CN102205481A - Method for automatically forming encircling plate of refrigerator - Google Patents
Method for automatically forming encircling plate of refrigerator Download PDFInfo
- Publication number
- CN102205481A CN102205481A CN2011100226358A CN201110022635A CN102205481A CN 102205481 A CN102205481 A CN 102205481A CN 2011100226358 A CN2011100226358 A CN 2011100226358A CN 201110022635 A CN201110022635 A CN 201110022635A CN 102205481 A CN102205481 A CN 102205481A
- Authority
- CN
- China
- Prior art keywords
- plate
- coaming plate
- refrigerator
- die
- bicker
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000003466 welding Methods 0.000 claims abstract description 20
- 238000005452 bending Methods 0.000 claims abstract description 15
- 238000007599 discharging Methods 0.000 claims abstract description 8
- 238000004080 punching Methods 0.000 claims abstract description 6
- 238000005096 rolling process Methods 0.000 claims abstract description 6
- 239000000463 material Substances 0.000 claims description 24
- 241000252254 Catostomidae Species 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000007493 shaping process Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000005520 cutting process Methods 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 3
- 239000003638 reducing agent Substances 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000007605 air drying Methods 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000002828 fuel tank Substances 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 238000011031 large scale production Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006011 modification reaction Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching Effects 0.000 description 1
- 230000001105 regulatory Effects 0.000 description 1
- 230000001702 transmitter Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The invention discloses a method for automatically forming an encircling plate of a refrigerator. A plate is sequentially processed according to the following steps: loading the plate, punching I, rolling, punching II, flanging, dividing the plate, bending, moving the plate, positioning welding, discharging, and receiving the plate. An electric control system of each single unit is controlled by using a PLC (programmable logic controller), thereby realizing the automatic forming of the encircling plate of the refrigerator. The working efficiency is greatly increased.
Description
Technical field
The present invention relates to the panel beating forming field, specially refer to refrigerator coaming plate automatic forming method.
Background technology
Refrigerator is produced on a large scale and is used in China, and refrigerator coaming plate of the prior art is formed by connecting by connector by forward and backward plate and four blocks of independent plates of left and right plate respectively, and four blocks of plates are made respectively, install respectively, workman's operation sequence is many, and inefficiency is unfavorable for large-scale production.
Summary of the invention
In view of this, the object of the present invention is to provide a kind of refrigerator coaming plate forming method, a kind of forming method of efficient, automated production refrigerator coaming plate particularly is provided.
For achieving the above object, the present invention by the following technical solutions: a kind of refrigerator coaming plate automatic forming method may further comprise the steps:
Step 1, plate is delivered on the power transmission line through the feeder sucker;
Step 2, described plate is finished roller through bicker I and is pricked the die-cut of limit otch and aperture position;
Step 3 is handled through roller mill through the plate that step 2 is handled, and the long limit of a side 90 degree roller of described plate is bundled into type;
Step 4 is finished the die-cut of round and large and small square hole through the plate that step 3 is handled through bicker II;
Step 5, flanger are used for the flange and the dashing of part louvre of described bicker II institute punching position and turn over;
Step 6, bender are used for the four roads bending of the plate of handling through step 5 curved, form coaming plate;
Step 7, material moving machine tool hand is transferred to the tack welding place that meets sb. at the airport to the coaming plate of handling through step 6;
Step 8, described tack welding are met sb. at the airport coaming plate are positioned shaping and welding;
Step 9, the coaming plate that the discharging manipulator will weld is transferred to the machine of connecting material;
Step 10, the described machine of connecting material is accepted the coaming plate that has welded, and is transferred to assigned address;
The electric-control system of the unit that described each step is used adopts PLC control.
The optimal way of refrigerator coaming plate automatic forming method of the present invention is: the plate of handling through described step 5 is through depiler, and with described plate shunting, the plate after the shunting carries out step 6, seven, eight, nine, ten processing respectively.
Beneficial effect of the present invention is: by refrigerator coaming plate forming method disclosed by the invention, can realize the automation of producing, thereby increase work efficiency.Because the time of bending welding is compared with the step of front, and is long, when automated production, produce the inconsistent problem of beat, optimal way employing depiler is shunted plate, thereby has realized the continuity of whole production line, has further improved production efficiency.
Other advantages of the present invention, target and feature will be set forth to a certain extent in the following description, and to a certain extent, based on being conspicuous to those skilled in the art, perhaps can obtain instruction from the practice of the present invention to investigating hereinafter.Target of the present invention and other advantages can realize and obtain by specifically noted structure in following specification and the accompanying drawing.
