CN203356992U - Automatic lighting lamp assembling machine - Google Patents
Automatic lighting lamp assembling machine Download PDFInfo
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- CN203356992U CN203356992U CN 201320449903 CN201320449903U CN203356992U CN 203356992 U CN203356992 U CN 203356992U CN 201320449903 CN201320449903 CN 201320449903 CN 201320449903 U CN201320449903 U CN 201320449903U CN 203356992 U CN203356992 U CN 203356992U
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Abstract
The utility model provides an automatic lighting lamp assembling machine and belongs to the technical field of machinery. The automatic lighting lamp assembling machine solves the problems that the existing energy-saving lamp production line is large in floor area, LED (light-emitting diode) lamps can not be assembled and assembling efficiency is low. The automatic lighting lamp assembling machine comprises a rack, a disc-shaped working platform arranged on the rack and a disc-shaped rotary disc arranged on the working platform, wherein a motor divider is arranged inside the rack, a plurality of fixtures are arranged at the edge of the rotary disc, and lamp loading structures which are arranged in one-to-one correspondence to the fixtures, a calibrating center, a lamp filament drawing unit, a lamp cap loading structure, two adjacently arranged rotary lamp cap units, an LED high voltage measuring unit, a lamp test unit, a lamp filament cutting unit, a rivet loading structure, a rivet pressing unit, a punching and inferior taking unit, a turning unit, a glue squeezing unit, a bulb loading structure, an LED lamp unloading unit and a lamp taking structure are sequentially arranged at the edge of the working platform. The automatic lighting lamp assembling machine has the advantages of high assembling efficiency, high assembling accuracy, wide application range and the like.
Description
Technical field
The utility model belongs to electromechanical integration technology area, relates to a kind of assembly machine, particularly a kind of illuminating lamp automatic assembling machine.
Background technology
With incandescent lamp, compare, electricity-saving lamp has energy-saving effect significantly, and the light that each watt of electricity-saving lamp sends is equivalent to 5 to 6 watts of light that incandescent lamp sends, and electricity-saving lamp is because its significant energy-saving effect obtains applying more and more widely.Traditional electricity-saving lamp production process is screwed, is cut the master operations such as filament, upper rivet, pressure rivet, qualified detection, lamp holder nailing and forms by compression moulding part, upper lamp holder, lamp holder.But these production processes still can not reach full-automatic production operation, some operations or completed by manual, such as upper, arrange filament, upper lamp holder, upper rivet, get the operation such as lamp.
And its each operation station of energy-saving lamp automatic assembly line is close to and arranges before and after being, is a rectangular linear pattern streamline, has following problem: mainly be that this streamline takies the place, workshop larger; Because frock is many, while changing kind, the contrast of regulating speed trouble, be unfavorable for production management simultaneously; This energy-saving lamp automatic assembly line can only assemble electricity-saving lamp, can not realize the automatic assembling of LED lamp, has certain limitation.
Summary of the invention
The purpose of this utility model is to have the problems referred to above for existing technology, has proposed the illuminating lamp automatic assembling machine that a kind of automaticity is high, can be assembled electricity-saving lamp and LED lamp.
The purpose of this utility model can realize by following technical proposal:
This illuminating lamp automatic assembling machine, comprise frame, be located at the discoid workbench on frame and be located at the discoid rolling disc on workbench, described rolling disc and workbench be coaxial to be arranged and the diameter of rolling disc is less than the diameter of workbench, in described frame, be provided with for driving the motor dispenser of turn disc, the edge of described rolling disc is provided with some for clamping the fixture of semi-finished product lamp, it is characterized in that, described work edge of table be provided with successively with fixture one by one corresponding arrange for the semi-finished product lamp being transported to the upper modulated structure of fixture, for proofreading and correct the correction center of center of semi-finished product lamp, for the stretching filament unit that draws by filament, for the upper holder structure on semi-finished product lamp that lamp holder is packed into, two adjacent settings revolve lamp holder unit, LED surveys high voltage unit, examination lamp unit, cut the filament unit, upper rivet arrangement, the pressure rivet unit, nailing is got sub-cell, roll-over unit, beat the glue unit, and upper ball bubble structure, lower LED lamp unit and get modulated structure, described fixture evenly is arranged on the edge of rolling disc.
