CN107598563B - It is standby that standby nail screw mechanism and LED light group installing are installed for LED light group - Google Patents
It is standby that standby nail screw mechanism and LED light group installing are installed for LED light group Download PDFInfo
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- CN107598563B CN107598563B CN201710832072.6A CN201710832072A CN107598563B CN 107598563 B CN107598563 B CN 107598563B CN 201710832072 A CN201710832072 A CN 201710832072A CN 107598563 B CN107598563 B CN 107598563B
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Abstract
Standby nail screw mechanism is installed the present invention is provided to LED light group and LED light group installing is standby, it includes screw vibrating disk, the straight vibration plate of screw, electric screwdriver head mobile cylinder, electric screwdriver head, screw positioning left and right driving device, screw positioning lifting apparatus, electric screwdriver head assembly front and back driving device that one of which, which installs standby nail screw mechanism for LED light group, and the screw vibrating disk is used in good orderly arrange the screw progress of distribution at random and successively delivers into the straight vibration plate of screw；Screw vibrating disk screwing can accurately be conveyed in place in this way, and screw is drawn by electric screwdriver head, the accurate ground nail of screw is completed on the crown top of burner of light bulb head with cooperation.LED light group of the present invention installing is standby to use circular line structure, and on same processing capacity, occupied space is less, saves production line occupied space, with being conducive to expand the scale of production.
Description
Technical field
The present invention relates to bulb lamp production fields, are especially for LED light group and install standby nail screw mechanism and LED
Lamp group installing is standby.
Background technique
LED is the abbreviation of English light emitting diode (light emitting diode), its basic structure is one block of electricity
Then the chip of semiconductor material of photoluminescence uses silver wire or gold thread (i.e. below the present invention on elargol or latex solidified to bracket
The middle line) chip and circuit board (chip and circuit board are arranged in LED bulb in the present invention) are connected, then surrounding is used
Epoxy resin sealing is played the role of protecting internal core, shell is finally installed, so the anti-seismic performance of LED light is good, with neck
In terms of domain is related to the daily household electrical appliances such as mobile phone, desk lamp, household electrical appliances and machinery production, but the production of domestic LEDbulb lamp is still deposited now
It is especially on the high side, production efficiency is low, high production cost the problems such as colour temperature is higher, temperature control is bad, unstable quality
Factor, restrict the promotion and popularization of LEDbulb lamp.
No matter external the production of LEDbulb lamp at present is or domestic, and production model is still to be with traditional manual work
Main, the production capacity of traditional production operation mode will be unable to the great demand for meeting market；With the maturation of mechanical technique, in production
Line imports automated machine and has become in order to which the main trend of human cost is greatly reduced, and imports automated machine in addition to that can reduce
Whole throughput rate more can be significantly improved other than human cost.
But the production line of existing LEDbulb lamp is mostly strip production line, this production line to the utilization rate in space compared with
Low, a complete production line generally requires to occupy a large amount of floor space.
Summary of the invention
The present invention is to overcome above situation insufficient, it is desirable to provide a kind of technical solution that can solve the above problem.
The present invention, which provides, a kind of installs standby nail screw mechanism for LED light group and LED light group installing is standby, in which: a kind of
Standby LED light group installing includes rack, rotary electric machine, transmission belt, turntable, feed mechanism, feed conveyer belt, reason middle line mechanism, lamp
Cap feeding mechanism, detection middle line mechanism, middle line pressing mechanism, nail screw mechanism, light bulb head riveting mechanism, is received dress crown top of burner mechanism
Expect conveyer belt, overturning receiving mechanism, dress lamp jig, feeding chuck, feeding cylinder A, feeding cylinder B, main shaft, auxiliary spindle, magnetic
Watt collet, flat-removing air cyclinder, collet cylinder, crown top of burner vibrating disk, feeding distribution mechanism, material splitting cylinder, crown top of burner collet, dress crown top of burner cylinder A, dress
Crown top of burner cylinder B, reflective optical sensor, magnetic shoe indentation cylinder, magnetic pressure head, screw, screw vibrating disk, the straight vibration plate of screw,
Electric screwdriver head mobile cylinder, electric screwdriver head, screw positioning left and right driving device, left and right translator slider, plug, the straight vibration plate positioning branch of screw
Frame, left and right driving cylinder, screw positioning lifting apparatus, screw are lifted cylinder, left and right translating bracket, screw positioning lifting up and down
Driving device before and after column, electric screwdriver head assembly, front and back driving cylinder, two be symmetrical set L-type guide rail, electric screwdriver head assembly branch
Support, riveting pressurized cylinder, riveting pressure head, riveting inductor mounting plate, stepper motor, transporting chain plate, chain plate clamp, lower feed collet
Head, blanking mechanical hand, rotary cylinder, blanking cylinder A and blanking cylinder B, the machine frame inside are equipped with rotary electric machine, rotation electricity
Machine is mounted on the rack the turntable of centre of surface position by transmission belt linkage, and circumference, which is equally spaced, on turntable several dress lamps
Jig is counterclockwise arranged successively feed mechanism, feed conveyer belt, reason middle line mechanism, crown top of burner feeding in outer surround of turntable
Mechanism, dress crown top of burner mechanism, detection middle line mechanism, middle line pressing mechanism, nail screw mechanism, light bulb head riveting mechanism, rewinding conveying
Band and overturning receiving mechanism；
The light bulb head being fed in conveyer belt is moved to above turntable and is finally placed in and controls in dress lamp by the feed mechanism
In tool, the light bulb head in lamp jig is then filled as reason middle line mechanism is shifted in the rotation of turntable, reason middle line mechanism is picked up by its
Middle line (i.e. for connecting the silver wire or gold thread of LED chip and circuit board) alignment light bulb head on through-hole and middle line be inserted into this lead to
Hole postmedial line keeps vertical state, and after the insertion middle line adjustment for managing middle line mechanism, light bulb head rotates to dress lamp in company with turntable
Position where cap means, dress crown top of burner mechanism will be mounted on light bulb head by the crown top of burner conveyed in crown top of burner feeding mechanism, connect
Light bulb head in company with turntable rotate to detection middle line organization location center line installation qualification whether detected, through detection in
Light bulb head after line is qualified rotates to the position where middle line pressing mechanism in company with turntable, and middle line pressing mechanism would extend out light bulb
The middle line of head is squeezed between the crown top of burner and light bulb head outside wall surface, while the part middle line and the crown top of burner are pressed on light bulb head together
On, then light bulb head rotates to the position where nail screw mechanism in company with turntable, and nail screw mechanism follows closely screw on the crown top of burner, with
Last riveting operation is done by light bulb head riveting mechanism afterwards and completes assembling procedure, the light bulb head after completing assembling is rotated in company with turntable
It is placed in rewinding conveyer belt and transports after being reversed receiving mechanism and promoting overturning to rewinding position.
