CN206750970U - Metal plate factory thin flat plate material auxiliary processing unit - Google Patents
Metal plate factory thin flat plate material auxiliary processing unit Download PDFInfo
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- CN206750970U CN206750970U CN201720310254.2U CN201720310254U CN206750970U CN 206750970 U CN206750970 U CN 206750970U CN 201720310254 U CN201720310254 U CN 201720310254U CN 206750970 U CN206750970 U CN 206750970U
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Abstract
The utility model discloses a kind of metal plate factory thin flat plate material auxiliary processing unit, including crawl to pile up mechanical arm, stacking pallet, aid in treatment bracket and electric control gear;Crawl piles up mechanical arm and piles up manipulator including mechanical arm and crawl;Stacking pallet includes support body, sheet material stand for piling up and home position sensor;Aid in treatment bracket includes that there is the aid in treatment room of accommodating cavity and home position sensor, aid in treatment room to include auxiliary body, and auxiliary body includes aid in treatment agent pond, aid in treatment agent being provided with aid in treatment agent pond;Electric control gear captures loop including industrial control computer, bracket locations backfeed loop, positioning, passage is said good-bye, and loop, counting circuit, aid in treatment loop and alignment code put back to road.This metal plate factory thin flat plate material auxiliary processing unit can realize intelligent operation, and manually-operated potential safety hazard is avoided while improving production efficiency, the automatic aid in treatment especially suitable for the thin flat plate class sheet metal component of contour structures rule.
Description
Technical field
It the utility model is related to a kind of sheet material auxiliary processing unit, specifically a kind of Boping suitable for punching press metal plate factory
The auxiliary processing unit of class sheet material, belong to punching press metal plate technical equipment field.
Background technology
Metal plate be it is a kind of be directed to the synthesis cold machining process of sheet metal (usual thickness is in below 6mm), including cut, rush/
Cut/it is compound, folding, welding, riveting, splicing, shaping (such as body of a motor car), its significant feature is exactly Same Part thickness one
Cause, the product processed by metal plate industry is called sheet metal component, and the signified sheet metal component of different industries is typically different, is used for assembling
When address, generally, most important three steps of sheet metal component factory are to cut, rush/cut, roll over.
In general basic equipment includes plate shearing machine, numerical control press/laser, plasma, water jet cutting for sheet metal component processing
Machine/compounding machine, bender and various auxiliary equipments such as uncoiler, levelling machine, flash trimmer, mash welder etc., at present processing are set
The standby operation that realized semi-automation mostly, but the input of raw material and the output element of finished product, circulation are put in storage link etc. still
Largely use manual operation.
The mode put is enumerated for the regular such as LED lamp cover thin flat plate class sheet metal component generally use of contour structures to carry out
Pile up in order to transport and check quantity, and usually require to carry out smearing the specially treateds, such as LED lamp cover such as profit grease progress antirust
Making be to use that once roll-in pulling is molded on roll-in lathe by circular thin flat plate lampshade semi-finished product, need before roll process into
Row inunction process, need in circular thin flat plate lampshade surface of semi-finished coating lubricating oil fat to reduce disk roller to circular thin flat plate
The roll-in damage of lampshade surface of semi-finished, ensure the presentation quality after shaping, existing inunction process is typically artificial carries out;Again
As regular shape Boping sheet metal component semi-finished product welded or paste operation before need carry out cleaning process, need to Boping
Sheet metal component surface of semi-finished is cleaned to ensure welding or sticking Quality, because Boping structure can not carry out bead, because
This existing cleaning process is also typically artificial carries out.
Following defect be present in this traditional manually-operated mode of production:
1. although stamping procedure equipment has realized automation mechanized operation, manually thin flat plate class sheet metal component semi-finished product are applied
Oil or the mode of cleaning cause that overall device automaticity is low, utilization rate of equipment and installations is low, production capacity is low, and manual operation storage or turn
Fortune formality is cumbersome, and efficiency is low;
2. the speed that streamline conveyer belt is kept up with due to the speed of code fetch in production line just can guarantee that production is normal
Carry out, therefore labor intensity of operating staff is big, and there is potential safety hazard in artificial crawl Boping sheet metal component semi-finished product, easily cause safety
Accident;
3. the human factor such as the sense of responsibility of operating personnel, mood has a great influence to manufacturing schedule in artificial code fetch operation,
Overall production efficiency is unstable.
The content of the invention
In view of the above-mentioned problems of the prior art, the utility model provides a kind of metal plate factory thin flat plate material aid in treatment
Unit, automaticity is higher, can realize intelligent operation, avoids manually-operated safety hidden while improving production efficiency
Suffer from, the automatic aid in treatment especially suitable for the thin flat plate class sheet metal component of contour structures rule.
