CN108673135A - A kind of LED filament lamp intelligence assembly line - Google Patents
A kind of LED filament lamp intelligence assembly line Download PDFInfo
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- CN108673135A CN108673135A CN201810740694.0A CN201810740694A CN108673135A CN 108673135 A CN108673135 A CN 108673135A CN 201810740694 A CN201810740694 A CN 201810740694A CN 108673135 A CN108673135 A CN 108673135A
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- 238000012360 testing method Methods 0.000 claims abstract description 50
- 238000003466 welding Methods 0.000 claims abstract description 30
- 230000007246 mechanism Effects 0.000 claims abstract description 22
- 238000009434 installation Methods 0.000 claims abstract description 17
- 238000012546 transfer Methods 0.000 claims abstract description 14
- 238000004519 manufacturing process Methods 0.000 claims abstract description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 106
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 96
- 229910052742 iron Inorganic materials 0.000 claims description 53
- 238000004140 cleaning Methods 0.000 claims description 47
- 238000005476 soldering Methods 0.000 claims description 37
- 229910000679 solder Inorganic materials 0.000 claims description 18
- 230000000694 effects Effects 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 14
- 230000009471 action Effects 0.000 claims description 10
- 230000033001 locomotion Effects 0.000 claims description 9
- 239000005028 tinplate Substances 0.000 claims description 8
- 230000000149 penetrating effect Effects 0.000 claims description 5
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- 230000013011 mating Effects 0.000 claims description 3
- 238000003780 insertion Methods 0.000 claims description 2
- 230000037431 insertion Effects 0.000 claims description 2
- 238000005516 engineering process Methods 0.000 abstract description 3
- 238000005406 washing Methods 0.000 abstract description 3
- 238000011017 operating method Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 17
- 238000005520 cutting process Methods 0.000 description 10
- 239000012212 insulator Substances 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 206010054949 Metaplasia Diseases 0.000 description 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
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- 238000000034 method Methods 0.000 description 1
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- 238000000926 separation method Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
Abstract
The present invention proposes a kind of LED filament lamp intelligence assembly line, including fixed thread device, the ball lamp carrier for the LED filament lamp that is fixedly clamped, the first fixed thread guider, the polarity test equipment of heater lead, heater lead penetrate bright bushing installation, PCB stringing devices and heater lead and PCB welders；The polarity test equipment of the heater lead includes transfer and test device；The ball lamp carrier includes the PCB position rotatings mechanism for clamping position PCB；The present invention, which can be directed to, to be solved to need in existing LED filament lamp production technology manually to carry out many high precision int assembly manipulations to LED filament lamp（Including positioning and guiding station, wears transparent casing station, wears a station, welding post and washing station）, the LED filament lamp intelligence assembly line and its operating method automation mechanized operation function in the present invention are strong, can complete needed for the LED filament lamp of product every assembly working well.
Description
Technical field
The present invention relates to be related to LED filament lamp automated production field, and in particular to a kind of LED filament lamp intelligently assembling
Line.
Background technology
The development of automation equipment in relation to LED filament lamp on domestic market still belongs to the starting stage, although LED filament lamp
By the semi-automation assembling of man-machine mixed type, but part assembling station still needs to manually have been manually done, such as assembly precision requirement
High station（Including positioning and guiding station, wears transparent casing station, wears a station, welding post and washing station）.Big
In batch production process, since worker works for a long time, often because the fatigue of people or carelessness or other factors lead to assembly
Product is inconsistent or product missing inspection.
Invention content
It is insufficient in existing product the purpose of the present invention is overcoming, a kind of LED filament lamp intelligence assembly line is provided, is for solution
It needs manually to carry out many high precision int assembly manipulations to LED filament lamp in certainly existing LED filament lamp production technology（Including positioning
It is oriented to station, transparent casing station is worn, wears a station, welding post and washing station）, the present invention in LED filament lamp intelligence
Energy assembly line and its operating method automation mechanized operation function are strong, can complete every assembling needed for the LED filament lamp of product well
Work.
In order to achieve the above object, the present invention is achieved by the following technical solutions：
The present invention proposes a kind of LED filament lamp intelligence assembly line, including fixed thread device, for the ball for the LED filament lamp that is fixedly clamped
Lamp carrier, the first fixed thread guider, the polarity test equipment of heater lead, heater lead penetrate bright bushing installation, PCB is worn
Silk device and heater lead and PCB welders；The polarity test equipment of the heater lead includes that transfer and test fill
It sets；The ball lamp carrier includes the PCB position rotatings mechanism for clamping position PCB；The fixed thread device includes can be upper and lower
Two couples the first fixed thread bar that is mobile and being moved forward and backward, these two pair the first fixed thread bar are used for clamping and positioning LED filament lead；Described turn
Include the rotary pawl that can rotate freely 0 ~ 360 ° to device, which is used to that PCB position rotatings mechanism to be clamped and being capable of band
Dynamic PCB position rotatings mechanism rotates 0 ~ 360 °；The test device includes for testing polar two tests of LED filament lead
Clamping jaw, whether two polarity for testing clamping jaws test LED filament lead and the default polarity of PCB are consistent, if the pole of LED filament lead
Property with PCB preset polarity it is inconsistent when, then the PCB position rotating machines for being clamped with PCB are driven by rotary pawl on transfer
Structure rotates so that postrotational PCB polarity is consistent with the polarity of LED filament lead；The heater lead wears transparent casing
Equipment includes penetrating bright casing bit；The first fixed thread guider includes two leading arms that can carry out switching action,
And the taper hole guide pad for being oriented to control to LED filament lead is equipped between two leading arms；It is described to wear transparent casing dress
Two guide through hole for conveying transparent casing are provided in setting, movement penetrates bright casing bit and makes the two guide through hole
Right over the LED filament lead by fixed thread device clamping and positioning；PCB stringing devices include the driving for PCB to be clamped
Device, PCB fetching devices and the second fixed thread guider that silk is worn for PCB, the second fixed thread guider is to being clamped to
LED filament lead on ball lamp carrier carries out fixed thread guiding, while the gripping of PCB fetching devices and mobile PC B so that PCB with it is solid
The LED filament lead being scheduled on ball lamp carrier is in mating connection；Then driving device driving ball lamp carrier makes PCB grip
On ball lamp carrier；PCB welders include Welding iron device, broken tin conveying device and linear module, break tin conveying device
It is connect with linear module by wire feed switching sliding block, Welding iron device is connect by soldering iron connection sliding block with linear module, weldering
Connect soldering iron device, broken tin conveying device can be moved up and down respectively along linear module, Welding iron device passes through broken tin
The soldering tin material that tin feeding device is conveyed realizes welding fabrication between LED filament lead and PCB.
Preferably, the fixed thread device further includes the first electric cylinders, sliding block, fixed thread stretches out cylinder, the first fixed thread clamping gas
Cylinder, sliding slot, the first guide plate and the second guide plate, the fixed thread stretches out cylinder can be carried out by sliding block along the first electric cylinders
Lower movement, the first fixed thread clamping cylinder can be moved forward and backward along the axial direction of fixed thread stretches out cylinder, the first fixed thread folder
Tight cylinder is clamped operation for controlling two pair of first fixed thread bar to light bulb filament；The rear end setting of two pair of first fixed thread bar exists
In sliding slot, the second guide plate is fixed in sliding slot；First guide plate is flexibly connected with sliding slot so that the first guide plate can
It is slid back and forth along sliding slot；
A shape slot is equipped on the second guide plate, the first guide plate is equipped with W-shaped groove hole, the rear end point of two pair of first fixed thread bar
It is not connected with the guide rod perpendicular with the first fixed thread bar axial direction, these guide rods are sequentially passed through from top to bottom by second
One shape slot of guide plate, the W-shaped groove hole of the first guide plate；
First guide plate is fixedly connected with the first fixed thread clamping cylinder, the first fixed thread clamping cylinder drive the first guide plate into
Row is moved forward and backward, since the guide rod that the rear end of two pair of first fixed thread bar is correspondingly connected with extends through a shape of the second guide plate
W-shaped groove hole on slot, the first guide plate, the first fixed thread clamping cylinder are real during drawing the back-and-forth motion of the first guide plate
What existing two pair of first fixed thread bar was clamped and was moved away toggles operation.