In above-mentioned illuminating lamp automatic assembling machine, described upper modulated structure comprises by the ratchet mechanism of air cylinder driven, is located at discoid upper lamp panel on ratchet mechanism and captures the manipulator to fixture corresponding thereto for the semi-finished product lamp by upper lamp panel, the top edge of described upper lamp panel has the locating slot of some even settings, the semi-finished product lamp is arranged in this locating slot, and the ratchet mechanism of described air cylinder driven works asynchronously with above-mentioned motor dispenser.
During work, the workman puts into the semi-finished product lamp in the locating slot of upper lamp panel, the rotational frequency of upper lamp panel is identical with the rotational frequency of rolling disc, when the locating slot that the semi-finished product lamp is housed turns to the manipulator below, manipulator captures semi-finished product lamp fixture place extremely corresponding thereto, fixture clamps the semi-finished product lamp, prepares to enter subsequent processing.
In above-mentioned illuminating lamp automatic assembling machine, described correction center is driven by cylinder one.
Correction center, for proofreading and correct the center of semi-finished product lamp at fixture, makes the lamp central shaft keep coaxial with the central shaft of other operations.Draw the filament unit by the relative motion up and down of two manipulators, make the power line of semi-finished product lamp vertically upward near the central shaft position, for next operation is prepared.
In above-mentioned illuminating lamp automatic assembling machine, described upper holder structure comprises the vibrating disc one and the upper lamp holder unit be connected by feed track with this vibrating disc one for holding lamp holder, described upper lamp holder unit be positioned at fixture corresponding thereto directly over.
During work, vibrating disk one is orderly by lamp holder is delivered to upper lamp holder unit place, and upper lamp holder unit captures lamp holder, by lamp holder the moulding on lid mouthful of semi-finished product lamp of packing into.
In above-mentioned illuminating lamp automatic assembling machine, described upper rivet arrangement comprises vibrating disc two, the rivet dispenser be connected by feed track two with vibrating disc two and the rivet pallet be connected with this rivet dispenser, the top of described rivet pallet is provided with for capturing the adsorption head of rivet, and described adsorption head is located on the piston rod of cylinder two.
In above-mentioned illuminating lamp automatic assembling machine, described upper ball bubble structure comprises vibrating disc three, the ball bubble bracket be connected with vibrating disc three by feed track three for holding the ball bubble and is located at the adsorption head two steeped for capturing ball of this ball bubble bracket top, described adsorption head two is located on the piston rod of a cylinder three vertically arranged, and described cylinder three is located on the piston rod of cylinder four of a horizontally set.
In above-mentioned illuminating lamp automatic assembling machine, also be provided with a rotating disk in the form of annular discs between described upper ball bubble structure and lower LED lamp, described disk edge is evenly distributed with some holders for mounted LED lamp, described upper ball bubble structure and this holder are oppositely arranged, described lower LED lamp and this holder are oppositely arranged, and the bottom of described holder has the chute one be obliquely installed.
The LED lamp is beaten the glue unit and adhesive glue is got to the inboard of LED lamp housing top edge, and the effect of adhesive glue is bonding lamp housing and ball bubble; On the LED lamp, the ball bubble structure is to draw ball is steeped in the LED lamp housing of packing into by vacuum generator; Lower LED lamp unit is by manipulator, the LED lamp to be captured from holder, by chute one, slides.
In above-mentioned illuminating lamp automatic assembling machine, the described modulated structure of getting comprises and the chute two of the corresponding setting of fixture, and the top of described chute two is positioned at the downside of fixture.
This illuminating lamp automatic assembling machine can be assembled electricity-saving lamp and LED lamp respectively, assemble flow to the LED lamp is as follows: the workman puts into the semi-finished product lamp in the locating slot on upper lamp panel, upper lamp panel rotates, when the locating slot that the semi-finished product lamp is housed moves to the manipulator below, manipulator captures the semi-finished product lamp in locating slot to fixture corresponding thereto, and fixture clamps the semi-finished product lamp.
