CN208794098U - A kind of full automatic LED bulb production line - Google Patents
A kind of full automatic LED bulb production line Download PDFInfo
- Publication number
- CN208794098U CN208794098U CN201821477609.8U CN201821477609U CN208794098U CN 208794098 U CN208794098 U CN 208794098U CN 201821477609 U CN201821477609 U CN 201821477609U CN 208794098 U CN208794098 U CN 208794098U
- Authority
- CN
- China
- Prior art keywords
- automatic
- wick
- stem
- board
- disk body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 47
- 238000003466 welding Methods 0.000 claims abstract description 72
- 239000011521 glass Substances 0.000 claims abstract description 37
- 238000007789 sealing Methods 0.000 claims abstract description 23
- 238000012360 testing method Methods 0.000 claims abstract description 8
- 230000007246 mechanism Effects 0.000 claims description 222
- 239000000463 material Substances 0.000 claims description 19
- 241001061264 Astragalus Species 0.000 claims description 12
- 238000000137 annealing Methods 0.000 claims description 12
- 238000012546 transfer Methods 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 9
- 210000003101 oviduct Anatomy 0.000 claims description 8
- 238000007664 blowing Methods 0.000 claims description 7
- 238000005520 cutting process Methods 0.000 claims description 7
- 238000001514 detection method Methods 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 6
- 239000004831 Hot glue Substances 0.000 claims description 5
- 238000012545 processing Methods 0.000 claims description 5
- 230000000903 blocking effect Effects 0.000 claims description 3
- 238000000605 extraction Methods 0.000 claims description 3
- 230000005484 gravity Effects 0.000 claims description 3
- 239000011261 inert gas Substances 0.000 claims description 3
- 230000003287 optical effect Effects 0.000 claims description 3
- 230000003760 hair shine Effects 0.000 claims description 2
- 230000032683 aging Effects 0.000 abstract 1
- 230000000712 assembly Effects 0.000 description 21
- 238000000429 assembly Methods 0.000 description 21
- 238000004804 winding Methods 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 206010054949 Metaplasia Diseases 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000008094 contradictory effect Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000004807 localization Effects 0.000 description 2
- 230000015689 metaplastic ossification Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 239000005357 flat glass Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
Landscapes
- Fastening Of Light Sources Or Lamp Holders (AREA)
Abstract
The utility model relates to LED light to assemble technical field, in particular disclose a kind of full automatic LED bulb production line, including producing the stem automatic producing device with driving electronic component, wick automatic welding device, seal exhaust equipment, lamp cap automatic assembly equipment and automatic optometry equipment, stem automatic producing device is by glass horn pipe, exhaust pipe, the first conductive filament with driving chip and resistance, the automatic assembling clinkering of second conductive filament is at stem, filament is soldered on stem by wick automatic welding device forms wick, lamp housing is sheathed on wick by sealing exhaust equipment, lamp cap is assembled on hair bubble and forms LED light by lamp cap automatic assembly equipment, automatic optometry equipment carries out LED light to light test aging；Realize the automated production of LED light, utmostly reduce productive manpower cost, realize quickly, efficiently, produce LED light in high quality, full-automatic production process instead of artificial high cost, reduce the uncertainty of quality, it can produce all the period of time, improve productivity and quality.
Description
Technical field
The utility model relates to LED light to assemble technical field, in particular disclose a kind of full automatic LED bulb production flowing water
Line.
Background technique
LED light have many advantages, such as efficiently, energy-saving and environmental protection, it is universal with LED technology, at present many lighting areas all
Traditional incandescent lamp is replaced using LED bulb.LED bulb generally by lamp cap, lampshade and LED lamp and soft copy assembling and
At the production of LED bulb needs to complete by multiple tracks manual process.The production technology of conventional LED light bulb generally continues to use biography
Unite the production technology of artificial manual welding soft copy and LED filament, be pre-machined first one and in incandescent lamp with stem, lead to
It crosses and manually filament is welded on stem, form wick；Then a hair is made in wick and lampshade sealing to steep, then in Mao Pao
One driving power of rear end artificial connection, followed by be exactly by hand be fixedly mounted lamp cap, formed a finished product, finally carry out again
Light is surveyed by hand.
In the prior art, multiple tracks production process mentioned above all uses manual operation substantially, and whole production line needs mention
For a large amount of manpower, production cost is high, and manual operation speed is slower, and production efficiency is low；Therefore, how quickly, it is high
Effect, production LED bulb becomes problem to be solved in current LED production line in high quality.
Utility model content
In order to overcome shortcoming and defect existing in the prior art, the purpose of this utility model is to provide a kind of full-automatic
LED bulb production line, realize the automated production of LED light, utmostly reduce productive manpower cost, realize fast
Speed, efficiently, produce LED light in high quality, full-automatic production process instead of artificial high cost, reduce the uncertain of quality
Property, uninterrupted production that can be full-time with whole day improve production efficiency and quality.
To achieve the above object, a kind of full automatic LED bulb production line of the utility model, including production band drive
The stem automatic producing device of dynamic electronic component, wick automatic welding device, sealing exhaust equipment, lamp cap automatic assembly equipment,
Automatic optometry equipment and be set to the transmission device that front and back between above-mentioned each equipment connects into a whole set of assembly line, stem from
Dynamic production equipment is used to lead extraneous glass horn pipe, exhaust pipe, the first conductive filament with driving chip and resistance, second
At stem, wick automatic welding device is used to extraneous filament being soldered to stem automatic producing device the automatic assembling clinkering of electrical filament
Wick is formed on stem after assembling, sealing exhaust equipment is used to for extraneous lamp housing to be sheathed with the welding of wick automatic welding device
Clinkering forms hair bubble on wick afterwards, and lamp cap automatic assembly equipment is used to for extraneous lamp cap to be assembled to sealing exhaust equipment assembling
LED light is formed on hair bubble afterwards, automatic optometry equipment is used to carry out lighting survey to the LED light after the assembling of lamp cap automatic assembly equipment
It tests；
The stem automatic producing device includes the first board, and the first rotating disk mechanism, loudspeaker on the first board are arranged in
Pipe mechanism, conductive filament mechanism, exhaust pipe mechanism, Welding mechanism and annealing oven mechanism, the first rotating disk mechanism include being installed in the
The first Cam splitter on one board, be mounted on the first Cam splitter output shaft the first disk body, for driving first
First actuator of the input shaft rotation of Cam splitter, the first disk body are installed with multiple first supports, and multiple first supports are enclosed
Around the pivot center circular array of the first disk body, each first support is installed with the first clamping jaw, and the first clamping jaw is for clamping
The glass horn pipe that oviduct mechanism is conveyed, conductive filament mechanism be used for by with driving chip and resistance the first conductive filament,
Second conductive filament is fitted into glass horn pipe clamped by the first clamping jaw, and exhaust pipe mechanism is used to exhaust pipe loading carrying the
In the glass horn pipe of one conductive filament and the second conductive filament, Welding mechanism for will be installed together glass horn pipe, first
Conductive filament, the second conductive filament and exhaust pipe fusing are joined together to form stem, and annealing oven mechanism is used for Welding mechanism
Stem after reason carries out annealing baking processing.
