A kind of wick bonding machine of automatic welding LED filament
Technical field
The utility model relates to the automatic production and assembly technical fields of LED light, in particular disclose a kind of automatic welding LED filament
Wick bonding machine.
Background technique
LED light have many advantages, such as efficiently, energy-saving and environmental protection, it is universal with LED technology, at present many lighting areas all
Traditional incandescent lamp is replaced using LED bulb.LED bulb generally by lamp cap, lampshade and LED lamp and soft copy assembling and
At the production of LED bulb needs to complete by multiple tracks manual process.The production technology of conventional LED light bulb generally continues to use biography
Unite the production technology of artificial manual welding soft copy and LED filament, be pre-machined first one and in incandescent lamp with stem, lead to
It crosses and manually filament is welded on stem, form wick;Then a hair is made in wick and lampshade sealing to steep, then in Mao Pao
One driving power of rear end artificial connection, followed by be exactly by hand be fixedly mounted lamp cap, formed a finished product, finally carry out again
Light is surveyed by hand.
Manually welding production wick inefficiency, and production cost is high, quality disunity, therefore, how fastly
Speed, the wick for producing LED light efficiently, in high quality become problem to be solved in current LED production line.
Utility model content
In order to overcome shortcoming and defect existing in the prior art, the purpose of this utility model is that in the base of traditional mode of production
Optimization and improved equipment to provide a kind of wick bonding machine of automatic welding LED filament realize the automation of wick on plinth
Production, utmostly reduce productive manpower cost, realize quickly, efficiently, produce wick in high quality, full-automatic production process takes
Generation artificial high cost, the uncertainty for reducing quality, uninterrupted production that can be full-time with whole day improve the manufacture of wick
Efficiency and manufacturing yield.
To achieve the above object, the wick bonding machine of a kind of automatic welding LED filament of the utility model, including for controlling
Make automatic control device, stem automatic feed mechanism, filament feed mechanism, welding mechanism and the discharging machine of all mechanical actions
Structure, stem automatic feed mechanism are used to for extraneous glass stem to be delivered to welding mechanism, and welding mechanism is used for filament feeding
The extraneous LED filament of mechanism conveying, which is welded on glass stem, forms wick, and discharging mechanism is for exporting wick;
Welding mechanism includes board, filament weld clip, automatic welding machine and the Cam splitter of board is installed in, for driving
First actuator of moving cam divider is installed in the first disk body of the output shaft of Cam splitter, is slideably positioned in the first disk
Multiple clamping pieces of body, the multiple springs resetted for respectively driving multiple clamping pieces, are slideably positioned in the first disk body or board
Platen, the second actuator for driving platen mobile, the second actuator driving platen contradicts clamping piece and makes clamping piece phase
It is mobile to the first disk body;
Clamping piece is used to clamp the glass stem of stem automatic feed mechanism conveying, and filament weld clip is for clamping filament
Expect that the LED filament of mechanism conveying, automatic welding machine are used to for the LED filament that filament weld clip clamps to be soldered to the clamping of the first clamping jaw
Glass stem on.
Wherein, the clamping piece includes the supporting block for being slideably positioned in the first disk body, is installed in the first of supporting block lower end
Clamping jaw, the mandril for being installed in supporting block upper end and being slideably positioned in the first disk body, the both ends of spring are separately connected supporting block and
One disk body, the first clamping jaw are used to clamp the glass stem of stem automatic feed mechanism conveying, and platen is used to contradict the freedom of mandril
End.
Wherein, the stem automatic feed mechanism includes the vibrating disk for exporting glass stem, rotates the second of setting
Disk body, is installed in multiple second clamping jaws of the second disk body, and the glass stem for exporting vibrating disk transfers load to the second clamping jaw
First manipulator, for the integer component that two of glass stem clamped by the second clamping jaw conductive wire brush is straight.
Wherein, the integer component includes the sliding block moved along the vertical direction, the third driving for driving sliding block mobile
Part is rotatably dispose in the first brush wheel of sliding block, is slideably positioned in the second brush wheel of sliding block, for driving the second brush wheel close or remote
Fourth drive member from the first brush wheel, for driving the 5th actuator of the first brush wheel, the rotation of the second brush wheel, the first brush wheel, the
Two brush wheels are used to clamp two conductive filaments of glass stem clamped by the second clamping jaw.
Wherein, the stem automatic feed mechanism further includes the first chain of rotation setting, for driving the first chain to turn
The 6th dynamic actuator, the first chain are installed with multiple first cylinders, for the second manipulator of transfer glass stem, first
Body is equipped with the first blind hole, and treated that glass stem transfers load in the first blind hole by integer component for the second manipulator, and clamping piece is used
Glass stem in the first blind hole of clamping.
