CN203765285U - Multi-channel automatic turnplate assembling machine - Google Patents
Multi-channel automatic turnplate assembling machine Download PDFInfo
- Publication number
- CN203765285U CN203765285U CN201420113580.0U CN201420113580U CN203765285U CN 203765285 U CN203765285 U CN 203765285U CN 201420113580 U CN201420113580 U CN 201420113580U CN 203765285 U CN203765285 U CN 203765285U
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- China
- Prior art keywords
- station
- rotating disk
- automatic assembling
- turnplate
- multichannel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 230000007246 mechanism Effects 0.000 claims abstract description 39
- 239000000463 material Substances 0.000 claims description 10
- 239000002994 raw material Substances 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000000047 product Substances 0.000 description 12
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 6
- 239000003292 glue Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000003384 imaging method Methods 0.000 description 2
- 230000008676 import Effects 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 210000004907 gland Anatomy 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
Abstract
The utility model provides a multi-channel automatic turnplate assembling machine, comprising a rack, a turnplate arranged on the rack and a driving mechanism for driving the turnplate to rotate, wherein the turnplate is provided with at least two station sets including same number of stations, the station sets are uniformly distributed along different wefts of the turnplate, a straight line where the connecting line between the station in the station set and the other station which is closest to the former one in adjacent station set is located penetrates through the center of the turnplate, station sets on the straight line form station pairs, the rack is provided with a plurality of conveying devices respectively corresponding to the stations, the conveying devices are used for conveying workpieces between the stations in the station pairs, and the rack is further provided with a plurality of working mechanisms or feeding mechanisms respectively corresponding to the stations; the multi-channel automatic turnplate assembling machine can save manpower and space, and is high in production efficiency.
Description
Technical field
The utility model relates to a kind of multichannel rotating disk automatic assembling.
Background technology
Existing assembling product mostly is man-made assembly, distributes multiple artificial on a production line, successively product is carried out the assembling of each step, and this method production efficiency is low, and both wastes of manpower also take large quantity space; On market, also occurred some rotating disk automatic assemblings recently, but all only had single channel, on rotating disk, be only provided with a circle station, so once can only assemble a product, and on rotating disk, there is no backup station, production efficiency is also not high enough.
Utility model content
The purpose of this utility model is to overcome the defect of prior art, provides a kind of and can save manpower and space, the much higher passage rotating disk of production efficiency automatic assembling.
The utility model is achieved in that a kind of multichannel rotating disk automatic assembling, comprise frame, be located at rotating disk and the driving mechanism that drives described dial rotation in described frame, described rotating disk is provided with at least two station groups that comprise equal number station, described station group distributes along the different parallels of described rotating disk etc. point respectively, in station in described station group and adjacent stations group, the straight line at the line place of the station nearest with it is through the center of circle of described rotating disk, a station pair of each station composition on described straight line, described frame be provided with multiple respectively with described station to corresponding carrying device, described carrying device for carrying workpiece between the right station of described station, in described frame, be also provided with multiple respectively with described station to corresponding operating mechanism or feeding machanism, described operating mechanism is for processing upper workpiece the described station corresponding with it, described feeding machanism is for supplying raw materials to the station pair corresponding with it.
Further, described driving mechanism is servomotor.
Further, described feeding machanism is for vibrating the dish of selecting materials.
Further, described station group is two.
Further, the lateral cylinder that described carrying device comprises fixed arm, is fixed on the guide rail on described fixed arm and is connected and can slides on described guide rail with described guide rail, the piston rod end of described lateral cylinder is fixedly connected with described fixed arm, described guide rail and the station corresponding with it are located along the same line to upper station, on described lateral cylinder, be fixedly connected with longitudinal cylinder that a piston rod longitudinally moves, the piston rod end of described longitudinal cylinder is provided with grabbing device.
Further, described carrying device is the manipulator for the workpiece on two stations of described station centering is exchanged.
Further, described multichannel rotating disk automatic assembling also comprises touch control operation screen.