As a further solution of the present invention: the feed mechanism and feed conveyer belt collectively constitute raw material feeding station,
Wherein feed mechanism includes feeding chuck, feeding cylinder A and feeding cylinder B, and feed conveyer belt includes main shaft and auxiliary spindle, master
Shaft and auxiliary spindle collective effect drive feed conveying tape travel that the light bulb head being fed on conveyer belt is moved to feed conveyer belt
On light bulb head advance baffle at, feeding cylinder B and feeding chuck are moved on the light bulb head of forefront by subsequent feeding cylinder A
Side, then feeding cylinder B transfers feeding chuck and clamps light bulb head, and subsequent feeding cylinder B promotes feeding chuck and its clamping
Light bulb head, the mobile feeding cylinder B of feeding cylinder A and feeding chuck control the dress lamp that clamped light bulb head is moved on turntable
Have above circular-rotation track, last feeding cylinder B transfers feeding chuck and clamped light bulb head is placed on dress lamp jig
Interior completion feeding operation, feeding chuck rise and return to repetition feeding operation.
As a further solution of the present invention: the reason middle line mechanism includes magnetic shoe collet, flat-removing air cyclinder and collet cylinder,
The horizontal position of flat-removing air cyclinder control collet cylinder and the magnetic shoe collet being mounted on the telescopic rod of collet cylinder, collet cylinder are used
In the lifting of control magnetic shoe collet, flat-removing air cyclinder and collet cylinder, which match, keeps magnetic shoe collet space on perpendicular mobile,
The movement of magnetic shoe collet by magnetic shoe collet it is picked up middle line alignment be located at dress lamp jig on light bulb head on through-hole and will in
Line is inserted into the through-hole, and middle line is made to keep vertical state.
As a further solution of the present invention: the crown top of burner feeding mechanism and dress crown top of burner mechanism collectively constitute crown top of burner erector
Position, wherein crown top of burner feeding mechanism includes crown top of burner vibrating disk, feeding distribution mechanism and material splitting cylinder, dress crown top of burner mechanism include crown top of burner collet,
Crown top of burner cylinder A and dress crown top of burner cylinder B are filled, the crown top of burner automatic order of unordered placement is oriented row by electric and magnetic oscillation by crown top of burner vibrating disk
Column are neat, are accurately transported at feeding distribution mechanism, material splitting cylinder are equipped on feeding distribution mechanism, material splitting cylinder will be in feeding distribution mechanism
The crown top of burner of mobile forefront pushes feeding position to, passes through the collective effect of dress crown top of burner cylinder A and dress crown top of burner cylinder B, crown top of burner collet
After transferring to the feeding position clamping crown top of burner, it is moved to above the light bulb head in dress lamp jig, the crown top of burner is put down and is mounted on light bulb head
On, subsequent crown top of burner collet retracts and repeats crown top of burner installation action.
As a further solution of the present invention: the detection middle line mechanism includes reflective optical sensor, reflection type optical
Fiber sensor is installed in detection probe and the contour position in crown top of burner top by bracket, during reflective optical sensor will test
Whether line installation is qualified.
As a further solution of the present invention: the middle line pressing mechanism includes magnetic shoe indentation cylinder and magnetic pressure head, magnetic
Property pressure head be mounted on magnetic shoe indentation cylinder telescopic rod top end, magnetic shoe be pressed into cylinder it is fixed, magnetic pressure head be located at dress lamp control
Have the top of rotary motion trace, when the light bulb head of middle line installation qualification is gone to below magnetic pressure head with dressing lamp jig, magnetic shoe indentation
Cylinder pushes magnetic pressure head, and the middle line that would extend out light bulb head is squeezed between the crown top of burner and light bulb head outside wall surface, while should
Part middle line and the crown top of burner are pressed on light bulb head together.
