CN107598563A - Standby nail screw mechanism is installed for LED light group and LED light group installing is standby - Google Patents
Standby nail screw mechanism is installed for LED light group and LED light group installing is standby Download PDFInfo
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- CN107598563A CN107598563A CN201710832072.6A CN201710832072A CN107598563A CN 107598563 A CN107598563 A CN 107598563A CN 201710832072 A CN201710832072 A CN 201710832072A CN 107598563 A CN107598563 A CN 107598563A
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Abstract
Standby nail screw mechanism is installed the present invention is provided to LED light group and LED light group installing is standby, one of which, which is used for LED light group, which installs standby nail screw mechanism, includes drive device before and after screw vibrating disk, the straight vibration plate of screw, electric screwdriver head mobile cylinder, electric screwdriver head, screw positioning left and right drive device, screw positioning lifting apparatus, electric screwdriver head assembly, and the screw vibrating disk is used to by the screw of distribution at random in good order arrange and deliver into the straight vibration plate of screw successively；Screw vibrating disk screwing can so be conveyed in place exactly, and screw is drawn by electric screwdriver head, the accurate ground nail of screw is completed on the crown top of burner of light bulb head to coordinate.LED light group of the present invention installing is standby to use circular line structure, and on equal processing capacity, shared space is less, saves production line space-consuming, with beneficial to expanding the scale of production.
Description
Technical field
The present invention relates to bulb lamp production field, is especially for LED light group and installs standby nail screw mechanism and LED
Lamp assembles equipment.
Background technology
LED is the abbreviation of English light emitting diode (light emitting diode), and its basic structure is one block of electricity
The chip of semiconductor material of photoluminescence, with elargol or latex solidified to support, then with silver wire or gold thread, (i.e. the present invention is below
Described center line) chip and circuit board (chip and circuit board are arranged in LED bulb in the present invention) are connected, then surrounding is used
Epoxy resin seals, and plays a part of protecting internal core, shell is finally installed, so the anti-seismic performance of LED is good, with neck
In terms of domain is related to the daily household electrical appliances such as mobile phone, desk lamp, household electrical appliances and machinery production, but the production of domestic LEDbulb lamp is still deposited now
Colour temperature is higher, temperature control is bad, quality is unstable the problems such as, particularly on the high side, low production efficiency, production cost are high
Factor, govern popularizing for LEDbulb lamp.
No matter external the production of LEDbulb lamp at present is or domestic, production model be still using traditional manual work as
Main, the production capacity of traditional production operation pattern will be unable to the great demand for meeting market；With the maturation of mechanical technique, in production
Line, which imports automated machine, has become the main trend that human cost is greatly reduced, and imports automated machine except that can reduce
Overall throughput rate more can be significantly improved beyond human cost.
But the production line of existing LEDbulb lamp is mostly strip production line, this production line to the utilization rate in space compared with
Low, a complete production line generally requires to take substantial amounts of floor space.
The content of the invention
The present invention is to overcome the above situation insufficient, it is desirable to provide a kind of technical scheme that can be solved the above problems.
The present invention provides a kind of nail screw mechanism standby for LED light group installing and LED light group installing is standby, wherein：It is a kind of
LED light group installing is standby to include frame, rotary electric machine, transmission belt, rotating disk, feed mechanism, feed conveyer belt, reason center line mechanism, lamp
Cap feed mechanism, dress crown top of burner mechanism, detection center line mechanism, center line pressing mechanism, nail screw mechanism, light bulb head riveting mechanism, receipts
Expect conveyer belt, upset receiving mechanism, dress lamp tool, feeding chuck, feeding cylinder A, feeding cylinder B, main shaft, auxiliary spindle, magnetic
Watt chuck, flat-removing air cyclinder, chuck cylinder, crown top of burner vibrating disk, feeding distribution mechanism, material splitting cylinder, crown top of burner chuck, dress crown top of burner cylinder A, dress
Crown top of burner cylinder B, reflective optical sensor, magnetic shoe press-in cylinder, magnetic pressure head, screw, screw vibrating disk, the straight vibration plate of screw,
Electric screwdriver head mobile cylinder, electric screwdriver head, screw positioning left and right drive device, left and right translator slider, plug, the straight vibration plate positioning branch of screw
Lifting cylinder, left and right translating bracket, the screw positioning lifting up and down of frame, left and right drive cylinder, screw positioning lifting apparatus, screw
Drive device, front and rear drive cylinder, two L-type guide rails being symmetrical set, electric screwdriver head assembly branch before and after post, electric screwdriver head assembly
Support, riveting pressurized cylinder, riveting pressure head, riveting inductor installing plate, stepper motor, transporting chain plate, chain plate clamp, lower feed collet
Head, blanking mechanical hand, rotary cylinder, blanking cylinder A and blanking cylinder B, the machine frame inside are provided with rotary electric machine, rotate electricity
For machine by transmission belt linkage installed in the rotating disk of frame upper surface center, circumference, which is equally spaced, on rotating disk some dress lamps
Tool, feed mechanism, feed conveyer belt, reason center line mechanism, crown top of burner feeding are counterclockwise arranged in order in outer surround of rotating disk
Mechanism, dress crown top of burner mechanism, detection center line mechanism, center line pressing mechanism, nail screw mechanism, light bulb head riveting mechanism, rewinding conveying
Band and upset receiving mechanism；
The light bulb head being fed in conveyer belt is moved to above rotating disk and is finally placed in and controlled in dress lamp by the feed mechanism
In tool, the light bulb head in lamp tool is then filled as reason center line mechanism is shifted in the rotation of rotating disk, reason center line mechanism is picked up by its
Center line (be used for connect LED chip and the silver wire or gold thread of circuit board) alignment light bulb head on through hole and center line inserted this led to
Hole postmedial line keeps vertical state, and after the insertion center line adjustment by reason center line mechanism, light bulb head is in company with turntable rotation to dress lamp
Position where cap means, dress crown top of burner mechanism will be arranged on light bulb head by the crown top of burner conveyed in crown top of burner feed mechanism, connect
Light bulb head in company with turntable rotation to detecting whether center line mechanism position center line installation qualification is detected, after testing in
Light bulb head after line is qualified would extend out bulb in company with the position where turntable rotation to center line pressing mechanism, center line pressing mechanism
The center line of head is squeezed between the crown top of burner and light bulb head outside wall surface, while the part center line and the crown top of burner are pressed on into light bulb head together
On, then light bulb head follows closely screw on the crown top of burner in company with the position where turntable rotation to nail screw mechanism, nail screw mechanism, with
Last riveting operation is done by light bulb head riveting mechanism afterwards and completes assembling procedure, completes the light bulb head after assembling in company with turntable rotation
It is placed on rewinding conveyer belt and transports after being reversed receiving mechanism lifting and overturning to rewinding position.
