CN207226468U - A kind of test bag installation of pulse transformer product - Google Patents

Abstract

Electronic product testing package apparatus field is the utility model is related to, the test bag installation of espespecially a kind of pulse transformer product, the testing package machine mainly includes the following steps that：（1）Feed mechanism is fed censorship；（2）Material fetching mechanism feeding censorship；（3）Test device test sample；（4）Turnover device upset pin direction；（5）Package mechanism spray printing is packed；（6）Belt tightening mechanism collects carrier band；The utility model mainly controls the feed mechanism of electric connection, material fetching mechanism, test device, turnover device, package mechanism and belt tightening mechanism by control device, by pulse transformer product order to be detected by transmission, test and the processing of packaging line formula, realize that censorship automation, test automation and packaging collect automation, realize highly integrated automation, realize the automatic assembly line for being not required more people on duty, production cost is reduced, improves testing efficiency, precision and quality.

Description

A kind of test bag installation of pulse transformer product

Technical field

Electronic product testing package apparatus field is the utility model is related to, espespecially a kind of test bag of pulse transformer product Installation.

Background technology

Pulse transformer is widely used in radar, converter technique, load resistance and the matching of feeder line characteristic impedance, rise or drop Low pulse voltage, changes the polarity of pulse, and the several secondary windings of isolation applications of transformer secondary circuit and primary circuit are to take Phase relation is obtained, the flip-flop of isolated power supply part, makes collector (sun in transistor (or electron tube) pulse oscillator Pole) between base stage (grid) close coupling is obtained, using several secondary windings, to obtain the pulse of several different amplitudes, make Positive feedback is formed between the anode loop of electron tube and grid return, or the collector of transistor and base stage, to be produced from exciting Swing, as power combing and inverting element etc..The structure and general control transformer's type of pulse transformer seemingly, by conductive winding The core of pulse transformer is constituted with the iron core of magnetic conduction, but most pulse transformer cores circularize, material Material is generally permalloy or MnZn magnetic ferrites ferrite etc., its winding is bilateral or three sides, and the 3rd side winding is usually to be Improve certain performance and set, discernment method is around the pole for always changing reproduced pulse signal by varying auxiliary winding Property；So as the precise electronic product pulse transformer closely bound up with life science and technology, all had to before use is sold The test of quality and performance is carried out, can enter market after test passes.

In existing technology, pulse transformer product is test fixture without unified test method, conventional test method More original female seat pluggable mode is taken, but the test event of pulse transformer is more, the survey of this original test mode Try extremely inefficient, labor intensity is big, and to pass through repeatedly plug during the test, transformer lead pin easily damages, bend and Fracture, fraction defective reach more than 7%.It is difficult to realize send the automation of survey, test and packaging, at present conventional pulse transformer The shape of product is in integrally square structure, and there is the pin for embodying product quality and performances in four angles position of test surfaces, and tests Pulse transformer product is exactly the pin for testing four angles position.More specifically, the pulse transformer test of our company's research and development is set There are two pins in the standby each angle position of pulse transformer product mainly tested, i.e. a product has eight pins, pulse to be measured Power transformer product as shown in Figure 1, test when pin should be upward, and test principle be exactly using test shrapnel to test draw Foot is tested, and first pin upset is replanted afterwards downward after being completed and be packed into package mechanism, current technology does not have There is the assembly line realized and automated.

The content of the invention

For current pulse transformer testing package equipment and technology fall behind the problem of, the utility model aims to provide one kind Help to realize the device of pulse transformer testing package full-automation, the test bag installation of espespecially a kind of pulse transformer product And its testing package technique.

The technical solution adopted in the utility model：A kind of test bag installation of pulse transformer product, the test bag Installation includes rack and rack-mounted control device, and feed mechanism, the reclaimer being electrically connected with control device Structure, test device, turnover device, package mechanism and belt tightening mechanism.

The feed mechanism mainly includes transport mechanism and the material supporting rack above transport mechanism, transport mechanism bag Include the upper strata conveyer belt and lower floor's conveyer belt to form closed circulation transmission, transmission end and the lower floor's conveyer belt of upper strata conveyer belt Transmission beginning is connected by being tilted over cab apron, and the transmission end of upper strata conveyer belt is provided with sensing device, cylinder and spacing lever； The material supporting rack is installed on above the transmission beginning of upper strata conveyer belt, and material supporting rack side is provided with thimble, can be in level side The cylinder operated upwards, cylinder can drive thimble to do stretching motion in the horizontal direction；Material supporting rack bottom is provided with can be vertical The cylinder operated on direction, cylinder can drive the pallet of bottommost down to move, and sink down on the conveyer belt of upper strata, put on material supporting rack Pallet is equipped with, pallet side offers card slot, and the cylinder installed in material supporting rack side can drive thimble to be inserted into card slot, and thimble stretches out When insertion from the bottom up number second pallet card slot, prevent pallet from down moving under gravity, set on pallet There is the hopper for placing pulse transformer product to be tested.

The material fetching mechanism mainly includes X-axis mobile device, Y-axis mobile device, Z axis mobile device, imaging sensor And feeding device；The X-axis mobile device includes X in X-direction to slide, and the X being connected with each other is to servomotor With X wire-passing tubes tank band transfer structure；The Y-axis mobile device includes the Y-direction slide in Y direction, and is connected with each other Y-direction servomotor and Y wire-passing tubes tank band transfer structure, X is to slide one end and Y-direction slide slidable connection；The Z axis Mobile device includes the sliding block being connected in Z-direction with Z-direction stepping motor, and the Z-direction slide in Z-direction；Described takes Material device is suction nozzle, and suction nozzle with the rack-mount rear integral installation of method of clamping in fixed plate, installed in Z-direction slide by fixed plate On block；The imaging sensor is installed in fixed plate, and parallel with feeding device, both positions are opposing stationary, image sensing Device bottom is provided with control light source.

The test device mainly includes the disk transport mechanism being installed on base and circumferentially clock-wise order is surround The first test cell, the second test cell, Image detection mechanism and defective products by disk transport mechanism exclude mechanism；It is described Disk transport mechanism mainly include the rotating circular disc and disk driving device being electrically connected, in rotating circular disc on be uniformly arranged Flitch, is provided with suction groove and vacuum sucking holes on flitch, and vacuum sucking holes are communicated with suction groove, and flitch can turn with rotating circular disc It is dynamic；First test cell includes the first detent mechanism and the first mechanism for testing, and the first detent mechanism branch, which is installed on, to be rotated On the outside of disk, including rack-mount guiding slide construction and locating detent structure, it is oriented to slide construction and connects with positioning motor Connect, being oriented to slide construction includes the slide being fixed on stent and the sliding block being fitted to above slide, is provided with sliding block Locating detent structure；First mechanism for testing is installed on above rotating circular disc by stent, and testing of electric motors is connected with lobe plate, Lobe plate is connected with guiding movement structure, and test shrapnel group is connected with guiding movement structure, the movement of testing of electric motors driving cam plate So as to drive guiding movement structure to move up and down, guiding movement structure drives test shrapnel group to move up and down；Described second is surveyed Rear of the examination unit on the first test cell circumferencial direction, including the second detent mechanism and the second mechanism for testing, second Detent mechanism branch is installed on the outside of rotating circular disc；The Image detection mechanism is installed on the second test cell circumferencial direction Rear, including the rack-mount synchronous belt transfer structure being connected with displacement motor, synchronous belt transfer structure and image detection Structure connects, and image detection structure includes ccd image sensor, the light source being arranged on below ccd image sensor and installation Origin and limit detection inductor below synchronous driving band structure, displacement motor driving synchronous belt transfer structure movement, together Step band transfer structure drives ccd image sensor and light source movement, while also drives origin and limit detection inductor movement；Institute The defective products stated excludes the rear that mechanism is installed on Image detection mechanism circumferencial direction, including rack-mount gripping knot Structure, origin and limit inductor and magazine, grasping structures include the clamping jaw and clamping jaw cylinder being connected with each other, clamping jaw cylinder control folder The unlatching of pawl and closure, grasping structures are connected with X to moving structure, Y-direction moving structure and Z-direction moving structure respectively, origin and Vertical with flitch position on limit inductor mounting bracket cross bar, magazine is installed on base；The test device further includes Feeding implanted mechanism, feeding implanted mechanism include suction nozzle and suction nozzle motor, and suction nozzle motor drives eccentric wheel same by suction nozzle motor Step band drives suction nozzle movement.

