CN110047653B - Winding machine for threading sleeve - Google Patents

Winding machine for threading sleeve Download PDF

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Publication number
CN110047653B
CN110047653B CN201910413668.1A CN201910413668A CN110047653B CN 110047653 B CN110047653 B CN 110047653B CN 201910413668 A CN201910413668 A CN 201910413668A CN 110047653 B CN110047653 B CN 110047653B
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CN
China
Prior art keywords
linear module
wire
sleeve
slide rail
rail linear
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Application number
CN201910413668.1A
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CN110047653A (en
Inventor
张燕
陈奇
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Shenzhen Pengdajin Electronic Equipment Co ltd
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Shenzhen Pengdajin Electronic Equipment Co ltd
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Priority to CN201910413668.1A priority Critical patent/CN110047653B/en
Publication of CN110047653A publication Critical patent/CN110047653A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/076Forming taps or terminals while winding, e.g. by wrapping or soldering the wire onto pins, or by directly forming terminals from the wire

Abstract

The invention discloses a sleeve penetrating winding machine; comprises a chassis, a main controller, a hood and a wire feeding mechanism; the device comprises a pipe feeding rotating wheel, a wire guide mechanism, a pipe guide mechanism, a sleeve penetrating mechanism, a winding mechanism and a coil framework end foot pipe winding device; the wire feeding mechanism and the pipe feeding rotating wheel are fixed on the hood, and the wire guiding and guiding mechanism is arranged on the upper end surface of the case; the sleeve penetrating mechanism is arranged on the upper end surface of the case and positioned on the front side of the lead wire and the catheter mechanism; the winding mechanism is arranged on the upper end surface of the chassis and is positioned at the front side of the sleeve penetrating mechanism; the coil framework end foot winding pipe device is arranged on the upper end face of the case. The beneficial effects are that: the invention can automatically penetrate the sleeve, wind the sleeve on the circumferential surface of the coil skeleton and fix the sleeve on the end feet of the coil skeleton, and the continuous running operation ensures that the coil skeleton has short assembly production period.

Description

Winding machine for threading sleeve
Technical Field
The invention relates to the technical field of automatic equipment, in particular to a sleeve penetrating winding machine.
Background
In daily life, coil frameworks such as transformers are often used, and in the assembly production process, two sleeves are required to be arranged outside a wire in a penetrating manner, the wire is wound on the circumferential surface of the corresponding coil framework, and then two corresponding sleeves are correspondingly wound and fixed at two end feet of the corresponding coil framework, so that the tin climbing performance and the pressure resistance of the transformer are improved.
In the prior art, a sleeving machine is generally required for sleeving the sleeve, a winding machine is generally required for winding wires, and manual operation is generally required for winding and fixing the sleeve.
For each procedure, the working processes are independent and cannot be connected together, namely, after a sleeve penetrating machine is used for penetrating the wire into the sleeve, the wire is required to be fed, then the wire penetrating the sleeve is manually fed to a winding machine for winding the coil skeleton, the coil skeleton after winding is fed again, winding of the sleeve at the end pin of the coil skeleton is manually carried out, and therefore, the feeding of the sleeve is carried out for each time, a certain time is necessarily interrupted, the line production is not continuous, the working efficiency of penetrating the sleeve, winding and winding the sleeve cannot be effectively improved, the assembly production period of the coil skeleton is long, and the labor cost and the time cost are greatly increased.
Thus, the prior art is in need of improvement.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a sleeve penetrating winding machine.
The technical scheme adopted for solving the problems in the prior art is as follows: the sleeve penetrating winding machine comprises a machine case and a main controller arranged on the machine case, and further comprises:
a hood; the hood is vertically fixed at the rear part of the upper end face of the chassis and is provided with a front operation window;
a wire feeding mechanism; the wire feeding mechanism is fixedly arranged on the upper top surface of the hood and connected with the main controller for downwards conveying wires;
a pipe feeding rotating wheel; the pipe conveying rotating wheel frame is arranged on the upper top surface of the hood and used for conveying pipes downwards;
a guide wire and catheter mechanism; the wire and conduit mechanism is erected in the middle of the upper end face of the case along the front-back direction and is connected with the main controller so as to convey wires and pipes forwards;
a sleeve penetrating mechanism; the sleeve penetrating mechanism is erected on the upper end face of the chassis along the front-back direction and is positioned on the front side of the wire and catheter mechanism and connected with the main controller, and is used for cutting the pipe conveyed by the wire and catheter mechanism so as to form two sleeves and conduct sleeve penetrating on the wire conveyed by the wire and catheter mechanism;
a winding mechanism; the winding mechanism is erected on the upper end face of the chassis along the front-back direction and is positioned at the front side of the sleeve penetrating mechanism, and is connected with the main controller, so that wires penetrating through two sleeves are wound on the circumferential surface of the coil skeleton;
a coil framework end foot winding device; the coil skeleton end foot twines the pipe device and is arranged in the machine case up end, with main control unit links to each other for two the sleeve pipe corresponds twines to outside the coil skeleton both ends foot.