The motor dispenser drives turn disc, make to be equipped with the below of the clamp movement of semi-finished product lamp to correction center, the motor dispenser stops operating, and correction center is proofreaied and correct the center of semi-finished product lamp in fixture, makes the central shaft of semi-finished product lamp keep coaxial with the central shaft of other operations; After correction, rolling disc is rotated further, and when reaching, draws filament unit when below, draws the filament unit by the relative motion up and down of two manipulators, makes the power line of semi-finished product lamp vertically upward near the central shaft position.
Then turn to the below of holder structure, upper holder structure is loaded to moulding on the lid mouth of semi-finished product lamp by lamp holder, then the lamp holder unit that revolves through two adjacent settings is tightened on moulding on the lid mouth of semi-finished product lamp by lamp holder, forward again LED to and survey high voltage unit, it is carried out to the high pressure resistant insulation Performance Detection between internal circuit and shell, detect it whether in qualified parameter, delete and select substandard products; Then forward examination lamp unit to, it is carried out to the current/voltage parameter detecting, detect it whether in qualified parameter, delete and select substandard products; Rolling disc drives fixture and turns to while cutting below, filament unit, cuts the filament unit redundance in the power supply filament is cut, and will be left the part pressing; Then by upper rivet arrangement, rivet is proceeded on lamp holder.
Then by the pressure rivet unit, rivet is compressed and puts in place; Nailing is got the top of sub-cell and is pushed by gland, near lamp holder bottom surrounding, is making a call to 12 equally distributed concave points, and lamp holder is fixing dead, and when running into substandard products, fixture opens, and substandard products fall into to the workbench bottom; Roll-over unit takes out the LED lamp by manipulator from fixture, and the holder of rotating disk is put in upset; Then carry out adhesive glue is got to the inboard of LED lamp housing top edge, the effect of adhesive glue is bonding lamp housing and ball bubble; Finally the ball bubble is encased in the LED lamp housing, the LED lamp assembled is taken out from holder, slide by chute one.
When electricity-saving lamp is assembled, LED surveys high voltage unit, roll-over unit, beat glue unit and upper ball bubble structure and lower LED lamp unit does not need work.When the electricity-saving lamp assembled is got the modulated structure place along with fixture turns to, fixture opens, and electricity-saving lamp falls along chute two, completes assembly work.
Previous electricity-saving lamp or LED lamp are when carrying out assembly process, and a rear electricity-saving lamp or LED lamp are close to the assembly process of previous electricity-saving lamp or LED lamp.
Compared with prior art, this illuminating lamp automatic assembling machine has the following advantages:
This assembly machine can be assembled the LED lamp, also can be assembled electricity-saving lamp, and it is applied widely, and working (machining) efficiency is high; Workbench is arranged to discoid, the shared area of assembling flow path is little, saves place; Be provided with correction center, LED survey high voltage unit and nailing and get sub-cell, underproof product is got rid of in time, assembly precision is high; The workman only needs the semi-finished product lamp is put in the locating slot of upper lamp panel, and simple to operate, automaticity is high, saves labour cost.
The accompanying drawing explanation
Fig. 1 is the structural representation of a kind of preferred embodiment of providing of the utility model.
In figure, 1, frame; 2, workbench; 21, draw the filament unit; 22, revolve lamp holder unit; 23, LED surveys high voltage unit; 24, examination lamp unit; 25, cut the filament unit; 26, pressure rivet unit; 27, nailing is got sub-cell; 28, roll-over unit; 29, beat the glue unit; 20, lower LED lamp unit; 3, rolling disc; 31, fixture; 41, upper lamp panel; 42, locating slot; 51, correction center; 52, cylinder one; 61, vibrating disc one; 62, feed track; 63, upper lamp holder unit; 71, vibrating disc two; 72, rivet dispenser; 73, adsorption head; 81, vibrating disc three; 82, feed track three; 83, ball bubble bracket; 84, adsorption head two; 85, cylinder three; 86, cylinder four; 91, rotating disk; 92, holder; 93, chute one; 101, chute two.
The specific embodiment
Be below specific embodiment of the utility model by reference to the accompanying drawings, the technical solution of the utility model is further described, but the utility model be not limited to these embodiment.