Wherein, the board is also installed with pneumatic scissors, and pneumatic scissors are for shearing glass stem clamped by clamping piece
Two conductive filaments, automatic welding machine is used to the both ends for the LED filament that filament weld clip clamps being respectively welded to pneumatic scissors
On two conductive filaments of the glass stem after shearing.
Wherein, the filament feed mechanism includes filament feeding material component, filament shearing component, the bright component of filament survey, filament
Sorter assemblies and filament transfer assembly, filament feeding material component are used to convey extraneous LED filament, and filament shearing component is for shearing
The LED filament that filament feeding group is conveyed, filament survey bright component for whether testing the LED filament after filament shearing component is sheared
It shines, filament sorter assemblies are used to survey on filament the luminous LED filament of bright module testing and are transferred to filament transfer assembly, filament point
It picks component to remove for filament to be surveyed the non-luminous LED filament of bright module testing, filament transfer assembly is used for filament sorter assemblies
The LED filament of conveying is transferred to filament weld clip.
Wherein, the board is installed with wick and surveys bright component and third manipulator, and wick surveys bright component for testing wick
Whether shine, wick is surveyed the luminous wick of bright module testing and is transferred to discharging mechanism by third manipulator, and third manipulator is by lamp
Core is surveyed the non-luminous wick of bright module testing and is removed.
The utility model has the beneficial effects that stem automatic feed mechanism is used to extraneous glass stem being delivered to bonding machine
Structure, the extraneous LED filament that welding mechanism is used to convey filament feed mechanism, which is welded on glass stem, forms wick, discharges
Mechanism is for exporting wick;Glass stem is formed wick together with LED filament automatic welding by the utility model, is realized
The automated production of wick utmostly reduces productive manpower cost, realize quickly, efficiently, produce wick in high quality, it is complete from
Dynamic production technology instead of artificial high cost, reduce the uncertainty of quality, uninterrupted production that can be full-time with whole day improves
The manufacture efficiency and manufacturing yield of wick.
Detailed description of the invention
Fig. 1 is the schematic perspective view of the utility model;
Fig. 2 is the schematic perspective view at another visual angle of the utility model;
Fig. 3 is the partial enlargement structural representation of part A in Fig. 1;
Fig. 4 is the partial enlargement structural representation of part B in Fig. 1.
Appended drawing reference includes:
1-stem automatic feed mechanism 2-filament, 3-welding mechanism of feed mechanism
4-discharging mechanism 5-board, 6-filament weld clips
7-automatic welding machine 9-clamping pieces of the 8-the first disk body
11-the 13-the first clamping jaws of 12-supporting block of spring
14-mandril the 16-the second clamping jaws of the 15-the second disk body
17-the first 18-integer of manipulator the 19-the first chain of component
21-the first cylinder 22-pneumatic scissors, 23-filament feeding material component
24-filament 25-filaments of shearing component survey bright 26-filament of component sorter assemblies
27-filament 28-wicks of transfer assembly survey bright 29-third of component manipulator
31-platens.
Specific embodiment
For the ease of the understanding of those skilled in the art, the content that embodiment refers to not is the limit to the utility model
It is fixed.
Shown in please referring to Fig.1 to Fig.4, a kind of wick bonding machine of automatic welding LED filament of the utility model, including with
In the automatic control device, stem automatic feed mechanism 1, filament feed mechanism 2, the welding mechanism 3 that control all mechanical actions
And discharging mechanism 4, what the automatic control device controlled each structure executes movement;The column automatic feed mechanism 1 is used for
Extraneous glass stem is delivered to welding mechanism 3, the extraneous LED light that welding mechanism 3 is used to convey filament feed mechanism 2
Silk, which is welded on glass stem, forms wick, and discharging mechanism 4 is for exporting wick.
The welding mechanism 3 includes board 5, filament weld clip 6, automatic welding machine 7 and the cam point being installed on board 5
Cutter, the first actuator (the first actuator is motor) of the input shaft for driving Cam splitter, is installed in cam segmentation
The first disk body 8 on the output shaft of device, the multiple clamping pieces 9 being slidably arranged on the first disk body 8, clamping piece 9 is along the vertical direction
Opposite first disk body 8 slides up and down, the multiple springs 11 resetted for respectively driving multiple clamping pieces 9, multiple clamping pieces 9 with it is more
A spring 11 is equally corresponding, i.e., a spring 11 drives a clamping piece 9 to reset, and is slidably arranged on the first disk body 8 or board 5
On platen 31, the second actuator for driving platen 31 mobile, the second actuator is cylinder or electric cylinders, and the second actuator is used
It is moved up and down along the vertical direction in driving platen 31, the second actuator driving platen 31 moves down, the platen 31 moved down
The first clamping jaw 13 for contradicting clamping piece 9 moves down opposite first disk body 8 of the first clamping jaw 13 of clamping piece 9.