Wherein, the first support is installed with the second clamping jaw, and the second clamping jaw is located at the top of the first clamping jaw, exhaust pipe mechanism
Including the exhaust pipe assembly, the first manipulator and pressure holding component being mounted on the first board, exhaust pipe assembly is used for the external world
Exhaust pipe is delivered to the first rotating disk mechanism, and the first manipulator is used to the exhaust pipe that exhaust pipe assembly exports being transferred to the second folder
Pawl, the second clamping jaw clamp the exhaust pipe that the first manipulator is transferred, and press exhaust pipe clamped by the second clamping jaw of Component driver
It moves down, so that exhaust pipe clamped by the second clamping jaw is fitted into glass horn pipe clamped by the first clamping jaw.
Wherein, the wick automatic welding device includes stem mechanism, filament mechanism, welding mechanism and discharging mechanism, core
Column mechanism is used to for the stem after the assembling of stem automatic producing device to be delivered to welding mechanism, and filament mechanism is used to input extraneous
Filament, welding mechanism form wick for the filament that filament mechanism conveys to be welded on the stem that stem mechanism is conveyed, out
Wick after material mechanism is used to weld welding mechanism exports；
The welding mechanism includes the second board, is installed in filament weld clip, the automatic welding machine and second of the second board
Cam splitter is installed in the output shaft of the second Cam splitter for driving the second actuator of the second Cam splitter
Second disk body is slideably positioned in multiple clamping pieces of the second disk body, multiple first resetted for respectively driving multiple clamping pieces
Spring is slideably positioned in the platen of the second disk body or the second board, the third actuator for driving platen mobile, third driving
Part driving platen contradicts clamping piece and makes clamping piece mobile relative to the second disk body.
Wherein, the stem mechanism includes the vibrating disk for carrying the stem after stem automatic producing device assembles, and is turned
The third disk body of dynamic setting, is installed in multiple third clamping jaws of third disk body, and the stem for exporting vibrating disk transfers load to the
Second manipulator of three clamping jaws, for the integer component that two of stem clamped by third clamping jaw conductive wire brush is straight；Integer
Component includes the sliding block moved along the vertical direction, the fourth drive member for driving sliding block mobile, is rotatably dispose in the of sliding block
One brush wheel is slideably positioned in the second brush wheel of sliding block, for driving the second brush wheel close to or far from the 5th driving of the first brush wheel
Part, for driving the 6th actuator of the first brush wheel, the rotation of the second brush wheel, the first brush wheel, the second brush wheel are for brushing straight third folder
Two conductive filaments of stem clamped by pawl.
Wherein, the sealing exhaust equipment includes third board, is set to wick mechanism, the second disk machine of third board
Structure, lamp housing mechanism, assembling mechanism and inflatable and exhaust mechanism, wick mechanism are used for the wick after the welding of wick automatic welding device is defeated
It send to the second rotating disk mechanism, for the second rotating disk mechanism for conveying the wick that wick mechanism is conveyed, lamp housing mechanism is used for will be extraneous
Lamp housing be set on the wick that the second rotating disk mechanism is conveyed, assembling mechanism is used for the carrying that is conveyed the second rotating disk mechanism
Lamp housing and wick burn-back together forms hair bubble, and inflatable and exhaust mechanism is filled with for the air extraction in steeping hair and into hair bubble
Inert gas.
Wherein, the wick mechanism includes wick supply assembly, the third disk body of rotation setting, for driving third disk body
7th actuator of rotation, the seal wire astragal device and third manipulator for being set to third board, third disk body are equipped with multiple carryings
Seat, multiple bearing seats surround the pivot center circular array of third disk body, and bearing seat is equipped with bellmouth, and bellmouth is from bearing seat
Top surface it is recessed form, wick supply assembly is led for the wick that wick automatic welding device exports to be delivered in bellmouth
Wire ring line device is used to carry out astragal to the conductive filament for the wick being installed in bellmouth, and third manipulator handles seal wire astragal device
Wick afterwards is transferred to the second rotating disk mechanism.
Wherein, the lamp cap automatic assembly equipment includes the 4th board, is set to Mao Pao mechanism, the lamp cap machine of the 4th board
Structure and assemble mechanism, Mao Pao mechanism convey the hair bubble after sealing exhaust equipment assembles for automatic, and lamp holder mechanism is used for will be extraneous
Lamp cap be sheathed on the hair bubble of Mao Pao mechanism conveying, the carrying hair together that assemble mechanism is used to be conveyed Mao Pao mechanism
Bubble is together with lamp cap assembly and connection；Mao Pao mechanism has hair bubble transfer component, and hair bubble transfer component includes being rotatably dispose in the
The drive sprocket and driven sprocket of four boards, the endless chain for being sheathed on drive sprocket and driven sprocket, for driving drive sprocket
8th actuator of rotation, endless chain are connected with multiple loading seats, and multiple loading seats are set along the equal spacing in length direction of endless chain
It sets, loading seat is equipped with the accommodating hole for accommodating hair bubble, and lamp cap for being sheathed with the hair being installed in accommodating hole by lamp holder mechanism
On bubble.
Wherein, the lamp holder mechanism includes the lamp cap supply assembly for being set to the 4th board, rotates the 4th disk body of setting,
The 9th actuator for driving the 4th disk body to rotate, is set to straight line conveyer, the automatic dispensing machine and the 4th of the 4th board
Manipulator is set to the straight line slotware of straight line conveyer, and the 4th disk body is equipped with multiple gap slots, and the 4th board is equipped with for blocking
Arc-like sheet, multiple gap slots surround the pivot center circular array of the 4th disk body, and the edge of gap slot from the 4th disk body is recessed
If forming, the lamp cap of lamp cap supply assembly output is moved in gap slot, and automatic dispensing machine is in the lamp cap into gap slot
Hot melt adhesive is added, the lamp cap of the 4th disk body output is moved in straight line slotware, and the 4th manipulator is used for the lamp in straight line slotware
Head is sheathed on the hair bubble being installed in accommodating hole.
Wherein, the automatic optometry equipment includes the 5th board, is set to light bulb feeding machanism, the localization machine of the 5th board
Structure, material moving machine tool hand and optometry mechanism, light bulb feeding machanism are used to for the LED light after the assembling of lamp cap automatic assembly equipment being delivered to
Positioning mechanism, positioning mechanism are used for the LED light that running fix light bulb feeding machanism is conveyed, and material moving machine tool hand is used for localization machine
LED light after structure is mobile is transferred to optometry mechanism, and optometry mechanism is for detecting whether the LED light that material moving machine tool hand is conveyed is sent out
Light.
Wherein, the automatic optometry equipment further includes cutting agency, and cutting agency includes the survey being set on the 5th board
Optical controller, air blowing component and inclined guide groove component, inclined guide groove component include the guide groove part for being set to the 5th board, are rotatably dispose in
Rotating plate in guide groove part, the tenth actuator for driving rotating plate to rotate, guide groove part are oblique with the first inclined guide groove, respectively with first
The second inclined guide groove and third inclined guide groove of guide groove connection, the tenth actuator driving rotating plate are rotated such that rotating plate is closed second and tiltedly led
Slot or third inclined guide groove, air blowing component are used to for the LED light after the detection of optometry mechanism being blown into the first inclined guide groove, optometry mechanism
The luminous LED light of detection, the non-luminous LED light of detection are defeated via the second inclined guide groove, third inclined guide groove respectively under the effect of gravity
Out.