As the further scheme of the present invention：The feed mechanism and feed conveyer belt collectively constitute raw material feeding station,
Wherein feed mechanism includes feeding chuck, feeding cylinder A and feeding cylinder B, and feed conveyer belt includes main shaft and auxiliary spindle, main
Rotating shaft and auxiliary spindle collective effect drive feed conveying tape travel that the light bulb head being fed on conveyer belt is moved into feed conveyer belt
On light bulb head advance baffle plate at, feeding cylinder B and feeding chuck are moved on the light bulb head of forefront by subsequent feeding cylinder A
Side, then feeding cylinder B transfers feeding chuck and clamps light bulb head, subsequent feeding cylinder B lifting feeding chucks and its clamping
Light bulb head, feeding cylinder A movement feeding cylinder B and feeding chuck control the dress lamp that clamped light bulb head is moved on rotating disk
Have above circular-rotation track, last feeding cylinder B transfers feeding chuck and clamped light bulb head is placed on into dress lamp tool
Interior completion feeding operation, feeding chuck rise and return to repetition feeding operation.
As the further scheme of the present invention：The reason center line mechanism includes magnetic shoe chuck, flat-removing air cyclinder and chuck cylinder,
Flat-removing air cyclinder controls the horizontal level of chuck cylinder and the magnetic shoe chuck on the expansion link of chuck cylinder, and chuck cylinder is used
In the lifting of control magnetic shoe chuck, flat-removing air cyclinder and chuck cylinder, which are engaged, moves magnetic shoe chuck space on perpendicular,
The picked up center line of magnetic shoe chuck is directed at the through hole on the light bulb head on dress lamp tool and by by the movement of magnetic shoe chuck
Line inserts the through hole, and center line is kept vertical state.
As the further scheme of the present invention：The crown top of burner feed mechanism and dress crown top of burner mechanism collectively constitute crown top of burner erector
Position, wherein crown top of burner feed mechanism include crown top of burner vibrating disk, feeding distribution mechanism and material splitting cylinder, dress crown top of burner mechanism including crown top of burner chuck,
Crown top of burner cylinder A and dress crown top of burner cylinder B are filled, the crown top of burner automatic order of unordered placement is oriented row by crown top of burner vibrating disk by electric and magnetic oscillation
Row are neat, are transported to exactly at feeding distribution mechanism, material splitting cylinder are provided with feeding distribution mechanism, material splitting cylinder is by feeding distribution mechanism
The crown top of burner of mobile forefront pushes feeding position to, by filling crown top of burner cylinder A and filling crown top of burner cylinder B collective effect, crown top of burner chuck
After transferring to the feeding position gripping crown top of burner, it is moved to above the light bulb head in dress lamp tool, the crown top of burner is put down installed in light bulb head
On, subsequent crown top of burner chuck is retracted and repeats crown top of burner installation action.
As the further scheme of the present invention：The detection center line mechanism includes reflective optical sensor, reflection type optical
Fiber sensor is installed in detection probe and the contour position in crown top of burner top by support, during reflective optical sensor will detect
Whether line installation is qualified.
As the further scheme of the present invention：The center line pressing mechanism includes magnetic shoe press-in cylinder and magnetic pressure head, magnetic
Property pressure head be arranged on magnetic shoe press-in cylinder expansion link top, magnetic shoe press-in cylinder it is fixed, magnetic pressure head positioned at dress lamp control
Have the top of rotary motion trace, when the light bulb head of center line installation qualification is gone to below magnetic pressure head with dressing lamp tool, magnetic shoe press-in
Cylinder pushes magnetic pressure head, and the center line that would extend out light bulb head is squeezed between the crown top of burner and light bulb head outside wall surface, while should
Part center line and the crown top of burner are pressed on light bulb head together.