To achieve these goals, this metal plate factory thin flat plate material auxiliary processing unit piles up mechanical arm, code including crawl
Put bracket, aid in treatment bracket and electric control gear;
Described crawl piles up mechanical arm and piles up manipulator including mechanical arm and crawl;Mechanical arm drives including at least X-coordinate
Motivation structure or Y-coordinate drive mechanism and Z coordinate drive mechanism;The minor details that manipulator is arranged on mechanical arm, including tool are piled up in crawl
There is the grasping mechanism of sucker structure;
Described stacking pallet includes support body, sheet material stand for piling up and home position sensor;Support body is frame structure, including
It is uniformly arranged the supporting leg in bottom;Sheet material stand for piling up is vertically arranged, has the barrel shape structure for piling up cavity, barrel shape structure
Bottom be fixedly mounted on support body, the top of barrel shape structure is provided with annular end that is horizontally disposed, being fastened in barrel shape structure
Mouthful, the inner surface of barrel shape structure upwardly extends, the inner surface configuration and LED of barrel shape structure concordant with the upper surface of ring port
The profile of the circular thin flat plate class sheet metal component semi-finished product of cover is identical and the inner surface size of barrel shape structure and thin flat plate class sheet metal component
Appearance and size gap coordinate;
Described aid in treatment bracket includes aid in treatment room and home position sensor with accommodating cavity, at auxiliary
Reason room includes auxiliary body, and auxiliary body includes aid in treatment agent pond, aid in treatment agent being provided with aid in treatment agent pond;
Described electric control gear includes industrial control computer, bracket locations backfeed loop, positioning crawl loop, passage point
Zhang Huilu, counting circuit, aid in treatment loop and alignment code put back to road, the industrial control computer X-coordinate with mechanical arm respectively
Drive mechanism or Y-coordinate drive mechanism and Z coordinate drive mechanism, crawl pile up the grasping mechanism of manipulator, on stacking pallet
Home position sensor electrical connection on home position sensor, aid in treatment bracket.
As preferred scheme of the present utility model, described auxiliary body also includes roll shaft, and roll shaft is set up by bearing pacifies
In aid in treatment room and the outer surface of roll shaft is provided with and is used to adsorb the matte floor of aid in treatment agent, described aid in treatment
Agent pond and the outer surface of roll shaft penetrate.
As preferred scheme of the present utility model, described roll shaft is hollow-core construction, be laid with the outer wall of roll shaft with
The fluid hole of hollow cavity insertion, the shaft end of roll shaft are provided with inlet opening, inlet opening by water influent pipeline and constant displacement pump and auxiliary at
The connection of agent pond is managed, constant displacement pump electrically connects with the industrial control computer of described electric control gear, and described electric control gear also includes
Aid in treatment agent supply loop.
As further improvement of the utility model scheme, described aid in treatment room also includes auxiliary body and driven, institute
The roll shaft stated is by transmission parts and auxiliary body's drive connection, and the shaft end inlet opening of roll shaft passes through slip ring structure and feed tube
Road connects, and auxiliary body's driving electrically connects with the industrial control computer of described electric control gear, and described electric control gear also wraps
Include roll shaft driving circuit.
As a kind of embodiment of the utility model aid in treatment bracket aid in treatment room, described aid in treatment room is
The single-pass configuration of one end closing, including a workpiece gateway for sharing charging discharging.
As a kind of embodiment of the present utility model, the mechanical arm end that manipulator installation connection is piled up with crawl
A coordinates rotary drive mechanism or B coordinate rotary drive mechanisms are additionally provided with section, A coordinates rotary drive mechanism or the rotation of B coordinates are driven
Motivation structure electrically connects with the industrial control computer of described electric control gear;The sucker structure of machinery on hand is piled up in described crawl
Protrude from the week that mechanical watch face setting is piled up in crawl and multiple sucker structure center symmetric settings pile up manipulator in crawl
Side;Length dimension of the described roll shaft along its axis is less than the distance between multiple sucker structures size, and the diameter chi of roll shaft
It is very little less than sucker structure protrusion crawl pile up mechanical watch face apart from size.
As the another embodiment of the utility model aid in treatment bracket aid in treatment room, described aid in treatment room
It is the single-pass configuration of both ends open, including a workpiece charging aperture and a workpiece discharging opening;Described auxiliary body also wraps
The translation transport section between workpiece charging aperture and workpiece discharging opening position is included, and the both ends for translating transport section are stretched out
To the outside of workpiece charging aperture and workpiece discharging opening, translation transport section is provided with piece-holder part and translation transport section
Path for translation pass through the surface of described roll shaft, translate transport section and piece-holder part respectively with described electric control gear
Industrial control computer electrical connection;Two sets of described crawls pile up mechanical arm and are separately positioned on workpiece gating location and workpiece
Discharging opening position.
As another embodiment of the present utility model, described roll shaft sets at least to two-piece, two pieces roll shaft
Between the thickness of gap and thin flat plate class sheet metal component semi worked pieces coordinate.
As further improvement of the utility model scheme, described auxiliary body also includes clear water and rinses part and wind-force
Drying part, clear water rinse the industrial control computer of part and wind-force drying part respectively with described electric control gear and are electrically connected
Connect.
As further improvement of the utility model scheme, described mechanical arm includes X-coordinate drive mechanism, Y-coordinate is driven
Motivation structure and Z coordinate drive mechanism;Described crawl is piled up and is additionally provided with C coordinate driving machines between machinery 12 and the minor details of mechanical arm
Structure, the industrial control computer of described electric control gear electrically connect with C coordinate drive mechanisms;Described crawl piles up machinery on hand
Pattern-recognition sensor is additionally provided with, described electric control gear also judges loop, industrial control computer and mould including pattern-recognition
Formula identification sensor electrically connects.