As a further solution of the present invention: the nail screw mechanism includes screw vibrating disk, the straight vibration plate of screw, electric screwdriver head
Driving dress before and after mobile cylinder, electric screwdriver head, screw positioning left and right driving device, screw positioning lifting apparatus and electric screwdriver head assembly
It sets；
The screw vibrating disk is used in good orderly arrange the screw progress of distribution at random and successively delivers into spiral shell
It follows closely on straight vibration plate；
The screw positioning left and right driving device includes left and right translator slider, plug, the straight vibration plate locating support of screw and a left side
Right driving cylinder, left and right translator slider and the straight vibration plate locating support of screw horizontally slip matings connection, and left and right drives cylinder to be used for
It drives left and right translator slider to carry out bilateral reciprocation, is provided on the straight vibration plate of screw for setting and forward one by one abreast
The groove of screw is conveyed, the straight vibration plate front end of screw is erected on the straight vibration plate locating support of screw, and the plug setting is flat in left and right
Sliding block upper surface is moved, and the plug is right against before the straight vibration plate of screw on extreme direction, which directly shakes for withstanding along screw
Groove conveys the screw to come up on plate；
The screw positioning lifting apparatus includes that screw is lifted cylinder, left and right translating bracket and screw positioning lifting up and down
Column, the screw are lifted cylinder driving screw positioning lifting column up and down and penetrate through the through-hole being arranged in the translator slider of left and right, carry out
Rise and fall reciprocating；
The screw is lifted cylinder up and down and screw positioning lifting column passes through left and right translating bracket and left and right translator slider
It is fixedly connected with integral (such screw positioning lifting apparatus can carry out together bilateral reciprocation in company with left and right translator slider)；
The plug and screw positioning lifting column or so are arranged side by side, and position lifting top end in screw and are provided with for setting a spiral shell
The slot of nail drives left and right translator slider, plug and screw positioning lifting column to move downward together, together by left and right driving cylinder
When screw up and down be lifted cylinder driving screw positioning lifting column carry out descending motion so that plug and groove phase on the straight vibration plate of screw
Mutually dislocation (notes: conveying the screw to come up, the i.e. general feelings of plug along groove on the straight vibration plate of screw since plug is used to withstand
It is before being right against the straight vibration plate of screw on extreme direction under condition), while screw positioning lifting top end is moved on the straight vibration plate of screw
Groove forward on extending direction, and the groove flush with each other on the slot and the straight vibration plate of screw on screw positioning lifting top end
(this spline structure design so that be located at the straight vibration plate of screw on groove front end a screw after being squeezed to it is preceding accurately
It enters on screw positioning lifting top end in slot)；
Driving device includes that front and back drives cylinder, two L-type guide rails being symmetrical set before and after the electric screwdriver head assembly
With electric screwdriver head modular support frame；
The electric screwdriver head modular support frame supports electric screwdriver head mobile cylinder and electric screwdriver head, two L-types for fixation
Guide rail is installed on the straight vibration plate locating support of screw, and the company that is slidably matched respectively with screw straight vibration plate locating support left and right ends
It connects；
Front and back driving cylinder for drive two L-type guide rails along the straight vibration plate locating support of screw in the longitudinal direction
Front-rear reciprocation movement；
The electric screwdriver head draws screw for magnetic, and drives upside down effect and front and back driving in electric screwdriver head mobile cylinder
Screw is followed closely on the crown top of burner of light bulb head under driving effect before and after cylinder.
As a further solution of the present invention: the light bulb head riveting mechanism include riveting pressurized cylinder, riveting pressure head and
Riveting inductor mounting plate, the riveting pressure head are mounted on the telescopic rod top end of riveting pressurized cylinder, in riveting pressure head side
The riveting inductor mounting plate for installing inductor is fixed on support column, when light bulb head passes through light bulb head riveting mechanism,
Riveting pressurized cylinder will be such that riveting pressure head pushes, and riveting operation is done on light bulb head.
As a further solution of the present invention: the rewinding conveyer belt and overturning receiving mechanism collectively constitute semi-finished product blanking
Station, wherein rewinding conveyer belt includes stepper motor, transporting chain plate and chain plate clamp, overturning receiving mechanism include lower material chuck,
Blanking mechanical hand, rotary cylinder, blanking cylinder A and blanking cylinder B, the lower material chuck are mounted on blanking mechanical on hand, blanking
Manipulator is mounted on the revolving part of rotary cylinder, and the cylinder body of rotary cylinder is mounted on the telescopic rod of blanking cylinder A, blanking gas
The cylinder body of cylinder A is mounted on the telescopic rod of blanking cylinder B, and blanking cylinder A and blanking cylinder B cooperate lower material chuck, blanking machine
Tool hand and rotary cylinder are moved to above the semi-finished product light bulb head in dress lamp jig, and lower material chuck picks up on after semi-finished product light bulb head
Certain distance is risen, rotary cylinder drives blanking mechanical hand and the rotation of lower material chuck to overturn semi-finished product light bulb head, then will overturning
Semi-finished product light bulb head afterwards is placed in chain plate clamp, and stepper motor drives the chain plate clamp on transporting chain plate by semi-finished product light bulb
Head is mobile away from turntable direction.