Preferably, the transfer further includes rotary cylinder and tested cylinder II, rotary cylinder and tested cylinder II
Connection so that rotary cylinder can move up and down under II induced effect of tested cylinder；Rotary pawl is mounted on rotary cylinder
Bottom, under rotary cylinder effect, rotary pawl drives PCB position rotatings mechanisms to rotate 0 ~ 360 °；
The rotary pawl matches with the PCB position rotatings mechanism on ball lamp carrier, and PCB position rotatings mechanism includes PCB
Locating piece and rotation positioning device, the rotation positioning device include shaft, compressed spring, bearing block, bearing, positioning pin and circle
Shape chassis；
The top of the shaft is fixedly connected with PCB locating pieces, and the bottom of shaft is embedded in the through-hole set in bearing block, and to
Lower extension is fixedly connected with circular base plate；Compressed spring is set on the outside of bearing block, and the bottom end of compressed spring offsets with bearing,
Compressed spring top offsets with PCB locating pieces；
It is equipped with positioning pin in circular base plate, and is capable of cooperation mutually nested with positioning pin equipped with several in carrier panel
Location hole, the shaft can freely up and down be moved along the through-hole set in bearing block, when PCB locating pieces are squeezed downwards
When mobile so that compressed spring is squeezed and generates compression, to drive shaft and circular base plate to move downwardly together, justifies at this time
Positioning pin on shape chassis is detached from the location hole in carrier panel, and then PCB locating pieces, shaft and circular base plate rotate random angle
After degree, while under compressed spring effect, circular base plate is driven to move upwardly together while shaft moves up so that round
Corresponding location hole in positioning pin insertion carrier panel on chassis, to realize PCB locating piece rotational positionings.
Preferably, the first fixed thread guider further includes the second electric cylinders, sliding block, is oriented to that stretches out cylinder is gentle starts
Refer to, being oriented to stretches out cylinder can be moved up and down by sliding block along the second electric cylinders, and rear end and the guiding of pneumatic-finger are stretched out
Cylinder connects so that pneumatic-finger can be moved forward and backward with stretches out cylinder is oriented to, and the front end of pneumatic-finger is led with two
It is connected to arm, two leading arms realize switching action by pneumatic-finger so that the taper hole guide pad between two leading arms
Guiding control to light bulb filament.
Preferably, the driving device for PCB to be clamped include opening and closing cylinder, opening and closing cylinder link block, binding block,
First releases cylinder and lifting cylinder, and the binding block setting is in opening and closing cylinder link block front end, in binding block and opening and closing cylinder
The groove that can be used in gripping ball lamp carrier is formed between link block；It is opened and closed cylinder and is fixed with opening and closing cylinder link block and connected
It connects, being opened and closed the First piston bar set in cylinder can be moved forward and backward along its axial direction；The set in first release cylinder
Two piston rod front ends are fixedly connected with opening and closing cylinder link block, and opening and closing cylinder link block, binding block and opening and closing cylinder are first
It releases and is moved forward and backward on second piston bar axial direction under cylinder action；The lifting cylinder and first releases cylinder
Connection, the first release cylinder, opening and closing cylinder link block, binding block and opening and closing cylinder under lifting cylinder effect move down
It is dynamic.
Preferably, the PCB fetching devices are pneumatic including two pieces of clamping jaw arms, linear module I, linear module II, third
Finger cylinder and two pieces of clamping jaw arms being oppositely arranged are respectively provided on the bottom end of two pieces of clamping jaw arms and grip and fix
The clamping jaw block of PCB, two pieces of clamping jaw arms are disposed side by side on the bottom end of third pneumatic-finger cylinder, and third pneumatic-finger cylinder passes through company
Joint chair II is fixedly connected with the sliding block II being set on linear module II, and linear module II is by connecting seat I and is set in linear
Slider I on module I is fixedly connected；Slider I can be moved up and down along linear module I, to linear module II
It is moved up and down together with two pieces of clamping jaw arms；Sliding block II can be moved forward and backward along linear module II, to drive two pieces of folders
Pawl arm is moved forward and backward.
Preferably, described, to wear the second fixed thread guider of silk for PCB include PCB fixed threads component and PCB guiding groups
Part, PCB fixed threads component and PCB guidance sets are mounted in same level；The moving direction of PCB fixed thread components is oriented to PCB
The moving direction of component intersects；PCB fixed thread components include being pushed away for the second fixed thread of two couples bar, the fixed thread of clamping and positioning LED filament
Go out cylinder and the second fixed thread clamping cylinder；Second fixed thread clamping cylinder is released cylinder with fixed thread and is connect, the second fixed thread clamping cylinder
The axial direction that cylinder can be released along fixed thread is moved forward and backward, and the second fixed thread clamping cylinder is fixed for controlling two pair second
Clamping and positioning of the lead screw to LED filament；PCB guidance sets include two seal wire leading arms, are oriented to and release cylinder and second pneumatically
Finger cylinder is equipped with two guide through hole for being oriented to control to LED filament between two seal wire leading arms；Two seal wires
Leading arm is connect by the second pneumatic-finger cylinder with release cylinder is oriented to, two seal wire leading arms and the second pneumatic-finger cylinder
It can be moved forward and backward with release cylinder is oriented to, two seal wire leading arms pass through the second pneumatic-finger cylinder and realize folding behaviour
Make, two guide through hole between two seal wire leading arms can be to folded by two couples the second fixed thread bar on PCB fixed thread components
The LED filament of tightening position carries out guiding control.
Preferably, the invention also includes the cleaning device mounted on linear module bottom end, the cleaning device includes
Cylinder is released in cleaning box, cleaning box fixed block, cleaning guide rail, cleaning sliding block, cleaning track base and cleaning, is cleaned on guide rail and is installed
There are cleaning sliding block, cleaning box to be fixedly mounted on cleaning sliding block by cleaning box fixed block；Cleaning box fixed block is released with cleaning
Cylinder connects.
Preferably, the broken tin conveying device includes wire feeder mounting plate, stepper motor, tin is sent to break tin component, lack
Expect inductor, solder stick guide plate and the scolding tin plate rail for coiling soldering tin material；Send tin break tin component include gear and
One idler wheel forms between the gear and the idler wheel and send scolding tin channel, and idler wheel is electrically connected with stepper motor；In scolding tin plate rail
End be equipped with scolding tin disk block, the scolding tin plate rail, solder stick guide plate, lack material inductor and send tin break tin component successively from
Top to bottm is mounted on wire feeder mounting plate；It is equipped with scolding tin conveyance conduit one on the bottom end of tin component sending tin to break, is sending
The top end part that tin breaks tin component is equipped with through-hole for conveying scolding tin, and pilot hole that solder stick guide plate is equipped with, is sent through-hole
Scolding tin channel and scolding tin conveyance conduit one are located on same axis direction.