The turnover device includes splicing trigger structure, turnover board mechanism and the structure of pawling being installed on base, splicing Trigger structure includes the mobile control motor of splicing plate, the moving structure for driving the movement of splicing plate and driving moving structure translation, connects Four hoppers are evenly equipped with flitch；The turnover board mechanism is installed on the top of splicing trigger structure, including returning face plate, drive turn over The upset structure of flap upset and driving overturn the upset control motor that structure rotates, and are provided with card slot on returning face plate and vacuum connects Hole is connect, returning face plate and the position of splicing plate are corresponding up and down, and the card slot of four open types is evenly equipped with returning face plate, and each card slot corresponds to One bonding in vacuum hole, card slot and bonding in vacuum hole communicate；The structure of pawling is installed on the side of upset structure, including pushes away Pawl structure, drive pawl propulsion slide construction and driving slide construction slide pawl control motor, locations of structures of pawling with Returning face plate is concordant, pawls and faces the card slot of returning face plate.

The lettering that order is passed through when the package mechanism mainly includes tape transport and the carrier band conveying of conveying carrier band Spray code spraying apparatus, image sensing detection device and heat-sealing device, the tape transport use Cycloidal pin-wheel drive, mainly include walking Tape channel, driving motor and pinwheel, driving motor are connected driving pinwheel movement with pinwheel, and pinwheel drives carrier band carrying in passage Transmission；The lettering spray code spraying apparatus is the top that small characters lettering code spraying device is installed on conveying carrier band;The image sensing Detection device has upper image sensor and lower image sensor, and wherein upper image sensor is installed on the upper of conveying carrier band Side；Lower image sensor is installed on the lower section of conveying carrier band；The heat-sealing device includes hot enclosuring device and glued membrane conveying traction Structure, hot enclosuring device are installed on the top of conveying carrier band, and glued membrane conveying hitch structure is using runner traction conveying, installed in upper right Side；Carrier band first passes through lettering spray code spraying apparatus and carries out lettering coding after being transported out from the tape path of tape transport, then by figure It is detected as sensor loads product and printed using image, finally carries out glued membrane heat-sealing by heat-sealing device.

The belt tightening mechanism includes take-up runner and disconnecting device, and packaged carrier band is drawn by take-up runner to be collected, Disconnecting device will be carried and cut off.

The control device includes Main Control Tank and tester, and PLC control system is provided with Main Control Tank.

The locating detent structure includes four uniformly distributed locating detents, and under the driving of positioning motor, sliding block is along slide Toward front slide, locating detent forward impelling is driven.

The disk driving device includes cam motor and the cam drive structure being connected with each other, and is indulged in the middle part of rotating circular disc It is connected to shaft is provided with cam drive structure, cam motor driving cam drive mechanism movement, cam drive structure drives Rotating circular disc rotates, and has been uniformly arranged 12 flitch in the rotating circular disc, four suction grooves are evenly equipped with each flitch With four vacuum sucking holes, suction groove is corresponded with vacuum sucking holes respectively, and is communicated.

For the test shrapnel group directly over flitch, test shrapnel group has 32 shrapnels, when down moving, respectively It is pressed on the pin of pulse transformer product and is tested.

The magazine is divided into four independent storage cavitys, each storage cavity top be both provided with tracheae connecting pin pass through it is soft Sebific duct is connected with material receiving tube, and each storage cavity bottom is both provided with magazine inductor.

The moving structure is rotated using horizontal belt wheel and be connected with splicing plate, and drive splicing plate produces during pulley rotation Raw horizontal translation, the pulley rotation of mobile control motor driving moving structure, drives the movement of splicing plate level.

The torsion shaft of the upset structure is axially connected with returning face plate, the upset of upset control motor driving upset structure Axis is overturn, and torsion shaft drives returning face plate to overturn 180 ° so that the card slot of returning face plate faces the hopper of splicing plate.

The motion mode that the slide construction is coordinated using sliding block and slide, wherein slide are fixed on lower section, and sliding block connects It is connected on above slide, sliding block is connected by connecting rod with structure of pawling, and control motor driving sliding block of pawling is transported along slide direction It is dynamic, drive and pawl toward movement in the card slot of face.

The structure of pawling have four it is uniformly distributed pawl, the aperture position of the position pawled and card slot corresponds, and pushes away The size of pawl matches with card slot opening, and card slot can be promoted from opening by pawling.

A kind of testing package technique of the test bag installation of pulse transformer product, the testing package technique are mainly wrapped Include following steps：

（1）Feed mechanism is fed censorship：Pulse transformer pins of products to be tested is filled with to the material in pallet upward In groove, pallet is transmitted to material fetching mechanism by upper strata conveyer belt, lower floor's conveyer belt sends back unloaded pallet to collect.

（2）Material fetching mechanism feeding censorship：Suction nozzle in material fetching mechanism will be treated from the pallet that feed mechanism is sent The pulse transformer product of test is picked up and placed and is filled with the suction groove of test device flitch, and each flitch has four suctions Groove, can be filled with four pulse transformer products, fill up rear rotating circular disc and rotate and flitch is sent to test device is tested.

（3）Test device test sample：Into test device pulse transformer product disk transport mechanism transmission Lower order rotation is tested to the first test cell, the second test cell and Image detection mechanism, and test non-defective unit will be delivered to Turnover device carries out 180 ° of upsets, and defective products will be excluded mechanism by defective products and exclude to take out.

（4）Turnover device upset pin direction：The non-defective unit that flitch is sent structure of being pawled is shifted onto on returning face plate, is overturn Plate carries out 180 ° of upsets, and pin is overturn to being directed downward, is then delivered to feeding implanted mechanism, by the suction of feeding implanted mechanism Non-defective unit is picked up transmission implantation package mechanism and is packed by mouth.

（5）Package mechanism spray printing is packed：Pulse transformer non-defective unit after quality test qualification is by feeding implanted mechanism It is implanted in the material trough of carrier band, then carrier band continues to convey, and the carrier band for being implanted with product is carried out by lettering spray code spraying apparatus Lettering coding, then carries out appearance detection by image sensing detection device, and heat is transported to after confirming packaging product completely correctly Seal apparatus is sealed using glued membrane.

（6）Belt tightening mechanism collects carrier band：The belt tightening mechanism includes take-up runner and disconnecting device, after heat-sealing Carrier band is drawn by take-up runner and collected, and disconnecting device will be carried and cut off.

