CN206288623U - One kind manufactures the automatic movement system device of A/C evaporator - Google Patents
One kind manufactures the automatic movement system device of A/C evaporator Download PDFInfo
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- CN206288623U CN206288623U CN201621224325.9U CN201621224325U CN206288623U CN 206288623 U CN206288623 U CN 206288623U CN 201621224325 U CN201621224325 U CN 201621224325U CN 206288623 U CN206288623 U CN 206288623U
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- gripping apparatus
- line
- feeding
- robot
- differential
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
One kind manufacture A/C evaporator belongs to manufacture A/C evaporator core body automatic assembly line technical field with automatic movement system device.In the apparatus, transported using the feed belt dragged by frequency control motor, carried out the carrying of A/C evaporator core body using the six-joint robot equipped with special gripping apparatus under being uniformly controlled of control system；Realized in production process by the artificial transformation to automation, continuous operation in 24 hours significantly reduces the labour intensity and production cost of workman, improves production efficiency and ensure that product quality.
Description
Technical field
The utility model belongs to manufacture A/C evaporator equipment and uses technical field, specially a kind of manufacture air-conditioning evaporation
Device is with automatic movement system device.
Background technology
Still efficiency is low in current domestic air conditioning evaporator core manufacturing process, and people adds mechanical work compound, not only workman
Labour intensity is big, and precision is also not ideal enough.Therefore intelligent, manless production is the production of modern household A/C evaporator
The development trend of manufacture, and industrial robot be it is indispensable on automatic production line be automatically brought into operation equipment, it can imitate people
Some holding functions of hand and arm, with the six direction free degree by fixed routine crawl, carrying object or operation instrument.Vision figure
As identifying system can judge workpiece state, positioning grabbing workpiece with guidance machine people, workpiece data collection and signal alarm are realized；
The robot workstation of view-based access control model image identification system is intellectuality, automation, fast, the essence of air-conditioning heat exchanger production line
Standardization, high efficiency are provided may.
Utility model content
Technical problem to be solved in the utility model is, under conditions of original technological process of production is not changed, leads to
Cross the purpose for improving the automatization level in production to reach improve production efficiency, reduce labour intensity, ensure product quality.
The utility model is a kind of automatic movement system device of manufacture A/C evaporator robot, and its concrete structure is for example attached
Shown in Fig. 1 and accompanying drawing 2：The system device conveys line 3, feeding robot of reforming by product finishing board chain pipeline 2, feeding differential
And gripping apparatus 4, suspension conveyer chain 5, hanging basket 6, blanking robot and gripping apparatus 7, visual pattern processing system 8, blanking differential pipeline
9th, assembling belt conveyor line 10 is constituted, and wherein feeding differential conveys line 3 of reforming and uses Belt Conveying, and is dragged by frequency control motor
It is dynamic, therefore frequency control, continuous operation can be realized, completely automatically controlled using Programmable Logic Controller；The conveying of feeding differential is returned
The end part of main track 3 is built-in with 1#Stop device 11 and 2#Stop device 13, both sides are provided with device 12 of reforming, and are evaporated in figure
Device core body 1 is workpiece to be machined, and above-mentioned each device mode as shown in accompanying drawing 1 is installed or put, i.e.,：Product finishing board chain pipeline
2 high order ends for being placed in whole system device, parallelization, the left end and product finishing board chain that feeding differential conveys line 3 of reforming is defeated
The right-hand member of line sending 2 is connected, and the reform center line of line 3 of center line and feeding differential conveying of product finishing board chain pipeline 2 is located
In on same straight line；Feeding robot and gripping apparatus 4 are vertically mounted on the right side appropriate location that feeding differential conveys line 3 of reforming,
Ensure that its gripping apparatus can be grabbed smoothly to be conveyed by the evaporator core 1 reformed on line 3 of reforming in its front end feeding differential,
Suspension conveyer chain 5 is reformed line 3 parallel to the conveying of feeding differential, the appropriate location behind the side of feeding robot and gripping apparatus 4,
Ensure that it can be reformed the evaporator core 1 captured on line 3 after revolution by feeding robot and gripping apparatus 4 from the conveying of feeding differential
Smoothly it is placed in the hanging basket 6 on suspension conveyer chain 5, hanging basket 6 is placed on suspension conveyer chain 5, the left side of the other end of suspension conveyer chain 5
Appropriate location is provided with blanking robot and gripping apparatus 7, blanking robot and gripping apparatus 7 with feeding robot and the reverse symmetry of gripping apparatus 4
Behind parallel to feeding differential conveying reform line 3 appropriate position be provided with blanking differential pipeline 9 and assembling convey
Belt line 10, foregoing appropriate location refers to that when ensureing 7 operation of blanking robot and gripping apparatus, can smoothly grab in hanging basket 6
Evaporator core 1 and by its smoothly carrying be put on the operation station of blanking differential pipeline 9.