This illuminating lamp automatic assembling machine, can assemble automatically to LED lamp and electricity-saving lamp.As shown in Figure 1, it comprises frame 1, is located at the discoid workbench 2 on frame 1 and is located at the discoid rolling disc 3 on workbench 2, rolling disc 3 and workbench 2 be coaxial to be arranged and the diameter of rolling disc 3 is less than the diameter of workbench 2, be provided with the motor dispenser for driving rolling disc 3 to rotate in frame 1, the edge of rolling disc 3 is provided with some fixtures 31 for clamping the semi-finished product lamp, and the fixture 31 in the present embodiment evenly is arranged on rolling disc 3.As shown in Figure 1, at the edge of workbench 2, be provided with successively with fixture 31 one by one corresponding arrange for the semi-finished product lamp being transported to the upper modulated structure of fixture 31, for proofreading and correct the correction center of center of semi-finished product lamp, for the stretching filament unit 21 that draws by filament, for the upper holder structure on semi-finished product lamp that lamp holder is packed into, two adjacent settings revolve lamp holder unit 22, LED surveys high voltage unit 23, examination lamp unit 24, cut filament unit 25, upper rivet arrangement, pressure rivet unit 26, nailing is got sub-cell 27, roll-over unit 28, beat glue unit 29, and upper ball bubble structure, lower LED lamp unit 20 and get modulated structure.
Concrete, as shown in Figure 1, upper modulated structure comprises by the ratchet mechanism of air cylinder driven, is located at discoid upper lamp panel 41 on ratchet mechanism and captures the manipulator to fixture 31 corresponding thereto for the semi-finished product lamp by upper lamp panel 41, the top edge of upper lamp panel 41 has the locating slot 42 of some even settings, the semi-finished product lamp is arranged in this locating slot 42, and the ratchet mechanism of air cylinder driven works asynchronously with above-mentioned motor dispenser.During work, the workman puts into the semi-finished product lamp in the locating slot 42 of upper lamp panel 41, the rotational frequency of upper lamp panel 41 is identical with the rotational frequency of rolling disc 3, when the locating slot 42 that the semi-finished product lamp is housed turns to the manipulator below, manipulator captures semi-finished product lamp fixture 31 places extremely corresponding thereto, fixture 31 clamps the semi-finished product lamp, prepares to enter subsequent processing.
As shown in Figure 1, correction center 51 is driven by cylinder 1.Correction center, for proofreading and correct the center of semi-finished product lamp at fixture 31, makes the lamp central shaft keep coaxial with the central shaft of other operations.Wherein, draw filament unit 21 by the relative motion up and down of two manipulators, make the power line of semi-finished product lamp vertically upward near the central shaft position, for next operation is prepared.
As shown in Figure 1, upper holder structure comprises the vibrating disc 1 and the upper lamp holder unit 63 be connected by feed track 62 with this vibrating disc 1 for holding lamp holder, upper lamp holder unit 63 be positioned at fixture 31 corresponding thereto directly over.During work, vibrating disk one is orderly by lamp holder is delivered to upper lamp holder unit 63 places, and upper lamp holder unit 63 captures lamp holders, by lamp holder the moulding on lid mouthful of semi-finished product lamp of packing into.
As shown in Figure 1, upper rivet arrangement comprises vibrating disc 2 71, the rivet dispenser 72 be connected by feed track two with vibrating disc 2 71 and the rivet pallet be connected with this rivet dispenser 72, the top of rivet pallet is provided with the adsorption head 73 for capturing rivet, and adsorption head 73 is located on the piston rod of cylinder two.
As shown in Figure 1, upper ball bubble structure comprises vibrating disc 3 81, the ball bubble bracket 83 be connected with vibrating disc 3 81 by feed track 3 82 for holding the ball bubble and is located at the adsorption head 2 84 steeped for capturing ball of these ball bubble bracket 83 tops, adsorption head 2 84 is located on the piston rod of a cylinder 3 85 vertically arranged, and cylinder 3 85 is located on the piston rod of cylinder 4 86 of a horizontally set.
As shown in Figure 1, also be provided with a rotating disk 91 in the form of annular discs between upper ball bubble structure and lower LED lamp, rotating disk 91 edges are evenly distributed with some holders for mounted LED lamp 92, upper ball bubble structure and this holder 92 are oppositely arranged, lower LED lamp and this holder 92 are oppositely arranged, and the bottom of holder 92 has the chute 1 be obliquely installed.