Description of drawings
Fig. 1 is a refrigerator coaming plate form wire equipment configuration block diagram; Fig. 2 is a refrigerator coaming plate form wire equipment configuration schematic diagram (side); Fig. 3 is a refrigerator coaming plate form wire equipment configuration schematic diagram (overlooking).
The specific embodiment
Below in conjunction with drawings and Examples the present invention is further described.
One, material loading
The course of work of feeder 20 is: the plate that will be deposited on the material loading trolley 1 picks up plate to certain altitude by Suction cup assembly 3, is discharged on the power transmission line 2 by carrying support body 4 to be sent to then, by cylinder plate is carried out the side location.
The height of the plate on the material loading trolley 1 is 0-300mm, and material loading trolley 1 is provided with the magnetic feeding distribution mechanism.By manual driven turnover, on being positioned at guide rail more than the plane, two working faces walk on the material loading trolley 1 online body direction.
Suction cup carrier moves up and down by air cylinder driven, moves horizontally by motor reducer to drive, and totally 12 overlap suckers, and per 2 groups of suckers are joined a vacuum transmitter.The sucker position is adjustable, can select the open and close sucker to inhale vacuum state according to plate size length.
Power transmission line 2 is used to finish the initial alignment on the online body of plate, simultaneously plate is sent into subsequent handling.After plate was discharged into the cylinder conveyor surface, the side positioning cylinder was pushed plate to side location, and the exhaust hood that puts in place returns automatically.The roller conveyor discharging opening is provided with the extra quality checkout gear of electronic type, as faults such as extra quality take place, and plate stops to send into next procedure automatically, prevents to damage die cutting die and follow-up special plane.
Two, die-cut I
Bicker I30 is used for roller and pricks the die-cut of each otch of limit and aperture position, comprises the die-cut mould bases 7 of C type, belt conveyor 5, positioner 6, waste material collection device 8, base 9.
The die-cut mould bases of C type is provided with 12 covers according to the requirement of product, oriented side 8 covers, adjust side 4 covers, on the width, the oriented side mould bases is fixed, and adjusts side and can manually adjust, on the length direction, the front end mould bases is fixed, and all the other can manually be adjusted relatively, and all flexible positioner of each adjustment unit is located fast.
The installation of die cutting die is adopted and is from changed up the quick change mold mechanism, with above-mentioned mould bases interface consistent size, according to product requirement how secondary die cutting die is set, and indivedual moulds are with as required and are selected to dash, and all die changes of this section adopt doggy style.
Plate is carried and is adopted band sliver flat belt to carry, and divides into the magnetic adsorbing mechanism, frequency control, and product is carried reliable and stable.
Location and side location before and after positioner 6 contains, each cover of location, front and back is installed in respectively on the front and back ends mould bases, and the Pneumatic elevation structure is adopted in prelocalization, selection structure before the back location employing level, side is orientated gulde edge as and is fixed, the horizontal sliding of opposite side cylinder.
Waste material collection device 8 is provided with the waste material drawer and carries out single collection on each mould bases.
Base 9 adopts shaped steel to be welded, machine-shaping after destressing is handled.
Three, rolling
Roller mill 40 is used for the long limit of the side roller of plate is bundled into type 90 degree, comprises gear case assembly 11, rolling wheel 10, support 12.
Roller mill adopts the array briquetting roller to finish roll forming, and adopts and hang the rolling wheel construction, uses motor reducer to drive, and carries out variable frequency regulating speed control.
Briquetting roller adopts bearing steel to make, and quenching reaches HRC56-62.
Support 12 and gear-box adopt Welding Structure, and annealed processing, possess higher rigidity and intensity.
In the roller mill entry and exit input and output material guidance set is set.
Four, die-cut II
Bicker II50 is used for the die-cut of whole rounds and large and small square hole, comprises the die-cut mould bases of C type, belt conveyor, positioner, waste material collection device, base.
The die-cut mould bases of C type requires to be provided with 5 covers according to being provided with of product, and 3 covers are placed on gulde edge, and 2 covers are placed on the adjustment limit and are used for the die-cut of motor-driven hole.Be respectively applied for the punching in controller hole, press hole.On the width, the die-cut mould bases in motor-driven hole can manually be adjusted, and all the other mould bases are fixed.On the length direction, the front end mould bases is fixed, and all the other can manually be adjusted relatively, and all flexible positioner of adjustment member is located fast.