As the further scheme of the present invention：The nail screw mechanism includes screw vibrating disk, the straight vibration plate of screw, electric screwdriver head
Mobile cylinder, electric screwdriver head, screw positioning left and right drive device, screw positioning lifting apparatus and the front and rear driving dress of electric screwdriver head assembly
Put；
The screw vibrating disk is used to by the screw of distribution at random in good order arrange and deliver into spiral shell successively
Follow closely on straight vibration plate；
The screw positioning left and right drive device includes left and right translator slider, plug, the straight vibration plate locating support of screw and a left side
Right drive cylinder, left and right translator slider and the straight vibration plate locating support of screw horizontally slip mating connection, and left and right drive cylinder is used for
Drive left and right translator slider to carry out bilateral reciprocation, be provided with the straight vibration plate of screw for setting and forward one by one abreast
The groove of screw is conveyed, the straight vibration plate front end of screw is erected on the straight vibration plate locating support of screw, and it is flat that the plug is arranged on left and right
Move sliding block upper surface, and the plug is right against before the straight vibration plate of screw on extreme direction, the plug is used to withstand along screw directly to shake
The screw that groove conveying comes up on plate；
The screw positioning lifting apparatus includes screw lifting cylinder, left and right translating bracket and screw positioning lifting up and down
Post, lifting cylinder driving screw positioning lifting post insertion is arranged on the through hole in the translator slider of left and right to the screw up and down, carries out
Rise and fall reciprocating；
Lifting cylinder and screw positioning lifting post pass through left and right translating bracket and left and right translator slider to the screw up and down
It is fixedly connected integral (such screw positioning lifting apparatus can carry out bilateral reciprocation together in company with left and right translator slider)；
The plug positions lifting post or so with screw and is arranged side by side, and is provided with screw positioning lifting top end for setting a spiral shell
The slotted eye of nail, left and right translator slider, plug and screw is driven to position lifting post together to left movement by left and right drive cylinder, together
When screw lifting cylinder driving screw positioning lifting post carries out descending motion up and down so that plug and groove phase on the straight vibration plate of screw
Mutually dislocation (pays attention to：Because plug is used to withstand the screw along groove conveying comes up on the straight vibration plate of screw, the i.e. general feelings of plug
It is to be right against before the straight vibration plate of screw on extreme direction under condition), while screw positioning lifting top end is moved on the straight vibration plate of screw
Groove forward on bearing of trend, and the slotted eye on screw positioning lifting top end and the groove flush with each other on the straight vibration plate of screw
(such structure design so that a screw of the groove front end on the straight vibration plate of screw after being squeezed to it is preceding exactly
Enter on screw positioning lifting top end in slotted eye)；
Drive device includes front and rear drive cylinder, two L-type guide rails being symmetrical set before and after the electric screwdriver head assembly
With electric screwdriver head modular support frame；
The electric screwdriver head modular support frame is used for fixation and supports electric screwdriver head mobile cylinder and electric screwdriver head, two L-types
Guide rail is installed on the straight vibration plate locating support of screw, and the company that is slidably matched respectively with the straight vibration plate locating support left and right ends of screw
Connect；
The front and rear drive cylinder be used to driving two L-type guide rails along the straight vibration plate locating support of screw in the longitudinal direction
Front-rear reciprocation movement；
The electric screwdriver head is used for magnetic and draws screw, and driving effect and front and rear driving above and below electric screwdriver head mobile cylinder
Screw is followed closely on the crown top of burner of light bulb head under driving effect before and after cylinder.
As the further scheme of the present invention：The light bulb head riveting mechanism include riveting pressurized cylinder, riveting pressure head and
Riveting inductor installing plate, the riveting pressure head is arranged on the expansion link top of riveting pressurized cylinder, in riveting pressure head side
The riveting inductor installing plate for installing inductor is fixed with support column, when light bulb head passes through light bulb head riveting mechanism,
Riveting pressurized cylinder will push riveting pressure head, and riveting operation is done on light bulb head.
As the further scheme of the present invention：The rewinding conveyer belt and upset receiving mechanism collectively constitute semi-finished product blanking
Station, wherein rewinding conveyer belt include stepper motor, transporting chain plate and chain plate clamp, upset receiving mechanism include lower material chuck,
Blanking mechanical hand, rotary cylinder, blanking cylinder A and blanking cylinder B, the lower material chuck are arranged on blanking mechanical on hand, blanking
Manipulator is arranged on the revolving part of rotary cylinder, and the cylinder body of rotary cylinder is on blanking cylinder A expansion link, blanking gas
On blanking cylinder B expansion link, blanking cylinder A and blanking cylinder B coordinate lower material chuck, blanking machine cylinder A cylinder body
Tool hand and rotary cylinder are moved to above the semi-finished product light bulb head in dress lamp tool, and lower material chuck is picked up on after semi-finished product light bulb head
Certain distance is risen, rotary cylinder drives blanking mechanical hand and the rotation of lower material chuck to overturn semi-finished product light bulb head, then will upset
Semi-finished product light bulb head afterwards is placed in chain plate clamp, and stepper motor drives the chain plate clamp on transporting chain plate by semi-finished product bulb
Head moves away from rotating disk direction.
Compared with prior art, the beneficial effects of the invention are as follows：
The present invention uses circular line structure, and on equal processing capacity, shared space is less, saves production line
Space-consuming, with beneficial to expanding the scale of production.
The additional aspect and advantage of the present invention will be set forth in part in the description, and will partly become from the following description
Obtain substantially, or recognized by the practice of the present invention.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is the required accompanying drawing used in technology description to be briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments of invention, for those of ordinary skill in the art, without having to pay creative labor, may be used also
To obtain other accompanying drawings according to these accompanying drawings.
Fig. 1 is the functional module structure schematic diagram that LED bulb bulb lamp automatically assembles equipment.
Fig. 2 is the structural representation that LED bulb bulb lamp automatically assembles equipment.
Fig. 3 is the top view that LED bulb bulb lamp automatically assembles equipment.
Fig. 4 is the structural representation for the feed mechanism that LED bulb bulb lamp automatically assembles equipment.
Fig. 5 is the structural representation for the feed conveyer belt that LED bulb bulb lamp automatically assembles equipment.Fig. 6 is LED bulb
Bulb lamp automatically assembles the structural representation of the reason center line mechanism of equipment.
