CN108247345A - A kind of equipment of achievable LED-BR lamps Automated assembly - Google Patents

A kind of equipment of achievable LED-BR lamps Automated assembly Download PDF

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Publication number
CN108247345A
CN108247345A CN201810190310.2A CN201810190310A CN108247345A CN 108247345 A CN108247345 A CN 108247345A CN 201810190310 A CN201810190310 A CN 201810190310A CN 108247345 A CN108247345 A CN 108247345A
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CN
China
Prior art keywords
cylinder
lamp
power supply
lamp housing
center line
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201810190310.2A
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Chinese (zh)
Other versions
CN108247345B (en
Inventor
陈大清
沈军
章益明
朱少波
刘军波
唐兴利
金建君
陈荣
邵军杰
李阳
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Yankon Group Co Ltd
Zhejiang Yangguang Meijia Lighting Co Ltd
Original Assignee
Zhejiang Yankon Group Co Ltd
Zhejiang Yangguang Meijia Lighting Co Ltd
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Filing date
Publication date
Application filed by Zhejiang Yankon Group Co Ltd, Zhejiang Yangguang Meijia Lighting Co Ltd filed Critical Zhejiang Yankon Group Co Ltd
Priority to CN201810190310.2A priority Critical patent/CN108247345B/en
Publication of CN108247345A publication Critical patent/CN108247345A/en
Application granted granted Critical
Publication of CN108247345B publication Critical patent/CN108247345B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001—Article feeders for assembling machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001—Article feeders for assembling machines
    • B23P19/004—Feeding the articles from hoppers to machines or dispensers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001—Article feeders for assembling machines
    • B23P19/007—Picking-up and placing mechanisms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B20/00—Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
    • Y02B20/40—Control techniques providing energy savings, e.g. smart controller or presence detection

Abstract

The invention discloses a kind of equipment of achievable LED BR lamp Automated assemblies, it includes multistation system, and multistation system cuts flat mechanism, lamp body Shi Liang mechanisms, rivet installing mechanism, lamp cap consistency detection mechanism, lamp cap and get retaining mechanism ready including component assembling machine structure, screw fixed mechanism, electrode bindiny mechanism, power supply sideline straightening-out mechanism, lamp body reverse winding mechanism, power supply center line straightening-out mechanism, lamp cap installing mechanism, power supply center line；Advantage is to carry out Automated assembly to LED BR lamps using the multistation system, and efficiency of assembling not only greatly improved, but also so that the consistency of LED BR lamps assembled is good.

Description

A kind of equipment of achievable LED-BR lamps Automated assembly
Technical field
The present invention relates to a kind of LED-BR lamps mounting technology, more particularly, to a kind of achievable LED-BR lamps Automated assembly Equipment.
Background technology
With the continuous maturation of LED illumination and being continuously increased for market occupancy volume, large-scale production and price reduction are As the power of growth.Automated production is a main path of large-scale production and price reduction.
LED-BR lamps are a kind of indicators of extensive application, and existing LED-BR lamps are as shown in Figure 1, it generally includes lamp cap 11st, lamp housing 12, diffuser 15 and driving power 16, heat dissipation reflector 17 and LED light source board 18 inside lamp housing 12, Lamp housing 12 is usually hollow oviduct structure, and the top of lamp housing 12 is wide opening portion 13 and lower part is slot portion 14, lamp housing 12 The top in wide opening portion 13 is connect with diffuser 15 using buckle or bonding way, lower part and the lamp cap 11 in the slot portion 14 of lamp housing 12 Threaded engagement connection, driving power 16 are mounted in the card slot (not shown) in the slot portion 14 of lamp housing 12, and radiate reflector 17 are mounted in the wide opening portion 13 of lamp housing 12 and positioned at the top of driving power 16, and LED light source board 18 is mounted on heat dissipation reflector On 17 bottom surface, plumb joint 19 that driving power 16 protrudes above pass through upward after heat dissipation reflector 17 and LED light source board 18 with LED Light source board 18 welds.This LED-BR lamps are equipped with multiple processes and are assembled, such as driving power 16 using manual at present Installation, heat dissipation reflector 17 are installed, the welding of driving power 16 and LED light source board 18, the installation of lamp cap 11 with being electrically connected, hand Tooling is low with not only efficiency of assembling, but also the consistency of the LED-BR lamps assembled is poor.
Invention content
The technical problems to be solved by the invention are to provide a kind of equipment of achievable LED-BR lamps Automated assembly, utilize It assembles LED-BR lamps and efficiency of assembling not only greatly improved, but also so that the consistency of LED-BR lamps assembled is good.
Technical solution is used by the present invention solves above-mentioned technical problem：A kind of achievable LED-BR lamps Automated assembly Equipment, it is characterised in that：Including multistation system, the multistation system includes component assembling machine structure, screw fixes machine Structure, electrode bindiny mechanism, power supply sideline straightening-out mechanism, lamp body reverse winding mechanism, power supply center line straightening-out mechanism, lamp cap installing mechanism, Power supply center line cuts flat mechanism, lamp body Shi Liang mechanisms, rivet installing mechanism, lamp cap consistency detection mechanism, lamp cap and gets locking machine ready Structure；The component assembling machine structure is used to capturing wide opening portion lamp housing upward and positioning, crawl driving power and is put into lamp vertically Make in the slot portion of shell in the card slot that the lower part of driving power is caught in the slot portion of lamp housing, crawl heat dissipation reflector and be put into lamp Make in the wide opening portion of shell in the mounting post set in wide opening portion of the heat dissipation reflector loaded on lamp housing and make the top of driving power convex The plumb joint gone out passes through the central through hole set in the bottom of a cup of heat dissipation reflector, captures LED light source board and is placed in heat dissipation reflective Make in the bottom of a cup of cup in wide opening portion of the LED light source board loaded on lamp housing in the mounting post of setting and make what the top of driving power was protruded Plumb joint passes through the central through hole set in LED light source board, makes lamp housing, driving power, heat dissipation reflector and LED light source board assembling Lamp body is formed together；The screw fixed mechanism makes LED light source board and heat dissipation reflector be installed on lamp housing using screw In the mounting post set in wide opening portion；The electrode bindiny mechanism is using tin silk to the electrode and driving power of LED light source board Electrode carry out spot welding the electrode of LED light source board is made to be electrically connected with the electrode of driving power；The power supply sideline straightening-out mechanism The power supply sideline of the slot portion outlet of lamp housing has been stretched out for bending and power supply sideline has been made to be affixed on lamp housing after trimming redundance Slot portion external threaded surface on；The lamp body reverse winding mechanism be used to reversing lamp body make the slot portion of lamp housing upward in order to Carry out follow-up lamp cap installation；The power supply center line straightening-out mechanism is used to press from both sides straight power supply center line and position power supply center line to lamp housing The central position of slot portion outlet；The lamp cap installing mechanism is used to screw socket lamp cap directed downwardly being placed in the slot of lamp housing Portion outlet is upper and ensures that power supply center line passes through the rivet hole set on lamp cap, lamp cap is pressed in the narrow of lamp housing by pressure mode On the external screw thread of oral area；The power supply center line cuts flat mechanism and is stretched out outside the rivet hole set on lamp cap for cutting power supply center line Redundance；The lamp body Shi Liang mechanisms are used to detect whether lamp body can normally be lighted；The rivet installing mechanism is used In root rivet directed downwardly is squeezed into the rivet hole set on lamp cap, the root of rivet is completely forced into lamp by pressure mode In the rivet hole set on head；The lamp cap consistency detection mechanism is used to detect whether lamp cap has been installed completely to lamp housing On the external screw thread in slot portion；The lamp cap gets link position edge week of the retaining mechanism for the slot portion to lamp cap and lamp housing ready Extruding is got ready to progress many places to ensure lamp head fastening on the external screw thread in the slot portion of lamp housing.