Preferably, the Welding iron device includes blowning installation, soldering iron component and the frame that is slidably connected, blowning installation is just
To being set to the solder horn of soldering iron component end, the outlet of scolding tin conveyance conduit two face that broken tin conveying device is equipped with is set to
The solder horn of soldering iron component end, soldering iron component, which is fixed on, to be slidably connected on frame, and moving up and down for the frame that is slidably connected can drive
Blowning installation, scolding tin conveyance conduit two and soldering iron component move up and down together.
Compared with prior art, beneficial effects of the present invention are as follows：
The present invention is carrying out polarity test in application, when the ball lamp carrier for putting LED filament lamp reaches designated position, and electric cylinders open
It is dynamic that fixed thread stretches out cylinder is driven to drop to corresponding position, while tested cylinder I is stretched out with tested cylinder II, fixed thread stretches out cylinder is stretched
Go out, fixed thread clamping cylinder stretches out, fixed thread bar clamps filament；Then, test is released cylinder and is stretched out, and clamps LED filament lamp filament
It is powered and is tested afterwards.Such as LED filament lamp filament positive-negative polarity and PCB positive-negative polarities on the contrary, if rotary cylinder rotate, by ball lamp
PCB on carrier rotates 180 °, conversely, rotary cylinder does not work；After obtaining test result, all devices reset, then ball lamp
Carrier flows into subsequent processing website；When then reaching designated position to the ball lamp carrier for being placed with LED filament lamp, fixed thread device opens
It is dynamic that filament is positioned.Later, fixed thread guider startup is oriented to filament, then, penetrates bright casing bit motor
Start, transparent casing is inserted in filament and is cut.
Simultaneously to the LED filament lamp being placed and secured on ball lamp carrier, LED filament is carried out by fixed thread guider
Fixed thread is oriented to, while the gripping of PCB fetching devices and mobile PC B be when reaching designated position, then PCB and is fixed on ball lamp carrier
LED filament be connected（It completes to wear an attended operation）；Then driving device driving ball lamp carrier makes PCB grip
On ball lamp carrier；Then pass through the LED filament of automation mechanized operation and PCB welders（Include mainly Welding iron device, broken
Tin conveying device and linear module）, soldering iron component is used in Welding iron device（Symmetrically arranged two market of generally use
Common electric iron）, operating characteristics is reliable and stable, and interchangeability is good, advantage of lower cost, can be good at completing product
Welding job between LED filament and PCB, while ensureing the consistency and reliability of welding.Configure corresponding cleaning device simultaneously
Cleaning is remained in time on the solder horn in Welding iron the bottom of the device portion and melt soldering tin material, it is accurate that guarantee is subsequently welded
Property and high efficiency.The cost of labor that factory is reduced using a kind of LED filament lamp intelligence assembly line in the present invention, realizes intelligence
Metaplasia is produced.
Description of the drawings
Fig. 1 is the structural schematic diagram of the polarity test equipment of heater lead in the present invention.
Fig. 2 is the structural schematic diagram of fixed thread device in the present invention.
Fig. 3 is the configuration schematic diagram of fixed thread device in Fig. 2.
Fig. 4 is the partial enlargement structural representation in W-shaped groove hole in Fig. 3.
Fig. 5 is the structural schematic diagram of test device in Fig. 1.
Fig. 6 is the partial enlargement structural representation that clamping jaw is tested in Fig. 5.
Fig. 7 is the structural schematic diagram of transfer in the present invention.
Fig. 8 is the partial enlargement structural representation of rotary pawl in Fig. 7.
Fig. 9 is the structural schematic diagram of ball lamp carrier in the present invention.
Figure 10 is the schematic cross-sectional view of PCB position rotatings mechanism in Fig. 9.
Figure 11 is the structural schematic diagram for penetrating bright bushing installation of heater lead in the present invention.
Figure 12 is the side structure schematic view of Figure 11；
Figure 13 is the structural schematic diagram of the first fixed thread guider in the present invention；
Figure 14 is the side structure schematic diagram that bright casing bit is penetrated in Figure 11；
Figure 15 is the cross-sectional view in a direction of Figure 14；
Figure 16 is the cross-sectional view of the other direction of Figure 14；
Figure 17 is the structural schematic diagram of PCB stringing devices in the present invention；
Figure 18 is the structural schematic diagram of the driving device for PCB to be clamped in Figure 17；
Figure 19 is the structural schematic diagram of PCB fetching devices in the present invention；
Figure 20 is the structural schematic diagram for the second fixed thread guider for wearing silk in the present invention for PCB；
Figure 21 is the structural schematic diagram of heater lead and PCB welders in the present invention；
Figure 22 is the structural schematic diagram of the broken tin conveying device in the present invention；
Figure 23 is partial structural diagram in Figure 21；
Figure 24 is the structural schematic diagram for the top half that tin conveying device is broken in Figure 22.
Attached drawing marks：
Fixed thread device 1, transfer 2, test device 3, ball lamp carrier 5, fixed thread stretches out cylinder 6, the first electric cylinders 9, fixed thread stretch out
Cylinder 6, the first fixed thread clamping cylinder 13, the first fixed thread bar 18, the second guide plate 20, the first guide plate 21, W-shaped groove hole 26, the
One tilted slotted hole 26-1, the second tilted slotted hole 26-2, third tilted slotted hole 26-3, the 4th tilted slotted hole 26-4；Tested cylinder I 33, test pushes away
Go out cylinder 35, pneumatic-finger 37 tests clamping jaw 39, tests copper sheet 40；Intermediate insulator 41, gap 42, V-groove mouth 43；Test
Cylinder II 207, rotary cylinder 209, rotary pawl 300, rectangular notch 301, second step shape structure 302；PCB position rotatings mechanism
200, PCB locating pieces 210, shaft 221, circular base plate 222, location hole 223, the first compressed spring 224, bearing block 226, positioning
Pin 227；
First fixed thread guider b2, penetrates bright casing bit b3；Transparent casing b63, LED filament lead b64；Taper hole guide pad
B205, leading arm b206, pneumatic-finger b207 are oriented to stretches out cylinder b209, the second electric cylinders b302, driven wheel b52, three axis cylinders
b56；Pipe Cutting cylinder b57, cylinder push plate b58, Pipe Cutting tool apron b60, blade b62, guide rail b63；Driving wheel b42, motor b46；
Driving device c4, PCB fetching device c5, the second fixed thread guider c6 for PCB to be clamped；Lifting cylinder c8, first
Cylinder c12, second piston bar c121 are released, cylinder c14 is opened and closed, is opened and closed cylinder link block c17, the second groove port c171, is fastened
Block c18, the first groove port c182；Linear module I c22, slider I c221, II c26 of linear module, II c261 of sliding block, third are pneumatic
Finger cylinder c30, clamping jaw arm c31, clamping jaw block c32；PCB guidance sets c37, PCB fixed thread component c39 is oriented to and releases cylinder
C44, seal wire leading arm c47, fixed thread release cylinder c49, the second fixed thread clamping cylinder c50, the second fixed thread bar c58；
Cylinder d11 is released in heater lead and PCB welders d4, linear module d5, cleaning, cleans track base d12, cleaning box
D16, Welding iron device d17, break tin conveying device d19, wire feeder mounting plate d32, stepper motor d34, and solder stick is oriented to
Plate d35.