Fig. 7 is the structural representation for the crown top of burner feed mechanism that LED bulb bulb lamp automatically assembles equipment.
Fig. 8 is the structural representation for the dress crown top of burner mechanism that LED bulb bulb lamp automatically assembles equipment.
Fig. 9 is the structural representation for the detection center line mechanism that LED bulb bulb lamp automatically assembles equipment.
Figure 10 is the structural representation for the center line pressing mechanism that LED bulb bulb lamp automatically assembles equipment.
Figure 11 is structural representation when LED bulb bulb lamp automatically assembles the nail screw mechanism of equipment without baffle plate.
Figure 12 is the structural representation when nail screw mechanism that LED bulb bulb lamp automatically assembles equipment has a baffle plate.
Figure 13 is the left view of the screw order feed mechanism for the nail screw mechanism that LED bulb bulb lamp automatically assembles equipment
The structural representation in direction.
Figure 14 is that the right side of the screw order feed mechanism for the nail screw mechanism that LED bulb bulb lamp automatically assembles equipment regards
The structural representation in direction.
Figure 15 is the structural representation for the lamp holder riveting mechanism that LED bulb bulb lamp automatically assembles equipment.
Figure 16 is the structural representation for the rewinding conveyer belt that LED bulb bulb lamp automatically assembles equipment.
Figure 17 is the structural representation for the upset receiving mechanism that LED bulb bulb lamp automatically assembles equipment.
In figure：Frame 1, rotary electric machine 2, transmission belt 3, rotating disk 4, feed mechanism 5, feed conveyer belt 6, reason center line mechanism 7,
Crown top of burner feed mechanism 8, dress crown top of burner mechanism 9, detection center line mechanism 10, center line pressing mechanism 11, nail screw mechanism 12, light bulb head riveting
Press mechanism 13, rewinding conveyer belt 14, upset receiving mechanism 15, dress lamp tool 41, feeding chuck 51, feeding cylinder A52, feeding gas
Cylinder B53, main shaft 61, auxiliary spindle 62, magnetic shoe chuck 71, flat-removing air cyclinder 72, chuck cylinder 73, crown top of burner vibrating disk 81, depiler
Structure 82, material splitting cylinder 83, crown top of burner chuck 91, dress crown top of burner cylinder A92, dress crown top of burner cylinder B93, reflective optical sensor 101, magnetic
Watt press-in cylinder 111, magnetic pressure head 112, screw 120, screw vibrating disk 121, the straight vibration plate 122 of screw, electric screwdriver head mobile cylinder
123rd, electric screwdriver head 124, screw positioning left and right drive device 125, left and right translator slider 1251, plug 1252, the straight vibration plate of screw are determined
Lifting cylinder 1261, the left and right translation up and down of position support 1253, left and right drive cylinder 1254, screw positioning lifting apparatus 126, screw
1271, two drive device 127, front and rear drive cylinder left sides before and after support 1262, screw positioning lifting post 1263, electric screwdriver head assembly
Right symmetrically arranged L-type guide rail 1272, electric screwdriver head modular support frame 1273, riveting pressurized cylinder 131, riveting pressure head 132, riveting
Inductor installing plate 133, stepper motor 141, transporting chain plate 142, chain plate clamp 143, lower material chuck 151, blanking mechanical hand
152nd, rotary cylinder 153, blanking cylinder A154 and blanking cylinder B155.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made
Embodiment, belong to the scope of protection of the invention.
Refer to Fig. 1~17, it is a kind of that standby nail screw mechanism and LED are installed for LED light group in the embodiment of the present invention
Equipment is assembled, wherein：A kind of LED light group installing is standby in the present invention includes frame 1, rotary electric machine 2, transmission belt 3, rotating disk 4, feeding
Mechanism 5, feed conveyer belt 6, reason center line mechanism 7, crown top of burner feed mechanism 8, dress crown top of burner mechanism 9, detection center line mechanism 10, center line pressure
Enter mechanism 11, standby nail screw mechanism 12 is installed for LED light group, light bulb head riveting mechanism 13, rewinding conveyer belt 14, upset receipts
Expect mechanism 15, dress lamp tool 41, feeding chuck 51, feeding cylinder A52, feeding cylinder B53, main shaft 61, auxiliary spindle 62, magnetic shoe
Chuck 71, flat-removing air cyclinder 72, chuck cylinder 73, crown top of burner vibrating disk 81, feeding distribution mechanism 82, material splitting cylinder 83, crown top of burner chuck 91, dress
Crown top of burner cylinder A92, dress crown top of burner cylinder B93, reflective optical sensor 101, magnetic shoe press-in cylinder 111, magnetic pressure head 112, spiral shell
Nail 120, screw vibrating disk 121, the straight vibration plate 122 of screw, electric screwdriver head mobile cylinder 123, electric screwdriver head 124, screw positioning left and right are driven
Dynamic device 125, left and right translator slider 1251, plug 1252, the straight vibration plate locating support 1253 of screw, left and right drive cylinder 1254,
Screw positioning lifting apparatus 126, screw up and down lifting cylinder 1261, left and right translating bracket 1262, screw positioning lifting post 1263,
1271, two drive device 127, front and rear drive cylinder L-type guide rail 1272, electric screwdrivers being symmetrical set before and after electric screwdriver head assembly
Head assembly support frame 1273, riveting pressurized cylinder 131, riveting pressure head 132, riveting inductor installing plate 133, stepper motor 141,
Transporting chain plate 142, chain plate clamp 143, lower material chuck 151, blanking mechanical hand 152, rotary cylinder 153, blanking cylinder A154 and