The following further describes the above technical scheme:
preferably, the wire feeding mechanism comprises a wire barrel vertically fixed on the upper top surface of the hood and a tensioner erected on the upper top surface of the hood and positioned above the wire barrel;
wherein, the wire is wound outside the wire cylinder as the incoming material; the tensioner is connected with the main controller.
Preferably, the wire and conduit mechanism comprises a base plate, a first conduit for conducting wires, a first feeding pair roller for driving wires to move forwards in the first conduit, a wire guide wheel for guiding wires to the first feeding pair roller, a second conduit for conducting pipes, a second feeding pair roller for driving pipes to move forwards in the second conduit, and a pipe guide ring for guiding pipes to the second feeding pair roller;
the first guide pipe and the second guide pipe are arranged at the middle and rear part of the upper end surface of the substrate in parallel; the first feeding pair roller piece is fixed on the base plate and is positioned at the rear end of the first guide pipe; the wire guide wheel is fixed on the substrate and is positioned behind the first feeding pair roller; the second feeding pair roller piece is fixed on the base plate and is positioned at the rear end of the second guide pipe; the pipe guide ring is fixed on the base plate and is positioned behind the second feeding pair roller; and the first feeding pair roller piece and the second feeding pair roller piece are respectively connected with the main controller.
Preferably, the sleeve penetrating mechanism comprises a sliding rail arranged on the front side of the upper end surface of the substrate along the left-right direction, a base which can slide left and right and is fixed on the sliding rail, a clamping device which is arranged on the base along the front-back direction and can be opened/closed to clamp the sleeve and is connected with the main controller, a pushing cylinder which is used for pushing the base to move along the sliding rail between a first position and a second position or between a third position and a fourth position and is connected with the main controller, and a pipe cutting component which is arranged between the clamping device and the wire and pipe cutting mechanism and is used for cutting off a pipe so as to form two sleeves and is connected with the main controller;
the clamping device is provided with a first sleeve clamping groove and a second sleeve clamping groove which are arranged along the front-back direction and used for clamping two sleeves and have different sizes;
when the clamping device is positioned at the first position, the axis of the second conduit and the axis of the first sleeve clamping groove are coincident; when the clamping device is positioned at the second position, the axis of the first conduit and the axis of the first sleeve clamping groove are coincident;
the second conduit coincides with the axis of the second cannula holder slot when the gripping device is in the third position and the first conduit coincides with the axis of the second cannula holder slot when the gripping device is in the fourth position.
Preferably, the winding mechanism comprises a winding bracket vertically fixed on the upper end surface of the chassis and the top of the winding bracket is vertically connected with the front edge of the substrate, a winding motor fixedly arranged on the rear end surface of the winding bracket along the front-rear direction, a winding shaft fixedly arranged on the front end surface of the winding bracket along the front-rear direction and connected with a rotating shaft at the front end of the winding motor, a fixture head which is forwards arranged at the front end of the winding shaft and used for sleeving a coil framework, a U-shaped material returning piece which is clamped outside the fixture head and can move forwards and backwards, a cylinder sliding rail linear module A which is arranged on the winding bracket along the front-rear direction and connected with the lower end of the U-shaped material returning piece, a residual wire clamp arranged beside the fixture head and connected with the residual wire clamp, a clamping jaw cylinder which is arranged at the lower end of the residual wire clamp and used for controlling the opening/closing of the residual wire clamp, a supporting frame A which is used for installing the clamping jaw cylinder and the lower end of which stretches into the chassis, and a sliding rail linear module B which is arranged in the chassis and used for controlling the sliding rail linear module A which is arranged in the chassis and is used for controlling the clamping frame to move forwards and backwards;
the winding motor, the cylinder sliding rail linear module A, the clamping jaw cylinder and the cylinder sliding rail linear module B are respectively connected with the main controller.