The equipment further includes the first turntable and the second turntable, the component assembling machine structure, the screw fixed mechanism, The electrode bindiny mechanism, the power supply sideline straightening-out mechanism, the lamp body reverse winding mechanism surround described first turn Disk is set gradually, and the first turntable upper edge is circumferentially provided with a circle for putting lamp body and being adapted with the slot portion of lamp housing The first locator receiver chamber, the power supply center line straightening-out mechanism, the lamp cap installing mechanism, the power supply center line are cut flat Mechanism, the lamp body Shi Liang mechanisms, the rivet installing mechanism, the lamp cap consistency detection mechanism, the lamp Head is got retaining mechanism ready and is set gradually around second turntable, and the second turntable upper edge is circumferentially provided with a circle and is used for Put lamp body and the second locator receiver chamber being adapted with the wide opening portion of lamp housing.In the assembling process of LED-BR lamps, pacified before this The internal i.e. installation driving power of dress, heat dissipation reflector and LED light source board require the wide opening portion of lamp housing upward at this time, after be installation Outside i.e. installation lamp cap and rivet requires the slot portion of lamp housing upward at this time, therefore the equipment is divided into two regions, i.e., and first Turntable and the second turntable, the wide opening portion of the lamp housing of the lamp body handled on the first turntable upward, the lamp handled on the second turntable The slot portion of the lamp housing of body is upward.
The zero curve connecting line of driving power is located at the slot portion outlet edge of lamp housing for being connect with lamp cap side wall, referred to as " sideline ", the power supply sideline straightening-out mechanism are made of sideline bending pruning mechanism and sideline welt mechanism, the sideline Bending pruning mechanism include the bending mechanism being made of bending cylinder, bending erecting bed, bending motor and bending head and By trimming the pruning mechanism formed with cylinder, trimming erecting bed and trimming with pneumatic scissors, the sideline welt mechanism packet Include welt pneumatic clamper and welt clamping hand；The bending is horizontally mounted with cylinder, the cylinder rod of the bending cylinder It is connect with the bending with erecting bed, the bending is horizontally installed to motor on the bending erecting bed, described Bending head by the output axis connection of horizontal connecting shaft and the bending motor, on the bending head setting there are one with The sideline that power supply sideline is adapted accommodates notch, and bending cylinder is pushed described in bending erecting bed drive Bending head, which travels forward, makes power supply sideline be located in the sideline receiving notch, and the bending drives the folding with motor Elbow rotation exposes to the partial power sideline that the slot portion of lamp housing exports with bending makes the outer spiral shell in its slot portion close to lamp housing Line surface；The trimming is horizontally mounted with cylinder, the cylinder rod of trimming cylinder and the trimming erecting bed Connection, the trimming are horizontally installed to pneumatic scissors on the trimming erecting bed, and the trimming is pushed with cylinder The trimming drives the trimming to be travelled forward with pneumatic scissors with erecting bed makes cutting for the trimming pneumatic scissors Cutter head stretches to the partial power sideline of the external threaded surface close to the slot portion of lamp housing, and trimming cylinder controls described Trimming cuts power supply sideline redundance with pneumatic scissors；The welt pneumatic clamper is connect with the welt with clamping hand, The slot portion that the welt clamps lamp housing with the pneumatic clamper control welt with clamping hand makes originally close to the slot portion of lamp housing The partial power sideline of external threaded surface be closely attached in the external threaded surface in slot portion of lamp housing.Here, welt clamping hand It can be used with lower structure, be made of two metal derbies, metal derby offers semi-circular hole, and two semi-circular holes are opposite to form one A holding holes being adapted with the slot portion of lamp housing, welt pneumatic clamper control welt to be opened with clamping hand, the slot portion of lamp housing into After entering in welt clamping hand, the slot portion that welt pneumatic clamper control welt clamping hand closure clamps lamp housing makes originally by low beam The partial power sideline of the external threaded surface in the slot portion of shell is closely attached in the external threaded surface in slot portion of lamp housing.
The lamp body reverse winding mechanism is by the first reversing cylinder, vertical shift plate, the second reversing cylinder, gear, tooth Item reverses and clamping hand is used to form with pneumatic clamper, reversing, and the first reversing cylinder is vertically-mounted, and described first reverses use The cylinder rod of cylinder is connect with the top of the vertical shift plate, and second reversing is vertically arranged to described with cylinder On the front end face of vertical shift plate, the cylinder rod of the second reversing cylinder is connected by vertical connecting shaft and the gear It connects, the rack is vertically arranged on the vertical shift plate, and the gear is engaged with the rack, and described falls Conversion pneumatic clamper is connect by transverse link with the gear, the reversing pneumatic clamper and reversing clamping hand one Connection, first reversing push the vertical shift plate to move up and down the position that the reversing is made to use clamping hand with cylinder Put reversing corresponding with the position of the wide mouth rim of lamp housing, described controls the reversing to clamp lamp with clamping hand with pneumatic clamper The wide mouth rim of shell, the second reversing cylinder, which pushes the gear to be rolled on the rack, makes described fall Conversion pneumatic clamper and the reversing are moved in a circle with clamping hand to be carried out reversing the slot portion for making lamp housing upward.It is used here, reversing Pneumatic clamper and reversing can be controlled with the angle that clamping hand reverses by the displacement that gear rolls on rack, and the length of rack It then can be by an adjusting screw being set to realize in the bottom end of vertical shift plate.
The firewire connecting line of driving power is located at the middle position of the slot portion outlet of lamp housing, referred to as " center line ", described Power supply center line straightening-out mechanism is made of clipping straight mechanism and detent mechanism, and the clipping straight mechanism includes the first folder by being horizontally mounted Horizontal clipping straight mechanism that straight cylinder and the first straight pneumatic clamper of folder being horizontally mounted are formed and by the vertically-mounted straight cylinder of the second folder and The vertical clipping straight mechanism that the straight pneumatic clamper of vertically-mounted second folder is formed, the cylinder rod of the described first straight cylinder of folder and described the The straight pneumatic clamper connection of one folder, the cylinder rod of the described second straight cylinder of folder are connect with the second straight pneumatic clamper of folder, and described first The straight cylinder control first straight pneumatic clamper of folder is pressed from both sides to press from both sides the lower part of straight power supply center line and prevent the power supply clamped center line from swaying forwards and backwards, The straight cylinder control of the second folder second straight pneumatic clamper of folder is pressed from both sides the top of straight power supply center line and is prevented in the power supply clamped Line double swerve；The detent mechanism includes being positioned with the hardness that locating clip is formed by rigid positioning cylinder and rigid positioning Mechanism and the flexible detent mechanism being made of flexible positioning cylinder, spring assembly and flexible positioning with locating clip, described is hard Property positioning is horizontally mounted with cylinder, and the cylinder rod of the rigid positioning cylinder connects with the rigid positioning locating clip It connects, the flexible positioning is horizontally mounted with cylinder, and the cylinder rod of the flexible positioning cylinder passes through the groups of springs Part is connect with the flexible positioning with locating clip, the rigid positioning locating clip and the flexible positioning locating clip Structure it is identical, the horizontal location piece interval for having v-notch by polylith connects and composes, described rigid positioning locating clip On the v-notch keep opposite with the v-notch on the flexible positioning locating clip, described in during work Rigid positioning be inserted into the horizontal location piece on locating clip it is described on the flexible positioning locating clip Flexible positioning in interval between horizontal location piece, described is inserted into described with the horizontal location piece on locating clip To position power supply center line to the slot portion of lamp housing in the interval between the horizontal location piece on rigid positioning locating clip On the middle position of outlet.It is in order to when rigid positioning locating clip and flexibility are determined that spring assembly is set in flexible detent mechanism When position collides during being mutually inserted with the respective horizontal location piece of locating clip, flexible positioning locating clip can pass through spring It shrinks, prevents rigid positioning locating clip or flexible positioning from being damaged with locating clip；Spring assembly can be used such as lower structure, including Spring shaft and the spring being sheathed on spring shaft, one end of spring shaft are connected by fixed plate and the cylinder rod of flexible positioning cylinder It connects, the other end of spring shaft is flexibly connected with flexible positioning with locating clip, and spring is between fixed plate and flexible positioning locating clip Between.
The power supply center line cuts flat mechanism and is made of clamp system and shearing mechanism, and the clamp system is used by clamping Cylinder and clamping are formed with pneumatic clamper, and the cylinder rod of clamping cylinder is connect with the clamping with pneumatic clamper, and described cuts Breaking mechanism is formed by cutting with cylinder and cutting with pneumatic scissors, and the cylinder rod of the cutting cylinder is used with the cutting Pneumatic scissors connect, and the clamping is moved to the top of power supply center line with the cylinder promotion clamping with pneumatic clamper straight down When the control clamping grip the top of power supply center line with pneumatic clamper, cutting cylinder pushes the cutting with pneumatic The scissors bit of scissors, which stretches to power supply center line, cuts the redundance that power supply center line is stretched out outside the rivet hole set on lamp cap.Due to cutting Under redundance be still clamped and clamped with pneumatic clamper, therefore clamping is made to be shunk with pneumatic clamper with cylinder by clamping, can will cut Redundance is put into waste material box.