Blanking cylinder B155, rotary electric machine 2 is provided with inside the frame 1, and rotary electric machine 2 is arranged on frame 1 by the linkage of transmission belt 3
The rotating disk 4 of upper surface center, circumference, which is equally spaced, on rotating disk 4 some dress lamp tools 41, rotating disk 4 it is outer surround it is inverse
Clockwise be arranged in order feed mechanism 5, feed conveyer belt 6, reason center line mechanism 7, crown top of burner feed mechanism 8, dress crown top of burner mechanism 9,
Detection center line mechanism 10, center line pressing mechanism 11, follow closely screw mechanism 12, light bulb head riveting mechanism 13, rewinding conveyer belt 14 and turn over
Turn receiving mechanism 15；
The light bulb head being fed in conveyer belt 6 is moved to the top of rotating disk 4 and is finally placed in dress lamp by the feed mechanism 5
In tool 41, the light bulb head in lamp tool 41 is then filled as reason center line mechanism 7 is shifted in the rotation of rotating disk 4, reason center line mechanism 7 will
Its picked up center line (is used to connect LED chip and the silver wire or gold thread of circuit board) on alignment light bulb head through hole and by center line
Insert the through hole postmedial line and keep vertical state, after the insertion center line adjustment by reason center line mechanism 7, light bulb head is in company with rotating disk 4
The position rotated to where dress crown top of burner mechanism 9, dress crown top of burner mechanism 9 will be installed by the crown top of burner that conveying comes in crown top of burner feed mechanism 8
On light bulb head, then whether light bulb head rotates to the position center line installation qualification of detection center line mechanism 10 in company with rotating disk 4
Detected, the position that the light bulb head after center line is qualified after testing is rotated in company with rotating disk 4 where center line pressing mechanism 11, center line
The center line that pressing mechanism 11 would extend out light bulb head is squeezed between the crown top of burner and light bulb head outside wall surface, at the same by the part center line and
The crown top of burner is pressed on light bulb head together, the position that then light bulb head is rotated in company with rotating disk 4 where nail screw mechanism 12, oncomelania nail
Mechanism 12 follows closely screw on the crown top of burner, then does last riveting operation by light bulb head riveting mechanism 13 and completes assembling procedure, complete
Into after assembling light bulb head in company with rotating disk 4 rotate to rewinding position be reversed receiving mechanism 15 lifting upset after be placed on rewinding
Transported on conveyer belt 14.
The feed mechanism 5 and feed conveyer belt 6 collectively constitute raw material feeding station, and wherein feed mechanism 5 includes feeding
Chuck 51, feeding cylinder A52 and feeding cylinder B53, feed conveyer belt 6 include main shaft 61 and auxiliary spindle 62, the He of main shaft 61
The collective effect of auxiliary spindle 62 drives feed conveyer belt 6 to advance and the light bulb head being fed on conveyer belt 6 is moved on feed conveyer belt 6
Light bulb head advance baffle plate at, feeding cylinder B53 and feeding chuck 51 are moved to the bulb of forefront by subsequent feeding cylinder A52
Head top, then feeding cylinder B53 transfers feeding chuck 51 and clamps light bulb head, feed collet in subsequent feeding cylinder B53 liftings
First 51 and its light bulb head of clamping, feeding cylinder A52 movement feeding cylinder B53 and feeding chuck 51 will be clamped light bulb head move
Move above the circular-rotation track of dress lamp tool 41 on rotating disk 4, last feeding cylinder B53 transfers feeding chuck 51 and will pressed from both sides
The light bulb head held is placed in dress lamp tool 41 and completes feeding operation, and feeding chuck 51 rises and returns to repetition feeding operation.
The reason center line mechanism 7 includes magnetic shoe chuck 71, flat-removing air cyclinder 72 and chuck cylinder 73, the control folder of flat-removing air cyclinder 72
The horizontal level of head cylinder 73 and the magnetic shoe chuck 71 on the expansion link of chuck cylinder 73, chuck cylinder 73 are used to control
The lifting of magnetic shoe chuck 71, flat-removing air cyclinder 72 and chuck cylinder 73, which are engaged, moves the space on perpendicular of magnetic shoe chuck 71
Dynamic, the movement of magnetic shoe chuck 71 is logical on the light bulb head on dress lamp tool 41 by the picked up center line alignment of magnetic shoe chuck 71
Center line is simultaneously inserted the through hole by hole, and center line is kept vertical state.
The crown top of burner feed mechanism 8 and dress crown top of burner mechanism 9 collectively constitute crown top of burner installation station, wherein crown top of burner feed mechanism 8
Including crown top of burner vibrating disk 81, feeding distribution mechanism 82 and material splitting cylinder 83, dress crown top of burner mechanism 9 includes crown top of burner chuck 91, dress crown top of burner cylinder
A92 and dress crown top of burner cylinder B93, crown top of burner vibrating disk 81 is aligned the crown top of burner automatic order of unordered placement by electric and magnetic oscillation whole
Together, it is transported to exactly at feeding distribution mechanism 82, material splitting cylinder 83 is installed on feeding distribution mechanism 82, material splitting cylinder 83 is by feeding distribution mechanism
The crown top of burner of mobile forefront in 82 pushes feeding position to, by filling crown top of burner cylinder A92 and filling crown top of burner cylinder B93 common work
After transferring to the feeding position gripping crown top of burner with, crown top of burner chuck 91, it is moved to above the light bulb head in dress lamp tool 41, the crown top of burner is put
It is arranged on light bulb head down, subsequent crown top of burner chuck 91 is retracted and repetition crown top of burner installation action.