Specific implementation mode
Technical scheme of the present invention is described further with reference to the accompanying drawings of the specification：
As shown in Fig. 1 ~ 24, the present invention proposes a kind of specific embodiment of LED filament lamp intelligence assembly line, including fixed thread device 1,
For the ball lamp carrier 5 for the LED filament lamp that is fixedly clamped, the first fixed thread guider b2, the polarity test equipment of heater lead, lamp
Silk lead penetrates bright bushing installation, PCB stringing devices and heater lead and PCB welders d4；The pole of the heater lead
Property test equipment includes transfer 2 and test device 3；The ball lamp carrier 5 includes the PCB positioning for clamping position PCB
Rotating mechanism 200；The fixed thread device 1 includes the first fixed thread of the two couples bar 18 that can be moved up and down and be moved forward and backward, these two pair
First fixed thread bar 18 is used for clamping and positioning LED filament lead B64.As shown in Fig. 7 ~ 8, the transfer 2 includes can be free
The rotary pawl 300 of 0 ~ 360 ° of rotation, the rotary pawl 300 is for being clamped PCB position rotatings mechanism 200 and PCB can be driven to position
Rotating mechanism 200 rotates 0 ~ 360 °；The test device 3 includes for testing polar two test clips of LED filament lead b64
Pawl 39, whether two polarity for testing the test LED filament lead of clamping jaws 39 b64 and the default polarity of PCB are consistent, if LED filament draws
When the polarity of line B64 and the inconsistent default polarity of PCB, then it is clamped with PCB's by the drive of rotary pawl 300 on transfer 2
PCB position rotatings mechanism 200 rotates so that postrotational PCB polarity is consistent with the polarity of LED filament lead B64.Such as Figure 11
Shown in ~ 12, the bright bushing installation that penetrates of the heater lead includes penetrating bright casing bit b3.As shown in figure 13, described first
Fixed thread guider b2 includes that can carry out two leading arm b206 of switching action, and be equipped between two leading arm b206
Taper hole guide pad b205 for being oriented to control to LED filament lead B64；It is described to penetrate bright casing bit as shown in Figure 14 ~ 16
Two guide through hole for conveying transparent casing b63 are provided in b3, movement penetrates bright casing bit b3 and the two are led
It is located at by right over the LED filament lead B64 of 1 clamping and positioning of fixed thread device to through-hole；As shown in Figure 17 ~ 18, PCB wears silk dress
Set including for PCB to be clamped driving device c4, PCB fetching device C5 and wear for PCB the second fixed thread guider c6 of silk,
Second fixed thread guider c6 carries out fixed thread guiding, while PCB to the LED filament lead B64 being clamped on ball lamp carrier 5
Fetching device C5 grippings and mobile PC B so that PCB and the LED filament lead B64 being fixed on ball lamp carrier 5 are in mating connection；
Then driving device driving ball lamp carrier 5 is so that PCB is clamped on ball lamp carrier 5；PCB welders include Welding iron
Device d17, broken tin conveying device d19 and linear module d5 break tin conveying device d19 and pass through wire feed switching sliding block and linear module
D5 connections, Welding iron device d17 are connect by soldering iron connection sliding block with linear module d5, and Welding iron device d17, broken tin are sent
Tin device d19 can be moved up and down respectively along linear module d5, and Welding iron device d17 is by breaking tin conveying device
The soldering tin material that d19 is conveyed realizes welding fabrication between LED filament lead B64 and PCB.
As shown in Fig. 2 ~ 4, the fixed thread device 1 further includes the first electric cylinders 9, sliding block, fixed thread stretches out cylinder 66, the first fixed thread
Clamping cylinder 13, sliding slot, the first guide plate 21 and the second guide plate 20, the fixed thread stretches out cylinder 66 is by sliding block along first
Electric cylinders 9 can move up and down, and the first fixed thread clamping cylinder 13 can be carried out along the axial direction of fixed thread stretches out cylinder 66
It is moved forward and backward, the first fixed thread clamping cylinder 13 is clamped behaviour for controlling two pair of first fixed thread bar 18 to LED filament lamp filament
Make；The rear end of two pair of first fixed thread bar 18 is arranged in sliding slot, and the second guide plate 20 is fixed in sliding slot；First guide plate
21 are flexibly connected with sliding slot so that the first guide plate 21 can be slid back and forth along sliding slot；It is set on the second guide plate 20
There are a shape slot, the first guide plate 21 to be equipped with W-shaped groove hole 26, the rear end of two pair of first fixed thread bar 18 is connected separately with and first
The perpendicular guide rod of 18 axial direction of fixed thread bar, these guide rods sequentially pass through one by the second guide plate 20 from top to bottom
The W-shaped groove hole 26 of shape slot, the first guide plate 21；First guide plate 21 is fixedly connected with the first fixed thread clamping cylinder 13,
First fixed thread clamping cylinder 13 drives the first guide plate 21 to be moved forward and backward, since the rear end of two pair of first fixed thread bar 18 corresponds to
The guide rod of connection extends through a shape slot of the second guide plate 20, the W-shaped groove hole 26 on the first guide plate 21, and first is fixed
Silk clamping cylinder 13 realizes that two pair of first fixed thread bar 18 is clamped and divides during drawing the back-and-forth motion of the first guide plate 21
It opens and mobile toggles operation.As shown in figure 4, the W-shaped groove hole 26 is made of four tilted slotted hole connections, this four skewed slots
Hole is respectively the first tilted slotted hole 26-1, the second tilted slotted hole 26-2, third tilted slotted hole 26-3 and the 4th tilted slotted hole 26-4；First skewed slot
The front end of hole 26-1 is connected to the front end of the second tilted slotted hole 26-2, the front end of third tilted slotted hole 26-3 is with the 4th tilted slotted hole 26-4's
Front end is connected to, to form two V-shaped groove holes side by side；The guide rod of two pair of first 18 rear end of fixed thread bar connection respectively pass through by correspondence
This four tilted slotted holes are crossed in break-through, during the first guide plate 21 of traction is moved forward and backward, are applied in W in the first guide plate 21
The first fixed thread bar 18 in shape slot 26 is drawn close and is detached, to realize two pair of first 18 clamping and positioning of fixed thread bar and separation pine
It opens.
As shown in Fig. 1 and Fig. 7 ~ 10, the transfer 2 further includes rotary cylinder 209 and tested cylinder II 207, rotation
Cylinder 209 is connect with tested cylinder II 207 so that rotary cylinder 209 can carry out under II 207 induced effect of tested cylinder
Lower movement；Rotary pawl 300 is mounted on the bottom of rotary cylinder 209, and under the effect of rotary cylinder 209, rotary pawl 300 drives PCB
Position rotating mechanism 200 rotates 0 ~ 360 °；The rotary pawl 300 and 200 phase of PCB position rotatings mechanism on ball lamp carrier 5
Match, PCB position rotatings mechanism 200 includes PCB locating pieces 210 and rotation positioning device, and the rotation positioning device includes
Shaft 221, the first compressed spring 224, bearing block 226, bearing, positioning pin 227 and circular base plate 222；The top of the shaft 221
Portion is fixedly connected with PCB locating pieces 210, and the bottom of shaft 221 is embedded in the through-hole set in bearing block 226, and is extended downwardly
It is fixedly connected with circular base plate 222；First compressed spring 224 is set on the outside of bearing block 226, and the first compressed spring 224
Bottom end offsets with bearing, and 224 top of the first compressed spring offsets with PCB locating pieces 210；Positioning is equipped in circular base plate 222
Pin 227, and several location holes 223 for capableing of cooperation mutually nested with positioning pin 227, the shaft are equipped in carrier panel
221 through-holes that can be set in bearing block 226 are freely up and down moved, and are moved down when PCB locating pieces 210 are squeezed
When so that the first compressed spring 224 is squeezed and generates compression, to drive shaft 221 and circular base plate 222 to move downwardly together
Dynamic, the positioning pin 227 in circular base plate 222 is detached from the location hole 223 in carrier panel at this time, then PCB locating pieces 210, turn
After 222 any rotation of axis 221 and circular base plate, while under the effect of the first compressed spring 224, shaft 221 moves up
While drive circular base plate 222 to move upwardly together so that positioning pin 227 in circular base plate 222 is embedded in carrier panel
Corresponding location hole 223, to realize 210 rotational positioning of PCB locating pieces.300 bottom of the rotary pawl offers rectangular notch
301, and 301 two bottom sides edge of rectangular notch is respectively equipped with second step shape structure 302.