Compared with prior art, this metal plate factory thin flat plate material auxiliary processing unit is due to the machinery using micro computer control
Arm and crawl pile up manipulator and carry out the crawls of thin flat plate class sheet metal component semi-finished product, aid in treatment and pile up, completely using computer
Auto-control operates, and automation mechanized operation can avoid the shadow to manufacturing schedule because of human factors such as operating personnel's sense of responsibility, moods
Ring, while can be from the limitation of operating personnel's operative skill qualification, it is entirely avoided the drawbacks of manual operation is present;Passage
Say good-bye loop starts when, by sheet material stand for piling up thin flat plate class sheet metal component order captured successively when due to industry control
Computer processed control crawl pile up manipulator it is vertical on move to the baseplane for the workpiece being crawled to the annular end of sheet material stand for piling up
The distance between the upper surface of mouth size is less than the postindustrial control computer control crawl of setpoint distance of the thickness of workpiece
Pile up manipulator and move horizontally setpoint distance, therefore both made to be adhered second workpiece on the baseplane of first workpiece, capture
Pile up second workpiece in manipulator translation motion and plate is fallen into by the inner surface stop of the ring port of sheet material stand for piling up again
In material stand for piling up, the crawl of saying good-bye of thin flat plate class sheet metal component is realized, it is higher that order captures efficiency;Aid in treatment loop starts
When, crawl pile up manipulator according to setting program coordinate movement make crawl pile up manipulator capture workpiece coordinate move into it is auxiliary
Help processing bracket aid in treatment room to workpiece carry out aid in treatment, aid in treatment room individually can be used as oiling aid in treatment room or
Clean aid in treatment room to use, the displacement of different workpieces is set by industrial control computer plug-in or highly made auxiliary
Process chamber is helped also to be used simultaneously as oiling aid in treatment room and cleaning aid in treatment room, configuration is flexible, completes aid in treatment
Workpiece can be crawled and pile up manipulator and capture the program setting position that coordinate is moved to subsequent handling, automaticity compared with
Height, production efficiency are higher, the automatic aid in treatment especially suitable for the thin flat plate class sheet metal component of contour structures rule.
Brief description of the drawings
Fig. 1 is three dimensional structure diagram when the utility model enters to move back mode to workpiece progress aid in treatment using one;
Fig. 2 is the structural representation of Fig. 1 aid in treatment bracket;
Fig. 3 is three dimensional structure diagram when the utility model carries out aid in treatment using one-in-and-one-out mode to workpiece;
Fig. 4 is the structural representation of Fig. 3 aid in treatment bracket.
In figure:1st, mechanical arm is piled up in crawl, 11, mechanical arm, 12, crawl pile up manipulator, 2, stacking pallet, 21, support body,
22nd, sheet material stand for piling up, 3, aid in treatment bracket, 31, auxiliary body, 32, auxiliary body's driving.
Embodiment
The utility model is described further below in conjunction with the accompanying drawings (below using horizontal left and right directions as X-coordinate direction, water
The direction that flat fore-and-aft direction, which is Y-coordinate direction, vertical above-below direction is Z coordinate direction, along X-coordinate is rotary shaft rotates is that A is sat
Mark direction, be that the direction that the direction that rotary shaft rotates is B coordinate directions, Z-direction is rotary shaft rotation is C coordinates along Y-coordinate
Direction).
The core of automated production is ordered into producing, i.e. sequence is most vital work in automated production.
As shown in Figure 1, Figure 3, this metal plate factory thin flat plate material auxiliary processing unit is piled up mechanical arm 1 including crawl, piled up
Bracket 2, aid in treatment bracket 3 and electric control gear.
Described crawl piles up mechanical arm 1 and piles up manipulator 12 including mechanical arm 11 and crawl;Mechanical arm 11 comprises at least X
Coordinate drive mechanism or Y-coordinate drive mechanism and Z coordinate drive mechanism;The end that manipulator 12 is arranged on mechanical arm 11 is piled up in crawl
Section, including the grasping mechanism with such as sucker structure such as negative pressure of vacuum sucker, magnechuck, grasping mechanism can be to thin flat plate classes
Sheet metal component carries out absorption crawl.
Described stacking pallet 2 includes support body 21, sheet material stand for piling up 22 and home position sensor;Support body 21 is framework knot
Structure, including it is uniformly arranged the supporting leg in bottom;Sheet material stand for piling up 22 is vertically arranged, has the barrel shape knot for piling up cavity
Structure, the bottom of barrel shape structure are fixedly mounted on support body 21, the top of barrel shape structure be provided with it is horizontally disposed, be fastened in barrel shape knot
Ring port on structure, the inner surface of barrel shape structure upwardly extend, the interior table of barrel shape structure concordant with the upper surface of ring port
Face shape is identical with the profile of the circular thin flat plate class sheet metal component semi-finished product of LED lamp cover and the inner surface size of barrel shape structure with
The appearance and size gap of thin flat plate class sheet metal component coordinates, and thin flat plate class sheet metal component can be enumerated to be piled up in barrel shape knot successively in stratiform
In the sheet material stand for piling up 22 of structure.