Compared with prior art, the beneficial effects of the present invention are:
The present invention uses circular line structure, and on same processing capacity, occupied space is less, saves production line
Occupied space, be conducive to expand the scale of production.
Additional aspect and advantage of the invention will be set forth in part in the description, and will partially become from the following description
Obviously, or practice through the invention is recognized.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention without any creative labor, may be used also for those of ordinary skill in the art
To obtain other drawings based on these drawings.
Fig. 1 is the functional module structure schematic diagram that LED bulb bulb lamp automatically assembles equipment.
Fig. 2 is the structural schematic diagram that LED bulb bulb lamp automatically assembles equipment.
Fig. 3 is the top view that LED bulb bulb lamp automatically assembles equipment.
Fig. 4 is the structural schematic diagram for the feed mechanism that LED bulb bulb lamp automatically assembles equipment.
Fig. 5 is the structural schematic diagram for the feed conveyer belt that LED bulb bulb lamp automatically assembles equipment.Fig. 6 is LED bulb
Bulb lamp automatically assembles the structural schematic diagram of the reason middle line mechanism of equipment.
Fig. 7 is the structural schematic diagram for the crown top of burner feeding mechanism that LED bulb bulb lamp automatically assembles equipment.
Fig. 8 is the structural schematic diagram for the dress crown top of burner mechanism that LED bulb bulb lamp automatically assembles equipment.
Fig. 9 is the structural schematic diagram for the detection middle line mechanism that LED bulb bulb lamp automatically assembles equipment.
Figure 10 is the structural schematic diagram for the middle line pressing mechanism that LED bulb bulb lamp automatically assembles equipment.
Figure 11 is that LED bulb bulb lamp automatically assembles structural schematic diagram of the nail screw mechanism of equipment without baffle when.
Figure 12 is the structural schematic diagram when nail screw mechanism that LED bulb bulb lamp automatically assembles equipment has a baffle.
Figure 13 is the left view of the screw order feeding mechanism for the nail screw mechanism that LED bulb bulb lamp automatically assembles equipment
The structural schematic diagram in direction.
Figure 14 is the right view of the screw order feeding mechanism for the nail screw mechanism that LED bulb bulb lamp automatically assembles equipment
The structural schematic diagram in direction.
Figure 15 is the structural schematic diagram for the lamp cap riveting mechanism that LED bulb bulb lamp automatically assembles equipment.
Figure 16 is the structural schematic diagram for the rewinding conveyer belt that LED bulb bulb lamp automatically assembles equipment.
Figure 17 is the structural schematic diagram for the overturning receiving mechanism that LED bulb bulb lamp automatically assembles equipment.In figure: rack
1, rotary electric machine 2, transmission belt 3, turntable 4, feed mechanism 5, feed conveyer belt 6, reason middle line mechanism 7, crown top of burner feeding mechanism 8, dress
Crown top of burner mechanism 9, detection middle line mechanism 10, middle line pressing mechanism 11, nail screw mechanism 12, light bulb head riveting mechanism 13, rewinding are defeated
Send band 14, overturning receiving mechanism 15, dress lamp jig 41, feeding chuck 51, feeding cylinder A52, feeding cylinder B53, main shaft 61,
Auxiliary spindle 62, magnetic shoe collet 71, flat-removing air cyclinder 72, collet cylinder 73, crown top of burner vibrating disk 81, feeding distribution mechanism 82, material splitting cylinder 83,
Crown top of burner collet 91, dress crown top of burner cylinder A92, dress crown top of burner cylinder B93, reflective optical sensor 101, magnetic shoe are pressed into cylinder 111, magnetic
Property pressure head 112, screw 120, screw vibrating disk 121, the straight vibration plate 122 of screw, electric screwdriver head mobile cylinder 123, electric screwdriver head 124, spiral shell
Nail positioning left and right driving device, left and right translator slider 1251, plug 1252, the straight vibration plate locating support 1253 of screw, left and right driving
Cylinder 1254, screw positioning lifting apparatus, screw are lifted cylinder 1261, left and right translating bracket 1262, screw positioning lifting up and down
Driving device before and after column 1263, electric screwdriver head assembly, front and back driving 1271, two L-type guide rails 1272 being symmetrical set of cylinder,
Electric screwdriver head modular support frame 1273, riveting pressurized cylinder 131, riveting pressure head 132, riveting inductor mounting plate 133, stepper motor
141, transporting chain plate 142, chain plate clamp 143, lower material chuck 151, blanking mechanical hand 152, rotary cylinder 153, blanking cylinder
A154 and blanking cylinder B155.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Please refer to Fig. 1~17, it is a kind of to install standby nail screw mechanism and LED light for LED light group in the embodiment of the present invention
Assemble equipment, in which: it includes rack 1, rotary electric machine 2, transmission belt 3, turntable 4, feeding that a kind of LED light group installing is standby in the present invention
Mechanism 5, feed conveyer belt 6, reason middle line mechanism 7, crown top of burner feeding mechanism 8, dress crown top of burner mechanism 9, detection middle line mechanism 10, middle line pressure