The utility model has the beneficial effects that when assembling LED light, stem automatic producing device is by glass horn pipe, exhaust
At stem, wick automatic welding is set for pipe, the first conductive filament with driving chip and resistance, the automatic assembling clinkering of the second conductive filament
Standby filament is soldered on stem forms wick, and lamp housing is sheathed on wick by sealing exhaust equipment, lamp cap automatic assembly equipment
Lamp cap is assembled on hair bubble and forms LED light, automatic optometry equipment carries out LED light to light test；Realize the automatic of LED light
Metaplasia produce, utmostly reduce productive manpower cost, realize quickly, efficiently, produce LED light, fully-automatic production work in high quality
Skill instead of artificial high cost, reduce the uncertainty of quality, uninterrupted production that can be full-time with whole day improves production effect
Rate and quality.
Detailed description of the invention
Fig. 1 is the schematic perspective view of the utility model；
Fig. 2 is the schematic perspective view of the stem automatic producing device of the utility model；
Fig. 3 is the partial enlargement structural representation of part A in Fig. 2；
Fig. 4 is the schematic perspective view of the wick automatic welding device of the utility model；
Fig. 5 is the partial enlargement structural representation of part B in Fig. 4；
Fig. 6 is the partial enlargement structural representation of C portion in Fig. 4；
Fig. 7 is the schematic perspective view of the sealing exhaust equipment of the utility model；
Fig. 8 is the partial enlargement structural representation of the part D in Fig. 7；
Fig. 9 is the schematic perspective view of the lamp cap automatic assembly equipment of the utility model；
Figure 10 is the partial enlargement structural representation of the part E in Fig. 9；
Figure 11 is the partial enlargement structural representation of the part F in Fig. 9；
Figure 12 is the partial enlargement structural representation of the part G in Fig. 9；
Figure 13 is the schematic perspective view of the automatic optometry equipment of the utility model；
Figure 14 is the partial enlargement structural representation of the part H in Figure 13；
Figure 15 is the structural schematic diagram of slide conveyer structure in the utility model.
Appended drawing reference includes:
1-stem 2-wick of automatic producing device automatic welding device 3-sealing exhaust equipment
4-lamp cap automatic assembly equipment the 6-the first boards of 5-automatic optometry equipment
7-the first 8-oviduct of rotating disk mechanism mechanism, 9-conductive filament mechanism
11-12-Welding mechanism of exhaust pipe mechanism, 13-annealing oven mechanisms
14-the first the 16-the first clamping jaw of 15-first support of disk body
17-the second 18-stem of clamping jaw mechanism, 19-filament mechanism
21-the 23-the second boards of 22-discharging mechanism of welding mechanism
24-filament weld clip the 26-the second disk bodies of 25-automatic welding machine
27-clamping piece the 29-the first chains of the 28-the first spring
31-the first cylinder 32-third, 33-wick of board mechanism
34-the second 35-lamp housing of rotating disk mechanism mechanism, 36-assembling mechanism
37-inflatable and exhaust mechanism 38-third disk body 39-seal wire astragal devices
41-third manipulator 42-bearing seat, 43-bellmouths
44-the four 45-Mao Pao of board mechanism, 46-lamp holder mechanism
47-assemble mechanism 48-endless chain, 49-loading seats
51-52-the four 53-gap slots of disk body of accommodating hole
54-second support 55-substrate, 56-blend stops
57-the 59-the five boards of 58-arc-like sheet of Ding Ding mechanism
61-light bulb feeding machanism 62-positioning mechanism, 63-material moving machine tool hands
64-optometry mechanism 65-air blowing component 66-inclined guide groove components
67-the 69-the first inclined guide grooves of 68-rotating plate of guide groove part
71-the second inclined guide groove 72-third inclined guide groove 73-slide conveyer structure
74-the five manipulator the 76-the first wire-winding unit of the 75-the six manipulator
77-the second wire-winding unit 78-third bracket.
Specific embodiment
For the ease of the understanding of those skilled in the art, the content that embodiment refers to not is the limit to the utility model
It is fixed.
Shown in please referring to Fig.1 to Fig.3, a kind of full automatic LED bulb production line of the utility model, including production
Stem automatic producing device 1, wick automatic welding device 2 with driving electronic component, sealing exhaust equipment 3, automatic group of lamp cap
Installing connects into the transmission dress of a whole set of assembly line for 4, automatic optometry equipment 5 and before and after being set between above-mentioned each equipment
It sets, stem automatic producing device 1 is used to lead extraneous glass horn pipe, exhaust pipe, first with driving chip and resistance
Electrical filament, the second conductive filament fit together to form stem automatically, and wick automatic welding device 2 is used for extraneous filament automatic welding
It is connected on the stem after stem automatic producing device 1 assembles and forms wick, sealing exhaust equipment 3 is used for extraneous lamp housing is automatic
It is sheathed with clinkering on the wick after wick automatic welding device 2 welds and forms hair bubble, lamp cap automatic assembly equipment 4 is used for will be extraneous
Lamp cap be assembled on the hair bubble after sealing exhaust equipment 3 assembles automatically and form LED light, automatic optometry equipment 5 is used for lamp cap
LED light after automatic assembly equipment 4 assembles carries out lighting test.
The stem automatic producing device 1 includes the first board 6, be arranged in the first rotating disk mechanism 7 on the first board 6,
Oviduct mechanism 8, conductive filament mechanism 9, exhaust pipe mechanism 11, Welding mechanism 12 and annealing oven mechanism 13, the first rotating disk mechanism 7
Including be installed on the first board 6 the first Cam splitter, be mounted on the first Cam splitter output shaft the first disk body
14, the first actuator for driving the input shaft of the first Cam splitter to rotate, the first actuator are motor, the first disk body 14
On be installed with multiple first supports 15, multiple first supports 15 surround the pivot center circular array of the first disk body 14, each
First support 15 is installed with the first clamping jaw 16, and the first clamping jaw 16 is used to clamp the glass horn pipe that oviduct mechanism 8 is conveyed,
Conductive filament mechanism 9 is for the first conductive filament with driving chip and resistance, the second conductive filament to be packed into folded by the first clamping jaw 16
In the glass horn pipe held, exhaust pipe mechanism 11 is used to for exhaust pipe to be packed into the glass for carrying the first conductive filament and the second conductive filament
In glass oviduct, Welding mechanism 12 is used for glass horn pipe, the first conductive filament, the second conductive filament and the exhaust that will be installed together
Pipe fusing is joined together to form stem, and annealing oven mechanism 13 is used for that treated that stem carries out annealing baking to Welding mechanism 12
Roasting processing.
When assembling LED light, stem automatic producing device 1 by glass horn pipe, exhaust pipe, have driving chip and resistance
The first conductive filament, the automatic assembling clinkering of the second conductive filament at stem, filament is soldered on stem by wick automatic welding device 2
Wick is formed, lamp housing is sheathed on wick by sealing exhaust equipment 3, and lamp cap is assembled on hair bubble by lamp cap automatic assembly equipment 4
LED light is formed, automatic optometry equipment 5 carries out LED light to light test；The automated production for realizing LED light, utmostly drops
Low productive manpower cost, realize quickly, efficiently, produce LED light in high quality, full-automatic production process instead of it is artificial it is high at
This, reduce the uncertainty of quality, uninterrupted production that can be full-time with whole day improves production efficiency and quality.