The beneficial effects of the utility model：The utility model mainly controls the feeder of electric connection by control device Structure, material fetching mechanism, test device, turnover device, package mechanism and belt tightening mechanism, by pulse transformer product order to be detected By transmitting, testing and the processing of packaging line formula, realize that censorship automation, test automation and packaging collect automation, Highly integrated automation is realized, realizes the automatic assembly line for being not required more people on duty, reduces production cost, is improved Testing efficiency, precision and quality.

Brief description of the drawings

Fig. 1 is pulse transformer product structure schematic diagram to be measured in the utility model.

Fig. 2 is the dimensional structure diagram of the utility model.

Fig. 3 is the side structure schematic view of the utility model.

Fig. 4 is the station technological principle schematic diagram of the utility model.

Fig. 5 is the structure diagram of feed mechanism in the utility model.

Fig. 6 is the structure diagram at another visual angle of feed mechanism in the utility model.

Fig. 7 is the structure diagram of material fetching mechanism in the utility model.

Fig. 8 is the structure diagram at another visual angle of material fetching mechanism in the utility model.

Fig. 9 is the layout structure schematic diagram of test device in the utility model.

Figure 10 is the structure diagram of the first detent mechanism and the second detent mechanism in the utility model.

Figure 11 is the structure diagram of the first mechanism for testing and the second mechanism for testing in the utility model.

Figure 12 is the structure diagram of Image detection mechanism in the utility model.

Figure 13 is the structure diagram that defective products excludes mechanism in the utility model.

Figure 14 is the structure diagram of feeding implanted mechanism in the utility model.

Figure 15 is the structure diagram of turnover device in the utility model.

Figure 16 is the structure diagram at another visual angle of turnover device in the utility model.

Figure 17 is the structure diagram of package mechanism in the utility model.

Attached drawing marks explanation：1- feed mechanisms, 11- upper stratas conveyer belt, 12- lower floors conveyer belt, 13- sensing devices, 14- grades Bar, 15- material supporting racks, 16- pallets, 17- storage racks, 2- feeding structures, 21- X cross line to slide, 22-X to servomotor, 23-X Pipe tank band transfer structure, 24-Y-direction slide, 25-Y is to servomotor, 26-Y wire-passing tubes tank band transfer structure, and 27-Z is to step Stepper motor, 28- suction nozzles, 29- stents, 210- imaging sensors, 211- light sources, 212- support bases, 3- test devices, 31- disks Transport mechanism, the first test cells of 32-, the second test cells of 33-, 34- Image detections mechanism, 35- defective products exclude mechanism, 311- rotating circular discs, 312- cam motors, 313- cam drive structures, 314- flitch, 3141- suction grooves, 3142- vacuum are inhaled Hole, the first detent mechanisms of 321-, the first mechanism for testing of 322-, 3211- guiding slide constructions, 3212- locating detent structures, 323- are fixed Position motor, 324- testing of electric motors, 325- lobe plates, 326- guiding movement structures, 327- test shrapnel groups, 331- second are positioned Mechanism, the second mechanism for testing of 332-, 341- displacement motors, 342-CCD imaging sensors, 343- light sources, 344- origins and the limit Detect inductor, 351- magazines, 352- clamping jaws, 353- clamping jaw cylinders, 354-X to control motor, 355-Z to control motor, 356-Y to control motor, 3511- storage cavitys, 3512- tracheaes connecting pin, 3513- material receiving tubes, 3514- magazine inductors, 36- bottoms Seat, 37- feeding implanted mechanisms, 371- suction nozzles, 372- suction nozzle motors, 373- eccentric wheels, 4- turnover devices, 41- splicing plates, 411- Hopper, 42- moving structures, 43- movement control motors, 44- returning face plates, 45- upset structures, 46- upset control motors, 441- cards Groove, 442- bonding in vacuum hole, 47- pawl structure, 48- slide constructions, and 49- pawls control motor, and 471- pawls, 410- bases, 100- pulse transformers, 1001- pins, 5- package mechanisms, 51- carrier bands, 52- carrier band passages, 53- driving motors, 54- pinwheels, 55- lettering spray code spraying apparatus, 56- upper image sensors, 57- lower image sensors, 58- hot enclosuring devices, the conveying traction of 59- glued membranes Structure, 6- belt tightening mechanisms, 61- take-up runners, 62- disconnecting devices, 7- racks, 8- control devices, 81- Main Control Tanks, 82- detections Instrument, 83- display screens.

Embodiment

Specific embodiment of the present utility model is described in detail below in conjunction with Figure of description：

The shape of 100 product of pulse transformer of the utility model test has four as shown in Figure 1, overall is in cube shape Angle position, there is two pins 1001 on the position of each angle, i.e., each product has eight pins, during test pin direction upward, after test Non-defective unit when packing by pin upset downward.

As Figure 2-3, a kind of test bag installation of pulse transformer product, test bag installation include rack 7 With the control device 8 in rack 7, and feed mechanism 1, material fetching mechanism 2, transition with the electric connection of control device 8 Mechanism 3, testing agency 4, package mechanism 5 and belt tightening mechanism 6, the control device 8 include Main Control Tank 81, display screen 83 and survey Instrument 82 is tried, PLC control system is installed in Main Control Tank 81, the operation of each mechanism is controlled by man-machine complex and PLC, by right The electrical equipment that PLC is programmed control each several part mechanism is acted according to design requirement, and pin to be measured is filled up on pallet Pallet 16 is sent to material fetching mechanism 2 by 1001 upward 100 products of pulse transformer, feed mechanism 1, and material fetching mechanism 2 will be to be measured 100 product of pulse transformer be placed into test device 3 and tested, into 100 product of pulse transformer of test device 3 Order rotation is to the first test cell 32, the second test cell being connected with test circuit under the transmission of disk transport mechanism 31 33 and Image detection mechanism 34 tested, test product different parameter and appearance, test non-defective unit will be delivered to turnover device Carrying out 180 ° of upsets so that pin 1001 downward, is then delivered to package mechanism 5 and belt tightening mechanism 6 carries out packages printing take-up, And defective products will be excluded mechanism by defective products and exclude to take out；The shape that machine operations are shown by operating Main Control Tank 81 and display screen 83 State realizes man-machine interface and various buttons to carry out production operation and control, and easy to operate, board operating status and failure are asked Topic reflection clear and definite.

As seen in figs. 5-6, the feed mechanism 1 mainly includes transport mechanism and the retainer above transport mechanism Frame 15, transport mechanism include forming the upper strata conveyer belt 11 and lower floor's conveyer belt 12 of closed circulation transmission, upper strata conveyer belt 11 Transmission end is connected with the transmission beginning of lower floor conveyer belt 12 by being tilted over cab apron, and 12 end of lower floor's conveyer belt is provided with storing Frame 17, to store censorship it is complete after empty pallet 16, the transmission end of upper strata conveyer belt 11 is provided with sensing device 13 and spacing Device, limiting device include the cylinder and lever 14 being connected with each other, and lever 14 is installed on upper strata conveyer belt 11 and transmits end, in gas It can move up and down under the action of cylinder, prevent pallet 16 from continuing to transmit when up ejecting, pallet 16 is by being tilted over when down shrinking Cab apron is transmitted toward lower floor's conveyer belt 12；The material supporting rack 15 is installed on above the transmission beginning of upper strata conveyer belt 11, material supporting rack 15 sides are provided with thimble, the cylinder that can be operated in the horizontal direction, and 15 bottom of material supporting rack is provided with can in the vertical direction The cylinder of running, cylinder can drive the pallet 16 of bottommost down to move, and sink down on upper strata conveyer belt 11 and put on material supporting rack 15 Pallet 16 is equipped with, pallet 16 can be vertically stacked on material supporting rack 15 when being multiple, and 16 side of pallet offers card slot, installed in support The cylinder of 15 side of rack can drive thimble to be inserted into card slot, insertion counts from the bottom up when more particularly thimble stretches out second The card slot of pallet 16, prevents pallet 16 down moves to be provided with pallet 16 under gravity from placing pulse transforming to be tested The hopper of device, hopper are uniformly distributed design on pallet 16, and hopper depth is more than the thickness of pulse transformer；The mesh of feed mechanism 1 Be the pallet 16 for being placed with pulse transformer product is transmitted to by the institute of material fetching mechanism 2 from fixed position by the mechanism of design The position needed, so that material fetching mechanism 2 can take out product.