The utility model provides a kind of manufacturing LED Lighting Industry equipment, be specially a kind of multichannel rotating disk automatic assembling, on the rotating disk that is driven rotation by driving mechanism, multiple station groups around described rotating disk are set, and operating mechanism or the feed mechanism corresponding with station in described station group are set around described rotating disk, assemble processing or material loading for the workpiece on the described station to corresponding with it, also be provided with the carrying device for transporting workpiece on the station station centering, a kind of multichannel rotating disk automatic assembling of the present utility model can be assembled processing to the workpiece of multiple identical or different models simultaneously, a kind of workpiece is being added to man-hour, when in the time encountering defective products or have problem workpiece, can be using other station group as for subsequent use, transport by carrying device, can ensure like this continuity of producing, enhance productivity, simultaneously, it is few and substantially do not need manual operation that the utility model takes up an area space.
Brief description of the drawings
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only embodiment more of the present utility model, for those of ordinary skill in the art, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is a kind of multichannel rotating disk of the utility model embodiment automatic assembling structural representation;
Fig. 2 is a kind of multichannel rotating disk of the utility model embodiment automatic assembling structural representation top view.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is clearly and completely described, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtaining under creative work prerequisite, all belong to the scope of the utility model protection.
As Fig. 1 and Fig. 2, a kind of multichannel rotating disk automatic assembling providing for the utility model embodiment, for assembled LED lamp, comprise frame 1, the driving mechanism (not shown) of being located at the rotating disk 2 in described frame 1 and driving described rotating disk 2 to rotate, described rotating disk 2 is provided with at least two station groups that comprise equal number station 3, described station 3 is for placing workpiece to be processed, described station group distributes along the different parallels of described rotating disk 2 etc. point respectively, in station 3 in described station group and adjacent stations group, the straight line at the line place of the station 3 nearest with it is through the center of circle of described rotating disk 2, a station pair of each station composition on described straight line, described frame 1 be provided with multiple respectively with described station to corresponding carrying device, described carrying device for carrying workpiece between the right station 3 of described station, in described frame 1, be also provided with multiple respectively with described station to corresponding operating mechanism 4 or feeding machanism, described operating mechanism 4 is for processing upper workpiece the described station corresponding with it, described operating mechanism 4 can be the operating mechanism 4 only station 3 in station group of outermost on described rotating disk 2 being processed, also can be the operating mechanism 4 simultaneously a station being processed each upper workpiece, it can also be the operating mechanism 4 successively respectively a station being processed each upper workpiece, in the time of operating mechanism 4 that described operating mechanism 4 processes for the station 3 in station group of outermost on only to described rotating disk 2, need to coordinate with described carrying device, described feeding machanism is for supplying raw materials to the station pair corresponding with it, in described frame 1, be also provided with finished product material collecting device.
A kind of multichannel rotating disk automatic assembling that the present embodiment provides is of a size of ∮ 1900 × H1600mm, adopts the mode of connection of Three-phase five-wire, and rated voltage is AC220V, and peak power is 5kW, and source of the gas pressure is 0.5～0.6Mpa, air consumption :≤1m з/min; The LED lamp holder of assembling adopts the special lamp holder of commercially available automatic assembling machine, as E27, E14 etc., and upper plastic part size ∮ 40～∮ 65mm, fluorescent tube length≤120mm.
A kind of multichannel rotating disk automatic assembling of the present utility model arranges multiple station groups around described rotating disk 2 on the rotating disk 2 that is driven rotation by driving mechanism, and operating mechanism 4 or the feed mechanism 5 corresponding with station in described station group are set around described rotating disk 2, assemble processing or material loading for the workpiece on the described station 3 to corresponding with it, also be provided with the carrying device for transporting workpiece on the station 3 station centering, a kind of multichannel rotating disk automatic assembling of the present utility model can be assembled processing to the workpiece of multiple identical or different models simultaneously, a kind of workpiece is being added to man-hour, when in the time encountering defective products or have problem workpiece, can be using other station group as for subsequent use, transport by carrying device, can ensure like this continuity of producing, enhance productivity, simultaneously, it is few and substantially do not need manual operation that the utility model takes up an area space.