The detection center line mechanism 10 includes reflective optical sensor 101, and reflective optical sensor 101 passes through support
Detection probe and the contour position in crown top of burner top are installed in, reflective optical sensor 101 will detect whether center line installation closes
Lattice.
The center line pressing mechanism 11 includes magnetic shoe press-in cylinder 111 and magnetic pressure head 112, magnetic pressure head 112 are arranged on
Magnetic shoe is pressed into the expansion link top of cylinder 111, and magnetic shoe press-in cylinder 111 is fixed, and magnetic pressure head 112 is positioned at dress lamp tool 41
The top of rotary motion trace, when the light bulb head of center line installation qualification goes to magnetic 112 lower section of pressure head with dressing lamp tool 41, magnetic shoe pressure
Entering cylinder 111 pushes magnetic pressure head 112, and the center line that would extend out light bulb head is squeezed between the crown top of burner and light bulb head outside wall surface,
The part center line and the crown top of burner are pressed on light bulb head together simultaneously.
As shown in Figure 11~14：The present invention provides a kind of nail screw mechanism standby for LED light group installing, the oncomelania nail
Mechanism 12 includes screw vibrating disk 121, the straight vibration plate 122 of screw, electric screwdriver head mobile cylinder 123, electric screwdriver head 124, a screw positioning left side
Drive device 127 before and after right drive device 125, screw positioning lifting apparatus 126 and electric screwdriver head assembly；
The screw vibrating disk 121 is used to by the screw 120 of distribution at random in good order arrange and convey successively
Into on the straight vibration plate 122 of screw；
The screw positioning left and right drive device 125 includes left and right translator slider 1251, plug 1252, the straight vibration plate of screw and determined
Position support 1253 and left and right drive cylinder 1254, left and right translator slider 1251 horizontally slip with the straight vibration plate locating support 1253 of screw
It is connected, left and right drive cylinder 1254 is used to drive left and right translator slider 1251 to carry out bilateral reciprocation, is directly shaken in screw
It is provided with plate 122 for setting and abreast conveying one by one forward the groove 1220 of screw 120, the straight front end of vibration plate 122 of screw
It is erected on the straight vibration plate locating support 1253 of screw, the plug 1252 is arranged on the upper surface of left and right translator slider 1251, and should
Plug 1252 is right against before the straight vibration plate 122 of screw on extreme direction, and the plug 1252 is used to withstand along the straight vibration plate 122 of screw
Groove 1220 conveys the screw 120 to come up；
The screw positioning lifting apparatus 126 includes screw lifting cylinder 1261, left and right translating bracket 1262 and spiral shell up and down
Nail positioning lifting post 1263, lifting cylinder 1261 drives the insertion of screw positioning lifting post 1263 to be arranged on left and right to the screw up and down
Through hole in translator slider 1251, carry out rise and fall reciprocating；
The screw up and down lifting cylinder 1261 and screw positioning lifting post 1263 by left and right translating bracket 1262 with
Left and right translator slider 1251 is fixedly connected integrally；So screw positioning lifting apparatus 126 can be in company with left and right translator slider
1251 carry out bilateral reciprocation together；
The plug 1252 is arranged side by side with screw positioning lifting post 1263 or so, on the top of screw positioning lifting post 1263
Be provided with the slotted eye 1264 for setting a screw 120, by left and right drive cylinder 1254 drive left and right translator slider 1251,
Plug 1252 and screw positioning lifting post 1263 are together to left movement, while lifting cylinder 1261 drives screw positioning to screw up and down
Lifting post 1263 carries out descending motion so that plug 1252 (pays attention to the mutual dislocation of groove 1220 on the straight vibration plate 122 of screw：By
It is used to withstand the screw 120 for conveying to come up along groove 1220 on the straight vibration plate 122 of screw, i.e. plug 1,252 1 in plug 1252
As in the case of be to be right against before the straight vibration plate 122 of screw on extreme direction), while the top of screw positioning lifting post 1263 is moved to spiral shell
Groove 1220 on straight vibration plate 122 is followed closely forward on bearing of trend, and the slotted eye 1264 on the top of screw positioning lifting post 1263 with
The flush with each other of groove 1220 (such structure design so that the groove on the straight vibration plate 122 of screw on the straight vibration plate 122 of screw
One screw 120 of 1220 front ends is after being squeezed to preceding enter precisely intoing slotted eye on the top of screw positioning lifting post 1263
In 1264)；
Drive device 127 includes 1271, two L being symmetrical set of front and rear drive cylinder before and after the electric screwdriver head assembly
Type guide rail 1272 and electric screwdriver head modular support frame 1273；
The electric screwdriver head modular support frame 1273 is used for fixation and supports electric screwdriver head mobile cylinder 123 and electric screwdriver head 124, institute
Two L-type guide rails 1272 are stated to be installed on the straight vibration plate locating support 1253 of screw, and respectively with the straight vibration plate locating support of screw
1253 left and right ends are slidably connected；
The front and rear drive cylinder 1271 is used to drive two L-type guide rails 1272 along the straight vibration plate locating support 1253 of screw
Front-rear reciprocation movement in the longitudinal direction；
The electric screwdriver head 124 be used for magnetic draw screw 120, and electric screwdriver head mobile cylinder about 123 driving effect with
And screw 120 is followed closely on the crown top of burner of light bulb head under driving effect before and after front and rear drive cylinder 1271.