Described aid in treatment bracket 3 includes aid in treatment room and home position sensor with accommodating cavity, auxiliary
Process chamber includes auxiliary body 31, and auxiliary body 31 includes aid in treatment agent pond, aid in treatment agent being provided with aid in treatment agent pond,
Aid in treatment agent can be lubricating oil or cleaning solution.
Described electric control gear includes industrial control computer, bracket locations backfeed loop, positioning crawl loop, passage point
Zhang Huilu, counting circuit, aid in treatment loop and alignment code put back to road, and industrial control computer is sat with the X of mechanical arm 11 respectively
Mark drive mechanism or Y-coordinate drive mechanism and Z coordinate drive mechanism, crawl pile up grasping mechanism, the stacking pallet 2 of manipulator 12
On home position sensor, the home position sensor electrical connection on aid in treatment bracket 3, industrial control computer can control
Mechanical arm 11 processed and crawl pile up manipulator 12 and capture thin flat plate class sheet metal component semi-finished product in sheet material stand for piling up 22 successively through auxiliary
Order is piled up on the setting position of subsequent handling and counted successively after helping the processing aid in treatment of bracket 3.
The operation principle of this metal plate factory thin flat plate material auxiliary processing unit:Manually by stacking pallet 2 and aid in treatment support
Frame 3 is moved to the setting position for capturing and piling up near mechanical arm 1, or is moved to stacking pallet using logistics automatical pilot transportation vehicle
2 or the lower section of aid in treatment bracket 3 stacking pallet 2 or aid in treatment bracket 3 held up and held in the palm carry at stacking pallet 2 and auxiliary
Reason bracket 3 is moved to the industrial control computer control machinery arm that the setting position, then electric control gear of mechanical arm 1 are piled up in crawl
11 and crawl pile up the action of manipulator 12 and carry out the crawls of thin flat plate class sheet metal component semi-finished product, aid in treatment and pile up.
Bracket locations backfeed loop is first begin to work, and the industrial control computer of electric control gear is first according to stacking pallet
The reference position information and built-in of home position sensor feedback on home position sensor and aid in treatment bracket 3 on 2
Program re-establishes the frame of reference;Then loop starts are piled up in positioning crawl, and industrial control computer sends instruction control
Mechanical arm 11 processed and crawl, which pile up manipulator 12 and carry out coordinate movement according to setting program, to be made crawl pile up manipulator 12 to be moved to
The surface setting position of the inner surface geometric center of face sheet material stand for piling up 22, then crawl pile up manipulator 12 according to setting journey
Sequence is displaced downwardly to the upper plane of the sucker structure and first workpiece of the superiors in sheet material stand for piling up 22 of grasping mechanism vertically
Concordant setpoint distance captures to workpiece, and counting circuit works simultaneously carries out workpiece counting;Then loop of saying good-bye is elapsed to open
Beginning work, industrial control computer sends instruction control machinery arm 11 and crawl is piled up manipulator 12 and moved according to setting program coordinate
It is dynamic make crawl pile up manipulator 12 it is vertical on move to setpoint distance, the baseplane of the workpiece being now crawled to sheet material stand for piling up 22
The distance between the upper surface of ring port size be less than the thickness of workpiece, then industrial control computer sends instruction
Manipulator 12 is piled up in control machinery arm 11 and crawl to be made crawl pile up manipulator 12 to move horizontally according to the movement of setting program coordinate
Setpoint distance, now both made to be adhered second workpiece on the baseplane of first workpiece, crawl is piled up manipulator 12 and translated
Second workpiece is to be stopped to fall into again in sheet material stand for piling up 22 in fact by the inner surface of the ring port of sheet material stand for piling up 22 in journey
Now say good-bye operation;Then aid in treatment loop starts, industrial control computer send instruction control machinery arm 11 and crawl
Pile up manipulator 12 and crawl is piled up manipulator 12 and is captured workpiece coordinate according to the movement of setting program coordinate and move into auxiliary
The aid in treatment room for handling bracket 3 carries out aid in treatment to workpiece;Alignment code is put back to road and started after aid in treatment to setting time
Work, industrial control computer sends instruction control machinery arm 11 and crawl is piled up manipulator 12 and moved according to setting program coordinate
Make crawl pile up manipulator 12 and capture workpiece coordinate to be moved to the program setting position of subsequent handling and unclamp workpiece, mechanical arm
11 and crawl pile up manipulator 12 and return to initial position and complete the crawl of first workpiece, say good-bye, aid in treatment and pile up, with
This analogizes, until counting circuit feedback has captured quantity to all workpiece are grabbed i.e. in completion sheet material stand for piling up 22 when setting numerical value
Take, say good-bye, aid in treatment and piling up, the stacking pallet 2 of zero load is transported through.