Enter mechanism 11, standby nail screw mechanism 12 is installed for LED light group, light bulb head riveting mechanism 13, rewinding conveyer belt 14, overturning receipts
Expect mechanism 15, dress lamp jig 41, feeding chuck 51, feeding cylinder A52, feeding cylinder B53, main shaft 61, auxiliary spindle 62, magnetic shoe
Collet 71, flat-removing air cyclinder 72, collet cylinder 73, crown top of burner vibrating disk 81, feeding distribution mechanism 82, material splitting cylinder 83, crown top of burner collet 91, dress
Crown top of burner cylinder A92, dress crown top of burner cylinder B93, reflective optical sensor 101, magnetic shoe indentation cylinder 111, magnetic pressure head 112, spiral shell
Nail 120, screw vibrating disk 121, the straight vibration plate 122 of screw, electric screwdriver head mobile cylinder 123, electric screwdriver head 124, screw positioning left and right are driven
Dynamic device, left and right translator slider 1251, plug 1252, the straight vibration plate locating support 1253 of screw, left and right driving cylinder 1254, screw
It positions lifting apparatus, screw and is lifted cylinder 1261, left and right translating bracket 1262, screw positioning lifting column 1263, electric screwdriver head up and down
Driving device, front and back drive 1271, two, cylinder the L-type guide rails 1272 being symmetrical set, electric screwdriver head assembly branch before and after component
Support 1273, riveting pressurized cylinder 131, riveting pressure head 132, riveting inductor mounting plate 133, stepper motor 141, transporting chain plate
142, chain plate clamp 143, lower material chuck 151, blanking mechanical hand 152, rotary cylinder 153, blanking cylinder A154 and blanking cylinder
B155, rotary electric machine 2 is equipped with inside the rack 1, and rotary electric machine 2 is mounted in 1 upper surface of rack by the linkage of transmission belt 3
The turntable 4 of heart position, circumference, which is equally spaced, on turntable 4 several dress lamp jigs 41, and outer in turntable 4 surrounds counterclockwise
It is arranged successively feed mechanism 5, feed conveyer belt 6, reason middle line mechanism 7, crown top of burner feeding mechanism 8, dress crown top of burner mechanism 9, detection middle line
Mechanism 10, middle line pressing mechanism 11, nail screw mechanism 12, light bulb head riveting mechanism 13, rewinding conveyer belt 14 and overturning collecting machine
Structure 15；
The light bulb head being fed in conveyer belt 6 is moved to 4 top of turntable and is finally placed in dress lamp by the feed mechanism 5
In jig 41, the light bulb head in lamp jig 41 is then filled as reason middle line mechanism 7 is shifted in the rotation of turntable 4, reason middle line mechanism 7 will
Through-hole and by middle line on its picked up middle line (i.e. for connecting the silver wire or gold thread of LED chip and circuit board) alignment light bulb head
It is inserted into the through-hole postmedial line and keeps vertical state, after the insertion middle line adjustment for managing middle line mechanism 7, light bulb head is in company with turntable 4
The position where dress crown top of burner mechanism 9 is rotated to, dress crown top of burner mechanism 9 will be installed by the crown top of burner conveyed in crown top of burner feeding mechanism 8
On light bulb head, whether then light bulb head rotates to detection 10 position center line installation qualification of middle line mechanism in company with turntable 4
It is detected, the light bulb head after detection middle line is qualified rotates to the position where middle line pressing mechanism 11, middle line in company with turntable 4
The middle line that pressing mechanism 11 would extend out light bulb head is squeezed between the crown top of burner and light bulb head outside wall surface, at the same by the part middle line and
The crown top of burner is pressed on light bulb head together, and then light bulb head rotates to the position where nail screw mechanism 12, oncomelania nail in company with turntable 4
Mechanism 12 follows closely screw on the crown top of burner, then does last riveting operation by light bulb head riveting mechanism 13 and completes assembling procedure, complete
At after assembling light bulb head in company with turntable 4 rotate to rewinding position be reversed receiving mechanism 15 promoted overturning after be placed on rewinding
It is transported on conveyer belt 14.
The feed mechanism 5 and feed conveyer belt 6 collectively constitute raw material feeding station, and wherein feed mechanism 5 includes feeding
Collet 51, feeding cylinder A52 and feeding cylinder B53, feed conveyer belt 6 include main shaft 61 and auxiliary spindle 62,61 He of main shaft
62 collective effect of auxiliary spindle drives feed conveyer belt 6 to advance and the light bulb head being fed on conveyer belt 6 is moved on feed conveyer belt 6
Light bulb head advance baffle at, feeding cylinder B53 and feeding chuck 51 are moved to the light bulb of forefront by subsequent feeding cylinder A52
Head top, then feeding cylinder B53 transfers feeding chuck 51 and clamps light bulb head, feed collet in subsequent feeding cylinder B53 promotion
First 51 and its clamping light bulb head, the light bulb head that the mobile feeding cylinder B53 of feeding cylinder A52 and feeding chuck 51 will be clamped moves
It moves above the 41 circular-rotation track of dress lamp jig on turntable 4, last feeding cylinder B53 transfers feeding chuck 51 and will be pressed from both sides
The light bulb head held, which is placed in dress lamp jig 41, completes feeding operation, and feeding chuck 51 rises and returns to repetition feeding operation.