In a kind of multichannel rotating disk of the utility model automatic assembling embodiment, described driving mechanism is servomotor, the driving shaft of described servomotor is connected with described rotating disk 2 and is coaxial, in the utility model, can accurately control the rotational angle of described rotating disk 2 by servomotor, improve rotating disk 2 rotation precision, improve the quality of product, in other embodiment of the utility model, described servomotor also can be other mechanisms, such as stepper motor etc.Further, described feeding machanism is for vibrating the dish of selecting materials, the select materials feed opening of dish end of described vibration is corresponding with described station, directly raw material is delivered to station 3 from the select materials end of dish of vibration, also can the vibration raw material gripping of coiling end of selecting materials be transported on described station 3 by manipulator.
In the preferred embodiment of a kind of multichannel rotating disk of the utility model automatic assembling, described station group is two, can assemble processing to the product of two kinds of different models simultaneously, because the spacing between the station 3 in station group inside the gap ratio between the station 3 in the station group in outside wants large, in station group outside larger-size product can being put into, process, the station 3 that size is less is put in the station group of inner side, can make full use of like this space, the product of different size is assembled to processing simultaneously.
Further, described carrying device comprises fixed arm 61, the lateral cylinder 64 that is fixed on the guide rail 62 on described fixed arm 61 and is connected with described guide rail 62 and can slides on described guide rail 62, the piston rod end of described lateral cylinder 64 is fixedly connected with described fixed arm 61, described guide rail 62 and the station corresponding with it are located along the same line to upper station 3, on described lateral cylinder 64, be fixedly connected with longitudinal cylinder 63 that a piston rod longitudinally moves, the piston rod end of described longitudinal cylinder 63 is provided with grabbing device (not shown), control the transverse shifting of described longitudinal cylinder 63 by lateral cylinder 64, further control the transverse shifting of described grabbing device, control vertically moving of described grabbing device by longitudinal cylinder 63, above-mentioned Handling device can be realized the workpiece on a station centering different station 3.
In other embodiment of a kind of multichannel rotating disk of the utility model automatic assembling, described carrying device is the manipulator for the workpiece on two stations 3 of described station centering is exchanged, when two groups of workpiece are added to man-hour simultaneously, and described operating mechanism 4 can only process the workpiece in the outermost station group of described rotating disk 2, like this, when operating mechanism 4 processes after the workpiece in outermost station group, by above-mentioned carrying device, a station is exchanged the workpiece on workpiece and inner side station 3 on the station 3 in upper outside, workpiece on outside station 3 is delivered on the station 3 of inner side, simultaneously by the work transporting on inner side station 3 to outside station 3, operating mechanism 4 continues the workpiece on outside station 3 to process, after processing is over, by described carrying device, the workpiece on outside and inner side is exchanged again, then driving mechanisms control rotating disk 2 rotates, enter next operation.
Further, described multichannel rotating disk automatic assembling also comprises heat abstractor 8, and preferably, described heat abstractor 8 is for being arranged on the fan of described frame 1 side.
A kind of multichannel rotating disk of the utility model automatic assembling, by PLC microcomputerized control, also comprises touch control operation screen 7, and described touch control operation screen 7 is connected with described PLC micro computer, and user can be shielded by touch control operation switch and the action of 7 each mechanisms of control.