The first support 15 is installed with the second clamping jaw 17, and the second clamping jaw 17 is located at the top of the first clamping jaw 16, exhaust pipe
Mechanism 11 includes the exhaust pipe assembly being mounted on the first board 6, the first manipulator and pressure holding component, and exhaust pipe assembly is used for will
Extraneous exhaust pipe is delivered to the first rotating disk mechanism 7, and the first manipulator is for the exhaust pipe that exhaust pipe assembly exports to be transferred to
Second clamping jaw 17, the second clamping jaw 17 clamp the exhaust pipe that the first manipulator is transferred, and press 17 institute of the second clamping jaw of Component driver
The exhaust pipe of clamping moves down, so that exhaust pipe clamped by the second clamping jaw 17 is packed into glass loudspeaker clamped by the first clamping jaw 16
In pipe.Using the moving direction of the second clamping jaw 17 guiding exhaust pipe, due to prevent from occurring in moving process because of exhaust pipe skew
It cannot normally be encased in glass horn pipe clamped by the first clamping jaw 16, the assembling for promoting exhaust pipe and glass horn pipe is good
Rate.
First clamping jaw 16 includes the first clamping plate being mounted in first support 15, is rotatably arranged in first support 15
Second clamping plate, for drive second clamping plate towards close to first clamping plate reset elastic component, elastic component can be spring, certainly,
According to reality, first clamping plate is also rotatably provided in first support 15, at this time first clamping plate, second clamping plate it is close towards each other or
Direction away from each other is mobile, and first clamping plate, second clamping plate side close to each other are equipped with bayonet, and oviduct mechanism 8 is used for
Extraneous glass horn pipe is input in the bayonet of first clamping plate and second clamping plate, contradicts glass using the side wall of the bayonet of clamping plate
Glass oviduct prevents glass horn pipe opposing clamping plate from moving, it is ensured that glass horn pipe is stably positioned in the first clamping jaw 16
In, glass loudspeaker is accurately packed into convenient for subsequent exhaust pipe, the first conductive filament with driving chip and resistance, the second conductive filament
In pipe, elastic component drives second clamping plate that first clamping plate and second clamping plate is made to clamp glass under the resilient force of itself
Oviduct.
The Welding mechanism 12 includes the compression assemblies being mounted on the first board 6 and multiple flame components, flame component
For to the glass horn pipe flame for being installed with exhaust pipe, the first conductive filament with driving chip and resistance, the second conductive filament,
The fire that flame component sprays is for heating glass horn pipe, exhaust pipe and two conductive filaments, the flame temperature of multiple flame components
Unequal, multiple flame components carry out low temperature preheating, high-temperature heating and low-temperature insulation to glass horn pipe respectively and heat, and squeeze
Component includes that two extruding of activity setting are grabbed, and direction or mobile far from direction towards each other close towards each other is grabbed in two extruding,
When the first rotating disk mechanism 7 by flame component treated glass horn pipe is moved to compression assemblies after, two extruding are grabbed towards that
This close direction is mobile, and two squeeze the left and right sides for grabbing and contradicting squeeze flame component treated glass horn pipe respectively,
So that glass horn pipe, exhaust pipe, the first conductive filament with driving chip and resistance, the second conductive filament are welded together and to be formed
Stem.
It please refers to shown in Fig. 1 to Fig. 6, the wick automatic welding device 2 includes stem mechanism 18, filament mechanism 19, weldering
Connection mechanism 21 and discharging mechanism 22, the stem after stem mechanism 18 is used to assemble stem automatic producing device 1 are delivered to welding
Mechanism 21, filament mechanism 19 are used to input extraneous filament (i.e. LED illuminator), and welding mechanism 21 is used for filament mechanism 19 is defeated
The filament automatic welding sent forms wick on the stem that stem mechanism 18 is conveyed, and discharging mechanism 22 is used for welding mechanism 21
Wick output after welding.
The welding mechanism 21 includes the second board 23, is installed in filament weld clip 24, the automatic welding of the second board 23
Machine 25 and the second Cam splitter, for driving the second actuator of the second Cam splitter, the second actuator is motor, installing
The second disk body 26 on the output shaft of the second Cam splitter, the multiple clamping pieces 27 being slidably arranged on the second disk body 26,
Multiple first springs 28 resetted for respectively driving multiple clamping pieces 27, are slidably arranged on the second disk body 26 or the second board
Platen on 23, the third actuator for driving platen to move back and forth, third actuator can be electric cylinders or cylinder, and third is driven
Moving part is for driving platen to move up and down along the vertical direction, and third actuator driving platen moves down, the platen moved down
The first clamping jaw 16 for contradicting clamping piece 27 moves down opposite first disk body 14 of the first clamping jaw 16 of clamping piece 27.
The clamping piece 27 is used to clamp the stem of the conveying of stem mechanism 18, and filament weld clip 24 is for clamping filament mechanism
The filament of 19 conveyings, third actuator is moved down via the first clamping jaw 16 of platen driving clamping piece 27, until clamping piece 27
The first clamping jaw 16 clamping stem two conductive filaments and filament weld clip 24 clamp LED filament two end in contact, automatically
The both ends for the filament that filament weld clip 24 clamps for being respectively welded to folded by the first clamping jaw 16 of clamping piece 27 by bonding machine 25
On two conductive filaments of the stem held.
The stem mechanism 18 includes the vibrating disk for carrying the stem after stem automatic producing device 1 assembles, rotation
The third disk body 38 of setting, the motor for driving third disk body 38 to rotate, the multiple thirds folder being installed on third disk body 38
Pawl, the stem for exporting vibrating disk transfer load to the second manipulator of third clamping jaw, for by core clamped by third clamping jaw
The straight integer component of the conductive wire brush of two of column；Integer component includes the sliding block moved along the vertical direction, for driving sliding block to move
Dynamic fourth drive member, fourth drive member are electric cylinders or cylinder, and the first brush wheel being rotatably arranged on sliding block is slidably arranged in cunning
The second brush wheel on block, it is preferable that sliding setting slider bar on sliding block, the second brush wheel is rotatably arranged on slider bar, for driving
The second brush wheel is moved close to or far from the 5th actuator of the first brush wheel, for driving the 6th of the first brush wheel, the rotation of the second brush wheel the
Actuator, according to actual needs, the quantity of the 6th actuator can be two, and two the 6th actuators respectively drive the first brush wheel
It is rotated with the second brush wheel, the first brush wheel, the second brush wheel are used to brush two conductive filaments of stem clamped by straight third clamping jaw.
The stem mechanism 18 further includes the first chain 29 of rotation setting, the electricity for driving the first chain 29 to rotate
Machine, multiple first cylinders 31 are installed on the first chain 29, and multiple first cylinders 31 extend along the length direction of the first chain 29
It forms, for the manipulator of transfer stem, the first cylinder 31 is equipped with the first blind hole, and the first blind hole is from the top surface of the first cylinder 31
Recessed to form, treated that stem transfers load in the first blind hole by integer component for manipulator, then the first chain of motor driven 29
Rotation, the interior stem being installed with of related first blind hole of the first chain 29 of rotation are moved to 27 lower section of clamping piece, and then third is driven
Moving part is moved down via platen driving clamping piece 27, so that the first clamping jaw 16 of clamping piece 27 clamps the core in the first blind hole
Column.