The reason middle line mechanism 7 includes magnetic shoe collet 71, flat-removing air cyclinder 72 and collet cylinder 73, the control folder of flat-removing air cyclinder 72
The horizontal position of head cylinder 73 and the magnetic shoe collet 71 being mounted on the telescopic rod of collet cylinder 73, collet cylinder 73 is for controlling
The lifting of magnetic shoe collet 71, flat-removing air cyclinder 72 and collet cylinder 73, which match, moves the space on perpendicular of magnetic shoe collet 71
Dynamic, the picked up middle line alignment of magnetic shoe collet 71 is located at logical on the light bulb head on dress lamp jig 41 by the movement of magnetic shoe collet 71
Middle line is simultaneously inserted into the through-hole by hole, and middle line is made to keep vertical state.
The crown top of burner feeding mechanism 8 and dress crown top of burner mechanism 9 collectively constitute crown top of burner installation station, wherein crown top of burner feeding mechanism 8
Including crown top of burner vibrating disk 81, feeding distribution mechanism 82 and material splitting cylinder 83, filling crown top of burner mechanism 9 includes crown top of burner collet 91, dress crown top of burner cylinder
A92 and dress crown top of burner cylinder B93, crown top of burner vibrating disk 81 is aligned the crown top of burner automatic order of unordered placement by electric and magnetic oscillation whole
Together, it is accurately transported at feeding distribution mechanism 82, material splitting cylinder 83 is installed on feeding distribution mechanism 82, material splitting cylinder 83 is by feeding distribution mechanism
The crown top of burner of mobile forefront in 82 pushes feeding position to, passes through the common work of dress crown top of burner cylinder A92 and dress crown top of burner cylinder B93
After transferring to the feeding position clamping crown top of burner with, crown top of burner collet 91, it is moved to above the light bulb head in dress lamp jig 41, the crown top of burner is put
Under be mounted on light bulb head, subsequent crown top of burner collet 91, which retracts, simultaneously repeats crown top of burner installation action.
The detection middle line mechanism 10 includes reflective optical sensor 101, and reflective optical sensor 101 passes through bracket
It is installed in detection probe and the contour position in crown top of burner top, reflective optical sensor 101 will test whether middle line installation closes
Lattice.
The middle line pressing mechanism 11 includes magnetic shoe indentation cylinder 111 and magnetic pressure head 112, and magnetic pressure head 112 is mounted on
Magnetic shoe is pressed into the telescopic rod top end of cylinder 111, and magnetic shoe indentation cylinder 111 is fixed, and magnetic pressure head 112 is located at dress lamp jig 41
The top of rotary motion trace, when the light bulb head of middle line installation qualification goes to magnetic 112 lower section of pressure head with dressing lamp jig 41, magnetic shoe pressure
Entering cylinder 111 pushes magnetic pressure head 112, and the middle line that would extend out light bulb head is squeezed between the crown top of burner and light bulb head outside wall surface,
The part middle line and the crown top of burner are pressed on light bulb head together simultaneously.
As shown in Figure 11~14: the present invention provide it is a kind of install standby nail screw mechanism for LED light group, the oncomelania nail
Mechanism 12 includes screw vibrating disk 121, the straight vibration plate 122 of screw, electric screwdriver head mobile cylinder 123, electric screwdriver head 124, a screw positioning left side
Driving device before and after right driving device, screw positioning lifting apparatus and electric screwdriver head assembly；
The screw vibrating disk 121 is for arrange and successively convey the screw 120 of distribution at random in good orderly
Into on the straight vibration plate 122 of screw；
The screw positioning left and right driving device includes left and right translator slider 1251, plug 1252, the straight vibration plate positioning of screw
Bracket 1253 and left and right driving cylinder 1254, left and right translator slider 1251 horizontally slips with the straight vibration plate locating support 1253 of screw matches
Connection is closed, left and right driving cylinder 1254 is for driving left and right translator slider 1251 to carry out bilateral reciprocation, in the straight vibration plate of screw
It is provided on 122 for setting and abreast conveying the groove 1220 of screw 120, end-rack before the straight vibration plate 122 of screw one by one forward
It is located on the straight vibration plate locating support 1253 of screw, the plug 1252 is arranged in 1251 upper surface of left and right translator slider, and this is stifled
First 1252 are right against before the straight vibration plate 122 of screw on extreme direction, and the plug 1252 is for withstanding along slot on the straight vibration plate 122 of screw
Ditch 1220 conveys the screw 120 to come up；
The screw positioning lifting apparatus includes that lifting cylinder 1261, left and right translating bracket 1262 and screw are fixed up and down for screw
Position lifting column 1263, the screw are lifted cylinder 1261 up and down and the screw positioning lifting perforation of column 1263 setting are driven to translate in left and right
Through-hole on sliding block 1251 carries out rise and fall reciprocating；
The screw up and down be lifted cylinder 1261 and screw positioning lifting column 1263 by left and right translating bracket 1262 with
Left and right translator slider 1251 is fixedly connected integrally；Screw positioning lifting apparatus can be in company with left and right translator slider 1,251 1 in this way