The lamp body Shi Liang mechanisms with cylinder, support plate and are installed in the support plate by vertically-mounted examination is bright External electrode and interior electrode composition, the bright cylinder rod with cylinder of examination connect with the support plate, the external electrode For hollow cylindrical electrode, the axially extending bore of the external electrode is adapted with lamp cap, and the external electrode is used to be socketed on Outside lamp cap, the interior electrode is located in the axially extending bore of the external electrode and is not in contact with each other with the external electrode, described Interior electrode be made of vertical connecting rod, Y types electrode and felt pad, the top of the vertical connecting rod and the support plate activity Connection, the bottom end of the vertical connecting rod are flexibly connected with a upper branch fork of the Y type electrodes, and the felt pad is horizontal It is fixed on another of the Y type electrodes on branch fork, the undershoot fork of the Y type electrodes is set for being inserted on lamp cap Rivet hole in contacted with power supply center line；The examination is bright to push the support plate to drive the external electrode and institute with cylinder The interior electrode stated moves straight down, and the external electrode is made to be socketed on outside lamp cap, while pitches the undershoot of the Y type electrodes It is inserted into after the partial power center line being located in the rivet hole set on lamp cap by the first bending of the movement of the vertical connecting rod It is contacted in the rivet hole that is set on lamp cap with power supply center line and to form circuit loop and carry out lighting detection.Here, the undershoot of Y type electrodes Bending during the partial power center line that fork is located in the rivet hole set on lamp cap by the movement bending of vertical connecting rod Power supply center line may be touched to form short circuit with external electrode, therefore setting felt pad can avoid the generation of such case.
The lamp cap consistency detection mechanism is formed by detecting with cylinder and detection with pressing plate, the detection cylinder Vertically-mounted, the detection pressing plate is horizontally disposed, the cylinder rod of the detection cylinder and the detection pressing plate One end connection, the other end of detection pressing plate opens up that there are one the round hole that diameter is less than cap screw thread outer diameter, institutes The detection stated is moved with the cylinder promotion detection with pressing plate straight down after the round hole is made to be inserted in the top of lamp cap Lamp cap is pushed with being consistent property.
The electrode bindiny mechanism is made of solder delivery mechanisms and welding mechanism, and the solder delivery mechanisms are by welding Expect mounting base and solder delivery platform composition, tin silk volume, the solder delivery platform are installed in the solder mounting base Upper surface on be provided with horn-like tin silk ingress pipe and a pair of defeated line gear, the defeated line described in two is stayed between gear Having can be by the defeated line gap of tin silk, the tin silk volume described in the wide mouth end face of the tin silk ingress pipe, the tin silk The slot of ingress pipe is rectified to the defeated line gap, and defeated line electricity consumption is provided on the lower face of the solder delivery platform Machine, the defeated line of the output shaft of the defeated line motor described in two are connect with gear, and the tin silk on tin silk volume is worn It crosses described defeated line behind the tin silk ingress pipe and the defeated line gap and defeated line gear described in two is driven with motor Tin silk is stretched and exported by opposite rotation；The welding mechanism is by stent, moving drive mechanism, vertical linking arm and welding gun group Into there are one inverted U slots for setting on the stent, and the position directly below of one end of the inverted U slot is as position to be welded Area, for the position directly below of the other end of the inverted U slot as welding position area, the welding position area corresponds to LED light The welding position of the electrode of source plate and the electrode of driving power, the moving drive mechanism are installed on the stent, institute The moving drive mechanism stated is connect with the top of the vertical linking arm, and the welding gun is connected to the vertical linking arm Bottom end on, the moving drive mechanism driving vertical linking arm drives the welding gun along the inverted U slot Mobile, welding gun contact described in when making the welding gun the be located at the position area to be welded solder delivery mechanisms export Tin silk realizes upper tin, and the welding gun described in when making the welding gun be located at the welding position area is to the electrode of LED light source board Spot welding is carried out with the electrode of driving power.
The screw fixed mechanism is made of screw transport mechanism and screw nail locking mechanism, the screw nail locking mechanism It is made of vertically-mounted locking cylinder, mounting bracket, electric screwdriver, the universal shaft being vertically arranged, lock mouth, the locking cylinder Cylinder rod connect with the mounting bracket, the electric screwdriver is installed on the mounting bracket, the electric screwdriver with it is described The top connection of universal shaft, the bottom end of the universal shaft are connect with the lock mouth, and the bottom end of the lock mouth is used to connect End screw directed downwardly, the mounting post of setting, described in the wide opening portion of the screw face lamp housing of the bottom end connection of described lock mouth Locking push the mounting bracket that the lock mouth is driven to move up and down vertically with cylinder, the electric screwdriver drives the lock Mouth rotates clockwise or counterclockwise；The screw transport mechanism transmits screw to the lock mouth by vibration or pneumatic form Bottom end, the locking pushes the mounting bracket that the lock mouth is driven to move straight down, makes the lock with cylinder The screw of the bottom end connection of mouth passes through the mounting hole set in the bottom of a cup of the mounting hole set in LED light source board and heat dissipation reflector It squeezes into afterwards in the screw hole of the mounting post set in the wide opening portion of lamp housing, the electric screwdriver is driven described by the universal shaft Lock mouth rotation makes screw lock LED light source board, heat dissipation reflector and lamp housing.Here, routine techniques can be used in screw transport mechanism； One or more screw nail locking mechanisms can be arranged in specific design, arrange that can be operated simultaneously during multiple screw nail locking mechanisms will be more A screw disposably locks.
Compared with prior art, the advantage of the invention is that：
The equipment will be for assembling component assembling machine structure, the spiral shell of driving power, heat dissipation reflector, LED light source board and lamp housing Follow closely fixed mechanism, electrode bindiny mechanism, power supply sideline straightening-out mechanism, lamp body reverse winding mechanism, power supply center line straightening-out mechanism, lamp cap peace Mounting mechanism, power supply center line cut flat mechanism, lamp body Shi Liang mechanisms, rivet installing mechanism, lamp cap consistency detection mechanism, lamp cap and get ready Retaining mechanism is combined into a multistation system, carries out Automated assembly to LED-BR lamps using the multistation system, not only greatly Width improves efficiency of assembling, and so that the consistency of LED-BR lamps assembled is good.
Description of the drawings
Fig. 1 is the decomposition texture schematic diagram of existing LED-BR lamps；
Fig. 2 is the vertical view of the equipment of the present invention；
Fig. 3 a are the structural representation of the sideline bending pruning mechanism in the power supply sideline straightening-out mechanism in the equipment of the present invention Figure；
Fig. 3 b are the structure diagram of the sideline welt mechanism in the power supply sideline straightening-out mechanism in the equipment of the present invention；
Fig. 4 is the structure diagram of the lamp body reverse winding mechanism in the equipment of the present invention；
Fig. 5 a are the structure diagram of the horizontal clipping straight mechanism in the power supply center line straightening-out mechanism in the equipment of the present invention；
Fig. 5 b are the structure diagram of the vertical clipping straight mechanism in the power supply center line straightening-out mechanism in the equipment of the present invention；
Fig. 5 c are the overall structure diagram of the detent mechanism in the power supply center line straightening-out mechanism in the equipment of the present invention；
Fig. 5 d are the decomposition texture schematic diagram of the detent mechanism in the power supply center line straightening-out mechanism in the equipment of the present invention；
Fig. 6 cuts flat the structure diagram of mechanism for the power supply center line in the equipment of the present invention；
Fig. 7 a are the overall structure diagram of the lamp body Shi Liang mechanisms in the equipment of the present invention；
Fig. 7 b are the part-structure schematic diagram of the lamp body Shi Liang mechanisms in the equipment of the present invention；
Fig. 7 c are the structure diagram of the interior electrode in the lamp body Shi Liang mechanisms in the equipment of the present invention；
Fig. 8 is the structure diagram of the lamp cap consistency detection mechanism in the equipment of the present invention；
Fig. 9 a are the structure diagram of the solder delivery mechanisms in the electrode bindiny mechanism in the equipment of the present invention；
Fig. 9 b are the structure diagram of the welding mechanism in the electrode bindiny mechanism in the equipment of the present invention；
Figure 10 is the structure diagram of the screw nail locking mechanism in the screw fixed mechanism in the equipment of the present invention.