The installation of die cutting die is adopted and is from changed up the quick change mold mechanism.
Five, flange
Flanger 60 is used for the flange and the dashing of all louvres of bicker II institute punching position and turns over, and comprises C type flange mould bases 13, belt conveyor, positioner, base.
C type flange mould bases 13 is provided with 13 covers according to product requirement, is respectively applied for the flange of all louvres, controller hole, press hole and pan.On the width, mould bases is fixed, and on the length direction, the front end mould bases is fixed, and all the other can manually be adjusted relatively, and flexible positioner is located fast.
Six, sub-material
Depiler 70 is used for the both sides shunting of plate, so that the feeding of two cover bending bonding machines to be provided, comprises belt conveyor line 15, sub-material Suction cup assembly 14.
Two of belt conveyor lines are accepted with the main line body for one side by side, and another splits online body one side, all adopts motor reducer to drive.
14 effects of sub-material Suction cup assembly are that the plate that the main line body has more is transplanted on the side line body, work on.Its structure is with the material loading part.
Seven, bending
Bender 80 is used for the four roads bending of plate to be bent, and places side by side, comprises bending unit, clamping device 16, belt conveyor, positioner, base.
Bending unit two covers adopt cantilever mechanism, and symmetry is installed, but spacing centering is adjusted automatically by servomotor.Every cover bending unit adopts air cylinder driven binder and bending, after finishing slubbing and curving type, carries out the curved moulding in two roads by the automatic displacement of servomotor, and displacement stroke is provided with parameter according to the product difference by touch-screen.
Clamping device 16 adopts the air cylinder driven material folding, plate invariant position when guaranteeing the die orifice displacement.
Plate is carried and is adopted band sliver flat belt to carry, and divides into the magnetic adsorbing mechanism, frequency control, and product is carried reliable and stable.
Positioner contains prelocalization, location, back and side location, all adopts air cylinder driven.
Support adopts shaped steel to be welded, and handles through destressing.
Eight, move material
Material moving machine tool hand 90 is used for the bending squab panel is moved to bonding machine 100 by bender, and every bender disposes one, comprises both sides clamping device 19, horizontal clamping device 18, lowering or hoisting gear 17, shifting apparatus 21, frame.
Both sides clamping device 19 is used to clamp the coaming plate both sides, adopts cylinder to promote pinion and rack, drives fixedly plate of gripper.
Horizontal clamping device 18 is used for the coaming plate top after the clamping bending, and structure is with the both sides clamping device, and it is indeformable to guarantee that coaming plate moves.
Lowering or hoisting gear 17 adopts all clamping device liftings of motor-driven, is convenient to horizontal transfer.
Frame adopts planer type structure, meets sb. at the airport across bender, connect material slope and tack welding.
Nine, location welding
Tack welding 100 location and the welding that are used for the bending coaming plate of meeting sb. at the airport, one of every bender configuration comprises welding unit, positioner 22.
Welding unit adopts cantilevered roll welding structure, satisfies the welding needs of big specification product.
Positioner 22 is used to accept the coaming plate after the bending, and utilizes the external pneumatic material pressing device to carry out automatic school shape, fixing, to guarantee after the coaming plate welding size accurately.
Ten, discharging
Discharging manipulator 110 is used to weld the discharging of squab panel, and every bonding machine disposes one, comprises air-leg, lowering or hoisting gear.
Air-leg one cover is installed in the welding unit side, by the horizontal discharging of air cylinder driven.
Lowering or hoisting gear adopts the air cylinder driven lifting.
11, connect material
The machine 120 that connects material is used to accept the coaming plate behind the welding fabrication, adopts slope raceway structure.The machine of connecting material does not have driving power, and outlet is provided with stop gauge.
12, pneumatic system
Pneumatic system adopts the gas mode of dividing of concentrating, and total source of the gas mouth is provided with device for drying and filtering, to guarantee air drying, cleaning.Pneumatic system comprises triplet, magnetic valve, vacuum unit and pipeline.
13, hydraulic system
Hydraulic pressure system altogether disposes three cover Hydraulic Stations, disposes bicker I, bicker II, flanger respectively.Hydraulic Station comprises fuel tank, filter, hydraulic pump, hydraulic valve, cooling device.Hydraulic oil container has circulating cooling system, and cooling water adopts industrial running water.