Preferably, the coil skeleton end foot winding pipe device comprises a first transverse U-shaped moving part with a forward opening, a cylinder slide rail linear module C which is fixedly arranged at the rear end of the first transverse U-shaped moving part and used for controlling the first transverse U-shaped moving part to move up and down, a cylinder slide rail linear module D which is fixedly arranged at the bottom of the cylinder slide rail linear module C and used for controlling the cylinder slide rail linear module C to move left and right, a second transverse U-shaped moving part which is opened forward and is positioned outside the first transverse U-shaped moving part, a cylinder slide rail linear module E which is fixedly arranged at the rear end of the second transverse U-shaped moving part and used for controlling the second transverse U-shaped moving part to move up and down, a cylinder slide rail linear module F which is fixedly arranged at the bottom of the cylinder slide rail linear module E and used for controlling the cylinder slide rail linear module F to move left and right, a linear module D which is fixedly arranged at the bottom of the cylinder slide rail linear module C and used for controlling the cylinder slide rail linear module F to move synchronously and back, a second transverse U-shaped linear module G which is opened forward and positioned outside the first transverse U-shaped moving part and used for controlling the cylinder slide rail linear module F, a rotary linear module G which can be fixedly arranged at the bottom of the cylinder slide rail linear module C and used for controlling the first transverse U-shaped moving part and the first transverse U-shaped moving part, a guide rail linear module E and a second transverse U-shaped linear module E which is fixedly arranged at the bottom of the cylinder linear module E and used for controlling the cylinder slide rail linear module E cylinder linear module E and left module C and left module linear module C used control cylinder module C The device comprises a cylinder sliding rail linear module I, a second guide pin row rod, a second guide pin, a second rotating motor and a wire tail clamp, wherein the cylinder sliding rail linear module I is fixedly arranged on the front end surface of the first guide pin row rod along the left-right direction and used for controlling the left-right motion of a wire cutting clamp, the second guide pin row rod is rotatably connected between the two front ends of a second transverse U-shaped moving part and positioned at the front side of the first guide pin row rod and is provided with a certain interval between the first guide pin row rod and the first guide pin row rod, the second guide pin is fixedly arranged in the middle of the second guide pin row rod along the front-back direction and used for passing wires, the second rotating motor is arranged on the front end of one of the second transverse U-shaped moving part along the left-right direction and used for controlling the rotation of the second guide pin row rod, and the wire tail clamp is arranged on the front end surface of the second guide pin row rod and is adjacent to the second guide pin;
the device comprises a main controller, a cylinder slide rail linear module C, a cylinder slide rail linear module D, a cylinder slide rail linear module E, a cylinder slide rail linear module F, a cylinder slide rail linear module G, a first rotating motor, a sleeve clamp, a cylinder slide rail linear module H, a cylinder slide rail linear module I, a wire cutting clamp, a second rotating motor and a wire tail clamp, wherein the main controller is connected with the cylinder slide rail linear module C, the cylinder slide rail linear module D, the cylinder slide rail linear module E, the cylinder slide rail linear module F, the cylinder slide rail linear module G and the first rotating motor.