The light bulb head riveting mechanism 13 includes riveting pressurized cylinder 131, riveting pressure head 132 and riveting inductor installing plate
133, the riveting pressure head 132 is arranged on the expansion link top of riveting pressurized cylinder 131, the support in the side of riveting pressure head 132
The riveting inductor installing plate 133 for installing inductor is fixed with post, when light bulb head passes through light bulb head riveting mechanism 13,
Riveting pressurized cylinder 131 will be pushed riveting pressure head 132, and riveting operation is done on light bulb head.
The rewinding conveyer belt 14 and upset receiving mechanism 15 collectively constitute semi-finished product discharge station, wherein rewinding conveyer belt
14 include stepper motor 141, transporting chain plate 142 and chain plate clamp 143, and upset receiving mechanism 15 includes lower material chuck 151, blanking
Manipulator 152, rotary cylinder 153, blanking cylinder A154 and blanking cylinder B155, the lower material chuck 151 are arranged on blanking machine
On tool hand 152, blanking mechanical hand 152 is arranged on the revolving part of rotary cylinder 153, and the cylinder body of rotary cylinder 153 is arranged on down
On the expansion link for expecting cylinder A154, blanking cylinder A154 cylinder body is on blanking cylinder B155 expansion link, blanking cylinder
A154 and blanking cylinder B155 coordinates is moved to dress lamp tool by lower material chuck 151, blanking mechanical hand 152 and rotary cylinder 153
Above semi-finished product light bulb head in 41, lower material chuck 151 rises certain distance, rotary cylinder 153 after picking up semi-finished product light bulb head
Blanking mechanical hand 152 and lower material chuck 151 is driven to rotate and overturn semi-finished product light bulb head, then by the semi-finished product bulb after upset
Head is placed in chain plate clamp 143, and stepper motor 141 drives the chain plate clamp 143 on transporting chain plate 142 by semi-finished product light bulb head
Moved away from the direction of rotating disk 4.
The present invention operation principle be：Light bulb head is placed in the dress lamp tool 41 on the rotating disk 4 of rotation, is fixed on rotating disk
The reason center line mechanism 7 of 4 circumference, crown top of burner feed mechanism 8, dress crown top of burner mechanism 9, detection center line mechanism 10, center line pressing mechanism 11, nail
The screw mechanism 12 and grade organisation of working of light bulb head riveting mechanism 13 is further to light bulb head is processed.After completion of processing half into
Product light bulb head, which is reversed receiving mechanism 15, to be removed rotating disk 4 and is placed on rewinding conveyer belt 14 and transport.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie
In the case of without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is by appended power
Profit requires rather than described above limits, it is intended that all in the implication and scope of the equivalency of claim by falling
Change is included in the present invention.Any reference in claim should not be considered as to the involved claim of limitation.
Claims (2)
1. a kind of install standby nail screw mechanism for LED light group, it is characterised in that straight including screw vibrating disk (121), screw
Vibration plate (122), electric screwdriver head mobile cylinder (123), electric screwdriver head (124), screw positioning left and right drive device (125), screw positioning
Drive device (127) before and after lifting apparatus (126) and electric screwdriver head assembly；
The screw vibrating disk (121) is used to by the screw (120) of distribution at random in good order arrange and convey successively
Into on the straight vibration plate of screw (122)；
The screw positioning left and right drive device (125) includes left and right translator slider (1251), plug (1252), the straight vibration plate of screw
Locating support (1253), left and right drive cylinder (1254), left and right translator slider (1251) and the straight vibration plate locating support of screw
(1253) horizontally slip mating connection, and left and right drive cylinder (1254) is used to drive left and right translator slider (1251) progress left and right past
Multiple motion；
It is provided with the straight vibration plate of screw (122) for setting and abreast conveying one by one forward the groove of screw (120)
(1220), the straight vibration plate of screw (122) front end is erected on the straight vibration plate locating support (1253) of screw, and the plug (1252) is set
Translator slider (1251) upper surface in left and right, and the plug (1252) is right against before the straight vibration plate of screw (122) on extreme direction, this is stifled
Head (1252) is used to withstand the screw (120) along groove (1220) conveying comes up on the straight vibration plate of screw (122)；
The through hole for extending through screw positioning lifting post (1263) up and down is provided with left and right translator slider (1251)；
Screw positioning lifting apparatus (126) include screw up and down lifting cylinder (1261), left and right translating bracket (1262) and
Screw positioning lifting post (1263), wherein：Lifting cylinder (1261) is used to drive screw to position lifting post (1263) screw up and down
The through hole extended through in left and right translator slider (1251) carries out rise and fall reciprocating；Lifting cylinder above and below screw
(1261) and screw positioning lifting post (1263) is fixed by left and right translating bracket (1262) and left and right translator slider (1251)
Link into an integrated entity；
The plug (1252) is arranged side by side with screw positioning lifting post (1263) left and right, on screw positioning lifting post (1263) top
End is provided for setting the slotted eye (1264) of a screw (120)；
Left and right translator slider (1251), plug (1252) and screw is driven to position lifting post by left and right drive cylinder (1254)
(1263) together to left movement, while lifting cylinder (1261) driving screw positioning lifting post (1263) is declined screw up and down
Motion so that plug (1252) and groove (1220) mutual dislocation on the straight vibration plate of screw (122), while screw positioning lifting post
(1263) groove (1220) that top is moved on the straight vibration plate of screw (122) is forward on bearing of trend, and screw positioning lifting post
(1263) slotted eye on top (1264) and groove (1220) flush with each other on the straight vibration plate of screw (122)；
Drive device (127) includes front and rear drive cylinder (1271), two L being symmetrical set before and after the electric screwdriver head assembly
Type guide rail (1272) and electric screwdriver head modular support frame (1273)；
The electric screwdriver head modular support frame (1273) is used for fixation and supports electric screwdriver head mobile cylinder (123) and electric screwdriver head (124),
Two L-type guide rails (1272) are installed on the straight vibration plate locating support (1253) of screw, and are determined respectively with the straight vibration plate of screw
The sliding connection of position support (1253) left and right ends；
The front and rear drive cylinder (1271) is used to drive two L-type guide rails (1272) along the straight vibration plate locating support of screw
(1253) front-rear reciprocation movement in the longitudinal direction；
The electric screwdriver head (124) is used for magnetic and draws screw (120), and in electric screwdriver head mobile cylinder (123) driving effect up and down
And screw (120) is followed closely on the crown top of burner of light bulb head under driving effect before and after front and rear drive cylinder (1271).