Crawl pile up manipulator 12 capture thin flat plate class sheet metal component semi worked pieces carry out the mode of aid in treatment can be with
Thin flat plate class sheet metal component semi worked pieces plane is set to dip the auxiliary in the aid in treatment agent pond of auxiliary body 31 using coordinate movement
The mode of inorganic agent, roll shaft can also be used to carry out round brush aid in treatment agent to thin flat plate class sheet metal component semi worked pieces plane
Mode, because vibration can have an impact and on uncontrollable workpiece planarization to dipping caused by the former in operation equipment
The amount of dipping of aid in treatment agent, easily causing excessive aid in treatment agent drippage on workpiece planarization influences environment, and the latter can be with
Realize relatively uniform scribble effect and applying amount, therefore preferred the latter, i.e. as preferred scheme of the present utility model, such as scheme
2nd, shown in Fig. 4, described auxiliary body 31 also includes roll shaft, and roll shaft is set up by bearing in aid in treatment room and roller
The outer surface of axle, which is provided with, is used to adsorbing the matte layer of aid in treatment agent, and the outer surface of described aid in treatment agent pond and roll shaft is passed through
It is logical;When crawl piles up manipulator 12 and capture workpiece coordinate and move into the aid in treatment room of aid in treatment bracket 3 to enter workpiece
Industrial control computer sends instruction control crawl and piles up manipulator 12 and capture workpiece according to setting program during row aid in treatment
Coordinate movement makes workpiece planarization be crimped on roll shaft surface the i.e. achievable uniformly smearing auxiliary of simultaneously translational movement band action roller shaft rotation
Inorganic agent.
Described roll shaft, which can be taken, to be erected on aid in treatment agent pond and the surface in roll shaft face aid in treatment agent pond does not have
Enter to make below aid in treatment agent liquid level the mode of matte layer outer surface absorption aid in treatment agent, can also use by constant displacement pump certainly
Supply aid in treatment agent makes the mode of matte layer inner surface absorption aid in treatment agent inside hollow roll shaft, because the former is not easily-controllable
The adsorbance and surface evenness of making herbs into wool surface layer are poor with respect to the latter, and the latter can not only control matte layer adsorbance but also
With more preferable surface evenness, therefore preferred the latter, i.e. as preferred scheme of the present utility model, as shown in Figure 2, Figure 4 shows,
Described roll shaft is hollow-core construction, the fluid hole with hollow cavity insertion is laid with the outer wall of roll shaft, the shaft end of roll shaft is set
There is inlet opening, inlet opening is connected by water influent pipeline and constant displacement pump with aid in treatment agent pond, constant displacement pump and described electric control gear
Industrial control computer electrical connection, described electric control gear also includes aid in treatment agent supply loop;Pass through Industry Control meter
The quantitative output of calculation machine control constant displacement pump, which can be realized from roll shaft inner homogeneous, gushes out aid in treatment agent, and then realizes more uniformly
Smear aid in treatment agent.
Aid in treatment agent is uniformly smeared in order to further realize, as further improvement of the utility model scheme, is such as schemed
2nd, shown in Fig. 4, described aid in treatment room also includes auxiliary body's driving 32, and described roll shaft passes through transmission parts and auxiliary machine
The connection of structure driving 32, and the shaft end inlet opening of roll shaft is connected by slip ring structure with water influent pipeline, auxiliary body's driving 32 and institute
The industrial control computer electrical connection for the electric control gear stated, described electric control gear also include roll shaft driving circuit;Pass through industry
The keying of control computer control auxiliary body driving 32 can realize the spinning of roll shaft, and then further realize and uniformly smear
Aid in treatment agent.
As a kind of embodiment of the aid in treatment room of the utility model aid in treatment bracket 3, as shown in figure 1, described
Aid in treatment room is the single-pass configuration of one end closing, includes the workpiece gateway of a shared charging discharging;When crawl is piled up
When manipulator 12 captures workpiece coordinate and moves into the aid in treatment room of aid in treatment bracket 3 and carry out aid in treatment to workpiece,
By the way of one enters and moves back, i.e., before aid in treatment crawl pile up manipulator 12 and capture workpiece coordinate movement through workpiece gateway
After into aid in treatment room, aid in treatment crawl pile up manipulator 12 capture workpiece coordinate movement left through workpiece gateway it is auxiliary
Help process chamber.
It is described as a kind of embodiment of the present utility model in order to realize the two-sided smearing aid in treatment agent of workpiece
Piled up with crawl and A coordinates rotary drive mechanism or the rotation of B coordinates are additionally provided with the minor details of mechanical arm 11 of the installation connection of manipulator 12
The industrial control computer of drive mechanism, A coordinates rotary drive mechanism or B coordinates rotary drive mechanism and described electric control gear
Electrical connection;The sucker structure that described crawl is piled up on manipulator 12 protrude from crawl pile up the surface of manipulator 12 set and it is more
Individual sucker structure center symmetric setting piles up the periphery of manipulator 12 in crawl;Described roll shaft is small along the length dimension of its axis
In the distance between multiple sucker structures size, and the diameter dimension of roll shaft is less than sucker structure protrusion crawl and piles up manipulator 12
Surface apart from size;When crawl pile up manipulator 12 capture workpiece coordinate move into aid in treatment room to workpiece carry out it is auxiliary
Industrial control computer sends instruction control crawl and piles up manipulator 12 and capture workpiece according to setting program first when helping processing
Coordinate movement makes workpiece baseplane be crimped on roll shaft surface simultaneously translational movement realization smearing aid in treatment agent, is set when moving to
Distance, workpiece baseplane depart from the postindustrial control computer in roll shaft surface and send instruction control A coordinates rotary drive mechanism or B seats
Mark rotary drive mechanism action makes crawl pile up manipulator 12 and capture workpiece to spin upside down 180 °, then industrial control computer
Sending instruction control crawl and piling up manipulator 12 and capture workpiece and retract to move according to setting program coordinate makes workpiece top plane pressure
It is connected on roll shaft surface and translational movement is realized and smears aid in treatment agent, and then realizes that the workpiece for entering to move back mode using one is two-sided
Smear aid in treatment agent.