The clamping piece 9 is used to clamp the glass stem of the conveying of stem automatic feed mechanism 1, and filament weld clip 6 is for pressing from both sides
The LED filament of the conveying of filament feed mechanism 2 is held, the second actuator drives the first clamping jaw 13 of clamping piece 9 downwards via platen 31
It is mobile, until the LED that two conductive filaments and filament weld clip 6 of the glass stem that the first clamping jaw 13 of clamping piece 9 clamps clamp
Two end in contact of filament, automatic welding machine 7 are held for the both ends for the LED filament that filament weld clip 6 clamps to be respectively welded to house
On two conductive filaments of glass stem clamped by the first clamping jaw 13 of family 9.
Stem automatic feed mechanism 1 is used to for extraneous glass stem being delivered to welding mechanism 3, and welding mechanism 3 is used for will
The extraneous LED filament that filament feed mechanism 2 conveys, which is welded on glass stem, forms wick, and discharging mechanism 4 is used for wick
Output;Glass stem is formed wick together with LED filament automatic welding by the utility model, realizes the automatic metaplasia of wick
Produce, utmostly reduce productive manpower cost, realize quickly, efficiently, produce wick in high quality, full-automatic production process replaces
Artificial high cost, the uncertainty for reducing quality, uninterrupted production that can be full-time with whole day improve the manufacture effect of wick
Rate and manufacturing yield.
The clamping piece 9 includes the supporting block 12 being slidably arranged on the first disk body 8, is installed on 12 lower end of supporting block
First clamping jaw 13, the mandril 14 for being installed on 12 upper end of supporting block and being slidably arranged on the first disk body 8, mandril 14 are vertical bar
Shape, mandril 14 are slided up and down along the vertical direction with respect to the first disk body 8, and the both ends of spring 11 are connected in supporting block 12 and the
On one disk body 8, the first clamping jaw 13 is used to clamp the glass stem of the conveying of stem automatic feed mechanism 1, and platen 31 is for contradicting top
The free end of bar 14.
After filament weld clip 6 clamps LED filament, the second actuator drives mandril 14 to moving down via platen 31
It is dynamic, mandril 14 when moving down related supporting block 12 and the first clamping jaw 13 move downwardly together, until clamped by the first clamping jaw 13
Glass stem two conductive filaments and filament weld clip 6 clamp LED filament two end in contact, at this time spring 11 be in elasticity
Deformation state, then the both ends for the LED filament that filament weld clip 6 clamps are respectively welded at the first clamping jaw 13 by automatic welding machine 7
On two conductive filaments of the glass stem of clamping;Then the second actuator driving platen 31 resets, and spring 11 is in resilient force
Related first clamping jaw 13 of lower driving supporting block 12 resets, and subsequent first actuator drives related 8 turns of first disk body of Cam splitter
Dynamic, the first disk body 8 wick that related first clamping jaw 13 clamps when rotating is mobile.
The stem automatic feed mechanism 1 includes the vibrating disk for exporting extraneous glass stem, rotates the of setting
Two disk bodies 15 in the present embodiment, are rotated using the second disk body of motor driven 15, multiple second folders being installed on the second disk body 15
Pawl 16, multiple second clamping jaws 16 surround the pivot center circular array of the second disk body 15, the glass for exporting vibrating disk
Stem transfers load to the first manipulator 17 of the second clamping jaw 16, for by two conductions of glass stem clamped by the second clamping jaw 16
The straight integer component 18 of wire brush.
The integer component 18 includes the sliding block moved up and down along the vertical direction, the third for driving sliding block to move up and down
Actuator, third actuator can be cylinder or electric cylinders, and the first brush wheel being rotatably arranged on sliding block is slidably arranged on sliding block
The second brush wheel, it is preferable that sliding setting slider bar on sliding block, the second brush wheel is rotatably arranged on slider bar, for driving the
Two brush wheels close to or far from the first brush wheel fourth drive member, fourth drive member be cylinder or electric cylinders, for drive the first brush wheel,
5th actuator of the second brush wheel rotation, according to actual needs, the quantity of the 5th actuator can be two, two the 5th drivings
Part respectively drives the first brush wheel and the second brush wheel and rotates, and the 5th actuator is motor, and the first brush wheel, the second brush wheel are for clamping the
Two conductive filaments of glass stem clamped by two clamping jaws 16.