Second board 23 is also installed with pneumatic scissors, and pneumatic scissors are for shearing stem clamped by clamping piece 27
Two conductive filaments, automatic welding machine 25 are cut for the both ends for the filament that filament weld clip 24 clamps to be respectively welded to pneumatic scissors
On two conductive filaments of the stem after cutting.After the first clamping jaw 16 of clamping piece 27 clamps the stem in the first blind hole, electricity
Machine turns to above pneumatic scissors via the stem that related first clamping jaw 16 of the second Cam splitter clamps, then third actuator
It is moved in pneumatic scissors via two conductive filaments of the platen driving related stem of the first clamping jaw 16, then pneumatic scissors cut core
Two conductive filaments of column.
It please refers to shown in Fig. 1 to Fig. 8, the sealing exhaust equipment 3 includes third board 32, is arranged on third board 32
Wick mechanism 33, the second rotating disk mechanism 34, lamp housing mechanism 35, assembling mechanism 36 and inflatable and exhaust mechanism 37, wick mechanism 33 use
Wick after welding wick automatic welding device 2 is delivered to the second rotating disk mechanism 34, and the second rotating disk mechanism 34 is for conveying
The wick that wick mechanism 33 is conveyed, lamp housing mechanism 35 are used to extraneous lamp housing being set in what the second rotating disk mechanism 34 was conveyed
On wick, the lamp housing and wick burn-back formation hair of the carrying that assembling mechanism 36 is used to be conveyed the second rotating disk mechanism 34 together
Bubble, inflatable and exhaust mechanism 37 for the air extraction in steeping hair and are filled with inert gas into hair bubble.
The wick mechanism 33 includes wick supply assembly, the third disk body 38 of rotation setting, for driving third disk body
7th actuator of 38 rotations, the seal wire astragal device 39 and third manipulator 41 for being set to third board 32, third disk body 38 are set
There are multiple bearing seats 42, multiple bearing seats 42 surround the pivot center circular array of third disk body 38, and bearing seat 42 is equipped with cone
Shape hole 43, the top surface of bellmouth 43 from bearing seat 42 is recessed to be formed, hole of the bellmouth 43 close to one end of the top surface of bearing seat 42
Diameter is greater than the aperture of the top surface one end of bellmouth 43 far from bearing seat 42, it is preferable that bellmouth 43 runs through bearing seat 42 and third
Disk body 38, wick supply assembly is for the wick that wick automatic welding device 2 exports to be delivered in bellmouth 43, seal wire astragal
Device 39 is used to carry out astragal to the conductive filament for the wick being installed in bellmouth 43, and third manipulator 41 will be at seal wire astragal device 39
Wick after reason is transferred to the second rotating disk mechanism 34.
The assembling mechanism 36 includes flame unit, the first clamp assemblies and the second clamp assemblies, and flame unit sprays fire
The flame and carrying lamp housing together conveyed to the second rotating disk mechanism 34 is toasted with wick, the first clamp assemblies, second
Clamp assemblies include the opposite lifting of third board 32 setting block, the electric cylinders for driving block oscilaltion or cylinder,
Two clamps being movably arranged on block, for driving two clamps close to each other or actuator away from each other, the first folder
Two clamps for holding component, which both are used to clamp lamp housing that flame unit toasted and wick and make, to be welded together, and second presss from both sides
Two clamps of component are held to be welded together for both clamping the processed lamp housing of the first clamp assemblies and wick and making, it is sharp
Ensure that lamp housing is fixed together with wick with the chucking power between two fixture blocks of clamp assemblies, two folders of the first clamp assemblies
The moving direction of body and the moving direction of two clamps of the second clamp assemblies are arranged in a crossed manner, it is preferable that the first clamp assemblies
The moving direction of two clamps and the moving direction of two clamps of the second clamp assemblies are vertically arranged, it is ensured that lamp housing and wick
Surrounding is linked together by the extruding of clamp.
The flame unit includes the first flame part and the second flame part, the first clamp assemblies, the equal position of the second clamp assemblies
Between the first flame part and the second flame part, the first clamp assemblies, the second clamp assemblies are for the first flame part that is clamped and connected
The lamp housing and wick toasted, the lamp after the second flame part is used to toast the first clamp assemblies, the second clamp assemblies are clamped and connected
Shell and wick, the flame temperature of the first flame part is higher than the flame temperature of the second flame part, using the second flame part to clamping group
Part treated hair bubble carries out annealing baking processing, and then eliminates the connection stress between the lamp housing and wick of hair bubble, extends LED
The service life of lamp.
Preferably, the first flame part, the second flame part quantity be it is multiple, multiple first flame parts are respectively positioned on clamping group
The same side of part, multiple second flame parts are respectively positioned on the other side of clamp assemblies, along close to clamp assemblies direction, multiple first
The flame temperature of flame part gradually rises, and realizes gradually heating when toasting to lamp housing and wick；Along the side far from clamp assemblies
To the flame temperature of multiple second flame parts gradually decreases, and realizes and toasts to the gradually annealing that hair steeps.
It please refers to shown in Fig. 1 to Figure 12, the lamp cap automatic assembly equipment 4 includes the 4th board 44, is arranged in the 4th machine
Exhaust equipment 3 seals for conveying automatically in Mao Pao mechanism 45, lamp holder mechanism 46 and assemble mechanism 47 on platform 44, Mao Pao mechanism 45
Hair bubble after assembling, lamp holder mechanism 46, which is used to for extraneous lamp cap to be sheathed with the hair that Mao Pao mechanism 45 conveys, steeps, assemble mechanism
The hair of 47 carrying for being conveyed Mao Pao mechanism 45 together steeps together with lamp cap assembly and connection；Mao Pao mechanism 45 has
Hair bubble transfer component, hair bubble transfer component include the drive sprocket being rotatably arranged on the 4th board 44 and driven sprocket, are arranged
In the endless chain 48 of drive sprocket and driven sprocket, the 8th actuator for driving drive sprocket to rotate, the 8th actuator is
Motor is connected with multiple loading seats 49 on endless chain 48, and multiple loading seats 49 are arranged along the equal spacing in length direction of endless chain 48,
Loading seat 49 is equipped with the accommodating hole 51 for accommodating hair bubble, and lamp holder mechanism 46 is installed with for lamp cap to be sheathed in accommodating hole 51
Hair bubble on.
The lamp holder mechanism 46 includes the lamp cap supply assembly being arranged on the 4th board 44, rotates the 4th disk body of setting
52, the 9th actuator for driving the 4th disk body 52 to rotate, the 9th actuator is motor, is arranged in straight on the 4th board 44
Line conveyer, automatic dispensing machine and the 4th manipulator, are arranged in the straight line slotware on straight line conveyer, and the 4th disk body 52 is equipped with
Multiple gap slots 53, the 4th board 44 are equipped with the arc-like sheet 58 for blocking, and multiple gap slots 53 turn around the 4th disk body 52
Shaft line circular array, the edge of gap slot 53 from the 4th disk body 52 is recessed to be formed, and the lamp cap of lamp cap supply assembly output moves
It moves to gap slot 53, hot melt adhesive is added in the lamp cap that automatic dispensing machine is used for into gap slot 53, the output of the 4th disk body 52
Lamp cap is moved in straight line slotware, and the 4th manipulator is used to for the lamp cap in straight line slotware being sheathed with to be installed in accommodating hole 51
On hair bubble.