Specific embodiment
The present invention is described in further detail below in conjunction with attached drawing embodiment.
A kind of equipment of achievable LED-BR lamps Automated assembly proposed by the present invention, the LED-BR lamps of equipment assembling Usual structure as shown in Figure 1, the equipment as shown in Fig. 2, it includes multistation system A, the first turntable B and the second turntable C, multiplexing Position system A includes component assembling machine structure D, screw fixed mechanism E, electrode bindiny mechanism F, power supply sideline straightening-out mechanism G, lamp body and falls Rotation mechanism H, power supply center line straightening-out mechanism I, lamp cap installing mechanism J, power supply center line cut flat mechanism K, lamp body Shi Liang mechanism L, rivet Installing mechanism M, lamp cap consistency detection mechanism N, lamp cap get retaining mechanism P ready, component assembling machine structure D, screw fixed mechanism E, Electrode bindiny mechanism F, power supply sideline straightening-out mechanism G, lamp body reverse winding mechanism H are set gradually around the first turntable B, the first turntable B Upper edge is circumferentially provided with a circle for the first locator receiver chamber B1 for putting lamp body and being adapted with the slot portion 14 of lamp housing 12, electricity Source center line straightening-out mechanism I, lamp cap installing mechanism J, power supply center line cut flat mechanism K, lamp body Shi Liang mechanism L, rivet installing mechanism M, Lamp cap consistency detection mechanism N, lamp cap are got retaining mechanism P ready and are set gradually around the second turntable C, on the second turntable C circumferentially It is provided with a circle and is used for the second locator receiver chamber C1 for putting lamp body and being adapted with the wide opening portion 13 of lamp housing 12, in LED-BR lamps Assembling process in, the internal i.e. installation driving power 16 of installation before this, heat dissipation reflector 17 and LED light source board 18 required at this time The wide opening portion 13 of lamp housing 12 upward, after be installation external i.e. installation lamp cap 11 and rivet (not shown in figure 1), require lamp housing at this time The equipment upward, therefore is divided into two regions, i.e. the first turntable B and the second turntable C by 12 slot portion 14, in the first turntable B The wide opening portion 13 of the lamp housing 12 of the lamp body of upper processing upward, the slot portion 14 of the lamp housing 12 of the lamp body handled on the second turntable C Upward；Component assembling machine structure D is used to capture the lamp housing 12 upward of wide opening portion 13 and positions, captures driving power 16 and be put into vertically The lower part of driving power 16 is made to be caught in the card slot in the slot portion 14 of lamp housing 12 in the slot portion 14 of lamp housing 12, captures heat dissipation instead Light cup 17 is simultaneously put into the installation for making to be set in wide opening portion 13 of the heat dissipation reflector 17 loaded on lamp housing 12 in the wide opening portion 13 of lamp housing 12 In column (not shown in figure 1) and pass through the plumb joint 19 that the top of driving power 16 protrudes to set in the bottom of a cup of heat dissipation reflector 17 The central through hole put, crawl LED light source board 18 and being placed in the bottom of a cup of heat dissipation reflector 17 makes LED light source board 18 be loaded on lamp housing In the mounting post set in 12 wide opening portion 13 and make the plumb joint 19 that the top of driving power 16 is protruded across LED light source board 18 The central through hole of upper setting makes lamp housing 12, driving power 16, heat dissipation reflector 17 and LED light source board 18 fit together composition Lamp body；Screw fixed mechanism E makes LED light source board 18 and heat dissipation reflector 17 be installed on lamp housing using screw 901 (referring to Figure 10) In the mounting post set in 12 wide opening portion 13；Electrode bindiny mechanism F is using tin silk 902 (referring to Fig. 9 a) to LED light source board 18 Electrode and the electrode of driving power 16 carry out spot welding the electrode of LED light source board 18 made to be electrically connected with the electrode of driving power 16； After power supply sideline straightening-out mechanism G has stretched out the power supply sideline of the outlet of slot portion 14 of lamp housing for bending and has trimmed redundance Power supply sideline is made to be affixed in the external threaded surface in slot portion 14 of lamp housing 12；Lamp body reverse winding mechanism H makes lamp housing for reversing lamp body It is installed upward in order to carry out follow-up lamp cap 11 in 12 slot portion 14；Power supply center line straightening-out mechanism I is used to press from both sides straight power supply center line simultaneously Position the central position that power supply center line is exported to the slot portion 14 of lamp housing 12；Lamp cap installing mechanism J is used for screw socket is directed downwardly Lamp cap 11 is placed in the outlet of slot portion 14 of lamp housing 12 above and ensures that power supply center line passes through the rivet hole (Fig. 1 set on lamp cap 11 In be not shown), by the mode of pressing lamp cap 11 is pressed on the external screw thread in the slot portion 14 of lamp housing 12；Power supply center line Pruning machine Structure K is used to cut the redundance that power supply center line is stretched out outside the rivet hole set on lamp cap 11；Lamp body Shi Liang mechanism L are used to detect Whether lamp body can normally be lighted；Rivet installing mechanism M is used to squeezing into root rivet directed downwardly into the rivet hole set on lamp cap 11 It is interior, the root of rivet is completely forced into the rivet hole set on lamp cap 11 by pressure mode；Lamp cap consistency detection mechanism N For detecting whether lamp cap 11 has been installed to the external screw thread in the slot portion 14 of lamp housing 12 completely；Lamp cap gets retaining mechanism P use ready Many places, which are circumferentially carried out, in the link position to lamp cap 11 and the slot portion 14 of lamp housing 12 gets extruding ready to ensure that lamp cap 11 is locked On the external screw thread in the slot portion 14 of lamp housing 12.
In the present embodiment, the zero curve connecting line of driving power 16 be located at lamp housing 12 14 outlet edge of slot portion be used for 11 side wall of lamp cap connects, and referred to as " sideline ", power supply sideline straightening-out mechanism G is as 101 He of sideline bending pruning mechanism shown in Fig. 3 a Sideline welt mechanism 102 shown in Fig. 3 b forms, and sideline bending pruning mechanism 101 includes being pacified by bending cylinder 103, bending Fill platform 104, the bending mechanism of bending motor 105 and the composition of bending head 106 and by trimming with cylinder 107, trimming erecting bed 108 pruning mechanisms formed with trimming with pneumatic scissors 109, sideline welt mechanism 102 include welt pneumatic clamper 110 and welt use Clamp hand 111；Bending cylinder 103 is horizontally mounted, and the cylinder rod of bending cylinder 103 is connect with bending erecting bed 104, folding Curved to be horizontally installed on bending erecting bed 104 with motor 105, bending head 106 passes through horizontal connecting shaft 112 and bending motor 105 output axis connection, there are one the sidelines being adapted with power supply sideline to accommodate notch 113 for setting on bending head 106, and bending is used Cylinder 103, which pushes bending erecting bed 104 that bending head 106 is driven to travel forward, makes power supply sideline be located at sideline receiving notch 113 Interior, the driving bending of bending motor 105 head 106 rotates the partial power side for being exposed to the slot portion 14 of lamp housing 12 with bending and being exported Line makes the external threaded surface in its slot portion 14 close to lamp housing 12；Trimming cylinder 107 is horizontally mounted, trimming cylinder 107 Cylinder rod is connect with trimming erecting bed 108, and trimming pneumatic scissors 109 are horizontally installed on trimming erecting bed 108, trimming Pushing trimming erecting bed 108 that trimming pneumatic scissors 109 is driven to travel forward with cylinder 107 makes trimming pneumatic scissors 109 Scissors bit 114 stretch to the partial power sideline of the external threaded surface close to the slot portion 14 of lamp housing 12, trimming cylinder 107 controls Trimming pneumatic scissors 109 processed cut power supply sideline redundance；Welt pneumatic clamper 110 is connect with welt clamping hand 111, is pasted While made originally close to the slot portion 14 of lamp housing 12 with the slot portion 14 that pneumatic clamper 110 controls welt clamping hand 111 to clamp lamp housing 12 The partial power sideline of external threaded surface be closely attached in the external threaded surface in slot portion 14 of lamp housing 12.Here, welt presss from both sides It holds hand 111 to can be used with lower structure, be made of two metal derbies 115, metal derby 115 offers semi-circular hole, two semicircles Shape hole is opposite to form the holding holes 116 being adapted with the slot portion 14 of lamp housing 12, and welt controls welt to press from both sides with pneumatic clamper 110 It holds hand 111 to open, the slot portion 14 of lamp housing 12 enters welt with after in clamping hand 111, and welt pneumatic clamper 110 controls welt folder Hold hand 111 be closed clamp lamp housing 12 slot portion 14 make originally close to lamp housing 12 slot portion 14 external threaded surface part electricity Source sideline is closely attached in the external threaded surface in slot portion 14 of lamp housing 12.