As Figure 7-8, it is installed on after the material fetching mechanism 2 is installed together by support base 212 in rack 7, it is main To include X-axis mobile device, Y-axis mobile device, Z axis mobile device, imaging sensor 210 and feeding device；The X-axis is moved The X that dynamic device is included in X-direction is transmitted to slide 21, and the X of interconnection to servomotor 22 and X wire-passing tube tanks band Structure 23；The Y-axis mobile device includes the Y-direction slide 24 in Y direction, and the Y-direction servomotor 25 being connected with each other With Y wire-passing tubes tank band transfer structure 26, X is designed as slide block structure and 24 slidable connection of Y-direction slide to 21 one end of slide；Institute The Z axis mobile device stated includes the sliding block being connected in Z-direction with Z-direction stepping motor 27, and the Z-direction slide in Z-direction, Z axis mobile device can be slidably mounted at X on slide 21 by sliding block；The feeding device is suction nozzle 28, and suction nozzle 28 is with folder In fixed plate, suction nozzle 28 is one or more for integral installation after mode is held on stent 29, and fixed plate is slided installed in Z-direction On block；The imaging sensor 210 is ccd sensor, and ccd sensor bottom is provided with CCD control light sources 211, CCD sensings Device is installed in fixed plate, and fixed plate is installed on Z-direction sliding block, identical movement is done together with feeding device, with feeding device Parallel, both positions are opposing stationary；Feeding device can move under the driving of Z-direction stepping motor 27 along Z-direction slide, meanwhile, X drives X wire-passing tubes tank band transfer structure 23 to drive feeding structure to be moved along X to slide 21 to servomotor 22；And institute The Y-direction servomotor 25 stated drives Y wire-passing tubes tank band transfer structure 26 to drive feeding structure to be moved along Y-direction slide 24；Send Pallet 16 equipped with pulse transformer product to be measured is transmitted to feeding structure 2 by material mechanism 1, and the suction nozzle 28 of material fetching mechanism 2 will be treated The pulse transformer product of survey is suctioned out and is filled into the flitch of test device 3.

As shown in figure 9, the test device 3 mainly includes the disk transport mechanism 31 and circumferentially being installed on base 36 Clock-wise order is looped around first test cell 32, the second test cell 33, Image detection mechanism on the side of disk transport mechanism 31 34 and defective products exclude mechanism 35, into test device pulse transformer product be first placed in disk transport mechanism 31 after Order rotation is tested to the first test cell 32, the second test cell 33 and Image detection mechanism 34, and test non-defective unit will be by Feeding implanted mechanism 37 is implanted into packing device and is packed, and defective products will be excluded mechanism 35 by defective products and exclude to take out.

The disk transport mechanism 31 mainly includes the rotating circular disc 311 and disk driving device being electrically connected, and rotates 12 flitch 314 are evenly equipped with disk 311, four suction grooves 3141 are evenly equipped with each flitch 314 and four vacuum are inhaled Hole 3142, suction groove 3141 is corresponded with vacuum sucking holes 3142 respectively, and is communicated, and disk driving device includes what is be connected with each other Cam motor 312 and cam drive structure 313, the middle part of rotating circular disc 311 are longitudinally provided with shaft and connect with cam drive structure 313 Connect, 312 driving cam drive mechanism 313 of cam motor moves, and cam drive structure 313 drives rotating circular disc 311 to rotate flitch 314 can rotate with rotating circular disc 311, pulse transformer product to be detected be inserted in the suction groove 3141 of flitch 314, often A flitch 314 has four suction grooves 3141, it is possible to four products to be measured is placed, when the suction groove 3141 of flitch 314 fills up After product, each vacuum sucking holes 3142, which can be vacuumized, to be held product to be detected with pull of vacuum and it is fixed on suction groove 3141 In, then 312 driving cam drive mechanism 313 of cam motor drives rotating circular disc 311 to rotate, and is filled with the material of trial product to be measured Plate 314 can sequentially enter the first test cell 32, the second test cell 33 and Image detection mechanism 34 and carry out sequential testing.

As shown in figs. 10-11, first test cell 32 includes the first detent mechanism 321 and the first mechanism for testing 322, the first detent mechanism 321 is installed on the outside of rotating circular disc 311, including rack-mount guiding slide construction 3211 With locating detent structure 3212, it is oriented to slide construction 3211 and is connected with positioning motor 323, being oriented to slide construction 3211 includes being fixed on Slide on stent and the sliding block being fitted to above slide, are provided with locating detent structure 3212, locating detent structure on sliding block 3212 include four uniformly distributed locating detents, and under the driving of positioning motor 323, sliding block drives positioning along slide toward front slide Pawl forward impelling；First mechanism for testing 322 is installed on the top of rotating circular disc 311 by stent, testing of electric motors 324 with it is convex Wheel plate 325 connects, and lobe plate 325 is connected with guiding movement structure 326, and test shrapnel group 327 connects with guiding movement structure 326 Connect, the movement of 324 driving cam plate 325 of testing of electric motors is so as to drive guiding movement structure 326 to move up and down, guiding movement structure 326 drive test shrapnel group 327 to move up and down, and for test shrapnel group 327 directly over flitch 314, test shrapnel group 327 has 30 Two shrapnels, when down moving, are pressed respectively against on the pin of pulse transformer product and are tested.When equipped with four products to be measured Flitch 314 when being transmitted to the first test cell 32, the drive of four locating detents of the first detent mechanism 321 in positioning motor 323 Four suction grooves 3141 of flitch 314 are promoted under dynamic respectively, then first will be tested with product orientation is surveyed in suction groove 3141 The test shrapnel group 327 of mechanism 322 presses down under the driving of testing of electric motors 324, and pulse transformer product to be measured each has eight A pin, four products just have 32 pins, and 32 shrapnels of test shrapnel group 327 are pressed respectively against on a pin Tested, be completed the rear driving of testing of electric motors 324 test shrapnel group 327 and up move, while the first detent mechanism 321 Locating detent exits suction groove 3141 and leaves product to be measured, and rotating circular disc 311, which is rotated further, to be tested by the first test cell 32 Flitch 314 afterwards is transmitted to the second test cell 33, and then a new flitch 314 initially enters the first test cell 32 again.