As the another embodiment of the aid in treatment room of the utility model aid in treatment bracket 3, as shown in figure 4, described
Aid in treatment room be both ends open single-pass configuration, including a workpiece charging aperture and a workpiece discharging opening;Described
Auxiliary body 31 also includes the translation transport section between workpiece charging aperture and workpiece discharging opening position, and translates Department of Transportation
The both ends of part extend out to the outside of workpiece charging aperture and workpiece discharging opening, translation transport section be provided with piece-holder part,
And the path for translation of translation transport section passes through the surface of described roll shaft, translate transport section and piece-holder part respectively with
The industrial control computer electrical connection of described electric control gear;Two sets of described crawls pile up mechanical arm 1 and are separately positioned on workpiece
Gating location and workpiece discharging opening position;In the course of work by the way of one-in-and-one-out, i.e. workpiece gating location is grabbed
Code fetch retracts after putting in translation transport section of the mechanical arm 1 from sheet material stand for piling up 22 by workpiece grabbing to workpiece gating location
To original state, the workpiece of workpiece gating location clamp backward by the piece-holder part then translated in transport section
Workpiece discharging opening position translation, roll shaft carries out aid in treatment to workpiece in translation motion, moves to work behind workpiece discharging opening position
After part hold assembly unclamps workpiece, the crawl of workpiece discharging opening position piles up mechanical arm 1 from workpiece discharging opening position by workpiece
To on the setting position of subsequent handling, the coordinating operation of mechanical arm 1 is piled up in two sets of crawls for crawl, not only efficiency high but also is easy to auxiliary
Help processing control.
In order to realize the two-sided smearing aid in treatment agent of workpiece, as another embodiment of the present utility model, such as scheme
2nd, shown in Fig. 4, described roll shaft sets at least to two-piece, the gap between two pieces roll shaft and thin flat plate class sheet metal component half into
The thickness of product workpiece coordinates.
The aid in treatment room of described aid in treatment bracket 3 as clean processing chamber in use, in order to ensure cleaning effect,
As further improvement of the utility model scheme, described auxiliary body 31 also includes clear water and rinses part and wind-force drying section
Part, clear water rinse the industrial control computer of part and wind-force drying part respectively with described electric control gear and electrically connected;When grabbing
Code fetch put manipulator 12 capture workpiece according to setting program coordinate movement complete uniformly smear cleaning agent after or workpiece by workpiece
After transport movement of the hold assembly clamping through translating transport section is completed uniformly to smear cleaning agent, industrial control computer control bit
In smear cleaning agent subsequent work stations clear water rinse component working, workpiece is rinsed, to setting time after wind-force drying section
Part work, workpiece is air-dried, to setting time after crawl pile up manipulator 12 and capture workpiece according to away from roll shaft surface
Setting program coordinate remove clean processing chamber or workpiece the transport through translating transport section clamped by piece-holder part and remove
Clean processing chamber, that is, complete whole cleaning process.
Efficiency is piled up in order to further improve crawl, realizes flexibly crawl, and be easy to implement non-circular workpiece piles up angle
Change, as further improvement of the utility model scheme, described mechanical arm 11 include X-coordinate drive mechanism, Y-coordinate drive
Motivation structure and Z coordinate drive mechanism;Described crawl is additionally provided with the drive of C coordinates between piling up the minor details of manipulator 12 and mechanical arm 11
Motivation structure, the industrial control computer of described electric control gear electrically connect with C coordinate drive mechanisms, and manipulator 12 is piled up in crawl can
To carry out rotation translation by C coordinates drive mechanism before workpiece is piled up, and then realize the change for piling up angle of non-circular workpiece
Change;Described crawl is piled up and pattern-recognition sensor is additionally provided with manipulator 12, and described electric control gear also includes pattern-recognition
Judge loop, industrial control computer electrically connects with pattern-recognition sensor;Manipulator 12 is piled up when crawl to be captured or code
Pattern-recognition judges that loop is first begin to work, the top end face letter of pattern-recognition sensor collection thin flat plate class sheet metal component when putting
Cease and by drawing position deviation amount, center control compared with the standard top end face model built in central control computer
The first line position for piling up manipulator 12 to crawl according to departure of computer is captured or piled up again after rectifying a deviation, and then is realized
More accurately capture or pile up.