In the present embodiment, as shown in figure 4, lamp body reverse winding mechanism H is by the first reversing cylinder 120, vertical shift plate 121st, the second reversing cylinder 122, gear 123, rack 124, reversing pneumatic clamper 125, reversing clamping hand 126 form, and first It reversing and uses cylinder 120 vertically-mounted, the cylinder rod of the first reversing cylinder 120 is connect with the top of vertical shift plate 121, and second Reversing cylinder 122 is vertically arranged on the front end face of vertical shift plate 121, and the cylinder rod of the second reversing cylinder 122 passes through Vertical connecting shaft 127 is connect with gear 123, and rack 124 is vertically arranged on vertical shift plate 121, and gear 123 is nibbled with rack 124 It closes, reversing pneumatic clamper 125 is connect by transverse link 128 with gear 123, is reversed with pneumatic clamper 125 with reversing with clamping hand 126 1 Body connects, and the first reversing cylinder 120 pushes vertical shift plate 121 to move up and down the position for making reversing clamping hand 126 and lamp The position at 13 edge of wide opening portion of shell 12 is corresponding, and reversing pneumatic clamper 125 controls reversing to clamp the width that hand 126 clamps lamp housing 12 13 edge of oral area, the second reversing cylinder 122, which pushes gear 123 to be rolled on rack 124, to be made reversing pneumatic clamper 125 and reverses to use Clamping hand 126, which moves in a circle, to carry out reversing the slot portion 14 for making lamp housing 12 upward.Here, it reverses with pneumatic clamper 125 and reverses use The angle that clamping hand 126 reverses can be controlled by the displacement that gear 123 rolls on rack 124, and the length of rack 124 It then can be by an adjusting screw 129 being set to realize in the bottom end of vertical shift plate 121.
In the present embodiment, the firewire connecting line of driving power 16 is located at the middle position that the slot portion 14 of lamp housing exports, Referred to as " center line ", power supply center line straightening-out mechanism I is as the clipping straight mechanism 130 shown in Fig. 5 a, Fig. 5 b and the positioning shown in Fig. 5 c, Fig. 5 d Mechanism 131 forms, and clipping straight mechanism 130 is included by the straight cylinder 132 of the first folder being horizontally mounted and the first straight gas of folder being horizontally mounted Horizontal clipping straight mechanism 134 (as shown in Figure 5 a) that pawl 133 is formed and by the straight cylinder 135 of vertically-mounted second folder and vertically-mounted The vertical clipping straight mechanism 137 (as shown in Figure 5 b) that forms of the second straight pneumatic clamper 136 of folder, the cylinder rod of the first straight cylinder 132 of folder with The first straight pneumatic clamper 133 of folder connects, and the cylinder rod of the second straight cylinder 135 of folder is connect with the second straight pneumatic clamper 136 of folder, the first straight cylinder of folder The 132 straight pneumatic clampers 133 of the first folder of control press from both sides the lower part of straight power supply center line and prevent the power supply clamped center line from swaying forwards and backwards, and the second folder is straight The straight pneumatic clamper 136 of second folder of the control of cylinder 135 presss from both sides the top of straight power supply center line and prevents the power supply center line double swerve clamped；Positioning Mechanism 131 include the rigid detent mechanism 140 being made of rigid positioning cylinder 138 and rigid positioning locating clip 139 and by The flexible detent mechanism 144 that flexibility positioning cylinder 141, spring assembly 142 and flexible positioning are formed with locating clip 143, hardness Positioning cylinder 138 is horizontally mounted, and the cylinder rod of rigid positioning cylinder 138 is connect with rigid positioning locating clip 139, flexible Positioning cylinder 141 is horizontally mounted, and the cylinder rod of flexible positioning cylinder 141 is used by spring assembly 142 with flexible positioning to be determined 143 connection of position folder, hardness positioning is identical with the structure of flexible positioning locating clip 143 with locating clip 139, has V by polylith The horizontal location piece 146 of type notch 145 is spaced and connects and composes, v-notch 145 and flexibility on hardness positioning locating clip 139 V-notch 145 on positioning locating clip 143 keeps opposite, horizontal location piece during work on hardness positioning locating clip 139 146 are inserted into the interval between the horizontal location piece 146 on flexible positioning locating clip 143, flexible positioning locating clip 143 On horizontal location piece 146 be inserted into the interval between the horizontal location piece 146 on rigid positioning locating clip 139 with position On the middle position that power supply center line is exported to the slot portion 14 of lamp housing.Spring assembly 142 is set in flexible detent mechanism 144 is In order to be mutually inserted process when rigid positioning locating clip 139 and flexible 143 respective horizontal location piece 146 of positioning locating clip In when colliding, flexible positioning locating clip 143 can be shunk by spring 147, prevent rigid positioning locating clip 139 or soft Property positioning locating clip 143 damages；Spring assembly 142 can be used such as lower structure, including spring shaft 148 and be sheathed on spring shaft Spring 147 on 148, one end of spring shaft 148 are connect by fixed plate 149 with flexible positioning with the cylinder rod of cylinder 141, bullet The other end of spring axis 148 is flexibly connected with flexible positioning locating clip 143, and spring 147 is used between fixed plate 149 and flexible positioning Between locating clip 143.
In the present embodiment, as shown in fig. 6, power supply center line cuts flat mechanism K by 161 groups of clamp system 160 and shearing mechanism Into clamp system 160 is formed by clamping with cylinder 163 and clamping pneumatic clamper 164, clamps the cylinder rod with cylinder 163 and clamping It is connected with pneumatic clamper 164, shearing mechanism 161 is formed by cutting with cylinder 165 and cutting pneumatic scissors 166, is cut with cylinder 165 Cylinder rod connect with cutting pneumatic scissors 166, clamping with cylinder 163 push clamping be moved to straight down with pneumatic clamper 164 Clamping is controlled to grip the top of power supply center line with pneumatic clamper 164 during the top of power supply center line, cutting pushes cutting gas with cylinder 165 The scissors bit 167 of dynamic scissors 166 stretch to power supply center line cut power supply center line stretch out it is extra outside the rivet hole set on lamp cap 11 Part.It is clamped since the redundance cut still is clamped with pneumatic clamper 164, clamping gas is made with cylinder 163 by clamping Pawl 164 is shunk, and can put the redundance cut into waste material box.
In the present embodiment, as shown in Fig. 7 a, Fig. 7 b and Fig. 7 c, lamp body Shi Liang mechanism L use gas by vertically-mounted examination is bright Cylinder 170, support plate 171 and the external electrode 172 being installed in support plate 171 and interior electrode 173 form, and examination is bright with cylinder 170 Cylinder rod is connect with support plate 171, and external electrode 172 is hollow cylindrical electrode, the axially extending bore of external electrode 172 and lamp cap 11 It is adapted, external electrode 172 is for being socketed on outside lamp cap 11, and interior electrode 173 is located in the axially extending bore of external electrode 172 and and dispatch from foreign news agency Pole 172 is not in contact with each other, and interior electrode 173 is made of vertical connecting rod 174, Y types electrode 175 and felt pad 176, vertical connecting rod 174 Top is flexibly connected with support plate 171, and the bottom end of vertical connecting rod 174 is flexibly connected with one of Y types electrode 175 upper branch fork, absolutely 176 level of edge pad is fixed on another of Y types electrode 175 on branch fork, and the undershoot of Y types electrode 175 pitches to be inserted into lamp cap It is contacted in the rivet hole set on 11 with power supply center line；It tries bright with the promotion support plate 171 drive external electrode 172 of cylinder 170 and interior Electrode 173 moves straight down, and external electrode 172 is made to be socketed on outside lamp cap 11, while the undershoot of Y types electrode 175 is made to pitch by perpendicular The first bending of movement of straight connecting rod 174 is inserted into after being located at the partial power center line in the rivet hole set on lamp cap 11 on lamp cap 11 It is contacted in the rivet hole of setting with power supply center line and to form circuit loop and carry out lighting detection.Here, the undershoot fork of Y types electrode 175 Bending during the partial power center line being located in the rivet hole set on lamp cap 11 by the movement bending of vertical connecting rod 174 Power supply center line may be touched with external electrode 172 and form short circuit, therefore set felt pad 176 that can avoid the generation of such case.