It rises and carries out bilateral reciprocation；
The plug 1252 is arranged side by side with screw positioning lifting column 1263 or so, positions lifting 1263 top of column in screw
Be provided with the slot 1264 for setting a screw 120, by left and right driving cylinder 1254 drive left and right translator slider 1251,
Plug 1252 and screw positioning lifting column 1263 move downward together, while screw is lifted cylinder 1261 up and down and drives screw positioning
It is lifted column 1263 and carries out descending motion, so that 1220 mutual dislocation of groove on plug 1252 and the straight vibration plate 122 of screw (note: by
It is used to withstand in plug 1252 and conveys the screw 120 to come up, i.e. plug 1,252 1 along groove 1220 on the straight vibration plate 122 of screw
As in the case of be before being right against the straight vibration plate 122 of screw on extreme direction), while screw positioning lifting 1263 top of column is moved to spiral shell
Groove 1220 on straight vibration plate 122 is followed closely forward on extending direction, and the slot 1264 on screw positioning lifting 1263 top of column with
1220 flush with each other of groove (this spline structure design, so that being located at the groove on the straight vibration plate 122 of screw on the straight vibration plate 122 of screw
One screw 120 of 1220 front ends after being squeezed to preceding enter precisely into screw positioning lifting 1263 top of column on slot
In 1264)；
Driving device includes that front and back drives 1271, two L-types being symmetrical set of cylinder before and after the electric screwdriver head assembly
Guide rail 1272 and electric screwdriver head modular support frame 1273；
The electric screwdriver head modular support frame 1273 supports electric screwdriver head mobile cylinder 123 and electric screwdriver head 124, institute for fixation
Two L-type guide rails 1272 are stated to be installed on the straight vibration plate locating support 1253 of screw, and respectively with the straight vibration plate locating support of screw
The sliding connection of 1253 left and right ends；
The front and back driving cylinder 1271 is for driving two L-type guide rails 1272 along the straight vibration plate locating support 1253 of screw
Front-rear reciprocation movement in the longitudinal direction；
The electric screwdriver head 124 draws screw 120 for magnetic, and electric screwdriver head mobile cylinder 123 drive upside down effect with
And screw 120 is followed closely on the crown top of burner of light bulb head under front and back driving 1271 front and back driving effect of cylinder.
The light bulb head riveting mechanism 13 includes riveting pressurized cylinder 131, riveting pressure head 132 and riveting inductor mounting plate
133, the riveting pressure head 132 is mounted on the telescopic rod top end of riveting pressurized cylinder 131, the support in 132 side of riveting pressure head
The riveting inductor mounting plate 133 for installing inductor is fixed on column, when light bulb head passes through light bulb head riveting mechanism 13,
Riveting pressurized cylinder 131 will be such that riveting pressure head 132 pushes, and riveting operation is done on light bulb head.
The rewinding conveyer belt 14 and overturning receiving mechanism 15 collectively constitute semi-finished product discharge station, wherein rewinding conveyer belt
14 include stepper motor 141, transporting chain plate 142 and chain plate clamp 143, and overturning receiving mechanism 15 includes lower material chuck 151, blanking
Manipulator 152, rotary cylinder 153, blanking cylinder A154 and blanking cylinder B155, the lower material chuck 151 are mounted on blanking machine
On tool hand 152, blanking mechanical hand 152 is mounted on the revolving part of rotary cylinder 153, and the cylinder body of rotary cylinder 153 is mounted on down
On the telescopic rod for expecting cylinder A154, the cylinder body of blanking cylinder A154 is mounted on the telescopic rod of blanking cylinder B155, blanking cylinder
Lower material chuck 151, blanking mechanical hand 152 and rotary cylinder 153 are moved to dress lamp jig by A154 and blanking cylinder B155 cooperation
Above semi-finished product light bulb head in 41, lower material chuck 151 rises certain distance, rotary cylinder 153 after picking up semi-finished product light bulb head
Blanking mechanical hand 152 and the rotation of lower material chuck 151 is driven to overturn semi-finished product light bulb head, then by the semi-finished product light bulb after overturning
Head is placed in chain plate clamp 143, and stepper motor 141 drives the chain plate clamp 143 on transporting chain plate 142 by semi-finished product light bulb head
It is mobile away from 4 direction of turntable.
The working principle of the invention is: light bulb head being placed in the dress lamp jig 41 on the turntable 4 of rotation, turntable is fixed on
The reason middle line mechanism 7 of 4 circumference, crown top of burner feeding mechanism 8, dress crown top of burner mechanism 9, detection middle line mechanism 10, middle line pressing mechanism 11, nail
Organisation of workings are further to light bulb head is processed for screw mechanism 12 and light bulb head riveting mechanism 13 etc..After completion of processing half at
Product light bulb head, which is reversed receiving mechanism 15, to be removed turntable 4 and is placed in rewinding conveyer belt 14 and transport.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie
In the case where without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power
Benefit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent elements of the claims
Variation is included within the present invention.Any reference signs in the claims should not be construed as limiting the involved claims.