The end that foregoing feeding differential conveys line 3 of reforming is built-in with 1#Stop device 11 and 2#Stop device 13, both sides
Device 12 of reforming is installed, takes dwell type speed change to convey, evaporator core 1 is carried from accumulative and travel type belt line body.
Foregoing hanging basket 6 possesses positioning function.
Foregoing feeding robot and gripping apparatus 4 and blanking robot and gripping apparatus 7 are the six axle machines equipped with special gripping apparatus
People, vision imaging device 8 is arranged on blanking robot and gripping apparatus 7, and using two-way positioning Grasp Modes, robot gripping apparatus is fitted
With the size range of whole internal machine of air-conditioner evaporator core products.
Foregoing system and device is also equipped with sound, light alarm device.
When carrying out the transhipment of domestic air conditioning evaporator core using said system device, operated by following process sequence:
Product conveying arranges station → differential and separates workpiece → positional stations of reforming automatically → robot gripping apparatus crawl feeding
Station → hanging basket is delivered to interior machine assembling station → fully loaded hanging basket waiting station → visual pattern processing system judgement → robot and is grabbed
Tool crawl discharge station → pause waits workpiece → differential to remove station → assembling belt conveyor line station.
The utility model outstanding advantages compared with prior art are：
1st, realized in production process by the artificial transformation to automation, continuous operation in 24 hours significantly reduces work
The labour intensity and production cost of people, improve production efficiency and ensure that product quality.
2nd, whole feeding, stacking, blanking process are clamped and operated using manipulator single-piece, eliminate a dead lift to evaporation
The damage that device core body is caused, it is ensured that evaporator core is in operation process without reviewing, the hidden danger of quality such as damage.
3rd, using flexible design, robot gripping apparatus is applicable the size range of whole internal machine of air-conditioner products, voluntarily arbor press
Device people's gripping apparatus system, makes robot accurate crawl and accurate placement in the range of track, meets various products similar in series
Product.
4th, feeding differential conveys wire body of reforming and takes the conveying of dwell type speed change, and evaporator is carried from accumulative and travel type belt line body
Core body.
Brief description of the drawings
Fig. 1 is the integral planar topology layout schematic diagram of each relevant apparatus of the utility model system；
Fig. 2 is the topology layout schematic diagram that feeding differential conveys line of reforming；
In figure：1 it is evaporator core, 2 be product finishing board chain pipeline, 3 is that the conveying of feeding differential reforms line, 4 for upper
Material robot and gripping apparatus, 5 be suspension conveyer chain, 6 be hanging basket, 7 be blanking robot and gripping apparatus, 8 be visual pattern processing system,
9 is blanking differential pipeline, 10 for assembling belt conveyor line, 11 are 1#Stop device, 12 for reform device, 13 be 2#Gear stops dress
Put.
Specific embodiment
The utility model specific implementation situation as shown in Figures 1 and 2, in foregoing utility model content to each related
The description of the integral planar topology layout of device is identical.
Shown situation is described further to operating method of the present utility model below in conjunction with the accompanying drawings.
1) according to productive temp, the end plate direction of regulation, will be continuously horizontal by the qualified evaporator core 1 of leak detection
It is put on product finishing board chain pipeline 2, evaporator core 1 is delivered to feeding differential and conveys by product finishing board chain pipeline 2
Reform on line 3.
Feeding differential conveys function of the line 3 of reforming with differential separating evaporator core body 1 and evaporator core 1 of reforming, meeting
The automatic transport of evaporator core 1 to be captured to feeding robot and gripping apparatus 4 are captured into the station of evaporator core 1.2#Gear stops dress
Allow evaporator core 1 to pass through when putting 13 decline, capture on the station of evaporator core 1 feeding robot and gripping apparatus 4 during rising
Evaporator core 1 and subsequent evaporation device core body 1 separate, realize evaporator core 1 differential separate；1#Stop device 11 is automatic
Rise and stop.Device 12 of reforming is carried out to the evaporator core 1 in feeding robot and the crawl station of evaporator core 1 of gripping apparatus 4
Two to reforming.