A kind of multichannel rotating disk automatic assembling for assembled LED lamp of the utility model embodiment comprises following technological process: upper lamp holder → correction center → upper Lamp cup/rotation → discharge source → source of giving out light/DDC imaging → LED lamp adds electrical testing → test light efficiency → go up rivet → pressure rivet → nailing → LED lamp and plays on glue → LED lamp lamp under lamp ball bubble → LED lamp;
Above-mentioned technique is corresponding following station respectively:
Upper lamp holder mechanism, the vibration dish of selecting materials is sent lamp holder into import department automatically, packs lamp holder into semi-finished product lamp mould on lid mouthful by lamp holder distributor gear;
Correction center, the center in the fixture of correction lamp holder on station is also fastening, makes lamp holder central shaft keep coaxial with other operation mechanism central shafts;
Upper Lamp cup, manually puts into semi-finished product lamp mechanism's pad groove, and by aluminium disc spins, by manipulator, by orderly Lamp cup putting in lamp holder, the lamp of different model need configure different pad grooves;
Revolve Lamp cup, screw Lamp cup, make that lamp and Lamp cup are fastening to be contacted;
Discharge source, puts into Lamp cup by LED power supply, is fixed in draw-in groove, is beneficial to subsequent processing work;
The source of giving out light, is placed in (judging direction by DDC imaging system) among Lamp cup the light source after moulding by direction;
LED lamp is surveyed high pressure, the peculiar operation of LED lamp, and between test lamp internal circuit and shell, whether high pressure resistant insulation, in qualified parameter, is deleted and is selected substandard products;
Whether examination lamp,, deleted and select substandard products in qualified parameter by sensed lamp current and power;
Upper rivet, rivet vibrating disc is sent rivet into import department automatically, by rivet distributor gear, rivet is packed on lamp holder;
Pressure rivet, compresses rivet to put in place;
Nailing, mechanism top is " nailing ", pushes by gland, is making a call to 12 equally distributed concave points near lamp holder bottom surrounding, by fixing lamp holder dead;
LED lamp is played glue, adhesive glue is got to the inner side of LED lamp housing top edge, and the effect of adhesive glue is bonding lamp housing and ball bubble;
Ball bubble on LED lamp, ball bubble vibrating disc is sent ball bubble into locating slot automatically, is drawn and is packed ball bubble into LED lamp housing by vacuum generator;
LED Deng Xia lamp mechanism, manipulator exits LED lamp and captures from tool, slides by slideway.
Each station on the respectively corresponding described a kind of multichannel rotating disk automatic assembling rotating disk of each mechanism above.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all within spirit of the present utility model and principle, any amendment of doing, be equal to replacement, improvement etc., within all should being included in protection domain of the present utility model.
Claims (7)
1. a multichannel rotating disk automatic assembling, it is characterized in that, comprise frame, be located at rotating disk and the driving mechanism that drives described dial rotation in described frame, described rotating disk is provided with at least two station groups that comprise equal number station, described station group distributes along the different parallels of described rotating disk etc. point respectively, in station in described station group and adjacent stations group, the straight line at the line place of the station nearest with it is through the center of circle of described rotating disk, a station pair of each station composition on described straight line, described frame be provided with multiple respectively with described station to corresponding carrying device, described carrying device for carrying workpiece between the right station of described station, in described frame, be also provided with multiple respectively with described station to corresponding operating mechanism or feeding machanism, described operating mechanism is for processing upper workpiece the described station corresponding with it, described feeding machanism is for supplying raw materials to the station pair corresponding with it.
2. multichannel rotating disk automatic assembling as claimed in claim 1, is characterized in that: described driving mechanism is servomotor.
3. multichannel rotating disk automatic assembling as claimed in claim 1, is characterized in that: described feeding machanism is for vibrating the dish of selecting materials.
4. multichannel rotating disk automatic assembling as claimed in claim 1, is characterized in that: described station group is two.
5. multichannel rotating disk automatic assembling as claimed in claim 1, it is characterized in that: the lateral cylinder that described carrying device comprises fixed arm, is fixed on the guide rail on described fixed arm and is connected and can slides on described guide rail with described guide rail, the piston rod end of described lateral cylinder is fixedly connected with described fixed arm, described guide rail and the station corresponding with it are located along the same line to upper station, on described lateral cylinder, be fixedly connected with longitudinal cylinder that a piston rod longitudinally moves, the piston rod end of described longitudinal cylinder is provided with grabbing device.