The LED lamp is beaten glue unit 29 and adhesive glue is got to the inboard of LED lamp housing top edge, and the effect of adhesive glue is bonding lamp housing and ball bubble; On the LED lamp, the ball bubble structure is to draw ball is steeped in the LED lamp housing of packing into by vacuum generator; Lower LED lamp unit 20 is by manipulator, the LED lamp to be captured from holder 92, by chute 1, slides.
In the present embodiment, get modulated structure and comprise and the chute 2 101 of fixture 31 corresponding settings, as shown in Figure 1, the top of chute 2 101 is positioned at the downside of fixture 31.
This illuminating lamp automatic assembling machine can be assembled electricity-saving lamp and LED lamp respectively, assemble flow to the LED lamp is as follows: the workman puts into the semi-finished product lamp in the locating slot 42 on upper lamp panel 41, upper lamp panel 41 rotates, when the locating slot 42 that the semi-finished product lamp is housed moves to the manipulator below, manipulator captures the semi-finished product lamp in locating slot 42 to fixture 31 corresponding thereto, and fixture 31 clamps the semi-finished product lamp.
The motor dispenser drives rolling disc 3 and rotates, the fixture 31 that makes to be equipped with the semi-finished product lamp moves to the below of correction center, the motor dispenser stops operating, and correction center is proofreaied and correct the center of semi-finished product lamp in fixture 31, makes the central shaft of semi-finished product lamp keep coaxial with the central shaft of other operations; After correction, rolling disc 3 is rotated further, and when reaching while drawing 21 below, filament unit, draws filament unit 21 by the relative motion up and down of two manipulators, makes the power line of semi-finished product lamp vertically upward near the central shaft position.
Then turn to the below of holder structure, upper holder structure is loaded to moulding on the lid mouth of semi-finished product lamp by lamp holder, then the lamp holder unit 22 that revolves through two adjacent settings is tightened on moulding on the lid mouth of semi-finished product lamp by lamp holder, forward again LED to and survey high voltage unit 23, it is carried out to the high pressure resistant insulation Performance Detection between internal circuit and shell, detect it whether in qualified parameter, delete and select substandard products; Then forward examination lamp unit 24 to, it is carried out to the current/voltage parameter detecting, detect it whether in qualified parameter, delete and select substandard products; Rolling disc 3 drives fixture 31 and turns to while cutting 25 below, filament unit, cuts filament unit 25 redundance in the power supply filament is cut, and will be left the part pressing; Then by upper rivet arrangement, rivet is proceeded on lamp holder.
Then by pressure rivet unit 26, rivet is compressed and puts in place; Nailing is got the top of sub-cell 27 and is pushed by gland, near lamp holder bottom surrounding, is making a call to 12 equally distributed concave points, and lamp holder is fixing dead, and when running into substandard products, fixture 31 opens, and substandard products fall into to workbench 2 bottoms; Roll-over unit 28 takes out the LED lamp by manipulator from fixture 31, and the holder 92 of rotating disk 91 is put in upset; Then carry out adhesive glue is got to the inboard of LED lamp housing top edge, the effect of adhesive glue is bonding lamp housing and ball bubble; Finally the ball bubble is encased in the LED lamp housing, the LED lamp assembled is taken out from holder 92, slide by chute 1.
When electricity-saving lamp is assembled, LED surveys high voltage unit 23, roll-over unit 28, beat glue unit 29 and upper ball bubble structure and lower LED lamp unit 20 does not need work.When the electricity-saving lamp assembled is got the modulated structure place along with fixture 31 turns to, fixture 31 opens, and electricity-saving lamp falls along chute 2 101, completes assembly work.
Previous electricity-saving lamp or LED lamp are when carrying out assembly process, and a rear electricity-saving lamp or LED lamp are close to the assembly process of previous electricity-saving lamp or LED lamp.
This illuminating lamp automatic assembling machine can be assembled the LED lamp, also can be assembled electricity-saving lamp, and it is applied widely, and working (machining) efficiency is high; Workbench 2 is arranged to discoid, the shared area of assembling flow path is little, saves place; Be provided with correction center, LED survey high voltage unit 23 and nailing and get sub-cell 27, underproof product is got rid of in time, assembly precision is high; The workman only needs the semi-finished product lamp is put in the locating slot 42 of upper lamp panel 41, and simple to operate, automaticity is high, saves labour cost.