As shown in Figure 1 and Figure 5, the test device 3 further includes that tested cylinder I 33, test release that cylinder 35 is gentle starts
Refer to 37, the bottom end that cylinder 35 is fixedly mounted on tested cylinder I 33 is released in the test so that test releases cylinder 35 in test gas
It is moved up and down under the induced effect of cylinder I 33；The pneumatic-finger 37 is fixedly mounted on the front end that cylinder 35 is released in test, makes
Pneumatic-finger 37 is obtained to be moved forward and backward under the induced effect that cylinder 35 is released in test；Two test clamping jaws 39 are arranged pneumatic
The front end of finger 37.39 inner side edge of clamping jaw edge is tested at two is above respectively provided with the test polar survey of LED filament lamp filament
Copper sheet 40 is tried, and is tested between clamping jaw 39 equipped with Intermediate insulator 41, the Intermediate insulator 41 and pneumatic-finger 37 at two
It being fixedly connected, two 39 inner side edges of test clamping jaw edges form two interspaces 42 intermediate insulator two sides between respectively, and
Distinguish chamfered structure or slope structure in the front end of front end and intermediate insulator that clamping jaw 39 is tested at two so that two
The front end in gap 42 forms two V-groove mouths 43.
As shown in figure 13, the first fixed thread guider b2 further includes the second electric cylinders b302, sliding block, is oriented to stretches out cylinder
B209 and pneumatic-finger 37, being oriented to stretches out cylinder b209 can be moved up and down by sliding block along the second electric cylinders b302, gas
Start refer to 37 rear end be oriented to stretches out cylinder b209 connect so that pneumatic-finger 37 can with guiding stretches out cylinder b209 into
Row is moved forward and backward, and the front end of pneumatic-finger 37 is connect with two leading arm b206, and two leading arm b206 pass through pneumatic-finger 37
Realize switching action so that guiding controls of the taper hole guide pad b205 to LED filament lamp filament between two leading arm b206
System.
As shown in Figure 14 ~ 16, described to penetrate bright casing bit b3 further include transparent casing b63 transmission devices, is applied in two
Transparent casing b63 in a guide through hole, which can be oriented under the gearing of transparent casing b63 transmission devices along two, to be led to
Hole moves down.The transparent casing b63 transmission devices include motor b46, driving wheel b42 and driven wheel b52, motor b46 with
Driving wheel b42 connections, driving wheel b42 are sequentially connected with driven wheel b52, and the axial direction of two guide through hole is directed at driving wheel
Joint between b42 and driven wheel b52, be applied in transparent casing b63 in two guide through hole can in driving wheel b42 and
It is moved down along two guide through hole under the clamping gearing of driven wheel b52.It is described to penetrate bright casing bit b3 and further include
Three axis cylinder b56, Pipe Cutting cylinder b57, cylinder push plate b58, sliding block, Pipe Cutting tool apron b60 and guide rail b63；The sliding block and guide rail
B63 is flexibly connected, and is mounted on the Pipe Cutting cylinder b57 below three axis cylinder b56 and is connect with sliding block by cylinder push plate b58, three axis
Cylinder b56 can drive Pipe Cutting cylinder b57 to move up and down；The blade b62 is arranged in the Pipe Cutting tool apron being connect with sliding block
On b60, Pipe Cutting cylinder b57 is moved forward and backward by cylinder push plate b58 band movable sliders on guide rail b63, to cutting blade
B62 is moved forward and backward on guide rail b63 axial directions；The back-and-forth motion direction of the blade b62 and prolonging for guide through hole
It stretches direction to be mutually perpendicular to, blade b62 is aligned at two guide through hole bottom end outlets so that blade b62 can would extend out two
The transparent casing b63 cuttings of guide through hole are blocked.
As shown in figure 18, the driving device c4 for PCB to be clamped includes opening and closing cylinder c14, opening and closing cylinder link block
C17, binding block c18, first release cylinder c12 and lifting cylinder c8, and the binding block c18 settings are in opening and closing cylinder link block
The front ends c17 form the slot that can be used in gripping ball lamp carrier 5 between binding block c18 and opening and closing cylinder link block c17
Ditch；Opening and closing cylinder c14 is fixedly connected with opening and closing cylinder link block c17, and the First piston bar set in opening and closing cylinder c14 can be along it
Axial direction is moved forward and backward；The front ends second piston bar c121 set in first release cylinder c12 and opening and closing cylinder link block
C17 is fixedly connected, and opening and closing cylinder link block c17, binding block c18 and opening and closing cylinder c14 are released first under cylinder c12 effects
It is moved forward and backward on second piston bar c121 axial directions；The lifting cylinder c8 is connect with the first release cylinder c12,
First releases cylinder c12, opening and closing cylinder link block c17, binding block c18 and opening and closing cylinder c14 under lifting cylinder c8 effects
It moves up and down.It is equipped with the first groove port in the bottoms binding block c18, it is recessed to be equipped with second in the bottoms opening and closing cylinder link block c17
Notch c171, the first groove port and the second groove port c171 are respectively positioned on the axially extending side of First piston bar on opening and closing cylinder c14
Upwards.
As shown in figure 19, the PCB fetching devices C5 includes two pieces of clamping jaw arm c31, I c22 of linear module, linear module II
The clamping jaw arm c31 that c26, third pneumatic-finger cylinder c30 and two pieces are oppositely arranged, on the bottom end of two pieces of clamping jaw arm c31 respectively
It is disposed side by side on third pneumatic-finger cylinder c30 equipped with clamping jaw the block c32, two pieces of clamping jaw arm c31 for gripping and fixing PCB
Bottom end, third pneumatic-finger cylinder c30 fixed by connecting seat II with II c261 of sliding block being set on II c26 of linear module
Connection, II c26 of linear module are fixedly connected by connecting seat I with the slider I c221 being set on I c22 of linear module；Slider I
C221 can be moved up and down along I c22 of linear module, thus together with II c26 and two piece of clamping jaw arm c31 of linear module
It moves up and down；II c261 of sliding block can be moved forward and backward along II c26 of linear module, before driving two pieces of clamping jaw arm c31
After move.