In the present embodiment, as shown in figure 8, lamp cap consistency detection mechanism N is by detecting with cylinder 180 and detection pressing plate 181 compositions, detection is vertically-mounted with cylinder 180, and detection is horizontally disposed with pressing plate 181, the cylinder rod of detection cylinder 180 and inspection It surveys and is connected with one end of pressing plate 181, detection is opened up there are one diameter with the other end of pressing plate 181 less than 11 major diameter of thread of lamp cap Round hole 182, detection push detection to move the top that round hole 182 is made to be inserted in lamp cap 11 straight down with pressing plate 181 with cylinder 180 Lamp cap 11 is pushed behind portion with being consistent property.
In the present embodiment, electrode bindiny mechanism F is as the solder delivery mechanisms 185 shown in Fig. 9 a and the welding shown in Fig. 9 b Mechanism 186 forms, and solder delivery mechanisms 185 are made of solder mounting base 187 and solder delivery platform 188, solder mounting base 187 On tin silk volume 189 is installed, be provided with horn-like tin silk ingress pipe 190 and a pair on the upper surface of solder delivery platform 188 Defeated line gear 191, there are can pass through the defeated line gap (not shown) of tin silk, tin between two defeated line gears 191 The wide mouth end face tin silk volume 189 of silk ingress pipe 190, the slot of tin silk ingress pipe 190 are rectified to defeated line gap, and solder conveying is put down Defeated line motor 192 is provided on the lower face of platform 188, the output shaft of defeated line motor 192 connects with two defeated line gears 191 It connects, defeated line drives two defeated lines with motor 192 after the tin silk 902 on tin silk volume 189 passes through tin silk ingress pipe 190 and defeated line gap With gear 191, tin silk 902 is stretched and exported by rotation in opposite directions, and the defeated line gear 191 of inside rotates clockwise in Fig. 9 a, and outer The defeated line gear 191 of side rotates counterclockwise；Welding mechanism 186 is by stent 193, moving drive mechanism (not shown), perpendicular Straight linking arm 194 and welding gun 195 form, on stent 193 setting there are one inverted U slot 196, one end of inverted U slot 196 just under Orientation is put as position area to be welded, and the position directly below of the other end of inverted U slot 196 is as welding position area, welding position area The welding position of the electrode and the electrode of driving power 16 of corresponding LED light source board 18, moving drive mechanism are installed on stent 193 On, moving drive mechanism is connect with the top of vertical linking arm 194, and welding gun 195 is connected on the bottom end of vertical linking arm 194, Moving drive mechanism drives vertical linking arm 194 that welding gun 195 is driven to be moved along inverted U slot 196, is located at welding gun 195 and treats welding position Welding gun 195 contacts the tin silk 902 that solder delivery mechanisms 185 export and realizes upper tin when putting area, and welding gun 195 is made to be located at welding position Welding gun 195 carries out spot welding to the electrode of LED light source board 18 and the electrode of driving power 16 during area.
In the present embodiment, screw fixed mechanism E is by screw transport mechanism (not shown) and screw shown in Fig. 10 Retaining mechanism 200 forms, and screw nail locking mechanism 200 is by vertically-mounted locking cylinder 201, mounting bracket 202, electric screwdriver 203, perpendicular Universal shaft 204, the lock mouth 205 directly set forms, and the cylinder rod of locking cylinder 201 is connect with mounting bracket 202, and electric screwdriver 203 is pacified Loaded on mounting bracket 202, electric screwdriver 203 is connect with the top of universal shaft 204, and the bottom end of universal shaft 204 is connect with lock mouth 205, is locked The width of the 901 face lamp housing 12 of screw of the bottom end connection of mouth 205 is locked for connecting end screw 901 directed downwardly in the bottom end of mouth 205 The mounting post set in oral area 13, locking push mounting bracket 202 that lock mouth 205 is driven to move up and down vertically with cylinder 201, electric screwdriver 203 drive lock mouth 205 to rotate clockwise or counterclockwise；Screw transport mechanism by vibration or pneumatic form transmit screw 901 to The bottom end of mouth 205 is locked, locking pushes mounting bracket 202 that lock mouth 205 is driven to move straight down, makes the bottom of lock mouth 205 with cylinder 201 The screw 901 of end connection passes through the installation set in the bottom of a cup of the mounting hole set in LED light source board 18 and heat dissipation reflector 17 It is squeezed into behind hole in the screw hole of the mounting post set in the wide opening portion 13 of lamp housing 12, electric screwdriver 203 drives lock mouth by universal shaft 204 205 rotations make screw 901 lock LED light source board 18, heat dissipation reflector 17 and lamp housing 12.Here, screw transport mechanism can be used Routine techniques；One or more screw nail locking mechanisms 200 can be arranged in specific design, arrange multiple screw nail locking mechanisms 200 When can operate simultaneously and disposably lock multiple screws.
In the present embodiment, component assembling machine structure D is made of the grasping mechanism of each component, including lamp housing grasping mechanism, is driven Dynamic power supply grasping mechanism, heat dissipation reflector grasping mechanism and LED light source board grasping mechanism, the basic component of above-mentioned grasping mechanism can Using identical structure, but these grasping mechanisms according to the difference of the component captured using different types of handgrip, as claw type, Circle etc.；Above-mentioned grasping mechanism also can directly use the prior art.
In the present embodiment, lamp cap installing mechanism J can be used such as lower structure, pre-installs mechanism by lamp cap and lamp cap is pressed into Mechanism forms, and lamp cap pre-installation mechanism is used to that the rivet hole set on lamp cap to be made to be inserted in screw socket lamp cap directed downwardly along power supply center line On installation to the external screw thread in the slot portion of lamp housing, the clamping mechanism group generally by upper lamp cap manipulator and for clamping power supply center line Into when pre-installing lamp cap, upper lamp cap manipulator crawl lamp cap, the surface for being moved to lamp body move down and make to set on lamp cap Rivet hole be inserted in along power supply center line, and clamping mechanism can improve power supply center line across the accurate of the rivet hole set on lamp cap Degree；Lamp cap is pushed installation to the external screw thread in the slot portion of lamp housing by lamp cap pressing mechanism by pressure, is needed in course of exerting pressure Prevent lamp housing from moving, so as to can ensure that the reliability in lamp cap installation process.Here, as long as lamp cap installing mechanism J can be accurate And securely lamp cap is installed on the external screw thread in slot portion of lamp housing, it is not wanted as the concrete structure of lamp cap installing mechanism J It asks, can directly use the prior art.
In the present embodiment, rivet installing mechanism M can be used such as lower structure, and mechanism and rivet pressing machine are squeezed by rivet Structure forms, and rivet squeezes into mechanism and rivet, the surface for being moved to lamp body is sucked, the rivet of absorption is installed to what is set on lamp cap In rivet hole, the root of rivet is completely forced into the rivet hole set on lamp cap by rivet pressing mechanism by pressure mode. Here, as long as rivet can accurately and be securely installed in the rivet hole set on lamp cap by rivet installing mechanism M, as riveting The concrete structure of nail installing mechanism M is not required, and can directly use the prior art.
In the present embodiment, it is to carry out many places along around lamp cap to get ready that lamp cap, which gets retaining mechanism P ready, squeezes lamp cap and lamp The slot portion of shell carries out good contact, thus by lamp head fastening on lamp housing.As long as here, lamp cap get retaining mechanism P ready can The slot portion of locking lamp cap and lamp housing makes the two good contact, and the concrete structure for getting retaining mechanism P ready as lamp cap is not made It is required that it can directly use the prior art.