14, electric-control system
Electric-control system adopts PLC control, and each special plane can be distinguished control separately, realizes separately manually, produces automatically, and on line is carried out automatic streamline production completely simultaneously.
Bus is established a main control cabinet, and main cabinet can promptly stop line, and each special plane is established a button box simultaneously, respectively special plane is carried out manually, controls automatically, and have scram button that each special plane is carried out emergency shutdown.
Explanation is at last, above embodiment is only unrestricted in order to technical scheme of the present invention to be described, other modifications that those of ordinary skills make technical scheme of the present invention or be equal to replacement, only otherwise break away from the spirit and scope of technical solution of the present invention, all should be encompassed in the middle of the claim scope of the present invention.
Claims (2)
1. refrigerator coaming plate automatic forming method is characterized in that may further comprise the steps:
Step 1, plate is delivered on the power transmission line through the feeder sucker;
Step 2, described plate is finished the die-cut of rolling limit otch and aperture position through bicker I;
Step 3 is handled through roller mill through the plate that step 2 is handled, the long limit of a side 90 degree rolling and forming of described plate;
Step 4 is finished the die-cut of round and large and small square hole through the plate that step 3 is handled through bicker II;
Step 5, flanger are used for the flange and the dashing of part louvre of described bicker II institute punching position and turn over;
Step 6, bender are used for the four roads bending of the plate of handling through step 5 curved, form coaming plate;
Step 7, material moving machine tool hand is transferred to the tack welding place that meets sb. at the airport to the coaming plate of handling through step 6;
Step 8, described tack welding are met sb. at the airport coaming plate are positioned shaping and welding;
Step 9, the coaming plate that the discharging manipulator will weld is transferred to the machine of connecting material;
Step 10, the described machine of connecting material is accepted the coaming plate that has welded, and is transferred to assigned address;
The electric-control system of the unit that described each step is used adopts the PLC centralized Control.
2. refrigerator coaming plate automatic forming method according to claim 1 is characterized in that, the plate of handling through described step 5 is through depiler, and with described plate shunting, the plate after the shunting carries out described step 6, seven, eight, nine, ten processing respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100226358A CN102205481B (en) | 2011-01-20 | 2011-01-20 | Method for automatically forming encircling plate of refrigerator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100226358A CN102205481B (en) | 2011-01-20 | 2011-01-20 | Method for automatically forming encircling plate of refrigerator |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102205481A true CN102205481A (en) | 2011-10-05 |
| CN102205481B CN102205481B (en) | 2013-04-03 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011100226358A Expired - Fee Related CN102205481B (en) | 2011-01-20 | 2011-01-20 | Method for automatically forming encircling plate of refrigerator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102205481B (en) |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103008449A (en) * | 2012-12-10 | 2013-04-03 | 滁州市鑫隆机电有限公司 | Full-automatic production line for forming liner of commercial refrigerator |
| CN103212623A (en) * | 2012-12-10 | 2013-07-24 | 安徽省科昌机械制造有限公司 | Inner container automatic forming machine |
| CN103522064A (en) * | 2013-09-29 | 2014-01-22 | 中国航空动力机械研究所 | Sheet material edge cutter and sheet material processing method |
| CN105269320A (en) * | 2015-10-10 | 2016-01-27 | 济南职业学院 | Board machining system |
| CN106424326A (en) * | 2016-08-24 | 2017-02-22 | 天津市天锻压力机有限公司 | Full-automatic intelligent track shoe blanking production line |