The beneficial effects of the invention are as follows:
when the sleeve threading winding machine is specifically implemented, on one hand, the sleeve threading mechanism, the winding mechanism and the framework material end foot winding device which are sequentially connected are arranged, so that sleeve threading can be carried out on wire rods in a progressive manner, the wire rods after sleeve threading are wound on the circumferential surface of the coil framework and the sleeve is wound on the coil framework end foot, corresponding operation is carried out, full-automatic operation is carried out, the connection performance among each working procedure is good without interruption, the continuous line operation is realized, the operation efficiency of sleeve threading, winding and sleeve winding can be effectively improved, the assembly production period of the coil framework is short, on the other hand, the wire feeding mechanism, the wire and the guide pipe mechanism for assisting operation are further arranged, and the pipe feeding rotating wheel is also arranged for conveying, so that the trouble of manual feeding is omitted, time and labor are saved, the labor cost is greatly reduced, furthermore, the sleeve threading winding machine is high in practicality, the use effect is good, the market popularization value is necessarily good, and the sleeve winding efficiency can be effectively obtained.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a sleeve threading and winding machine according to the present invention;
FIG. 2 is a schematic diagram of the whole structure of a sleeve threading and winding machine according to the present invention;
FIG. 3 is a schematic view of the overall structure of the present invention with the hood, wire feed mechanism and tube feed wheel removed;
FIG. 4 is a schematic diagram showing the overall structure of the present invention with the hood, wire feed mechanism and tube feed wheel removed;
FIG. 5 is a schematic view of the overall structure of the wire and catheter mechanism and the sleeve penetrating mechanism as one body;
FIG. 6 is an enlarged view of A in FIG. 5;
FIG. 7 is a schematic diagram showing the overall structure of the winding mechanism according to the first embodiment of the present invention;
FIG. 8 is a second schematic diagram of the overall structure of the winding mechanism according to the embodiment of the present invention;
FIG. 9 is a schematic view of the overall structure of the bobbin end-foot winding device according to the embodiment of the present invention;
the achievement of the objects, functional features and advantages of the present invention will be further described with reference to the accompanying drawings, in conjunction with the embodiments.
Reference numerals:
a sleeve threading coiling machine 1000;
a housing 10;
a hood 20;
a wire feeding mechanism 30;
a bobbin 301; a tensioner 302;
a pipe feeding wheel 40;
a guide wire and catheter mechanism 50;
a substrate 501; a first conduit 502; a first feeding pair of rollers 503; a wire guide wheel 504; a second conduit 505; a second feed counter roller 506; a pipe guide ring 507;
a cannula mechanism 60;
a slide rail 601; a base 602; open slot 6021; a guide bar 6022; a clamping device 603; an upper press block 6031; a pressing block 6032; a driving member 6033; a first cannula holder slot 603a; a second cannula holder slot 603b; a push cylinder 604; a tube cutting member 605;
a winding mechanism 70;
a wire winding bracket 701; a wound motor 702; a spool 703; a jig head 704; u-shaped stripper 705; cylinder slide rail linear module a706; a remainder clip 707; jaw cylinder 708; support a709; cylinder slide rail linear module B710;
a bobbin end foot winding device 80;
a first transverse U-shaped moving member 801; cylinder slide rail linear module C802; cylinder slide rail linear module D803; a second transverse U-shaped mover 804; cylinder slide rail linear module E805; a cylinder slide rail linear module F806; cylinder slide rail linear module G807; first pin row bar 808; a first lead 809; a first rotary electric machine 810; a sleeve clip 811; cylinder slide rail linear module H812; a shear clip 813; cylinder slide linear module I814; a second pin row bar 815; a second guide pin 816; a second rotating electrical machine 817; a wire tail clip 818;
supporting the foot 90.
Detailed Description
The following detailed description of the present invention will be given with reference to the accompanying drawings and specific embodiments, so as to more clearly and intuitively understand the essence of the present invention.
As shown in connection with fig. 1-9;
the invention provides a sleeve threading coiling machine 1000, which comprises a machine case 10 and a main controller arranged on the machine case 10, and the improvement of the invention is that the invention further comprises:
a hood 20; the hood 20 is vertically fixed at the rear part of the upper end surface of the case 10 and is provided with a front operation window;
a wire feeding mechanism 30; the wire feeding mechanism 30 is fixedly arranged on the upper top surface of the hood 20, and is connected with the main controller for conveying wires downwards;
a pipe feeding wheel 40; the pipe feeding rotating wheel 40 is erected on the upper top surface of the hood 20 and is used for conveying pipes downwards;
a guide wire and catheter mechanism 50; the wire and conduit mechanism 50 is erected in the middle of the upper end surface of the case 10 along the front-back direction, and is connected with the main controller for conveying wires and pipes forwards;
a cannula mechanism 60; the sleeve penetrating mechanism 60 is erected on the upper end surface of the chassis 10 along the front-back direction and is positioned at the front side of the wire and catheter mechanism 50, and is connected with the main controller, so as to cut the pipe conveyed by the wire and catheter mechanism 50, form two sleeves and sleeve the wire conveyed by the wire and catheter mechanism 50 by two sleeves;
a winding mechanism 70; the winding mechanism 70 is erected on the upper end surface of the case 10 along the front-back direction and is positioned at the front side of the sleeve penetrating mechanism 60, and is connected with the main controller, so as to wind wires penetrating through two sleeves to the circumferential surface of the coil skeleton;
a bobbin end foot winding device 80; the coil skeleton end foot winding pipe device 80 is erected on the upper end face of the case 10, is connected with the main controller, and is used for correspondingly winding and fixing two sleeves outside two end feet of the coil skeleton.