Second test cell 33 is installed on the rear on 32 circumferencial direction of the first test cell, including the second positioning 331 and second mechanism for testing 332 of mechanism, the second detent mechanism 331 are installed on the outside of rotating circular disc 311, the second test cell 33 shape and structure is the same with the first test cell 32, and the test program simply tested corresponding to shrapnel group 327 is different, Cause the content of test different, that is, the parameter tested is different, and the flitch 314 sent from the first test cell 32 is determined by second Four locating detents of position mechanism 331 promote four suction grooves 3141 of flitch 314 to carry out respectively under the driving of positioning motor 323 Stationary positioned, will be with product orientation be surveyed in suction groove 3141, and then the test shrapnel group 327 of the second mechanism for testing 332 is being surveyed Try to press down under the driving of motor 324, pulse transformer product to be measured each there are eight pins, and four products just there are 32 Pin, 32 shrapnels of test shrapnel group 327, which are pressed respectively against on a pin, to be tested, and is completed rear testing of electric motors 324 driving test shrapnel groups 327 are up moved, while the locating detent of the second detent mechanism 331 exits suction groove 3141 and leaves and treats Product is surveyed, rotating circular disc 311 is rotated further is transmitted to image detector by the flitch 314 after the second test cell 33 is tested Structure 34.

As shown in figure 12, the Image detection mechanism 34 is installed on the rear on 33 circumferencial direction of the second test cell, Including the rack-mount synchronous belt transfer structure being connected with displacement motor 341, synchronous belt transfer structure and image detection knot Structure connects, image detection structure include ccd image sensor 342, be arranged on the light source 343 of the lower section of ccd image sensor 342 with And origin and limit detection inductor 344 below synchronous driving band structure, the driving synchronous belt transmission of displacement motor 341 Structure moves, and synchronous belt transfer structure drives ccd image sensor 342 and light source 343 to move, while also drives origin and the limit Detection inductor 344 moves, when the flitch 314 sent from the second test cell 33 enters Image detection mechanism 4, origin And limit detection inductor 44 detects the position of flitch 314, then walk motor drives ccd image sensor 342 and light source 343 positions for moving on to the top of flitch 314 carry out capture test to product to be measured, due to being that four products are surveyed at the same time on flitch 314 Examination, product spacing is larger, and image field range can only observe a product, therefore use 341 synchronous belt mechanism of displacement motor to drive Ccd image sensor 342 and light source 343, which move, individually detects every product, that is, after having detected first product, again Move on to second product to be detected, until having detected four products on flitch 314, if non-defective unit, be just implanted into by feeding Mechanism 37 siphons away implantation packing device, if then excluded mechanism 35 by defective products siphons away exclusion to defective products.

As shown in figure 13, after the defective products excludes mechanism 35 on 34 circumferencial direction of Image detection mechanism Side, including rack-mount grasping structures, origin and limit inductor and magazine 351, grasping structures include being connected with each other Clamping jaw 352 and clamping jaw cylinder 353, clamping jaw cylinder 353 controls unlatching and the closure of clamping jaw 352, and grasping structures are respectively with X to shifting Dynamic structure, Y-direction moving structure are connected with Z-direction moving structure, and X is driven to moving structure and Z-direction moving structure using cylinder, X Material fetching mechanism is driven to be moved upwards in X to control motor 354, Z-direction control motor 355 drives grasping structures to be moved in Z-direction, Y Synchronizing wheel is controlled to drive grasping structures to be moved in Y-direction using Y-direction control motor 356 to moving structure, origin and limit sensing It is vertical with 314 position of flitch on 344 mounting bracket cross bar of device, it is mainly used for sensing position and then so that the gripping of flitch 314 Device can be accurate to up to 314 position of flitch, magazine 351 and be installed on base 36, and magazine 351 divides for four independent storage cavitys 3511, each 3511 top of storage cavity is both provided with tracheae connecting pin 3512 and is connected by flexible rubber hose with material receiving tube 3513, each 3511 bottom of storage cavity is both provided with magazine inductor 3514, and when being tested as defective products, flitch 314 is transmitted to defective products row Except mechanism 35, after origin and limit inductor 344 sense the position of flitch 314, X controls motor to control motor 354, Z-direction 355th, Y-direction controls the top position that motor 356 drives clamp device to be moved to flitch 314 successively, and then clamping jaw cylinder 353 controls The gripping defective products of clamping jaw 352 is transmitted to corresponding 3513 mouthfuls of material receiving tube according to different bad parameters and then clamping jaw 352 is opened, no Non-defective unit falls into 3513 mouthfuls of material receiving tube, enters storage cavity 3511 through flexible rubber hose, after magazine inductor 3514 senses that product enters Counted.

As shown in figures 9 and 14, the test device further includes feeding implanted mechanism 37, and feeding implanted mechanism 37 includes inhaling Mouth 371 and suction nozzle motor 372, suction nozzle motor drive 373 synchronous belt of eccentric wheel to drive suction nozzle to move, work as test by suction nozzle motor The result is that when non-defective unit to be transmitted to turnover device 4 and be overturn so that pin downward when be transferred into feeding implanted mechanism 37, 372 driving device of suction nozzle motor driving suction nozzle 371 draws non-defective unit implantation package mechanism 5 and carries out later stage packaging.

As shown in figures 15-16, the turnover device 4 includes splicing trigger structure, the upset trigger being installed on base 410 Structure and structure 47 of pawling, structure of pawling 47 are responsible for 100 non-defective unit of pulse transformer of qualified pin 1001 upward after test to promote Structure is overturn, upset structure is responsible for 100 non-defective unit of pulse transformer progress, 180 ° of upsets causing pin 1001 downward, splicing plate 41 Mechanism is responsible for 100 product of pulse transformer directed downwardly of pin 1001 after reception upset, and is sent to packing device and is wrapped Dress.

The splicing trigger structure includes splicing plate 41, the moving structure 42 for driving the movement of splicing plate 41 and the mobile knot of driving The mobile control motor 43 that structure 42 translates, splicing plate 41 are evenly equipped with four hoppers 411, and moving structure 42 is rotated using horizontal belt Dynamic to be connected with splicing plate 41, mobile control motor 43 drives the pulley rotation of moving structure 42, during pulley rotation drive connect Flitch 41 produces horizontal translation.

The turnover board mechanism is installed on the top of splicing trigger structure, including returning face plate 44, drive returning face plate 44 are overturn Upset structure 45 and the upset control motor 46 that rotates of driving upset structure 45, four open types are evenly equipped with returning face plate 44 Card slot 441, each card slot 441 correspond to a bonding in vacuum hole 442, each card slot 441 and corresponding bonding in vacuum hole 442 Communicate, the torsion shaft for overturning structure 45 is axially connected with returning face plate 44, and the torsion shaft for turning control motor driving upset structure 45 turns over Turn, torsion shaft drives returning face plate 44 to overturn 180 ° so that the card slot 441 of returning face plate 44 faces the hopper 411 of splicing plate 41；Turn over The position of flap 44 and splicing plate 41 is corresponding up and down, more particularly after the upset of returning face plate 44 on card slot 441 and splicing plate 41 411 position of hopper corresponds respectively, and 100 product of pulse transformer on card slot 441 can fall into the hopper 411 of splicing plate 41 In.

Described structure 47 of pawling is installed on the side of upset structure 45, including structure 47 of pawling, drives 471 propulsions of pawling Slide construction 48 and driving slide construction 48 slide pawl control motor 49,47 position of structure of pawling and returning face plate 44 are flat Together, pawl 471 card slots 441 for facing returning face plate 44；The motion mode that slide construction 48 is coordinated using sliding block and slide, wherein Slide is fixed on lower section, and sliding block is connected to above slide, and sliding block is connected by connecting rod with structure 47 of pawling, control motor of pawling 49 driving sliding blocks moved along slide direction, drive pawl 471 toward face card slot 441 in movement；Structure of pawling 47 has four Uniformly distributed to pawl 471,471 position of pawling is corresponded with the aperture position of card slot 441, pawl 471 size and card slot 441 Opening matches, pawl 471 can from opening promote card slot 441, four 471 pulses that will can be brought from mechanism for testing of pawling 100 product of transformer promotes the card slot 441 of returning face plate 44 to be overturn respectively.