The assemble mechanism 47 includes the Cam splitter being installed on the 4th board 44, for driving Cam splitter
The motor of input shaft rotation, the disk being installed on the output shaft of Cam splitter, be installed in manipulator on the 4th board 44,
Bright device and heating device are surveyed, multiple second supports 54 are installed on disk, multiple second supports 54 surround the rotation axis of disk
Line circular array, second support 54 includes the substrate 55 connecting with disk, multiple blend stops 56 for connecting with substrate 55, multiple gears
Item 56 is respectively positioned on 55 top of substrate, and blend stop 56 is straight line strip, and multiple blend stops 56 are spaced each other and are arranged in parallel, and manipulator is used for
The hair bubble for being arranged with lamp cap that loading seat 49 is carried is transferred between multiple blend stops 56 of second support 54, utilizes multiple gears
Item 56 contradicts the outer surface for being arranged with the hair bubble of lamp cap, realizes the limit steeped to the hair for being arranged with lamp cap, prevents from being arranged with lamp cap
Hair bubble fall off from second support 54, surveying bright device for testing the hair bubble for being arranged with lamp cap that second support 54 carried is
No to shine, manipulator is used to survey the non-luminous hair bubble for being arranged with lamp cap of bright device to test and removes；Heating device is for heating
The hot melt adhesive for lamp cap and the hair bubble being set-located in second support 54, is adhesively fixed on so that lamp cap is steeped with hair via hot melt adhesive
It is formed together LED semi-finished product.
The automatic head assembling machine of LED light further includes Ding Ding mechanism 57, and Ding Ding mechanism 57 is including top fourth supply assembly and automatically
Fourth device is made, in the present embodiment, top fourth supply assembly is vibrating disk, and top fourth supply assembly is used to for the top fourth in the external world being delivered to automatically
Fourth device is made, fourth device is made automatically and is automatically installed on LED semi-finished product for the top fourth that fourth supply assembly is conveyed will to be pushed up to form LED
Lamp.
It please refers to shown in Fig. 1 to Figure 14, the automatic optometry equipment 5 includes the 5th board 59, is arranged in the 5th board 59
On survey optical controller, light bulb feeding machanism 61, positioning mechanism 62, material moving machine tool hand 63 and optometry mechanism 64, light bulb feeding machine
LED light after structure 61 is used to assemble lamp cap automatic assembly equipment 4 is delivered to positioning mechanism 62, and positioning mechanism 62 is for mobile fixed
The LED light that position light bulb feeding machanism 61 is conveyed, material moving machine tool hand 63 are used to for LED light of the positioning mechanism 62 after mobile being transferred to
Optometry mechanism 64, optometry mechanism 64 is for detecting whether the LED light that material moving machine tool hand 63 is conveyed shines.
The automatic optometry equipment 5 further includes cutting agency, and cutting agency includes the air blowing being arranged on the 5th board 59
Component 65 and inclined guide groove component 66, inclined guide groove component 66 include the guide groove part 67 being arranged on the 5th board 59, are rotatably dispose in
Rotating plate 68 in guide groove part 67, the tenth actuator for driving rotating plate 68 to rotate, the tenth actuator are motor or rotary cylinder,
The second inclined guide groove 71 and third inclined guide groove 72 that guide groove part 67 has the first inclined guide groove 69, is connected to respectively with the first inclined guide groove 69,
Tenth actuator driving rotating plate 68 is rotated such that rotating plate 68 closes the second inclined guide groove 71 or third inclined guide groove 72, air blowing component 65
It is blown into the first inclined guide groove 69 for the LED light after detecting optometry mechanism 64, the luminous LED light of the detection of optometry mechanism 64,
Non-luminous LED light is detected to export via the second inclined guide groove 71, third inclined guide groove 72 respectively under the effect of gravity.
In the present invention, the stem automatic producing device 1, wick automatic welding device 2, sealing exhaust equipment 3,
Lamp cap automatic assembly equipment 4 and automatic optometry equipment 5 are separately installed with for controlling the automatic of all mechanical actions on board
Change control device, what which controlled each structure executes movement；Guarantee all equipment monolithic stabilities, energy conservation
Environmental protection operation, realizes Automatic Control.
As seen from Figure 1, it is both provided with transmission device between each equipment, so that front and back connects into a whole set of flowing water
Line.Wherein, between the stem automatic producing device 1 and wick automatic welding device 2, sealing exhaust equipment 3 and lamp cap are automatic
It is defeated that vibration transmission device progress is all made of between assembling equipment 4 and between lamp cap automatic assembly equipment 4 and automatic optometry equipment 5
It send, in the present embodiment, the vibration transmission device between the stem automatic producing device 1 and wick automatic welding device 2
Side needs to arrange the glass stem that a staff brings front and is put into inside the vibrating disk of vibration transmission device, just
In continuing to convey toward wick automatic welding device 2, do not influenced by the welding efficiency at rear；The lamp cap automatic assembly equipment 4 with
The side of vibration transmission device between automatic optometry equipment 5 is also required to the LED for arranging a staff to bring front
Light bulb finished product is put into inside the vibrating disk of vibration device, convenient for continuing to convey toward automatic optometry equipment 5.
Conveying lamp is carried out using slide conveyer structure 73 between the wick automatic welding device 2 and sealing exhaust equipment 3
Core, the slide conveyer structure 73 include the 5th manipulator 74, the 6th manipulator 75, the first wire-winding unit 76, the second coiling group
Part 77, the endless belt for being rotatably dispose in third bracket 78, is installed on third bracket 78 and for driving annular third bracket 78
Driving motor with rotation, the multiple material containing seats being installed on endless belt, length direction of multiple material containing seats along endless belt arrange
Setting, material containing seat, which is equipped with, is used for materials-containing hole, and the wick after the 5th manipulator 74 is used to weld wick welding equipment 2 moves into material containing
In the materials-containing hole of seat, two conductions of the wick that the first wire-winding unit 76 and the second wire-winding unit 77 are used to be carried material containing seat
Silk winding, the 6th manipulator 75 are used to the wick that the material containing seat after the second wire-winding unit 77 winding is carried being transferred to sealing row
Gas equipment 3.
Each equipment is linked to be an automatically life by vibration transmission device and slide conveyer structure 73 by the utility model
Assembly line is produced, and by the data of counter and timer record, is conducive to the production efficiency for estimating flow production line and excellent
Metaplasia producing line, realizes fully-automatic production, greatly improves high production efficiency, has liberated labour significantly, and reduction is produced into
This, improves the market competitiveness.
The above is only the utility model preferred embodiment, is not made in any form to the utility model
Limitation, although the utility model is disclosed as above with preferred embodiment, is not intended to limit the utility model, any to be familiar with sheet
Technical professional is not departing within the scope of technical solutions of the utility model, makes when using the technology contents of the disclosure above
A little change or the equivalent embodiment for being modified to equivalent variations, but it is all without departing from the content of the technical scheme of the utility model, foundation
The utility model technology refers to any simple modification, equivalent change and modification to the above embodiments, belongs to practical
In the range of new technique scheme.