2. a kind of LED light group installing is standby, including a kind of oncomelania nail standby for LED light group installing as described in claim 1
Mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710832072.6A CN107598563B (en) | 2017-09-15 | 2017-09-15 | It is standby that standby nail screw mechanism and LED light group installing are installed for LED light group |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710832072.6A CN107598563B (en) | 2017-09-15 | 2017-09-15 | It is standby that standby nail screw mechanism and LED light group installing are installed for LED light group |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107598563A true CN107598563A (en) | 2018-01-19 |
| CN107598563B CN107598563B (en) | 2019-06-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710832072.6A Active CN107598563B (en) | 2017-09-15 | 2017-09-15 | It is standby that standby nail screw mechanism and LED light group installing are installed for LED light group |
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| CN108682730A (en) * | 2018-05-28 | 2018-10-19 | 重庆国斌兴自动化技术有限公司 | A kind of light emitting diode Semi-automatic assembler |
| CN109746654A (en) * | 2019-03-19 | 2019-05-14 | 江苏富新电子照明科技有限公司 | A kind of semi-automatic assembly tooling of lens assembly housing |
| CN109773440A (en) * | 2018-12-24 | 2019-05-21 | 深圳科易设计服务有限公司 | A kind of spiral light cover kludge of automation |
| CN110076555A (en) * | 2019-05-31 | 2019-08-02 | 北京理工大学 | It is automatically imported the electric screwdriver and screw installation equipment of screw |
| CN110421340A (en) * | 2019-09-05 | 2019-11-08 | 江西联创南分科技有限公司 | A kind of LED charactrons set foot pad automatic assembling |
| CN111037254A (en) * | 2019-12-24 | 2020-04-21 | 温州丰迪接插件有限公司 | Automatic sheath assembling machine |
| CN111069898A (en) * | 2019-12-23 | 2020-04-28 | 安徽世林照明股份有限公司 | Assembling equipment of LED fluorescent lamp and working method thereof |
| CN112318086A (en) * | 2020-11-25 | 2021-02-05 | 上汽通用五菱汽车股份有限公司 | Plug falling transfer device |
| CN114294620A (en) * | 2021-12-28 | 2022-04-08 | 新谱(惠州)电子有限公司 | JIG with LED locate function |
| CN116481426A (en) * | 2023-04-07 | 2023-07-25 | 深圳市汇奥德技术有限公司 | Machining deviation detection system based on workpiece hub |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108682730B (en) * | 2018-05-28 | 2019-07-05 | 重庆国斌兴自动化技术有限公司 | A kind of light emitting diode Semi-automatic assembler |
| CN108682730A (en) * | 2018-05-28 | 2018-10-19 | 重庆国斌兴自动化技术有限公司 | A kind of light emitting diode Semi-automatic assembler |
| CN109773440A (en) * | 2018-12-24 | 2019-05-21 | 深圳科易设计服务有限公司 | A kind of spiral light cover kludge of automation |
| CN109746654A (en) * | 2019-03-19 | 2019-05-14 | 江苏富新电子照明科技有限公司 | A kind of semi-automatic assembly tooling of lens assembly housing |
| CN110076555A (en) * | 2019-05-31 | 2019-08-02 | 北京理工大学 | It is automatically imported the electric screwdriver and screw installation equipment of screw |
| CN110421340A (en) * | 2019-09-05 | 2019-11-08 | 江西联创南分科技有限公司 | A kind of LED charactrons set foot pad automatic assembling |
| CN111069898A (en) * | 2019-12-23 | 2020-04-28 | 安徽世林照明股份有限公司 | Assembling equipment of LED fluorescent lamp and working method thereof |
| CN111037254A (en) * | 2019-12-24 | 2020-04-21 | 温州丰迪接插件有限公司 | Automatic sheath assembling machine |
| CN112318086A (en) * | 2020-11-25 | 2021-02-05 | 上汽通用五菱汽车股份有限公司 | Plug falling transfer device |
| CN114294620A (en) * | 2021-12-28 | 2022-04-08 | 新谱(惠州)电子有限公司 | JIG with LED locate function |
| CN114294620B (en) * | 2021-12-28 | 2023-11-14 | 新谱(惠州)电子有限公司 | JIG with LED locate function |
| CN116481426A (en) * | 2023-04-07 | 2023-07-25 | 深圳市汇奥德技术有限公司 | Machining deviation detection system based on workpiece hub |
| CN116481426B (en) * | 2023-04-07 | 2024-05-03 | 深圳市汇奥德技术有限公司 | Machining deviation detection system based on workpiece hub |
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Effective date of registration: 20191210 Address after: Building 4, Henggang village, Baibu Town, Haiyan County, Jiaxing City, Zhejiang Province Patentee after: Jiaxing Jianchao Intelligent Technology Co., Ltd. Address before: 315111 Zhejiang city of Ningbo province Yinzhou District five Township Wuxiang No. 341 North Road Patentee before: Qian Haiyan |