During utility model works, 100 non-defective unit of pulse transformer of pin 1001 upward after test is sent to upset knot Structure, four of structure of pawling 47 pawls and 471 distinguishes four 100 products of pulse transformer under the driving for control motor 49 of pawling In the card slot 441 for promoting corresponding returning face plate 44, then vacuum hole starts to inhale vacuum, due to vacuum hole and 441 position one of card slot One corresponds to, and communicates respectively, is fixed in card slot 441, afterwards turns over so air pressure suction sucks 100 product of pulse transformer Control motor 46 to drive returning face plate 44 to carry out 180 ° of upsets, by the pin 1001 of 100 product of pulse transformer downward, and after upset 441 position of card slot on returning face plate 44 corresponds respectively with the 411 position in the vertical direction of hopper on splicing plate 41, then The air pressure suction of vacuum is eliminated, 100 product of pulse transformer is respectively fallen in the hopper 411 of splicing plate 41, then mobile control Motor 43 drives splicing plate 41 to carry out translation transmission, and splicing plate 41 is sent to packaging dress together with 100 product of pulse transformer Put and packed, 100 product of pulse transformer of pin after test 1001 upward can be overturn 180 ° so that pin by turnover device 4 1001 downward after and be transmitted to package mechanism 5 and packed.

As shown in figure 17, the package mechanism 5 mainly includes tape transport and the conveying of carrier band 51 of conveying carrier band 51 Lettering spray code spraying apparatus 55, image sensing detection device and the heat-sealing device that Shi Shunxu passes through；Carry 51 tape transports from tape transport Passage first passes through lettering spray code spraying apparatus 55 and carries out lettering coding after transporting out, then utilizes image to product by imaging sensor Load and printing is detected, finally collected after heat-sealing device carries out glued membrane heat-sealing；The tape transport uses cycloid Pinwheel 54 is driven, and driving pinwheel is mainly connected with pinwheel 54 including tape path, driving motor 53 and pinwheel 54, driving motor 53 54 movements, pinwheel 54 drive carrier band 51 to be transmitted in passage 52 carrying；Carrier band 51 is elongate in shape, equidistant in the longitudinal direction point Cloth the material trough for bearing pulse transformer and the location hole for being indexed positioning, and filling is provided with above material trough Pulse transformer is loaded into the material trough of carrier band 51 by inductor, filling structure, filling inductor sensing detection material trough In place whether, the carrier band 51 for being then mounted with product continues to convey product under the transmission of pinwheel 54.

The lettering spray code spraying apparatus 55 is that small characters lettering code spraying device is installed on 51 conveying directions of carrier band, carries passage 52 rear, the code spraying head of lettering code spraying device face carrier band 51 in the top of conveying carrier band 51, and carrier band 51 is delivered to lettering spray During code 55 lower section of device, the code spraying head of lettering code spraying device carries the surface of the pulse transformer product in 51 material troughs to being loaded in Spray ink and stamp required font.

The image sensing detection device is on carrying the rear of lettering spray code spraying apparatus 55 on 51 conveying directions, having Portion's imaging sensor 56 and lower image sensor 57, imaging sensor are ccd sensor, upper image sensor 56 and lower part The installation site of imaging sensor 57 is corresponding, and wherein upper image sensor 56 is installed on the top of conveying carrier band 51；Lower part Imaging sensor 57 is installed on the lower section of conveying carrier band 51；Pass through upper diagram from the carrier band 51 transmitted at spray code spraying apparatus is caused As sensor 56 and lower image sensor 57 detect whether product lettering meets the requirements with other appearances.

The heat-sealing device is installed on the rear of 51 conveying direction epigraph sensing detection devices of carrier band, including hot enclosuring device 58 and glued membrane conveying hitch structure 59, hot enclosuring device 58 be installed on conveying carrier band 51 top, glued membrane conveying hitch structure 59 use Runner traction conveying, glued membrane are installed on runner for the structure of a circle circle, by the qualified pulse transformer product of appearance detection When being transported to carrier band 51 below heat-sealing device, the hitch structure 59 of glued membrane conveying at this time draws glued membrane to heat-sealing device Side, glued membrane are overlayed on the carrier band 51 equipped with Qualified pulse power transformer product, and hot enclosuring device 58, which down moves, is carrying glued membrane heat-sealing On 51, it is sealed in through pulse power transformer product in the material trough of carrier band 51, completes packaging process.

As shown in figure 4, a kind of testing package technique of the test bag installation of pulse transformer product, the testing package Technique mainly includes the following steps that：

（1）Feed mechanism 1 is fed censorship：100 product of pulse transformer to be tested is filled with to the material trough in pallet 16 In, pallet 16 is transmitted to material fetching mechanism 2 by 1001 direction of pin upward, by upper strata conveyer belt 11, and lower floor's conveyer belt 12 is by sky The pallet 16 of load is sent back to collect.Multiple pallets 16 can be stored on material supporting rack 15 in feeding structure, pallet 16 is on rack It is that in the vertical direction stacks；Product hopper depth ratio product thickness is big on pallet 16, so pallet 16 can be mutually direct In the vertical direction is stacked together on product without influence；When mechanism, which works, to be started, since 16 both sides of pallet are respectively set There is a card slot, the effect of this card slot is exactly that the thimble for alloing 15 side cylinder of material supporting rack is put in, in this way, working as bottommost support When disk 16 needs to decline, to ensure that pallet 16 falls not together above, is just extend into from the bottom up using the thimble of side cylinder In the card slot of second pallet 16 of number, that pallet 16 so except bottommost, all pallets 16 in other tops are by side The thimble of cylinder is blocked without falling, and then bottom charging tray is declined with cylinder, when charging tray drops to upper strata transmission After on band 11, material supporting rack 15 is communicated off by upper strata conveyer belt 11, the cylinder of 15 bottom of material supporting rack rises again, and side cylinder is received Contracting, such pallet 16 all fall onto bottom cylinder supports face, when bottommost pallet 16 needs transmission at this time, repeat it Preceding action, side cylinder, which stretches out, blocks partial tray 16, and bottomed cylinder declines, and reaches and is transmitted on upper strata conveyer belt 11；Sensing After device 13 detects that pallet 16 falls in place, the motor that control upper strata conveyer belt 11 moves works, and pallet 16 and product are passed Designated position is sent to, after sensing device 13 detects the arrival design requirement of pallet 16 position, driving cylinder drives lever 14 to rise in advance Rise, pallet 16, which is transmitted to the position and can be blocked, can not continue to move ahead, and 13 one side of sensing device of design is used for detecting magazine Whether correct position is reached, and conveyer belt stops behind in-position, on the other hand notifies 2 feeding of material fetching mechanism, support by this signal After product in disk 16 is taken, lever 14 declines, and empty pallet 16 will continue to transmit, and be moved to down from upper strata conveyer belt 11 On layer conveyer belt 12, then by 17 position of the arrival storage rack of lower floor's conveyer belt 12, empty pallet 16 is all collected here.In sky It will continue to put down the bottom pallet 16 for having material while pallet 16 moves, on material supporting rack 15, repetitive operation, is sequentially completed pallet 16 transmission positioning, feeding are completed, the actions such as empty pallet 16 is collected；Feed mechanism 1 can realize that multiple pulse transformer products pass through 16 feeding of pallet, reaches the procedure calls that follow-up 100 product of pulse transformer carries out testing package, realizes orderly censorship oneself Dynamicization, and have the storage of material torr disk 16 and 16 collecting function of empty pallet with multiple, manual operation is reduced, is effectively improved to pulse 100 product of transformer carries out the efficiency of testing package.