Claims (8)
1. an illuminating lamp automatic assembling machine, comprise frame (1), be located at the discoid workbench (2) on frame (1) and be located at the discoid rolling disc (3) on workbench (2), described rolling disc (3) and workbench (2) coaxially arrange and the diameter of rolling disc (3) is less than the diameter of workbench (2), be provided with the motor dispenser for driving rolling disc (3) to rotate in described frame (1), the edge of described rolling disc (3) is provided with some fixtures (31) for clamping the semi-finished product lamp, it is characterized in that, the edge of described workbench (2) be provided with successively with fixture (31) one by one corresponding arrange for the semi-finished product lamp being transported to the upper modulated structure of fixture (31), for proofreading and correct the correction center (51) of center of semi-finished product lamp, for the stretching filament unit (21) that draws by filament, for the upper holder structure on semi-finished product lamp that lamp holder is packed into, two adjacent settings revolve lamp holder unit (22), LED surveys high voltage unit (23), examination lamp unit (24), cut filament unit (25), upper rivet arrangement, pressure rivet unit (26), nailing is got sub-cell (27), roll-over unit (28), beat glue unit (29), and upper ball bubble structure, lower LED lamp unit (20) and get modulated structure, described fixture (31) evenly is arranged on the edge of rolling disc (3).
2. illuminating lamp automatic assembling machine according to claim 1, it is characterized in that, described upper modulated structure comprises by the ratchet mechanism of air cylinder driven, is located at discoid upper lamp panel (41) on ratchet mechanism and captures the manipulator to fixture (31) corresponding thereto for the semi-finished product lamp by upper lamp panel (41), the top edge of described upper lamp panel (41) has the locating slot (42) of some even settings, the semi-finished product lamp is arranged in this locating slot (42), and the ratchet mechanism of described air cylinder driven works asynchronously with above-mentioned motor dispenser.
3. illuminating lamp automatic assembling machine according to claim 2, is characterized in that, described correction center (51) is driven by cylinder one (52).
4. illuminating lamp automatic assembling machine according to claim 3, it is characterized in that, described upper holder structure comprises the vibrating disc one (61) and the upper lamp holder unit (63) be connected by feed track (62) with this vibrating disc one (61) for holding lamp holder, described upper lamp holder unit (63) be positioned at fixture (31) corresponding thereto directly over.
5. illuminating lamp automatic assembling machine according to claim 4, it is characterized in that, described upper rivet arrangement comprises vibrating disc two (71), the rivet dispenser (72) be connected by feed track two with vibrating disc two (71) and the rivet pallet be connected with this rivet dispenser (72), the top of described rivet pallet is provided with the adsorption head (73) for capturing rivet, and described adsorption head (73) is located on the piston rod of cylinder two.
6. illuminating lamp automatic assembling machine according to claim 5, it is characterized in that, described upper ball bubble structure comprises the vibrating disc three (81) for holding the ball bubble, the ball bubble bracket (83) be connected with vibrating disc three (81) by feed track three (82) and the adsorption head two (84) steeped for capturing ball of being located at this ball bubble bracket (83) top, described adsorption head two (84) is located on the piston rod of a cylinder three (85) vertically arranged, and described cylinder three (85) is located on the piston rod of cylinder four (86) of a horizontally set.
7. illuminating lamp automatic assembling machine according to claim 6, it is characterized in that, also be provided with a rotating disk (91) in the form of annular discs between described upper ball bubble structure and lower LED lamp, described rotating disk (91) edge is evenly distributed with some holders for mounted LED lamp (92), described upper ball bubble structure and this holder (92) are oppositely arranged, described lower LED lamp and this holder (92) are oppositely arranged, and the bottom of described holder (92) has the chute one (93) be obliquely installed.
8. illuminating lamp automatic assembling machine according to claim 7, is characterized in that, the described modulated structure of getting comprises and the chute two (101) of the corresponding setting of fixture (31), and the top of described chute two (101) is positioned at the downside of fixture (31).
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CN 201320449903 CN203356992U (en) | 2013-07-26 | 2013-07-26 | Automatic lighting lamp assembling machine |
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