Claims (10)

1. a kind of equipment of achievable LED-BR lamps Automated assembly, it is characterised in that：Including multistation system, the multiplexing Position system includes component assembling machine structure, screw fixed mechanism, electrode bindiny mechanism, power supply sideline straightening-out mechanism, lamp body reversing machine Structure, power supply center line straightening-out mechanism, lamp cap installing mechanism, power supply center line cut flat mechanism, lamp body Shi Liang mechanisms, rivet installing mechanism, Lamp cap consistency detection mechanism, lamp cap get retaining mechanism ready；The component assembling machine structure is used to capture the lamp of wide opening portion upward Shell simultaneously positions, the lower part of driving power is made to be caught in the slot portion of lamp housing in the slot portion that captures driving power and be put into lamp housing vertically In interior card slot, crawl heat dissipation reflector and being put into makes to set in wide opening portion of the heat dissipation reflector loaded on lamp housing in the wide opening portion of lamp housing In the mounting post put and make the plumb joint that the top of driving power protrudes that the center set in the bottom of a cup of heat dissipation reflector be passed through to lead to Hole, crawl LED light source board and be placed in heat dissipation reflector bottom of a cup on make LED light source board loaded on lamp housing wide opening portion in setting In mounting post and the plumb joint that the top of driving power protrudes is made to pass through the central through hole set in LED light source board, make lamp housing, drive Dynamic power supply, heat dissipation reflector and LED light source board fit together composition lamp body；The screw fixed mechanism is made using screw LED light source board and heat dissipation reflector are installed in the mounting post set in the wide opening portion of lamp housing；The electrode bindiny mechanism profit Spot welding is carried out with tin silk to the electrode of LED light source board and the electrode of driving power makes the electrode and driving power of LED light source board Electrode is electrically connected；The power supply sideline straightening-out mechanism has stretched out the power supply sideline of the slot portion outlet of lamp housing for bending and has repaiied Power supply sideline is made to be affixed in the external threaded surface in slot portion of lamp housing after cutting redundance；The lamp body reverse winding mechanism is used for Reversing lamp body makes the slot portion of lamp housing upward in order to carrying out follow-up lamp cap installation；The power supply center line straightening-out mechanism is used to press from both sides Straight power supply center line simultaneously positions the central position that power supply center line is exported to the slot portion of lamp housing；The lamp cap installing mechanism is used for By screw socket lamp cap directed downwardly be placed in lamp housing the outlet of slot portion it is upper and ensure power supply center line pass through set on lamp cap rivet hole, Lamp cap is pressed on the external screw thread in the slot portion of lamp housing by the mode of pressing；The power supply center line cuts flat mechanism for cutting Power supply center line stretches out the redundance outside the rivet hole set on lamp cap；The lamp body Shi Liang mechanisms are used for whether detecting lamp body It can normally light；The rivet installing mechanism is used to squeeze into root rivet directed downwardly in the rivet hole set on lamp cap, lead to It crosses pressure mode the root of rivet is completely forced into the rivet hole set on lamp cap；The lamp cap consistency detection mechanism uses Whether installed completely to the external screw thread in the slot portion of lamp housing in detection lamp cap；The lamp cap get ready retaining mechanism for pair The link position in the slot portion of lamp cap and lamp housing circumferentially carries out many places and gets extruding ready to ensure slot of the lamp head fastening in lamp housing On the external screw thread in portion.
2. a kind of equipment of achievable LED-BR lamps Automated assembly according to claim 1, it is characterised in that：The equipment Further include the first turntable and the second turntable, the component assembling machine structure, the screw fixed mechanism, electrode connection Mechanism, the power supply sideline straightening-out mechanism, the lamp body reverse winding mechanism are set gradually around first turntable, described The first turntable upper edge be circumferentially provided with a circle for putting lamp body and the first locator receiver being adapted with the slot portion of lamp housing Chamber, the power supply center line straightening-out mechanism, the lamp cap installing mechanism, the power supply center line cut flat mechanism, the lamp Ti Shiliang mechanisms, the rivet installing mechanism, the lamp cap consistency detection mechanism, the lamp cap get retaining mechanism ready It is set gradually around second turntable, the second turntable upper edge is circumferentially provided with a circle for putting lamp body and and lamp The second locator receiver chamber that the wide opening portion of shell is adapted.
3. a kind of equipment of achievable LED-BR lamps Automated assembly according to claim 1 or 2, it is characterised in that：Institute The power supply sideline straightening-out mechanism stated is made of sideline bending pruning mechanism and sideline welt mechanism, the sideline bending trimmer Structure includes the bending mechanism being made of bending cylinder, bending erecting bed, bending motor and bending head and by trimming gas The pruning mechanism that cylinder, trimming erecting bed and trimming are formed with pneumatic scissors, the sideline welt mechanism include welt gas Pawl and welt clamping hand；The bending is horizontally mounted with cylinder, the cylinder rod of the bending cylinder and the folding Curved to be connected with erecting bed, the bending is horizontally installed to motor on the bending erecting bed, and the bending head leads to Cross the output axis connection of horizontal connecting shaft and the bending motor, on the bending head setting there are one with power supply sideline phase The sideline of adaptation accommodates notch, and bending cylinder pushes bending erecting bed to drive the bending head forward Movement makes power supply sideline be located at the sideline to accommodate in notch, the bending motor bending head is driven to rotate with The partial power sideline that the slot portion that bending exposes to lamp housing exports makes the external threaded surface in its slot portion close to lamp housing；It is described Trimming be horizontally mounted with cylinder, the cylinder rod of trimming cylinder is connect with the trimming with erecting bed, described Trimming is horizontally installed to pneumatic scissors on the trimming erecting bed, and the trimming pushes the trimming to use with cylinder Erecting bed drive the trimming travelled forward with pneumatic scissors make trimming pneumatic scissors scissors bit stretch to it is close The partial power sideline of the external threaded surface in the slot portion of lamp housing, the trimming control the trimming pneumatic clipper with cylinder Knife cuts power supply sideline redundance；The welt pneumatic clamper is connect with the welt with clamping hand, and the welt is used The slot portion that the pneumatic clamper control welt clamps lamp housing with clamping hand makes originally close to the external threaded surface in the slot portion of lamp housing Partial power sideline be closely attached in the external threaded surface in slot portion of lamp housing.
4. a kind of equipment of achievable LED-BR lamps Automated assembly according to claim 1 or 2, it is characterised in that：Institute The lamp body reverse winding mechanism stated is by the first reversing cylinder, vertical shift plate, the second reversing cylinder, gear, rack, reversing gas Pawl is reversed with hand composition is clamped, and the first reversing cylinder is vertically-mounted, the cylinder rod of the first reversing cylinder It is connect with the top of the vertical shift plate, second reversing is vertically arranged to the vertical shift plate with cylinder On front end face, the cylinder rod of the second reversing cylinder is connect by vertical connecting shaft with the gear, the rack It is vertically arranged on the vertical shift plate, the gear is engaged with the rack, and the reversing is passed through with pneumatic clamper Transverse link is connect with the gear, the reversing pneumatic clamper and reversing clamping hand integrally connected, described First reversing pushes the vertical shift plate to move up and down with cylinder makes the reversing position and lamp housing for clamping hand The position of wide mouth rim is corresponding, and the wide opening portion of lamp housing is clamped in the reversing with the pneumatic clamper control reversing with clamping hand Edge, the second reversing cylinder push the gear is rolled on the rack make the reversing pneumatic clamper with The reversing is moved in a circle with clamping hand to be carried out reversing the slot portion for making lamp housing upward.