（2）2 feeding censorship of material fetching mechanism：The pallet 16 that suction nozzle 28 in material fetching mechanism 2 will be sent from feed mechanism 1 In 100 product of pulse transformer to be tested pick up and place and be filled with the suction groove 3141 of 3 flitch 314 of test device, Each flitch 314 has four suction grooves 3141, can be filled with four 100 products of pulse transformer, fill up rear 311 turns of rotating circular disc Dynamic flitch 314 is sent to test device 3 to be tested, in material fetching mechanism 2, X drives X wire-passing tube tank bands to servomotor 22 Transfer structure 23 drives feeding structure to be moved along X to slide 1, and Y-direction servomotor 25 drives Y wire-passing tubes tank band transfer structure 26 drive feeding structures are moved along Y-direction slide 24, and more particularly, X-axis mobile device can entirely be transported along Y-direction slide 24 Dynamic, until feeding device is located at the top of material tray 16, then under the driving of Z-direction stepping motor 27, feeding device can be along Z Moved to slide, i.e., in the vertical direction moves, and at this moment visual sensor judges product space in the material tray 16 of lower section, makes to take Suction nozzle 28 in material device can be accurately aimed at 100 product of pulse transformer to be detected in pallet 16 and be drawn；In brief, take The purpose of material mechanism 2 is implanted into after 100 product of the pulse transformer being positioned in material tray 16 is taken out from pallet 16 Achieve the purpose that to transmit product in the suction groove 3141 of 3 flitch 314 of test device, mainly controlled by motor and mobile device Feeding suction nozzle 28 is moved on tri- directions of XYZ by sets requirement, to complete the transmitting function of pulse transformer product, CCD Sensor is used for judging product space in the material tray 16 of lower section, suction nozzle 28 is accurately drawn product in pallet 16, improves machine Structure stability, reduces manual operation, effectively improves the efficiency that pulse transformer product carries out testing package.

（3）3 test sample of test device：Into test device 3 100 product of pulse transformer in disk transport mechanism 31 Transmission under order rotation tested to the first test cell 32, the second test cell 33 and Image detection mechanism 34, test Non-defective unit will be delivered to turnover device 4 and carry out 180 ° of upsets, and defective products will be excluded mechanism 35 by defective products and exclude to take out.

（4）Turnover device 4 overturns 1001 direction of pin：The non-defective unit that flitch 314 is sent structure 47 of being pawled is shifted onto and turned over On flap 44, returning face plate 44 carries out 180 ° of upsets, and pin 1001 is overturn to being directed downward, is then delivered to feeding implanted mechanism 37, non-defective unit is picked up into transmission implantation package mechanism 5 by the suction nozzle of feeding implanted mechanism 37 and is packed.

（5）5 spray printing of package mechanism is packed：100 non-defective unit of pulse transformer after quality test qualification is implanted into by feeding Mechanism 5 is implanted in the material trough of carrier band 51, is then carried 51 and is continued to convey, the carrier band for being implanted with product is passed through lettering coding Device progress lettering coding, then carries out appearance detection by image sensing detection device, after confirming packaging product completely correctly Heat-sealing device is transported to be sealed using glued membrane；Package mechanism 5 is mainly by the pulse transformer 100 after quality testing qualification Non-defective unit is implanted in the material trough of carrier band 51, is then carried 51 and is continued to convey, and the carrier band 51 for being implanted with product is sprayed by lettering Code device 55 carries out lettering coding, then carries out appearance detection by image sensing detection device, is confirming packaging product completely just Heat-sealing device is transported to after really to be sealed using glued membrane, is completed the packaging process of whole pulse transformer products, is automated formula Pipeline organization be simply easily achieved, it is important that save very big manpower and materials.

（6）Belt tightening mechanism 6 collects carrier band：The belt tightening mechanism 6 includes take-up runner 61 and disconnecting device 62, through overheat The carrier band 51 being honored as a queen draws collection by take-up runner 61, and disconnecting device 62 will be carried and cut off.

The utility model mainly controls the feed mechanism 1 of electric connection, material fetching mechanism 2, test to fill by control device 8 3, turnover device 4, package mechanism 5 and belt tightening mechanism 6 are put, by 100 product of pulse transformer order to be detected by transmission, survey Examination and the processing of packaging line formula, but censorship automation, test automation and packaging collect automation, realize height and collect Into automation, realize the assembly line for being not required more people on duty, reduce production cost, improve testing efficiency, precision and Quality.

Claims (9)

1. A kind of 1. test bag installation of pulse transformer product, it is characterised in that：The test bag installation includes rack and peace Control device in rack, and with control device be electrically connected feed mechanism, material fetching mechanism, test device, upset Device, package mechanism and belt tightening mechanism；

   The feed mechanism mainly includes transport mechanism and the material supporting rack above transport mechanism, and transport mechanism includes shape Into the upper strata conveyer belt and lower floor's conveyer belt of closed circulation transmission, the transmission end of upper strata conveyer belt and the transmission of lower floor's conveyer belt Beginning is connected by being tilted over cab apron, and the transmission end of upper strata conveyer belt is provided with sensing device, cylinder and spacing lever；It is described Material supporting rack be installed on above the transmission beginning of upper strata conveyer belt, material supporting rack side is provided with thimble, can be in the horizontal direction The cylinder of running, cylinder can drive thimble to do stretching motion in the horizontal direction；Material supporting rack bottom is provided with can be in vertical direction The cylinder of upper running, cylinder can drive the pallet of bottommost down to move, and sink down on the conveyer belt of upper strata, are placed with material supporting rack Pallet, pallet side offer card slot, and the cylinder installed in material supporting rack side can drive thimble to be inserted into card slot, and thimble is inserted when stretching out Enter the card slot of second pallet of number from the bottom up, prevent pallet from down moving under gravity, be provided with and put on pallet Put the hopper of pulse transformer product to be tested；

   The material fetching mechanism mainly includes X-axis mobile device, Y-axis mobile device, Z axis mobile device, imaging sensor and takes Expect device；The X-axis mobile device includes X in X-direction to slide, and the X being connected with each other is to servomotor and X mistakes Spool tank band transfer structure；The Y-axis mobile device includes the Y-direction slide in Y direction, and the Y-direction being connected with each other Servomotor and Y wire-passing tubes tank band transfer structure, X is to slide one end and Y-direction slide slidable connection；The Z axis movement Device includes the sliding block being connected in Z-direction with Z-direction stepping motor, and the Z-direction slide in Z-direction；The feeding dress It is suction nozzle to put, and for suction nozzle with the rack-mount rear integral installation of method of clamping in fixed plate, fixed plate is installed on Z-direction sliding block On；The imaging sensor is installed in fixed plate, and parallel with feeding device, both positions are opposing stationary, imaging sensor Bottom is provided with control light source；