It is as shown in figure 20, described that wear the second fixed thread guider c6 of silk for PCB include PCB fixed thread components C39 and PCB
Guidance set C37, PCB fixed thread component C39 and PCB guidance set C37 is mounted in same level；PCB fixed thread components C39's
Moving direction intersects with the moving direction of PCB guidance sets C37；PCB fixed thread components C39 includes being used for clamping and positioning LED filament
Two couples the second fixed thread bar c58, fixed thread release cylinder c49 and the second fixed thread clamping cylinder c50；Second fixed thread clamping cylinder c50
With fixed thread cylinder c49 is released connect, the second fixed thread clamping cylinder c50 can along fixed thread release cylinder c49 axial direction into
Row is moved forward and backward, the clamping and positioning that the second fixed thread clamping cylinder c50 is used to control two couple of second fixed thread bar c58 to LED filament；
PCB guidance sets C37 includes two seal wire leading arm c47, is oriented to and releases cylinder c44 and the second pneumatic-finger cylinder,
Two guide through hole for being oriented to control to LED filament are equipped between two seal wire leading arm c47；Two seal wire leading arms
C47 is connect by the second pneumatic-finger cylinder with release cylinder c44 is oriented to, two seal wire leading arm c47 and the second pneumatic-finger
Cylinder can be moved forward and backward with release cylinder c44 is oriented to, and two seal wire leading arm c47 pass through the second pneumatic-finger cylinder
Realize switching action, two guide through hole between two seal wire leading arm c47 can be to two on PCB fixed thread components C39
Guiding control is carried out to the LED filament of the second fixed thread bar c58 institutes clamping and positioning.
It is as shown in figure 20, described that wear the second fixed thread guider c6 of silk for PCB further include sliding slot, the first guide plate 21
It is arranged in sliding slot with the rear end of the second guide plate 20, two couple of second fixed thread bar c58, the second guide plate 20 is fixed at sliding slot
It is interior；First guide plate 21 is flexibly connected with sliding slot, and the first guide plate 21 can be slid back and forth along sliding slot；It is oriented to second
Plate 20 is equipped with a shape slot, and the first guide plate 21 is equipped with W-shaped groove hole 26, and the rear end of two couple of second fixed thread bar c58 connects respectively
It is connected to the guide rod perpendicular with the second fixed thread bar c58 axial directions, these guide rods are sequentially passed through from top to bottom by second
One shape slot of guide plate 20, the W-shaped groove hole 26 of the first guide plate 21；First guide plate, 21 and second fixed thread clamping cylinder
C50 is fixedly connected, and the second fixed thread clamping cylinder c50 drives the first guide plate 21 to be moved forward and backward, due to two pair of second fixed thread
The guide rod that the rear end of bar c58 is correspondingly connected with extends through a shape slot of the second guide plate 20, the W on the first guide plate 21
Shape slot 26, the second fixed thread clamping cylinder c50 realize two pair of second fixed thread during drawing the back-and-forth motion of the first guide plate 21
What bar c58 was clamped and was moved away toggles operation.
It is installed with the first taper hole guide pad b205 respectively on the inside of two seal wire leading arm c47 and the second taper hole is led
To block b205, wherein：It is set on the inside of the first taper hole guide pad b205 there are two the first guiding groove, is oriented in the second taper hole
Set that there are two second to be oriented to groove on the inside of block b205, by the first taper hole guide pad b205 and the second taper hole guide pad b205
It is closed, two first on the first taper hole guide pad b205 are oriented to grooves respectively corresponding on the second taper hole guide pad b205 the
Two, which are oriented to groove, forms two guide through hole.
The invention also includes the cleaning device mounted on the bottom ends linear module d5, the cleaning device includes cleaning box
Cylinder d11 is released in d16, cleaning box d16 fixed blocks, cleaning guide rail, cleaning sliding block, cleaning track base d12 and cleaning, cleans guide rail
On cleaning sliding block is installed, cleaning box d16 is fixedly mounted on by cleaning box d16 fixed blocks on cleaning sliding block；Cleaning box d16 is solid
Determine block to connect with cleaning release cylinder d11.
As shown in Figure 21 ~ 23, the broken tin conveying device d19 includes wire feeder mounting plate d32, stepper motor d34, send
Tin breaks tin component, lacks material inductor, solder stick guide plate d35 and the scolding tin plate rail for coiling soldering tin material；Tin is sent to break tin group
Part includes a gear and an idler wheel, is formed between the gear and the idler wheel and send scolding tin channel, idler wheel and stepper motor d34
Electrical connection；It is equipped with scolding tin disk block in the end of scolding tin plate rail, the scolding tin plate rail, solder stick guide plate d35, lacks material induction
Device and send tin break tin component successively from top to bottom be mounted on wire feeder mounting plate d32 on；In the bottom end for sending tin to break tin component
It is equipped with scolding tin conveyance conduit one, is sending tin to break the through-hole being equipped on the top end part of tin component for conveying scolding tin, solder stick is led
The pilot hole that is equipped with to plate d35, send scolding tin channel and scolding tin conveyance conduit one to be located on same axis direction at through-hole.
The Welding iron device d17 includes blowning installation, soldering iron component and the frame that is slidably connected, the setting of blowning installation face
Solder horn in soldering iron component end, the outlet of scolding tin conveyance conduit two face that broken tin conveying device d19 is equipped with, which is set to, to be ironed
The solder horn of iron component end, soldering iron component, which is fixed on, to be slidably connected on frame, and the moving up and down to drive of the frame that is slidably connected is blown
Device of air, scolding tin conveyance conduit two and soldering iron component move up and down together；Wherein：The soldering iron component further includes soldering iron handle,
Soldering iron handle is fixed on by soldering iron handle grip block and is slidably connected on frame.The frame that is slidably connected includes releasing cylinder, sending weldering
Tin holder, soldering iron component fixed block and release slide track component release cylinder and release slide track component respectively embedded in soldering iron component
In the groove that fixed block is equipped with；Soldering iron handle grip block for gripping soldering iron component, which is mounted on, releases slide track component
On the sliding block being equipped with, scolding tin holder is sent to be fixed on soldering iron handle grip block, scolding tin holder is sent to be pushed away with what release cylinder was equipped with
Rod clearance fit, releases the cylinder body that is equipped with of cylinder and send and be folded with the second compressed spring between scolding tin holder so that second
Compressed spring both ends respectively with cylinder body, send scolding tin holder to offset.Gassing pipe on blowning installation and broken tin conveying device d19
On scolding tin conveyance conduit two-way overregulate holder and be fixed on and send on scolding tin holder.
The present invention carry out polarity test in application, when put LED filament lamp ball lamp carrier 5 reach designated position when,
Electric cylinders, which start, drives fixed thread stretches out cylinder 66 to drop to corresponding position, at the same tested cylinder I 33 stretched out with tested cylinder II 207,
Fixed thread stretches out cylinder 66 is stretched out, and fixed thread clamping cylinder stretches out, fixed thread bar clamps filament；Then, test is released cylinder 35 and is stretched out,
It clamps to be powered after LED filament lamp filament and be tested.As LED filament lamp filament positive-negative polarity with PCB positive-negative polarities on the contrary, if revolve
Rotaring cylinder 209 rotates, and the PCB on ball lamp carrier 5 is rotated 180 °, conversely, rotary cylinder 209 does not work；Obtain test result
Afterwards, all devices reset, and then ball lamp carrier 5 flows into subsequent processing website；Then to being placed with the ball lamp carrier of LED filament lamp
When 5 arrival designated position, the startup of fixed thread device 1 positions filament.Later, filament is led in fixed thread guider startup
To then, penetrating bright casing bit b3 motors b46 and start, transparent casing b63 is inserted in filament and is cut.