5. a kind of equipment of achievable LED-BR lamps Automated assembly according to claim 1 or 2, it is characterised in that：Institute The power supply center line straightening-out mechanism stated is made of clipping straight mechanism and detent mechanism, the clipping straight mechanism include by be horizontally mounted the The horizontal clipping straight mechanism and press from both sides straight gas by vertically-mounted second that the straight cylinder of one folder and the first straight pneumatic clamper of folder being horizontally mounted are formed The vertical clipping straight mechanism that cylinder and the vertically-mounted second straight pneumatic clamper of folder are formed, the cylinder rod of the described first straight cylinder of folder with it is described The straight pneumatic clamper connection of the first folder, the cylinder rod of the described second straight cylinder of folder presss from both sides straight pneumatic clamper with described second and connect, described Before and after first folder straight cylinder control, the first straight pneumatic clamper of folder presss from both sides the lower part of straight power supply center line and prevents the power supply center line clamped It shakes, the straight cylinder control of the described second folder second straight pneumatic clamper of folder presss from both sides the top of straight power supply center line and prevents the electricity clamped Source center line double swerve；The detent mechanism includes the hardness being made of rigid positioning cylinder and rigid positioning with locating clip Detent mechanism and the flexible detent mechanism being made of flexible positioning cylinder, spring assembly and flexible positioning with locating clip, it is described Rigid positioning be horizontally mounted with cylinder, the cylinder rod of the rigid positioning cylinder and the rigid positioning locating clip Connection, the flexible positioning are horizontally mounted with cylinder, and the cylinder rod of the flexible positioning cylinder passes through the spring Component is connect with the flexible positioning with locating clip, and the rigid positioning locating clip is positioned with the flexible positioning The structure of folder is identical, and the horizontal location piece interval for having v-notch by polylith connects and composes, the rigid positioning positioning The v-notch on folder keeps opposite with the v-notch on the flexible positioning locating clip, work when institute The rigid positioning stated is inserted into the horizontal location piece on locating clip described on the flexible positioning locating clip Horizontal location piece between interval in, the flexible positioning be inserted into the horizontal location piece on locating clip it is described Rigid positioning locating clip on the horizontal location piece between interval in position power supply center line to the slot of lamp housing On the middle position of portion outlet.
6. a kind of equipment of achievable LED-BR lamps Automated assembly according to claim 1 or 2, it is characterised in that：Institute The power supply center line stated cuts flat mechanism and is made of clamp system and shearing mechanism, and the clamp system is by clamping cylinder and clamping It is formed with pneumatic clamper, the cylinder rod of clamping cylinder is connect with the clamping with pneumatic clamper, and the shearing mechanism is by cutting Disconnected to be formed with cylinder and cutting with pneumatic scissors, the cylinder rod of the cutting cylinder connects with the cutting pneumatic scissors It connects, when the clamping is moved to the top of power supply center line with the cylinder promotion clamping with pneumatic clamper straight down described in control Clamping the top of power supply center line is gripped with pneumatic clamper, the cutting pushes the scissors of the cutting pneumatic scissors with cylinder Head, which stretches to power supply center line, cuts the redundance that power supply center line is stretched out outside the rivet hole set on lamp cap.
7. a kind of equipment of achievable LED-BR lamps Automated assembly according to claim 1 or 2, it is characterised in that：Institute The lamp body Shi Liang mechanisms stated by vertically-mounted examination it is bright with cylinder, support plate and the external electrode being installed in the support plate and Interior electrode composition, the bright cylinder rod with cylinder of examination are connect with the support plate, the extremely hollow circle of the dispatch from foreign news agency Cylindrical electrode, the axially extending bore of the external electrode are adapted with lamp cap, and the external electrode is described for being socketed on outside lamp cap Interior electrode be located in the axially extending bore of the external electrode and be not in contact with each other with the external electrode, the interior electrode is by erecting Straight connecting rod, Y types electrode and felt pad composition, the top of the vertical connecting rod is flexibly connected with the support plate, described The bottom end of vertical connecting rod is flexibly connected with one of the Y type electrodes upper branch fork, and the felt pad level is fixed on described Y type electrodes another on branch fork, the undershoots of the Y type electrodes pitches to be inserted into the rivet hole set on lamp cap It is contacted with power supply center line；The examination is bright to push the support plate to drive the external electrode and the interior electrode with cylinder It moves straight down, the external electrode is made to be socketed on outside lamp cap, while the undershoot of the Y type electrodes is made to pitch by described The first bending of movement of vertical connecting rod, which is located at after the partial power center line in the rivet hole set on lamp cap to be inserted on lamp cap, to be set Rivet hole in contact to form circuit loop and carry out lighting detection with power supply center line.
8. a kind of equipment of achievable LED-BR lamps Automated assembly according to claim 1 or 2, it is characterised in that：Institute The lamp cap consistency detection mechanism stated is formed by detecting with cylinder and detection with pressing plate, and the detection cylinder is vertically-mounted, The detection pressing plate is horizontally disposed, and the cylinder rod of the detection cylinder and one end of the detection pressing plate connect It connects, the other end of detection pressing plate opens up the round hole there are one diameter less than cap screw thread outer diameter, the detection The detection is pushed to be moved straight down with pressing plate with cylinder makes the round hole push lamp cap after being inserted in the top of lamp cap With being consistent property.
9. a kind of equipment of achievable LED-BR lamps Automated assembly according to claim 1 or 2, it is characterised in that：Institute The electrode bindiny mechanism stated is made of solder delivery mechanisms and welding mechanism, the solder delivery mechanisms by solder mounting base and Solder delivery platform forms, and tin silk is equipped in the solder mounting base and is rolled up, on the upper surface of the solder delivery platform It is provided with horn-like tin silk ingress pipe and a pair of defeated line gear, there are can pass through between the defeated line gear described in two The defeated line gap of tin silk, described in the wide mouth end face of the tin silk ingress pipe tin silk volume, the tin silk ingress pipe it is narrow Mouthful rectify to the defeated line gap, be provided with defeated line motor on the lower face of the solder delivery platform, described is defeated Defeated line of the output shaft of line motor described in two is connect with gear, and the tin silk on tin silk volume passes through the tin silk The defeated line drives the defeated line described in two to be rotated in opposite directions by tin with gear with motor after ingress pipe and the defeated line gap Silk is stretched and is exported；The welding mechanism is made of stent, moving drive mechanism, vertical linking arm and welding gun, the branch There are one inverted U slots for setting on frame, and the position directly below of one end of the inverted U slot is as position area to be welded, the U The position directly below of the other end of type groove as welding position area, the welding position area correspond to the electrode of LED light source board with The welding position of the electrode of driving power, the moving drive mechanism are installed on the stent, the mobile driving Mechanism is connect with the top of the vertical linking arm, and the welding gun is connected on the bottom end of the vertical linking arm, institute The vertical linking arm described in moving drive mechanism driving stated drives the welding gun to be moved along the inverted U slot, makes described The tin silk of welding gun contact of the welding gun described in when the being located at the position area to be welded solder delivery mechanisms output realize Tin, and the welding gun described in when making the welding gun be located at the welding position area is to the electrode and driving power of LED light source board Electrode carry out spot welding.
10. a kind of equipment of achievable LED-BR lamps Automated assembly according to claim 1 or 2, it is characterised in that：Institute The screw fixed mechanism stated is made of screw transport mechanism and screw nail locking mechanism, and the screw nail locking mechanism is by vertically-mounted Locking cylinder, mounting bracket, electric screwdriver, the universal shaft being vertically arranged, lock mouth composition, the cylinder rod of the locking cylinder and The mounting bracket connection, the electric screwdriver are installed on the mounting bracket, the top of the electric screwdriver and the universal shaft End connection, the bottom end of the universal shaft are connect with the lock mouth, and the bottom end of the lock mouth is directed downwardly for connecting end Screw, the mounting post of setting, the locking gas in the wide opening portion of the screw face lamp housing of the bottom end connection of described lock mouth Cylinder pushes the mounting bracket that the lock mouth is driven to move up and down vertically, the electric screwdriver drive the lock mouth clockwise or It rotates counterclockwise；The screw transport mechanism transmits screw to the bottom end of the lock mouth, institute by vibration or pneumatic form The locking stated pushes the mounting bracket that the lock mouth is driven to move straight down with cylinder, connects the bottom end of the lock mouth The screw connect squeezes into lamp housing after passing through the mounting hole set in the bottom of a cup of the mounting hole set in LED light source board and heat dissipation reflector Wide opening portion in the screw hole of mounting post that sets, the electric screwdriver drives the lock mouth rotation to make by the universal shaft Screw lock LED light source board, heat dissipation reflector and lamp housing.
CN201810190310.2A 2018-03-08 2018-03-08 Equipment capable of realizing automatic assembly of LED-BR lamp Active CN108247345B (en)

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CN112404922A (en) * 2020-10-21 2021-02-26 肖永生 Reflector mounting equipment of intelligence LED headlight
CN113488372A (en) * 2021-05-31 2021-10-08 泗阳浩轩照明科技有限公司 Bulb processing is with row all-in-one of sealing that automated electrode handled

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