Claims (10)
1. a kind of full automatic LED bulb production line, it is characterised in that: including producing the stem with driving electronic component certainly
Dynamic production equipment, is sealed exhaust equipment, lamp cap automatic assembly equipment, automatic optometry equipment and is set at wick automatic welding device
It is placed in the transmission device that front and back between above-mentioned each equipment connects into a whole set of assembly line, stem automatic producing device is used for will be outer
The glass horn pipe on boundary, exhaust pipe, the first conductive filament with driving chip and resistance, the automatic assembling clinkering of the second conductive filament at
Stem, wick automatic welding device are used to for extraneous filament being soldered on the stem after the assembling of stem automatic producing device and be formed
Wick, sealing exhaust equipment are used to for extraneous lamp housing being sheathed with clinkering on the wick after the welding of wick automatic welding device and are formed
Hair bubble, lamp cap automatic assembly equipment, which is used to for extraneous lamp cap being assembled on the hair bubble after sealing exhaust equipment assembling, forms LED
Lamp, automatic optometry equipment are used to carry out lighting test to the LED light after the assembling of lamp cap automatic assembly equipment；
The stem automatic producing device includes the first board, and the first rotating disk mechanism, oviduct machine on the first board is arranged in
Structure, conductive filament mechanism, exhaust pipe mechanism, Welding mechanism and annealing oven mechanism, the first rotating disk mechanism include being installed in the first machine
The first Cam splitter on platform, be mounted on the first Cam splitter output shaft the first disk body, for driving the first cam
First actuator of the input shaft rotation of divider, the first disk body are installed with multiple first supports, and multiple first supports are around the
The pivot center circular array of one disk body, each first support are installed with the first clamping jaw, and the first clamping jaw is for clamping loudspeaker
The glass horn pipe that pipe mechanism is conveyed, conductive filament mechanism be used for by with driving chip and resistance the first conductive filament, second
Conductive filament is fitted into glass horn pipe clamped by the first clamping jaw, and exhaust pipe mechanism is used to exhaust pipe loading carrying first and lead
It is glass horn pipe of the Welding mechanism for that will be installed together, first conductive in the glass horn pipe of electrical filament and the second conductive filament
Silk, the second conductive filament and exhaust pipe fusing are joined together to form stem, and annealing oven mechanism is used for after Welding mechanism processing
Stem carry out annealing baking processing.
2. full automatic LED bulb production line according to claim 1, it is characterised in that: the first support dress
Equipped with the second clamping jaw, the second clamping jaw is located at the top of the first clamping jaw, and exhaust pipe mechanism includes the exhaust being mounted on the first board
Tube assembly, the first manipulator and pressure holding component, exhaust pipe assembly are used to extraneous exhaust pipe being delivered to the first rotating disk mechanism, the
One manipulator is used to the exhaust pipe that exhaust pipe assembly exports being transferred to the second clamping jaw, and the second clamping jaw clamps the first manipulator institute
The exhaust pipe of transfer presses exhaust pipe clamped by the second clamping jaw of Component driver and moves down, so that clamped by the second clamping jaw
Exhaust pipe is fitted into glass horn pipe clamped by the first clamping jaw.
3. full automatic LED bulb production line according to claim 1, it is characterised in that: the wick automatic welding
Connecing equipment includes stem mechanism, filament mechanism, welding mechanism and discharging mechanism, and stem mechanism is used for stem automatic producing device
Stem after assembling is delivered to welding mechanism, and filament mechanism is used to input extraneous filament, and welding mechanism is used for filament mechanism
The filament of conveying, which is welded on the stem that stem mechanism is conveyed, forms wick, and discharging mechanism is for after welding welding mechanism
Wick output；
The welding mechanism includes the second board, is installed in the filament weld clip, automatic welding machine and the second cam of the second board
Divider is installed in the second of the output shaft of the second Cam splitter for driving the second actuator of the second Cam splitter
Disk body is slideably positioned in multiple clamping pieces of the second disk body, multiple first springs resetted for respectively driving multiple clamping pieces,
It is slideably positioned in the platen of the second disk body or the second board, the third actuator for driving platen mobile, third actuator drives
Dynamic pressure disk contradicts clamping piece and makes clamping piece mobile relative to the second disk body.
4. full automatic LED bulb production line according to claim 3, it is characterised in that: stem mechanism packet
The vibrating disk for carrying the stem after stem automatic producing device assembles is included, the third disk body of setting is rotated, is installed in third
Multiple third clamping jaws of disk body, the stem for exporting vibrating disk transfer load to the second manipulator of third clamping jaw, for by the
The straight integer component of the conductive wire brush of two of stem clamped by three clamping jaws；Integer component includes the cunning moved along the vertical direction
Block, the fourth drive member for driving sliding block mobile, is rotatably dispose in the first brush wheel of sliding block, is slideably positioned in the second of sliding block
Brush wheel, for driving the second brush wheel close to or far from the 5th actuator of the first brush wheel, for driving the first brush wheel, the second brush wheel
6th actuator of rotation, the first brush wheel, the second brush wheel are used to brush two conductive filaments of stem clamped by straight third clamping jaw.
5. full automatic LED bulb production line according to claim 1, it is characterised in that: the sealing exhaust is set
Standby includes third board, and wick mechanism, the second rotating disk mechanism, lamp housing mechanism, assembling mechanism and the row for being set to third board fill
Mechanism of qi structure, wick mechanism are used to the wick after the welding of wick automatic welding device being delivered to the second rotating disk mechanism, the second turntable
Mechanism is used to extraneous lamp housing being set in the second rotating disk mechanism institute for conveying the wick that wick mechanism is conveyed, lamp housing mechanism
On the wick of conveying, the lamp housing of the carrying that assembling mechanism is used to be conveyed the second rotating disk mechanism together is formed with wick burn-back
Hair bubble, inflatable and exhaust mechanism for the air extraction in steeping hair and are filled with inert gas into hair bubble.
6. full automatic LED bulb production line according to claim 5, it is characterised in that: wick mechanism packet
It includes wick supply assembly, the third disk body of rotation setting, the 7th actuator for driving the rotation of third disk body, be set to third
The seal wire astragal device and third manipulator of board, third disk body are equipped with multiple bearing seats, and multiple bearing seats are around third disk body
Pivot center circular array, bearing seat are equipped with bellmouth, and the top surface of bellmouth from bearing seat is recessed to be formed, wick supply assembly
Wick for exporting wick automatic welding device is delivered in bellmouth, and seal wire astragal device is used for being installed in bellmouth
The conductive filament of wick carry out astragal, treated that wick is transferred to the second rotating disk mechanism by seal wire astragal device for third manipulator.
7. full automatic LED bulb production line according to claim 1, it is characterised in that: automatic group of the lamp cap
Standby installing includes the 4th board, is set to Mao Pao mechanism, lamp holder mechanism and the assemble mechanism of the 4th board, and Mao Pao mechanism is used for certainly
Hair bubble after dynamic conveying sealing exhaust equipment assembling, lamp holder mechanism are used to for extraneous lamp cap being sheathed with the hair of Mao Pao mechanism conveying
On bubble, the hair of the carrying that assemble mechanism is used to be conveyed Mao Pao mechanism together steeps together with lamp cap assembly and connection；Hair bubble
Mechanism have hair bubble transfer component, hair bubble transfer component include be rotatably dispose in the 4th board drive sprocket and driven sprocket,
Endless chain, the 8th actuator for driving drive sprocket to rotate for being sheathed on drive sprocket and driven sprocket, annular chain link
There are multiple loading seats, multiple loading seats are arranged along the equal spacing in length direction of endless chain, and loading seat is equipped with for accommodating hair bubble
Accommodating hole, lamp holder mechanism are used to for lamp cap being sheathed with the hair bubble being installed in accommodating hole.