2) it is delivered to the feeding differential evaporator core 1 reformed on line 3 of conveying and reforms line 3 to reach along the conveying of feeding differential
It is dynamic, by 2#2 during 13 position of stop device#Stop device 13 declines allows evaporator core 1 to pass through, when evaporator core 1
When moving to feeding robot and crawl 1 station of evaporator core of gripping apparatus 4,1#Stop device 11 and 2#Stop device 13 rises
Stop, 1#Stop device 11 carries out gear to evaporator core 1 and stops positioning, 2#Stop device 13 captures feeding robot and gripping apparatus 4
Evaporator core 1 on the station of evaporator core 1 is separated with subsequent evaporation device core body 1；1#Stop device 11 and positioned at evaporator
The device 12 of reforming of the left and right sides of core body 1 is reformed to evaporator core 1, positioned, and evaporator core 1 is reformed on being adapted to
Material robot and the state of the crawl of gripping apparatus 4.
3) feeding robot and gripping apparatus 4 are captured through the evaporator core 1 after positioning of reforming one by one, and it is appropriate to be turned back to through clamping
Position, then evaporator core 1 is required at regular intervals to pile up in the hanging basket 6 on suspension conveyer chain 5, can in a hanging basket 6
Pile up 10 evaporator cores 1.
Feeding robot and gripping apparatus 4 grab feeding differential and convey on line 3 of reforming through the evaporator core 1 after positioning of reforming
Afterwards, 2#Stop device 13 begins to decline under the drive of cylinder, and the conveying of feeding differential reforms line 3 by follow-up evaporator core 1
It is transported on feeding robot and the crawl station of evaporator core 1 of gripping apparatus 4；Enter into repeating next time.
4) operation above is repeated 10 times, until full 10 evaporator cores 1 of the ISN of hanging basket 6；When the conveying of feeding differential is returned
The evaporator on the lazy weight of evaporator core 1 or feeding robot and gripping apparatus 4 the crawl station of evaporator core 1 on main track 3
When core body 1 is unsatisfactory for the crawl condition of feeding robot and gripping apparatus 4, the acoustic-optic alarm in system and device will carry out acousto-optic language
Sound is alarmed.
5) hanging basket 6 of the full evaporator core 1 of code is delivered to blanking robot by suspension conveyer chain 5 and gripping apparatus 7 captures evaporator
The station of core body 1, then stops waiting blanking robot and gripping apparatus 7 to be captured；Visual pattern in blanking robot and gripping apparatus 7
Processing system 8 carries out Intelligent Recognition to the evaporator core 1 in hanging basket 6 and judges；When the evaporator core 1 in hanging basket 6 meets
When blanking robot and the crawl condition of gripping apparatus 7, blanking robot and gripping apparatus 7 are captured to the evaporator core 1 in hanging basket 6,
And the evaporator core 1 in hanging basket 6 is put on blanking differential pipeline 9, blanking differential pipeline 9 possesses pause, quick defeated
Send function；Repeat operation above 10 times, 10 evaporator cores 1 in hanging basket 6 are taken until blanking robot and gripping apparatus 7.
When the evaporator core 1 in the feeding of hanging basket 6 deficiency or hanging basket 6 is unsatisfactory for the crawl condition of blanking robot and gripping apparatus 7, system
Acoustic-optic alarm in device will carry out acousto-optic voice alarm.
6) after blanking robot and gripping apparatus 7 take 10 evaporator cores 1 in hanging basket 6, suspension conveyer chain 5 hangs empty
Basket 6 is sent evaporator core 1 back to and piles up station, waits feeding robot and gripping apparatus 4 to pile up evaporator core 1.Blanking differential is conveyed
Evaporator core 1 on line 9 is continuously transported on assembling belt conveyor line 10 by blanking differential pipeline 9.Blanking is poor
After evaporator core 1 on fast pipeline 9 is transported on assembling belt conveyor line 10, domestic air conditioning evaporator is offline to go to group
Wiring automatic machinery people's work station, so as to complete an all operationss.All operationss above are continuously repeated, realizes that family expenses are empty
Adjust evaporator it is offline go to assembly line automatic machinery people's work station do not shut down operating within 24 hours.