   The test device mainly includes the disk transport mechanism being installed on base and circumferentially clock-wise order is looped around circle The first test cell, the second test cell, Image detection mechanism and defective products by disk transport mechanism exclude mechanism；The circle Disk transport mechanism mainly includes the rotating circular disc and disk driving device being electrically connected, in rotating circular disc on be uniformly arranged material Plate, is provided with suction groove and vacuum sucking holes on flitch, vacuum sucking holes are communicated with suction groove, and flitch can be rotated with rotating circular disc； First test cell includes the first detent mechanism and the first mechanism for testing, and the first detent mechanism branch is installed on rotating circular disc Outside, including rack-mount guiding slide construction and locating detent structure, are oriented to slide construction and are connected with positioning motor, led Include the slide being fixed on stent and the sliding block being fitted to above slide to slide construction, locating detent is installed on sliding block Structure；First mechanism for testing is installed on above rotating circular disc by stent, and testing of electric motors is connected with lobe plate, lobe plate It is connected with guiding movement structure, test shrapnel group is connected with guiding movement structure, and the movement of testing of electric motors driving cam plate is so as to band Action-oriented motion structure moves up and down, and guiding movement structure drives test shrapnel group to move up and down；Second test cell Rear on the first test cell circumferencial direction, including the second detent mechanism and the second mechanism for testing, the second localization machine Structure branch is installed on the outside of rotating circular disc；The Image detection mechanism is installed on the rear on the second test cell circumferencial direction, Including the rack-mount synchronous belt transfer structure being connected with displacement motor, synchronous belt transfer structure connects with image detection structure Connect, image detection structure includes ccd image sensor, the light source being arranged on below ccd image sensor and installed in synchronization Origin and limit detection inductor below conveyer structure, displacement motor driving synchronous belt transfer structure movement, synchronous belt pass Send structure to drive ccd image sensor and light source movement, while also drive origin and limit detection inductor movement；It is described not Non-defective unit excludes the rear that mechanism is installed on Image detection mechanism circumferencial direction, including rack-mount grasping structures, original Point and limit inductor and magazine, grasping structures include the clamping jaw and clamping jaw cylinder being connected with each other, clamping jaw cylinder control clamping jaw Open and closure, grasping structures are connected with X to moving structure, Y-direction moving structure and Z-direction moving structure respectively, origin and the limit Vertical with flitch position on inductor mounting bracket cross bar, magazine is installed on base；The test device further includes feeding Implanted mechanism, feeding implanted mechanism include suction nozzle and suction nozzle motor, and suction nozzle motor drives eccentric wheel synchronous belt by suction nozzle motor Drive suction nozzle movement；

   The turnover device includes splicing trigger structure, turnover board mechanism and the structure of pawling being installed on base, splicing trigger Structure includes the mobile control motor of splicing plate, the moving structure for driving the movement of splicing plate and driving moving structure translation, splicing plate On be evenly equipped with four hoppers；The turnover board mechanism is installed on the top of splicing trigger structure, including returning face plate, drive returning face plate The upset that the upset structure and driving upset structure of upset rotate controls motor, and card slot and bonding in vacuum are provided with returning face plate Hole, returning face plate and the position of splicing plate are corresponding up and down, and the card slot of four open types is evenly equipped with returning face plate, and each card slot corresponds to one A bonding in vacuum hole, card slot and bonding in vacuum hole communicate；The structure of pawling is installed on the side of upset structure, including pawls Structure, the slide construction for driving propulsion of pawling and the control motor of pawling of driving slide construction slip, locations of structures of pawling is with turning over Flap is concordant, pawls and faces the card slot of returning face plate；

   The lettering coding that order is passed through when the package mechanism mainly includes tape transport and the carrier band conveying of conveying carrier band Device, image sensing detection device and heat-sealing device, the tape transport use Cycloidal pin-wheel drive, mainly include walking band logical Road, driving motor and pinwheel, driving motor be connecteds driving pinwheel movement with pinwheel, and pinwheel drive is carried and passed in passage carrying It is defeated；The lettering spray code spraying apparatus is the top that small characters lettering code spraying device is installed on conveying carrier band;The image sensing inspection Surveying device has upper image sensor and lower image sensor, and wherein upper image sensor is installed on the upper of conveying carrier band Side；Lower image sensor is installed on the lower section of conveying carrier band；The heat-sealing device includes hot enclosuring device and glued membrane conveying traction Structure, hot enclosuring device are installed on the top of conveying carrier band, and glued membrane conveying hitch structure is using runner traction conveying, installed in upper right Side；Carrier band first passes through lettering spray code spraying apparatus and carries out lettering coding after being transported out from the tape path of tape transport, then by figure It is detected as sensor loads product and printed using image, finally carries out glued membrane heat-sealing by heat-sealing device；

   The belt tightening mechanism includes take-up runner and disconnecting device, and packaged carrier band is drawn by take-up runner to be collected, cut-out Device will be carried and cut off；

   The control device includes Main Control Tank and tester, and PLC control system is provided with Main Control Tank.
2. A kind of 2. test bag installation of pulse transformer product according to claim 1, it is characterised in that：The positioning Pawl structure includes four uniformly distributed locating detents, and under the driving of positioning motor, sliding block drives locating detent along slide toward front slide Forward impelling.
3. A kind of 3. test bag installation of pulse transformer product according to claim 1, it is characterised in that：The disk Driving device includes cam motor and the cam drive structure being connected with each other, and shaft and cam are longitudinally provided with the middle part of rotating circular disc Drive mechanism connects, and the movement of cam motor driving cam drive mechanism, cam drive structure drives rotating circular disc to rotate, described 12 flitch have been uniformly arranged in rotating circular disc, four suction grooves and four vacuum sucking holes, suction are evenly equipped with each flitch Groove is corresponded with vacuum sucking holes respectively, and is communicated.
4. A kind of 4. test bag installation of pulse transformer product according to claim 1, it is characterised in that：The test For shrapnel group directly over flitch, test shrapnel group has 32 shrapnels, when down moving, be pressed respectively against pulse transformer product Pin on tested.
5. A kind of 5. test bag installation of pulse transformer product according to claim 1, it is characterised in that：The magazine It is divided into four independent storage cavitys, each storage cavity top is both provided with tracheae connecting pin and is connected by flexible rubber hose with material receiving tube, Each storage cavity bottom is both provided with magazine inductor.
6. A kind of 6. test bag installation of pulse transformer product according to claim 1, it is characterised in that：The movement Structure is rotated using horizontal belt wheel and be connected with splicing plate, drives during pulley rotation splicing plate to produce horizontal translation, and movement is controlled The pulley rotation of motor driving moving structure processed, drives the movement of splicing plate level.
7. A kind of 7. test bag installation of pulse transformer product according to claim 1, it is characterised in that：The upset The torsion shaft of structure is axially connected with returning face plate, and the torsion shaft upset of upset control motor driving upset structure, torsion shaft drives Returning face plate overturns 180 ° so that the card slot of returning face plate faces the hopper of splicing plate.
8. A kind of 8. test bag installation of pulse transformer product according to claim 1, it is characterised in that：The slip The motion mode that structure is coordinated using sliding block and slide, wherein slide are fixed on lower section, and sliding block is connected to above slide, and sliding block leads to Cross connecting rod to be connected with structure of pawling, control motor driving sliding block of pawling is moved along slide direction, is driven and is pawled toward face Movement in card slot.
9. A kind of 9. test bag installation of pulse transformer product according to claim 1, it is characterised in that：Described pawls Structure have four it is uniformly distributed pawl, the aperture position of the position pawled and card slot corresponds, the size pawled and card slot opening Match, card slot can be promoted from opening by pawling.