This metal plate factory thin flat plate material auxiliary processing unit is Digital Control unit, is the sheet metal component life of number bus factory
A part for production system, it can be seamlessly connected with the number bus of number bus factory and realize concentration digital management, do not limited to
In above-mentioned specific control mode.
Can individually it be set in the aid in treatment room of the aid in treatment bracket 3 of this metal plate factory thin flat plate material auxiliary processing unit
Lubricating oil sump or cleaning agent pond are put, i.e. aid in treatment room individually can be used as oiling aid in treatment room or cleaning aid in treatment room to make
With;Lubricating oil sump and cleaning agent pond can also be set simultaneously, i.e., aid in treatment room at the same time as oiling aid in treatment room and
Clean aid in treatment room to use, the displacement of different workpieces is set by industrial control computer plug-in or height is realized
Oiling or cleaning.
This metal plate factory thin flat plate material auxiliary processing unit using the mechanical arm 11 and crawl of micro computer control due to being piled up
Manipulator 12 carries out the crawls of thin flat plate class sheet metal component semi-finished product, aid in treatment and piled up, completely using computer auto-control
Operation, automation mechanized operation can be avoided because of influence of the human factors such as operating personnel's sense of responsibility, mood to manufacturing schedule, while can be exempted from
Limited by operating personnel's operative skill qualification, it is entirely avoided the drawbacks of manual operation is present;Loop of saying good-bye is elapsed to open
During beginning work, due to industrial control computer when the thin flat plate class sheet metal component order in sheet material stand for piling up 22 is captured successively
Control crawl pile up manipulator 12 it is vertical on move to the baseplane of the workpiece being crawled to the ring port of sheet material stand for piling up 22
The postindustrial control computer control crawl of setpoint distance that the distance between upper surface size is less than the thickness of workpiece is piled up
Manipulator 12 moves horizontally setpoint distance, therefore has both made to be adhered second workpiece on the baseplane of first workpiece, captures code
Second workpiece in the translation motion of manipulator 12 is put to be fallen into again by the inner surface stop of the ring port of sheet material stand for piling up 22
In sheet material stand for piling up 22, the crawl of saying good-bye of thin flat plate class sheet metal component is realized, it is higher that order captures efficiency;Aid in treatment loop starts
During work, crawl pile up manipulator 12 according to setting program coordinate movement make crawl pile up manipulator 12 capture workpiece coordinate move
The dynamic aid in treatment room into aid in treatment bracket 3 carries out aid in treatment to workpiece, and aid in treatment room can individually be used as oiling auxiliary
Help process chamber or cleaning aid in treatment room to use, the displacement of different workpieces is set by industrial control computer plug-in
Or height makes aid in treatment room also to be used as oiling aid in treatment room and cleaning aid in treatment room simultaneously, configuration is flexible, complete
Workpiece into aid in treatment can be crawled the program setting position piling up manipulator 12 and capture coordinate and be moved to subsequent handling, from
Dynamicization degree is higher, production efficiency is higher, especially suitable for contour structures rule thin flat plate class sheet metal component from dynamic auxiliary
Reason.
Claims (10)
1. a kind of metal plate factory thin flat plate material auxiliary processing unit, it is characterised in that pile up mechanical arm (1) including crawl, pile up
Bracket (2), aid in treatment bracket (3) and electric control gear;
Described crawl piles up mechanical arm (1) and piles up manipulator (12) including mechanical arm (11) and crawl;Mechanical arm (11) is at least
Including X-coordinate drive mechanism or Y-coordinate drive mechanism and Z coordinate drive mechanism;Crawl piles up manipulator (12) and is arranged on machinery
The minor details of arm (11), including the grasping mechanism with sucker structure;
Described stacking pallet (2) includes support body (21), sheet material stand for piling up (22) and home position sensor;Support body (21) is frame
Frame structure, including it is uniformly arranged the supporting leg in bottom;Sheet material stand for piling up (22) is vertically arranged, has the bucket for piling up cavity
Type structure, the bottom of barrel shape structure are fixedly mounted on support body (21), the top of barrel shape structure be provided with it is horizontally disposed, be fastened in
Ring port in barrel shape structure, the inner surface of barrel shape structure upwardly extend, barrel shape structure concordant with the upper surface of ring port
Inner surface configuration is identical with the profile of the circular thin flat plate class sheet metal component semi-finished product of LED lamp cover and the inner surface of barrel shape structure
Size and the appearance and size gap of thin flat plate class sheet metal component coordinate;
Described aid in treatment bracket (3) includes aid in treatment room and home position sensor with accommodating cavity, at auxiliary
Reason room includes auxiliary body (31), and auxiliary body (31) includes aid in treatment agent pond, aid in treatment being provided with aid in treatment agent pond
Agent;
Described electric control gear includes industrial control computer, bracket locations backfeed loop, positioning captures loop, passage is said good-bye back
Road, counting circuit, aid in treatment loop and alignment code put back to road, the industrial control computer X-coordinate with mechanical arm (11) respectively
Drive mechanism or Y-coordinate drive mechanism and Z coordinate drive mechanism, crawl pile up grasping mechanism, the stacking pallet of manipulator (12)
(2) the home position sensor electrical connection on the home position sensor, aid in treatment bracket (3) on.