Claims (2)
1. a kind of install standby nail screw mechanism for LED light group, which is characterized in that straight including screw vibrating disk (121), screw
Vibration plate (122), electric screwdriver head mobile cylinder (123), electric screwdriver head (124), screw positioning left and right driving device, screw positioning lifting dress
Set and electric screwdriver head assembly before and after driving device；
The screw vibrating disk (121) is used to arrange screw (120) progress of distribution at random in good orderly and successively convey
Into on the straight vibration plate of screw (122)；
The screw positioning left and right driving device includes left and right translator slider (1251), plug (1252), the straight vibration plate positioning of screw
Bracket (1253), left and right driving cylinder (1254), left and right translator slider (1251) and the straight vibration plate locating support (1253) of screw are left
Right sliding connection, left and right driving cylinder (1254) is for driving left and right translator slider (1251) to carry out bilateral reciprocation；
Be provided on the straight vibration plate of screw (122) for set and forward one by one abreast convey screw (120) groove
(1220), the straight vibration plate of screw (122) front end is erected on the straight vibration plate locating support (1253) of screw, plug (1252) setting
Translator slider (1251) upper surface in left and right, and the plug (1252) is right against before the straight vibration plate of screw (122) on extreme direction, this is stifled
Head (1252), which is used to withstand, conveys the screw (120) to come up along groove (1220) on the straight vibration plate of screw (122)；
The through-hole for extending through screw positioning lifting column (1263) up and down is provided on left and right translator slider (1251)；
The screw positioning lifting apparatus includes being lifted cylinder (1261), left and right translating bracket (1262) and screw above and below screw to determine
Position lifting column (1263), in which: screw is lifted cylinder (1261) for driving screw positioning lifting column (1263) through logical up and down
The through-hole crossed on left and right translator slider (1251) carries out rise and fall reciprocating；
Screw is lifted cylinder (1261) and screw positioning lifting column (1263) by left and right translating bracket (1262) and left up and down
Right translation sliding block (1251) is fixedly connected integrally；Screw positioning lifting apparatus can be in company with left and right translator slider (1251) in this way
Bilateral reciprocation is carried out together；
The plug (1252) and screw positioning lifting column (1263) left and right are arranged side by side, and position lifting column (1263) in screw and push up
The slot (1264) for setting a screw (120) is arranged in end；
Pass through left and right driving cylinder (1254) driving left and right translator slider (1251), plug (1252) and screw positioning lifting column
(1263) it moves downward together, while screw is lifted cylinder (1261) driving screw positioning lifting column (1263) up and down and is declined
Movement, so that groove (1220) mutual dislocation on plug (1252) and the straight vibration plate of screw (122), while screw positioning lifting column
(1263) top is moved to the groove (1220) on the straight vibration plate of screw (122) forward on extending direction, and screw positioning lifting column
(1263) groove (1220) flush with each other on the slot on top (1264) and the straight vibration plate of screw (122)；
Driving device includes that front and back drives cylinder (1271), two L-types being symmetrical set to lead before and after the electric screwdriver head assembly
Rail (1272) and electric screwdriver head modular support frame (1273)；
The electric screwdriver head modular support frame (1273) supports electric screwdriver head mobile cylinder (123) and electric screwdriver head (124) for fixation,
Two L-type guide rails (1272) are installed on the straight vibration plate locating support (1253) of screw, and fixed with the straight vibration plate of screw respectively
The sliding connection of position bracket (1253) left and right ends；
Front and back driving cylinder (1271) is for driving two L-type guide rails (1272) along the straight vibration plate locating support of screw
(1253) front-rear reciprocation movement in the longitudinal direction；
The electric screwdriver head (124) draws screw (120) for magnetic, and drives upside down effect in electric screwdriver head mobile cylinder (123)
And screw (120) are followed closely on the crown top of burner of light bulb head under driving effect before and after front and back driving cylinder (1271).
2. a kind of LED light group installing is standby, standby oncomelania nail is installed for LED light group including a kind of as described in claim 1
Mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710832072.6A CN107598563B (en) | 2017-09-15 | 2017-09-15 | It is standby that standby nail screw mechanism and LED light group installing are installed for LED light group |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710832072.6A CN107598563B (en) | 2017-09-15 | 2017-09-15 | It is standby that standby nail screw mechanism and LED light group installing are installed for LED light group |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107598563A CN107598563A (en) | 2018-01-19 |
| CN107598563B true CN107598563B (en) | 2019-06-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710832072.6A Active CN107598563B (en) | 2017-09-15 | 2017-09-15 | It is standby that standby nail screw mechanism and LED light group installing are installed for LED light group |
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| CN108682730B (en) * | 2018-05-28 | 2019-07-05 | 重庆国斌兴自动化技术有限公司 | A kind of light emitting diode Semi-automatic assembler |
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| CN110076555A (en) * | 2019-05-31 | 2019-08-02 | 北京理工大学 | It is automatically imported the electric screwdriver and screw installation equipment of screw |
| CN111069898A (en) * | 2019-12-23 | 2020-04-28 | 安徽世林照明股份有限公司 | Assembling equipment of LED fluorescent lamp and working method thereof |
| CN111037254A (en) * | 2019-12-24 | 2020-04-21 | 温州丰迪接插件有限公司 | Automatic sheath assembling machine |
| CN114294620B (en) * | 2021-12-28 | 2023-11-14 | 新谱(惠州)电子有限公司 | JIG with LED locate function |
| CN116481426A (en) * | 2023-04-07 | 2023-07-25 | 深圳市汇奥德技术有限公司 | Machining deviation detection system based on workpiece hub |
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| CN107598563A (en) | 2018-01-19 |
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Effective date of registration: 20191210 Address after: Building 4, Henggang village, Baibu Town, Haiyan County, Jiaxing City, Zhejiang Province Patentee after: Jiaxing Jianchao Intelligent Technology Co., Ltd. Address before: 315111 Zhejiang city of Ningbo province Yinzhou District five Township Wuxiang No. 341 North Road Patentee before: Qian Haiyan |
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