8. full automatic LED bulb production line according to claim 7, it is characterised in that: the lamp holder mechanism packet
The lamp cap supply assembly for being set to the 4th board is included, the 4th disk body of setting is rotated, for driving the 9th of the rotation of the 4th disk body the
Actuator is set to the straight line conveyer, automatic dispensing machine and the 4th manipulator of the 4th board, is set to the straight of straight line conveyer
Wire casing part, the 4th disk body are equipped with multiple gap slots, and the 4th board is equipped with the arc-like sheet for blocking, and multiple gap slots surround the 4th
The pivot center circular array of disk body, the edge of gap slot from the 4th disk body is recessed to be formed, the lamp of lamp cap supply assembly output
Head is moved in gap slot, and automatic dispensing machine is for being added hot melt adhesive, the lamp of the 4th disk body output in the lamp cap into gap slot
Head is moved in straight line slotware, and the 4th manipulator is used to for the lamp cap in straight line slotware being sheathed with the hair bubble being installed in accommodating hole
On.
9. full automatic LED bulb production line according to claim 1, it is characterised in that: the automatic optometry is set
Standby includes the 5th board, survey optical controller, light bulb feeding machanism, positioning mechanism, the material moving machine tool hand being set on the 5th board
And optometry mechanism, light bulb feeding machanism are used to the LED light after the assembling of lamp cap automatic assembly equipment being delivered to positioning mechanism, position
Mechanism is used for the LED light that running fix light bulb feeding machanism is conveyed, and material moving machine tool hand is used for the LED by positioning mechanism after mobile
Lamp is transferred to optometry mechanism, and optometry mechanism is for detecting whether the LED light that material moving machine tool hand is conveyed shines.
10. full automatic LED bulb production line according to claim 9, it is characterised in that: the automatic optometry is set
Standby further includes cutting agency, and cutting agency includes the air blowing component and inclined guide groove component for being set to the 5th board, inclined guide groove component
It is driven including the guide groove part for being set to the 5th board, the rotating plate being rotatably dispose in guide groove part, for driving rotating plate to rotate the tenth
Moving part, the second inclined guide groove and third inclined guide groove that guide groove part has the first inclined guide groove, is connected to respectively with the first inclined guide groove, the tenth drives
Moving part driving rotating plate is rotated such that rotating plate closes the second inclined guide groove or third inclined guide groove, and air blowing component is for examining optometry mechanism
LED light after survey is blown into the first inclined guide groove, and the luminous LED light of optometry mechanism detection, the non-luminous LED light of detection are in gravity
It is exported respectively via the second inclined guide groove, third inclined guide groove under effect.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821477609.8U CN208794098U (en) | 2018-09-11 | 2018-09-11 | A kind of full automatic LED bulb production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821477609.8U CN208794098U (en) | 2018-09-11 | 2018-09-11 | A kind of full automatic LED bulb production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208794098U true CN208794098U (en) | 2019-04-26 |
Family
ID=66208988
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821477609.8U Active CN208794098U (en) | 2018-09-11 | 2018-09-11 | A kind of full automatic LED bulb production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208794098U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109185732A (en) * | 2018-09-11 | 2019-01-11 | 东莞市米蕾电子科技有限公司 | A kind of full automatic LED bulb production line |
| CN113260106A (en) * | 2021-04-09 | 2021-08-13 | 海宁市星达机械设备厂 | Plastic body LED bulb head twisting machine |
-
2018
- 2018-09-11 CN CN201821477609.8U patent/CN208794098U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109185732A (en) * | 2018-09-11 | 2019-01-11 | 东莞市米蕾电子科技有限公司 | A kind of full automatic LED bulb production line |
| CN109185732B (en) * | 2018-09-11 | 2024-09-17 | 东莞市米蕾电子科技有限公司 | Full-automatic LED bulb production line |
| CN113260106A (en) * | 2021-04-09 | 2021-08-13 | 海宁市星达机械设备厂 | Plastic body LED bulb head twisting machine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109185732A (en) | A kind of full automatic LED bulb production line | |
| CN208794098U (en) | A kind of full automatic LED bulb production line | |
| CN208945337U (en) | A kind of wick bonding machine of automatic welding LED filament | |
| CN112705941B (en) | Novel LED filament lamp automated production line of plastic shell | |
| CN208787950U (en) | A kind of automatic assembly line of downlight | |
| CN104633496B (en) | A kind of bulb production equipment and production method | |
| CN208729155U (en) | A kind of double-station feeding structure of filament automatic spot-welding device | |
| CN106641796B (en) | A kind of sintering equipment of LED bulb | |
| CN207664166U (en) | Battery hot pressing battery formation clamp | |
| CN209144016U (en) | A kind of LED light use and the glass stem automatic producing device with driving electronic component | |
| CN201174368Y (en) | Screw lamp sealing apparatus | |
| CN209648017U (en) | A kind of single-turn dribbling bubble assembling equipment | |
| CN102503093B (en) | Vertical bulb butt joint machine | |
| CN202517161U (en) | Automatic welding machine | |
| CN208729302U (en) | A kind of fixed point material folding structure of filament automatic spot-welding device | |
| CN201069756Y (en) | An automatic pipe connection machine for bulb | |
| CN202633206U (en) | Semi-full screw tube sealing machine | |
| CN214641664U (en) | Novel automatic production line for LED filament lamp with plastic shell | |
| CN202220126U (en) | Vertical type bulb jointing machine | |
| CN210455028U (en) | Vehicle air conditioner air outlet assembly fixture | |
| CN111438504B (en) | Tube core feeding device | |
| CN201804833U (en) | 24-station clamping and sealing machine | |
| CN208713272U (en) | A kind of LED soft core penetrating machine | |
| CN208374413U (en) | A kind of battery strings busbar welding manipulator and string welding machine | |
| CN110370021A (en) | A kind of vehicle air conditioning air outlet assembly tooling |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20200529 Address after: Room 101, building 5, No.2 Yongguang Road, Qishi Town, Dongguan City, Guangdong Province Co-patentee after: Chongqing runzhao Photoelectric Technology Co.,Ltd. Patentee after: Dongguan Yicheng Lighting Technology Co.,Ltd. Address before: 523000 Guangdong province Dongguan City Qishi Town New Village Second Industrial Zone Co-patentee before: HAIYAN GUANXIN LIGHTING TECHNOLOGY Co.,Ltd. Patentee before: DONGGUAN MIRAY E-TECH Co.,Ltd. |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20240119 Address after: 523000 second industrial zone, New South Village, Qi Shi Town, Dongguan, Guangdong Patentee after: DONGGUAN MIRAY E-TECH Co.,Ltd. Address before: Room 101, building 5, No.2, Yongguang Road, Qishi Town, Dongguan City, Guangdong Province 523000 Patentee before: Dongguan Yicheng Lighting Technology Co.,Ltd. Patentee before: Chongqing runzhao Photoelectric Technology Co.,Ltd. |