6. multichannel rotating disk automatic assembling as claimed in claim 1, is characterized in that: described carrying device is the manipulator for the workpiece on two stations of described station centering is exchanged.
7. multichannel rotating disk automatic assembling as claimed in claim 1, is characterized in that: also comprise touch control operation screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420113580.0U CN203765285U (en) | 2014-03-13 | 2014-03-13 | Multi-channel automatic turnplate assembling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420113580.0U CN203765285U (en) | 2014-03-13 | 2014-03-13 | Multi-channel automatic turnplate assembling machine |
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| Publication Number | Publication Date |
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| CN203765285U true CN203765285U (en) | 2014-08-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420113580.0U Expired - Lifetime CN203765285U (en) | 2014-03-13 | 2014-03-13 | Multi-channel automatic turnplate assembling machine |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103862282A (en) * | 2014-03-13 | 2014-06-18 | 肖立峰 | Multi-channel rotary table automatic assembly machine and method for producing LED (light-emitting diode) lamps |
| CN104214567A (en) * | 2014-08-19 | 2014-12-17 | 上虞市联成光电有限公司 | LED (Light-Emitting Diode) lamp base plate mounting equipment with high production efficiency |
| CN104860012A (en) * | 2015-05-28 | 2015-08-26 | 吴中区木渎蒯斌模具加工厂 | Light guide column feeding device of LED assembly machine |
| CN106944557A (en) * | 2017-05-23 | 2017-07-14 | 潘州州 | A kind of pressing machine being automatically positioned |
| CN108332078A (en) * | 2018-03-09 | 2018-07-27 | 海宁市冬平照明电器厂 | A kind of preparation method of mosquito dispersing LED light |
| CN108817892A (en) * | 2018-06-28 | 2018-11-16 | 浙江古灵蛙电子有限公司 | A kind of LED lamp bead assembly equipment |
| CN111069895A (en) * | 2019-12-01 | 2020-04-28 | 安徽蓝锐电子科技有限公司 | Lamp holder assembling method |
-
2014
- 2014-03-13 CN CN201420113580.0U patent/CN203765285U/en not_active Expired - Lifetime
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103862282A (en) * | 2014-03-13 | 2014-06-18 | 肖立峰 | Multi-channel rotary table automatic assembly machine and method for producing LED (light-emitting diode) lamps |
| CN104214567A (en) * | 2014-08-19 | 2014-12-17 | 上虞市联成光电有限公司 | LED (Light-Emitting Diode) lamp base plate mounting equipment with high production efficiency |
| CN104860012A (en) * | 2015-05-28 | 2015-08-26 | 吴中区木渎蒯斌模具加工厂 | Light guide column feeding device of LED assembly machine |
| CN104860012B (en) * | 2015-05-28 | 2017-02-01 | 吴中区木渎蒯斌模具加工厂 | Light guide column feeding device of LED assembly machine |
| CN106944557A (en) * | 2017-05-23 | 2017-07-14 | 潘州州 | A kind of pressing machine being automatically positioned |
| CN108332078A (en) * | 2018-03-09 | 2018-07-27 | 海宁市冬平照明电器厂 | A kind of preparation method of mosquito dispersing LED light |
| CN108817892A (en) * | 2018-06-28 | 2018-11-16 | 浙江古灵蛙电子有限公司 | A kind of LED lamp bead assembly equipment |
| CN111069895A (en) * | 2019-12-01 | 2020-04-28 | 安徽蓝锐电子科技有限公司 | Lamp holder assembling method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20190606 Address after: 518000 Room 902, Building B, New Generation Information Technology Industrial Park, No. 8 Baoqing Road, Longgang Street, Shenzhen City, Guangdong Province Patentee after: SHENZHEN YIWEIPAI TECHNOLOGY Co.,Ltd. Address before: 441300 Shuizhai Village Group 3, Xinjie Town, Zengdu District, Suizhou City, Hubei Province Patentee before: Xiao Lifeng |
|
| TR01 | Transfer of patent right | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140813 |
|
| CX01 | Expiry of patent term |