Simultaneously to the LED filament lamp that is placed and secured on ball lamp carrier 5, by fixed thread guider to LED filament into
Row fixed thread is oriented to, while when PCB fetching devices C5 gripping and mobile PC B reach designated position, then PCB and is fixed on ball lamp load
LED filament on tool 5 is connected（It completes to wear an attended operation）；Then driving device driving ball lamp carrier 5 is so that PCB folders
It holds and is fixed on ball lamp carrier 5；Then pass through the LED filament of automation mechanized operation and PCB welders（It include mainly Welding iron
Device d17, broken tin conveying device d19 and linear module d5）, soldering iron component is used in Welding iron device d17（Generally use
The common electric iron in symmetrically arranged two market）, operating characteristics is reliable and stable, and interchangeability is good, and advantage of lower cost can
The welding job between the LED filament and PCB of product is completed well, while ensureing the consistency and reliability of welding.Match simultaneously
It sets corresponding cleaning device and cleaning is remained in melting scolding tin material on the solder horn of the bottom ends Welding iron device d17 in time
Material ensures the Accuracy and high efficiency subsequently welded.Factory is reduced using a kind of LED filament lamp intelligence assembly line in the present invention
Cost of labor, realize intelligent production.
Above-described embodiment is the description of the invention, is not limitation of the invention, it is any to simple transformation of the present invention after
Scheme all belong to the scope of protection of the present invention.
Claims (10)
1. a kind of LED filament lamp intelligence assembly line, which is characterized in that including fixed thread device, for the LED filament lamp that is fixedly clamped
Ball lamp carrier, the first fixed thread guider, the polarity test equipment of heater lead, heater lead penetrate bright bushing installation, PCB
Stringing device and heater lead and PCB welders；
The polarity test equipment of the heater lead includes transfer and test device；
The ball lamp carrier includes the PCB position rotatings mechanism for clamping position PCB；
The fixed thread device includes two couples the first fixed thread bar that can be moved up and down and be moved forward and backward, and these two pair the first fixed thread bar is used
In clamping and positioning LED filament lead；
The transfer includes the rotary pawl that can rotate freely 0-360 °, and the rotary pawl is for being clamped PCB position rotating machines
Structure simultaneously can drive PCB position rotatings mechanism to rotate 0-360 °；
The test device includes for testing the polar two tests clamping jaw of LED filament lead, and two test clamping jaws test LED
Whether the polarity of heater lead and the default polarity of PCB are consistent, if when the polarity of LED filament lead and the inconsistent default polarity of PCB,
Then the PCB position rotatings mechanism for being clamped with PCB is driven to rotate by the rotary pawl on transfer so that the postrotational poles PCB
Property is consistent with the polarity of LED filament lead；
The bright bushing installation that penetrates of the heater lead includes penetrating bright casing bit；
The first fixed thread guider includes that can carry out two leading arms of switching action, and set between two leading arms
It is useful for being oriented to LED filament lead the taper hole guide pad of control；
Described to penetrate two guide through hole being provided in bright casing bit for conveying transparent casing, mobile transparent casing of wearing fills
It sets so that the two guide through hole are located at by right over the LED filament lead of fixed thread device clamping and positioning；
PCB stringing devices include being led for the driving device of PCB, PCB fetching devices to be clamped and wears for PCB the second fixed thread of silk
To device, the second fixed thread guider carries out fixed thread guiding to the LED filament lead being clamped on ball lamp carrier, simultaneously
The gripping of PCB fetching devices and mobile PC B so that PCB and the LED filament lead being fixed on ball lamp carrier are in mating connection；It connects
Driving device driving ball lamp carrier makes PCB be clamped on ball lamp carrier；
PCB welders include Welding iron device, broken tin conveying device and linear module, break tin conveying device and are turned by wire feed
Sliding block is connect to connect with linear module, Welding iron device is connect by soldering iron connection sliding block with linear module, Welding iron device,
Broken tin conveying device can be moved up and down respectively along linear module, and Welding iron device is defeated by broken tin conveying device institute
The soldering tin material sent realizes welding fabrication between LED filament lead and PCB.
2. according to a kind of LED filament lamp intelligence assembly line described in claim 1, which is characterized in that the fixed thread device is also
Including the first electric cylinders, sliding block, fixed thread stretches out cylinder, the first fixed thread clamping cylinder, sliding slot, the first guide plate and the second guide plate,
The fixed thread stretches out cylinder can be moved up and down by sliding block along the first electric cylinders, and the first fixed thread clamping cylinder can be along
The axial direction of fixed thread stretches out cylinder is moved forward and backward, and the first fixed thread clamping cylinder is for controlling two pair of first fixed thread bar to lamp
Bubble filament is clamped operation；The rear end of two pair of first fixed thread bar is arranged in sliding slot, and the second guide plate is fixed at sliding slot
It is interior；First guide plate is flexibly connected with sliding slot so that the first guide plate can be slid back and forth along sliding slot；
A shape slot is equipped on the second guide plate, the first guide plate is equipped with W-shaped groove hole, the rear end point of two pair of first fixed thread bar
It is not connected with the guide rod perpendicular with the first fixed thread bar axial direction, these guide rods are sequentially passed through from top to bottom by second
One shape slot of guide plate, the W-shaped groove hole of the first guide plate；
First guide plate is fixedly connected with the first fixed thread clamping cylinder, the first fixed thread clamping cylinder drive the first guide plate into
Row is moved forward and backward, since the guide rod that the rear end of two pair of first fixed thread bar is correspondingly connected with extends through a shape of the second guide plate
W-shaped groove hole on slot, the first guide plate, the first fixed thread clamping cylinder are real during drawing the back-and-forth motion of the first guide plate
What existing two pair of first fixed thread bar was clamped and was moved away toggles operation.
3. according to a kind of LED filament lamp intelligence assembly line described in claim 1, which is characterized in that the transfer is also
Including rotary cylinder and tested cylinder II, rotary cylinder is connect with tested cylinder II so that rotary cylinder can be in tested cylinder
It is moved up and down under II induced effect；Rotary pawl is mounted on the bottom of rotary cylinder, under rotary cylinder effect, rotary pawl band
Dynamic PCB position rotatings mechanism rotates 0-360 °；
The rotary pawl matches with the PCB position rotatings mechanism on ball lamp carrier, and PCB position rotatings mechanism includes PCB
Locating piece and rotation positioning device, the rotation positioning device include shaft, compressed spring, bearing block, bearing, positioning pin and circle
Shape chassis；
The top of the shaft is fixedly connected with PCB locating pieces, and the bottom of shaft is embedded in the through-hole set in bearing block, and to
Lower extension is fixedly connected with circular base plate；Compressed spring is set on the outside of bearing block, and the bottom end of compressed spring offsets with bearing,
Compressed spring top offsets with PCB locating pieces；
It is equipped with positioning pin in circular base plate, and is capable of cooperation mutually nested with positioning pin equipped with several in carrier panel
Location hole, the shaft can freely up and down be moved along the through-hole set in bearing block, when PCB locating pieces are squeezed downwards
When mobile so that compressed spring is squeezed and generates compression, to drive shaft and circular base plate to move downwardly together, justifies at this time
Positioning pin on shape chassis is detached from the location hole in carrier panel, and then PCB locating pieces, shaft and circular base plate rotate random angle
After degree, while under compressed spring effect, circular base plate is driven to move upwardly together while shaft moves up so that round
Corresponding location hole in positioning pin insertion carrier panel on chassis, to realize PCB locating piece rotational positionings.
4. according to a kind of LED filament lamp intelligence assembly line described in claim 1, which is characterized in that first fixed thread is led
Further include the second electric cylinders, sliding block, be oriented to stretches out cylinder and pneumatic-finger to device, is oriented to stretches out cylinder by sliding block along second
Electric cylinders can move up and down, and the rear end of pneumatic-finger is connect with stretches out cylinder is oriented to so that pneumatic-finger can be with leading
It is moved forward and backward to stretches out cylinder, the front end of pneumatic-finger is connect with two leading arms, and two leading arms pass through pneumatic-finger
Realize switching action so that the taper hole guide pad between two leading arms controls the guiding of light bulb filament.