| CN107081572A (en) * | 2017-04-19 | 2017-08-22 | 滁州艾普机电科技有限公司 | A kind of automatic forming method of refrigerator coaming plate |
| CN108057796A (en) * | 2017-11-24 | 2018-05-22 | 安徽鲲鹏装备模具制造有限公司 | A kind of freezer liner preparation method |
| CN110216424A (en) * | 2019-06-13 | 2019-09-10 | 烟台卡斯凯特金属制品股份有限公司 | Welding box body production line and production method |
| CN110340675A (en) * | 2019-07-22 | 2019-10-18 | 滁州尚诺自动化设备有限公司 | A kind of Machine Room bottom plate front and back stiffening plate production equipment and process |
| CN110548994A (en) * | 2019-08-16 | 2019-12-10 | 大族激光科技产业集团股份有限公司 | Laser tailor-welding equipment and method |
| CN112846645A (en) * | 2020-12-16 | 2021-05-28 | 太仓浩伟金属制品有限公司 | Vibration rammer board manufacturing system |
| CN113290121A (en) * | 2021-03-30 | 2021-08-24 | 安徽擎天伟嘉装备制造有限公司 | Preparation device and preparation method of waste gas purifier box shell |
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| CN101754624A (en) * | 2008-12-19 | 2010-06-23 | 鸿富锦精密工业（深圳）有限公司 | Metal shell body and forming method thereof |
| CN101875170A (en) * | 2009-04-28 | 2010-11-03 | 中国国际海运集装箱(集团)股份有限公司 | Production method and production system of container door panel |
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2011
- 2011-01-20 CN CN2011100226358A patent/CN102205481B/en not_active Expired - Fee Related
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| US6006789A (en) * | 1995-08-25 | 1999-12-28 | Kawasaki Steel Corporation | Method of preparing a steel pipe, an apparatus thereof and a steel pipe |
| KR100622442B1 (en) * | 2006-03-02 | 2006-09-12 | 이영우 | Hanger manufacturing method and hanger manufacture system |
| CN101754624A (en) * | 2008-12-19 | 2010-06-23 | 鸿富锦精密工业（深圳）有限公司 | Metal shell body and forming method thereof |
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Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103212623A (en) * | 2012-12-10 | 2013-07-24 | 安徽省科昌机械制造有限公司 | Inner container automatic forming machine |
| CN103212623B (en) * | 2012-12-10 | 2015-04-15 | 安徽省科昌机械制造有限公司 | Inner container automatic forming machine |
| CN103008449A (en) * | 2012-12-10 | 2013-04-03 | 滁州市鑫隆机电有限公司 | Full-automatic production line for forming liner of commercial refrigerator |
| CN103522064A (en) * | 2013-09-29 | 2014-01-22 | 中国航空动力机械研究所 | Sheet material edge cutter and sheet material processing method |
| CN103522064B (en) * | 2013-09-29 | 2016-02-03 | 中国航空动力机械研究所 | Plate bead cutter and Sheet Metal Processing method |
| CN105269320A (en) * | 2015-10-10 | 2016-01-27 | 济南职业学院 | Board machining system |
| CN106424326B (en) * | 2016-08-24 | 2018-10-30 | 天津市天锻压力机有限公司 | Fully-automatic intelligent creeper tread blanking line |
| CN106424326A (en) * | 2016-08-24 | 2017-02-22 | 天津市天锻压力机有限公司 | Full-automatic intelligent track shoe blanking production line |
| CN107081572A (en) * | 2017-04-19 | 2017-08-22 | 滁州艾普机电科技有限公司 | A kind of automatic forming method of refrigerator coaming plate |
| CN108057796A (en) * | 2017-11-24 | 2018-05-22 | 安徽鲲鹏装备模具制造有限公司 | A kind of freezer liner preparation method |
| CN108057796B (en) * | 2017-11-24 | 2019-09-20 | 安徽鲲鹏装备模具制造有限公司 | A kind of freezer liner preparation method |
| CN110216424A (en) * | 2019-06-13 | 2019-09-10 | 烟台卡斯凯特金属制品股份有限公司 | Welding box body production line and production method |
| CN110216424B (en) * | 2019-06-13 | 2020-06-19 | 烟台卡斯凯特金属制品股份有限公司 | Box welding production line and production method |
| CN110340675A (en) * | 2019-07-22 | 2019-10-18 | 滁州尚诺自动化设备有限公司 | A kind of Machine Room bottom plate front and back stiffening plate production equipment and process |
| CN110548994A (en) * | 2019-08-16 | 2019-12-10 | 大族激光科技产业集团股份有限公司 | Laser tailor-welding equipment and method |
| CN110548994B (en) * | 2019-08-16 | 2022-04-05 | 大族激光科技产业集团股份有限公司 | Laser tailor-welding equipment and method |
| CN112846645A (en) * | 2020-12-16 | 2021-05-28 | 太仓浩伟金属制品有限公司 | Vibration rammer board manufacturing system |
| CN112846645B (en) * | 2020-12-16 | 2022-07-01 | 太仓浩伟金属制品有限公司 | Vibration rammer board manufacturing system |
| CN113290121A (en) * | 2021-03-30 | 2021-08-24 | 安徽擎天伟嘉装备制造有限公司 | Preparation device and preparation method of waste gas purifier box shell |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102205481B (en) | 2013-04-03 |
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