail sorts motor, sorts fixture, perpendicular to slide
Rail and end cap；The sorting fixture and the perpendicular sliding rail are installed on sliding block, and the driven pedrail is closure crawler belt;According to right
It is required that transformer described in 5 automates producing unit, it is characterised in that:First sorting frame is in the 6th transmission
Transverse reciprocating is mobile between band, the 7th conveyer belt, the 8th conveyer belt and the front end of the 5th conveyer belt；Described
Two sorting frames are passed in the front end of the 9th conveyer belt and the 6th conveyer belt, the 7th conveyer belt and the described 8th
Send transverse reciprocating between the middle part of band mobile；The third sorting frame is in the 9th conveyer belt, the 6th conveyer belt, described
Before the middle part of the end and the 5th conveyer belt of 7th conveyer belt and the 8th conveyer belt and the tenth conveyer belt
Transverse reciprocating is mobile between end.
4. transformer according to claim 1 automates producing unit, it is characterised in that:The pinrshape structure includes
Several to cut foot unit, the foot unit of cutting includes cutting foot motor and cutting foot cutter.
5. transformer according to claim 7 automates producing unit, it is characterised in that:The pinrshape structure includes
Leading portion cuts foot unit and back segment cuts foot unit, and the leading portion cuts foot unit and back segment cuts foot unit on two parallel lines, spacing
For transformer two rows stitch spacing.
6. transformer according to claim 1 automates producing unit, it is characterised in that:The pin arrangement mechanism includes
Several whole foot units, the whole foot unit include elevating mechanism and whole foot mold；Adjusting hole is arranged in the whole foot mold bottom;Root
Producing unit is automated according to transformer described in claim 1, it is characterised in that:The turnover mechanism includes collet and rotation
Swivel base;Transformer according to claim 1 automates producing unit, it is characterised in that:The overturning hand includes turning over
Swivel base and overturning folder;Transformer according to claim 1 automates producing unit, it is characterised in that:It is described secondary
Testing agency is set between the 9th conveyer belt and the 6th conveyer belt.
7. transformer according to claim 1 or claim 7 automates producing unit, it is characterised in that:Described 7th is mechanical
Hand is between the 5th conveyer belt and the 9th conveyer belt.
8. transformer according to claim 1 automates producing unit, it is characterised in that:The one-time detection mechanism
It include several detection units with the secondary detection mechanism, the detection unit includes fixed frame, substrate and probe.
9. transformer according to claim 8 automates producing unit, it is characterised in that:The secondary detection mechanism
Including a detection unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811096309.XA CN108922762A (en) | 2018-09-19 | 2018-09-19 | A kind of transformer automation producing unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811096309.XA CN108922762A (en) | 2018-09-19 | 2018-09-19 | A kind of transformer automation producing unit |
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| Publication Number | Publication Date |
|---|---|
| CN108922762A true CN108922762A (en) | 2018-11-30 |
Family
ID=64408610
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811096309.XA Pending CN108922762A (en) | 2018-09-19 | 2018-09-19 | A kind of transformer automation producing unit |
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|---|---|
| CN (1) | CN108922762A (en) |
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| CN112435841A (en) * | 2020-11-13 | 2021-03-02 | 鲁亚文 | Production and assembly process of power transformer |
| CN114986296A (en) * | 2022-05-23 | 2022-09-02 | 浙江三信智能机械股份有限公司 | Automatic shaping system for cylindrical materials |
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Application publication date: 20181130 |