2. metal plate factory thin flat plate material auxiliary processing unit according to claim 1, it is characterised in that described auxiliary machine
Structure (31) also includes roll shaft, and roll shaft is set up by bearing to be arranged in aid in treatment room and the outer surface of roll shaft is provided with and is used to inhale
The outer surface insertion of the matte layer of attached aid in treatment agent, described aid in treatment agent pond and roll shaft.
3. metal plate factory thin flat plate material auxiliary processing unit according to claim 2, it is characterised in that described roll shaft is
Hollow-core construction, the fluid hole with hollow cavity insertion is laid with the outer wall of roll shaft, the shaft end of roll shaft is provided with inlet opening, feed liquor
Hole is connected by water influent pipeline and constant displacement pump with aid in treatment agent pond, and the Industry Control of constant displacement pump and described electric control gear calculates
Mechatronics, described electric control gear also include aid in treatment agent supply loop.
4. metal plate factory thin flat plate material auxiliary processing unit according to claim 3, it is characterised in that at described auxiliary
Managing room also includes auxiliary body's driving (32), and described roll shaft is connected by transmission parts with auxiliary body's driving (32), and roller
The shaft end inlet opening of axle is connected by slip ring structure with water influent pipeline, auxiliary body's driving (32) and the work of described electric control gear
Industry control computer electrically connects, and described electric control gear also includes roll shaft driving circuit.
5. the metal plate factory thin flat plate material auxiliary processing unit according to Claims 1-4 any claim, its feature exist
In described aid in treatment room is the single-pass configuration of one end closing, includes the workpiece gateway of a shared charging discharging.
6. metal plate factory thin flat plate material auxiliary processing unit according to claim 5, it is characterised in that with described crawl
Pile up and A coordinates rotary drive mechanism or the rotation drive of B coordinates are additionally provided with mechanical arm (11) minor details of manipulator (12) installation connection
The industrial control computer electricity of motivation structure, A coordinates rotary drive mechanism or B coordinates rotary drive mechanism and described electric control gear
Connection;The sucker structure that described crawl is piled up on manipulator (12) protrude from crawl pile up manipulator (12) surface set and
Multiple sucker structure center symmetric settings pile up the periphery of manipulator (12) in crawl;Length ruler of the described roll shaft along its axis
It is very little to be less than the distance between multiple sucker structures size, and the diameter dimension of roll shaft is less than sucker structure protrusion crawl and piles up machinery
Hand (12) surface apart from size.
7. the metal plate factory thin flat plate material auxiliary processing unit according to Claims 1-4 any claim, its feature exist
In, described aid in treatment room be the single-pass configuration of both ends open, including a workpiece charging aperture and a workpiece discharging opening;
Described auxiliary body (31) also includes the translation transport section between workpiece charging aperture and workpiece discharging opening position, and flat
The both ends for moving transport section extend out to the outside of workpiece charging aperture and workpiece discharging opening, and translation transport section is provided with workpiece clamp
Hold part and translate the surface of the roll shaft described in the path for translation process of transport section, translate transport section and piece-holder portion
Industrial control computer of the part respectively with described electric control gear electrically connects;Two sets of described crawls pile up mechanical arm (1) respectively
It is arranged on workpiece gating location and workpiece discharging opening position.
8. the metal plate factory thin flat plate material auxiliary processing unit according to claim 2 to 4 any claim, its feature exist
Two-piece is set at least in, described roll shaft, gap and thin flat plate class sheet metal component semi worked pieces between two pieces roll shaft
Thickness coordinate.
9. the metal plate factory thin flat plate material auxiliary processing unit according to Claims 1-4 any claim, its feature exist
In described auxiliary body (31) also includes clear water and rinses part and wind-force drying part, and clear water rinses part and wind-force is dried
Industrial control computer of the part respectively with described electric control gear electrically connects.
10. the metal plate factory thin flat plate material auxiliary processing unit according to Claims 1-4 any claim, its feature
It is, described mechanical arm (11) includes X-coordinate drive mechanism, Y-coordinate drive mechanism and Z coordinate drive mechanism;Described grabs
Code fetch is additionally provided with C coordinate drive mechanisms, the work of described electric control gear between putting the minor details of manipulator (12) and mechanical arm (11)
Industry control computer electrically connects with C coordinate drive mechanisms;Described crawl, which is piled up, is additionally provided with pattern-recognition biography on manipulator (12)
Sensor, described electric control gear also judge loop including pattern-recognition, and industrial control computer is electrically connected with pattern-recognition sensor
Connect.
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CN201720310254.2U CN206750970U (en) | 2017-03-28 | 2017-03-28 | Metal plate factory thin flat plate material auxiliary processing unit |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106966180A (en) * | 2017-03-28 | 2017-07-21 | 徐州德坤电气科技有限公司 | A kind of metal plate factory thin flat plate material auxiliary processing unit |
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Cited By (1)
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CN106966180A (en) * | 2017-03-28 | 2017-07-21 | 徐州德坤电气科技有限公司 | A kind of metal plate factory thin flat plate material auxiliary processing unit |
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Granted publication date: 20171215 |