Claims (3)
1. it is a kind of to manufacture the automatic movement system device of A/C evaporator, it is characterised in that the system and device is main to be repaired by product
Plate chain pipeline (2), feeding differential convey reform line (3), feeding robot and gripping apparatus (4), suspension conveyer chain (5), hanging basket
(6), blanking robot and gripping apparatus (7), visual pattern processing system (8), blanking differential pipeline (9), assembling belt conveyor line
(10) constitute, wherein feeding differential conveys line (3) of reforming and uses Belt Conveying, and is dragged by frequency control motor, completely uses
Programmable Logic Controller is automatically controlled；Product finishing board chain pipeline (2) is placed in the high order end of whole system device, parallel peace
Put, the left end that feeding differential conveys line (3) of reforming is connected with the right-hand member of product finishing board chain pipeline (2), and product is repaired
The center line that the center line and feeding differential of plate chain pipeline (2) convey line (3) of reforming is on same straight line；Feeding robot
And gripping apparatus (4) is vertically mounted on the right side appropriate location that feeding differential conveys line (3) of reforming, it is ensured that its gripping apparatus can be captured smoothly
Conveyed on line (3) of reforming by the processed evaporator core (1) reformed, suspension conveyer chain in its front end feeding differential
(5) reform line (3), the appropriate location behind the side of feeding robot and gripping apparatus (4) are conveyed parallel to feeding differential, it is ensured that
It can be conveyed the evaporator core (1) captured on line (3) of reforming from feeding differential through revolution for feeding robot and gripping apparatus (4)
Smoothly it is placed on afterwards the hanging basket (6) on suspension conveyer chain (5) Nei, hanging basket (6) is placed on suspension conveyer chain (5), suspension conveyer chain (5)
The left side appropriate location of the other end is provided with blanking robot and gripping apparatus (7) with feeding robot and gripping apparatus (4) reverse symmetry, under
It is poor that the appropriate position for conveying line (3) of reforming parallel to feeding differential behind material robot and gripping apparatus (7) is provided with blanking
Fast pipeline (9) and assembling belt conveyor line (10), foregoing appropriate location refer to ensure blanking robot and gripping apparatus (7) operation
When, can smoothly grab the evaporator core (1) in hanging basket (6) and its smooth carrying is put into blanking differential pipeline (9)
Operation station on.
2. it is according to claim 1 to manufacture the automatic movement system device of A/C evaporator, it is characterised in that the system is filled
Put the reform end of line (3) of feeding differential conveying and be built-in with 1#Stop device (11) and 2#Stop device (13), both sides peace
Equipped with device of reforming (12), take dwell type speed change to convey, evaporator core (1) is carried from accumulative and travel type belt line body.
3. it is according to claim 1 to manufacture the automatic movement system device of A/C evaporator, it is characterised in that the system is filled
Feeding robot and gripping apparatus (4) and blanking robot and gripping apparatus (7) described in putting are the six axle machines equipped with special gripping apparatus
People, visual pattern processing system (8) is on blanking robot and gripping apparatus (7), and system and device is also equipped with sound, light alarm
Device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621224325.9U CN206288623U (en) | 2016-11-11 | 2016-11-11 | One kind manufactures the automatic movement system device of A/C evaporator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621224325.9U CN206288623U (en) | 2016-11-11 | 2016-11-11 | One kind manufactures the automatic movement system device of A/C evaporator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206288623U true CN206288623U (en) | 2017-06-30 |
Family
ID=59099152
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621224325.9U Active CN206288623U (en) | 2016-11-11 | 2016-11-11 | One kind manufactures the automatic movement system device of A/C evaporator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206288623U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110202347A (en) * | 2019-07-05 | 2019-09-06 | 湖北天华智能装备股份有限公司 | Automobile engine speed changer upper housing pressing sleeve production line conveying apparatus |
| CN110775601A (en) * | 2018-07-31 | 2020-02-11 | 卡德尔股份有限公司 | Pipeline feeding and discharging system and method |
| CN114425689A (en) * | 2022-01-21 | 2022-05-03 | 苏州宏瑞达新能源装备有限公司 | Junction box cover assembling equipment |
-
2016
- 2016-11-11 CN CN201621224325.9U patent/CN206288623U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110775601A (en) * | 2018-07-31 | 2020-02-11 | 卡德尔股份有限公司 | Pipeline feeding and discharging system and method |
| CN110202347A (en) * | 2019-07-05 | 2019-09-06 | 湖北天华智能装备股份有限公司 | Automobile engine speed changer upper housing pressing sleeve production line conveying apparatus |
| CN114425689A (en) * | 2022-01-21 | 2022-05-03 | 苏州宏瑞达新能源装备有限公司 | Junction box cover assembling equipment |
| CN114425689B (en) * | 2022-01-21 | 2023-12-29 | 苏州宏瑞达新能源装备有限公司 | Junction box cover assembling equipment |
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