5. according to a kind of LED filament lamp intelligence assembly line described in claim 1, which is characterized in that described for PCB to be clamped
Driving device include opening and closing cylinder, opening and closing cylinder link block, binding block, first release cylinder and lifting cylinder, the fastening
Block setting forms between binding block and opening and closing cylinder link block in opening and closing cylinder link block front end and can be used in gripping ball
The groove of lamp carrier；Opening and closing cylinder is fixedly connected with opening and closing cylinder link block, and being opened and closed the First piston bar set in cylinder being capable of edge
Its axial direction is moved forward and backward；The second piston bar front end set in first release cylinder is fixed with opening and closing cylinder link block to be connected
It connects, opening and closing cylinder link block, binding block and opening and closing cylinder are under the first release cylinder action along second piston bar axial direction side
It is moved forward and backward upwards；The lifting cylinder connect with the first release cylinder, first release cylinder, be opened and closed cylinder link block,
Binding block and opening and closing cylinder move up and down under lifting cylinder effect.
6. according to a kind of LED filament lamp intelligence assembly line described in claim 1, which is characterized in that the PCB fetching devices
Including the clamping jaw arm that two pieces of clamping jaw arms, linear module I, linear module II, third pneumatic-finger cylinder and two pieces are oppositely arranged,
It is respectively provided on the bottom end of two pieces of clamping jaw arms and grips and fix the clamping jaw block of PCB, two pieces of clamping jaw arms are disposed side by side on the
The bottom end of three pneumatic-finger cylinders, third pneumatic-finger cylinder pass through connecting seat II and the sliding block II being set on linear module II
It is fixedly connected, linear module II is fixedly connected by connecting seat I with the slider I being set on linear module I；Slider I being capable of edge
It linear module I to move up and down, to move up and down together with linear module II and two pieces of clamping jaw arms；Sliding block II can
It is moved forward and backward along linear module II, to drive two pieces of clamping jaw arms to be moved forward and backward.
7. according to a kind of LED filament lamp intelligence assembly line described in claim 1, which is characterized in that described to wear silk for PCB
The second fixed thread guider include PCB fixed threads component and PCB guidance sets, PCB fixed threads component and PCB guidance sets are mounted on
In same level；The moving direction of PCB fixed thread components intersects with the moving direction of PCB guidance sets；PCB fixed thread components include
The second fixed thread of two couples bar, fixed thread for clamping and positioning LED filament release cylinder and the second fixed thread clamping cylinder；Second fixed thread presss from both sides
Tight cylinder is released cylinder with fixed thread and is connect, before the second fixed thread clamping cylinder can release the axial direction progress of cylinder along fixed thread
After move, the second fixed thread clamping cylinder be used for control two pair of second fixed thread bar to LED filament clamping and positioning；PCB guidance sets
It including two seal wire leading arms, is oriented to and releases cylinder and the second pneumatic-finger cylinder, be equipped with and use between two seal wire leading arms
In two guide through hole for being oriented to control to LED filament；Two seal wire leading arms are pushed away by the second pneumatic-finger cylinder with guiding
Going out cylinder connection, two seal wire leading arms and the second pneumatic-finger cylinder can be moved forward and backward with release cylinder is oriented to,
Two seal wire leading arms realize switching action by the second pneumatic-finger cylinder, and two between two seal wire leading arms are oriented to logical
Hole can carry out guiding control to the LED filament of two couples the second fixed thread bar institute clamping and positioning on PCB fixed thread components.
8. according to a kind of LED filament lamp intelligence assembly line described in claim 1, which is characterized in that further include that installation is online
Property module bottom end cleaning device, the cleaning device include cleaning box, cleaning box fixed block, cleaning guide rail, cleaning sliding block,
It cleans track base and cylinder is released in cleaning, clean on guide rail and cleaning sliding block is installed, cleaning box is fixed by cleaning box fixed block
On cleaning sliding block；Cleaning box fixed block is released cylinder with cleaning and is connect.
9. according to a kind of LED filament lamp intelligence assembly line described in claim 1, which is characterized in that the broken tin send tin to fill
It sets including wire feeder mounting plate, stepper motor, tin is sent to break tin component, scarce material inductor, solder stick guide plate and for coiling
The scolding tin plate rail of soldering tin material；It includes a gear and an idler wheel, the shape between the gear and the idler wheel to send tin to break tin component
It is electrically connected with stepper motor at scolding tin channel, idler wheel is sent；It is equipped with scolding tin disk block, the scolding tin disk in the end of scolding tin plate rail
Frame, solder stick guide plate lack material inductor and the broken tin component of tin are sent to be mounted on wire feeder mounting plate from top to bottom successively；
It send the bottom end that tin breaks tin component to be equipped with scolding tin conveyance conduit one, is equipped with sending tin to break on the top end part of tin component for conveying
The through-hole of scolding tin, pilot hole that solder stick guide plate is equipped with, through-hole, to send scolding tin channel and scolding tin conveyance conduit one to be located at same
On axis direction.
10. a kind of LED filament lamp intelligence assembly line according to claim any one of 1-9, which is characterized in that the weldering
It includes blowning installation, soldering iron component and the frame that is slidably connected to connect soldering iron device, and blowning installation face is set to soldering iron component end
Solder horn, the scolding tin conveyance conduit two that broken tin conveying device is equipped with export the solder horn that face is set to soldering iron component end,
Soldering iron component, which is fixed on, to be slidably connected on frame, and moving up and down for the frame that is slidably connected can drive blowning installation, scolding tin conveyance conduit
Two and soldering iron component move up and down together.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810740694.0A CN108673135A (en) | 2018-07-07 | 2018-07-07 | A kind of LED filament lamp intelligence assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810740694.0A CN108673135A (en) | 2018-07-07 | 2018-07-07 | A kind of LED filament lamp intelligence assembly line |
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| CN108673135A true CN108673135A (en) | 2018-10-19 |
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| CN110065025A (en) * | 2019-04-09 | 2019-07-30 | 江苏浩明光电科技股份有限公司 | LED filament lamp assembly machine blister silk positioning device |
| CN110270817A (en) * | 2019-03-19 | 2019-09-24 | 江苏浩明光电科技股份有限公司 | LED filament lamp driving plate is automatically loaded driving plate stringing device on bonding machine |
| CN110405466A (en) * | 2019-07-24 | 2019-11-05 | 电子科技大学中山学院 | Automatic kludge of supervisory equipment rotary joint |
| CN113211071A (en) * | 2021-04-09 | 2021-08-06 | 海宁市星达机械设备厂 | Automatic change inside subassembly equipment of LED lamp |
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| CN110270817A (en) * | 2019-03-19 | 2019-09-24 | 江苏浩明光电科技股份有限公司 | LED filament lamp driving plate is automatically loaded driving plate stringing device on bonding machine |
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| CN113953796B (en) * | 2021-08-30 | 2023-09-12 | 鑫元科技(深圳)有限公司 | Filament embedding device of electronic element |
| CN114179097A (en) * | 2021-10-31 | 2022-03-15 | 海宁市海金照明有限公司 | Light source board assembly quality on LED bulb assembly line |
| CN114179097B (en) * | 2021-10-31 | 2024-01-19 | 海宁市海金照明有限公司 | Light source board assembly device on LED bulb assembly line |
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