After the second clamping jaw 16 clamps glass stem, motor makes via driving related second clamping jaw 16 of the second disk body 15
It obtains glass stem and is moved to integer component 18, third actuator driving sliding block moves up, so that two conductions of glass stem
Silk is between the first brush wheel and the second brush wheel, and then fourth drive member drives the second brush wheel to move towards the direction close to the first brush wheel
Dynamic, so that the first brush wheel, the second brush wheel clamp two conductive filaments of glass stem, the 5th actuator drives the first brush wheel, the
The rotation of two brush wheels, then fourth drive member driving sliding block move down, and utilize the first brush wheel for moving down and rotating, the second brush
Wheel is straight by two of glass stem conductive wire brush.
The stem automatic feed mechanism 1 further includes the first chain 19 of rotation setting, for driving 19 turns of the first chain
The 6th dynamic actuator, the 6th actuator are motor, are installed with multiple first cylinders 21, multiple first cylinders on the first chain 19
21 extend along the length direction of the first chain 19, for the second manipulator of transfer glass stem, set on the first cylinder 21
There is the first blind hole, the top surface of the first blind hole from the first cylinder 21 is recessed to be formed, and treated by integer component 18 for the second manipulator
Glass stem transfers load in the first blind hole, and then the 6th actuator drives the rotation of the first chain 19, and the first chain 19 of rotation connects
It is moved to 9 lower section of clamping piece with the glass stem being installed in the first blind hole, then the second actuator drives via platen 31 and presss from both sides
Gripping member 9 moves down, so that the first clamping jaw 13 of clamping piece 9 clamps the glass stem in the first blind hole.
The board 5 is also installed with pneumatic scissors 22, and pneumatic scissors 22 are for shearing glass stem clamped by clamping piece 9
Two conductive filaments, automatic welding machine 7 is used to the both ends for the LED filament that filament weld clip 6 clamps being respectively welded to pneumatic clipper
On two conductive filaments of the glass stem after the shearing of knife 22.When the first clamping jaw 13 of clamping piece 9 clamps the glass in the first blind hole
After glass stem, the first actuator turns to pneumatic scissors via the glass stem that related first clamping jaw 13 of Cam splitter clamps
22 tops, then the second actuator drives two conductive filaments of the related glass stem of the first clamping jaw 13 to be moved to gas via platen 31
In dynamic scissors 22, then pneumatic scissors 22 cut two conductive filaments of glass stem.
The filament feed mechanism 2 includes filament feeding material component 23, filament shearing component 24, the bright component 25 of filament survey, lamp
Silk sorter assemblies 26 and filament transfer assembly 27, filament feeding material component 23 is used to convey extraneous LED filament, according to practical need
It wants, filament feeding material component 23 can be vibrating disk, and filament shearing component 24 is for shearing the LED light that filament feeding group is conveyed
Silk, filament survey whether LED filament of the bright component 25 for after testing the shearing of filament shearing component 24 shines, filament sorter assemblies 26
It is transferred to filament transfer assembly 27 for filament to be surveyed the luminous LED filament of the bright test of component 25, filament sorter assemblies 26 are used for
Filament is surveyed into bright component 25 and tests non-luminous LED filament removal, filament transfer assembly 27 is conveyed for filament sorter assemblies 26
LED filament be transferred to filament weld clip 6.The automatic shearing and conveying automatically that filament feed mechanism 2 realizes LED filament, are not necessarily to
Operating personnel shears LED filament manually, is also not necessarily to operating personnel's manual feed LED filament.
It is installed with wick on the board 5 and surveys bright component 28 and third manipulator 29, wick surveys bright component 28 for testing
Whether wick shines, and wick is surveyed the luminous wick of the bright test of component 28 and is transferred to discharging mechanism 4 to carry out by third manipulator 29
Wick is surveyed bright component 28 and tests non-luminous wick removal by discharging, third manipulator 29.
The above is only the utility model preferred embodiment, is not made in any form to the utility model
Limitation, although the utility model is disclosed as above with preferred embodiment, is not intended to limit the utility model, any to be familiar with sheet
Technical professional is not departing within the scope of technical solutions of the utility model, makes when using the technology contents of the disclosure above
A little change or the equivalent embodiment for being modified to equivalent variations, but it is all without departing from the content of the technical scheme of the utility model, foundation
The utility model technology refers to any simple modification, equivalent change and modification to the above embodiments, belongs to practical
In the range of new technique scheme.