Based on the above, it can be clear that the sleeve threading winding machine 1000 provided by the invention is mainly used as an intelligent automation device with sleeve threading function, winding function and sleeve winding and fixing function on the end pin of the coil skeleton when being implemented.
On the one hand, the invention is provided with the sleeve penetrating mechanism 60, the winding mechanism 70 and the coil framework end foot winding device 80 which are sequentially connected together, so that the sleeve penetrating can be carried out on the wire rod in a progressive manner, the wire rod after the sleeve penetrating is wound on the circumferential surface of the coil framework and the sleeve is wound on the coil framework end foot, the corresponding operation carries out full-automatic operation, the connection performance among each working procedure is good without interruption, the line production is continuous, the working efficiency of the sleeve penetrating, the winding and fixing can be effectively improved, and the assembly production cycle of the coil framework is short.
On the other hand, the invention is also provided with a wire feeding mechanism 30 and a guide pipe rotating wheel 40 which are used for assisting operation, and is also provided with a wire and guide pipe mechanism 50, so that the trouble of manual feeding is omitted, the operation is time-saving and labor-saving, and the labor cost can be greatly reduced.
Furthermore, the invention has strong practicability and good use effect, so that the invention has necessarily good market popularization value and can be effectively popularized.
Preferably, in the present solution, the wire feeding mechanism 30 includes a wire drum 301 standing on the upper top surface of the hood 20 and a tensioner 302 installed on the upper top surface of the hood 20 and located above the wire drum 301;
wherein, the wire rod as the incoming material is wound outside the wire cylinder 301; the tensioner 302 is connected to the master controller.
Thus, in this embodiment, the wire is released from the spool 301 and fed downward through the tensioner 302.
Also, in the present solution, the wire and pipe mechanism 50 includes a base plate 501, a first pipe 502 for guiding wires, a first feeding pair roller 503 for driving wires to move forward in the first pipe 502, a wire guide wheel 504 for guiding wires to the first feeding pair roller 503, a second pipe 505 for guiding pipes, a second feeding pair roller 506 for driving pipes to move forward in the second pipe 505, and a pipe guide ring 507 for guiding pipes to the second feeding pair roller 506;
wherein the first conduit 502 and the second conduit 505 are arranged in parallel at the middle and rear part of the upper end surface of the substrate 501; the first feeding pair roller 503 is fixed on the base plate 501 and is located at the rear end of the first conduit 502; the wire guide wheel 504 is fixed on the base plate 501 and is positioned behind the first feeding pair roller 503; the second feeding pair roller 506 is fixed on the base plate 501 and is positioned at the rear end of the second conduit 505; the pipe guide ring 507 is fixed on the base plate 501 and is positioned behind the second feeding pair roller 506; and the first feeding pair of rollers 503 and the second feeding pair of rollers 506 are respectively connected with the main controller.
Thus, after passing through the tensioner 302, the wire passes through the wire guide wheel 504 and is conveyed to the first conduit 502 by the first feeding pair roller 503, so that the wire conveying conductivity is good; after the pipe is released by the pipe feeding rotating wheel 40, the pipe passes through the pipe guide ring 507 and is conveyed to the second guide pipe 505 by the second feeding pair roller 506, so that the pipe conveying conductivity is good.
It should be noted that, the first feeding pair roller 503 and the second feeding pair roller 506 are common in the prior art, and mainly include a driving roller, a driven roller, and a driving motor connected to the corresponding main controller for controlling the rotation of the corresponding driving roller, where the corresponding driving roller can drive the wire or the pipe clamped between the corresponding driving roller and the corresponding driven roller to move forward after rotating, and details are not described herein.
Further, in this embodiment, the sleeving mechanism 60 includes a sliding rail 601 disposed on the front side of the upper end surface of the base plate 501 in the left-right direction, a base 602 slidably mounted on the sliding rail 601 in the left-right direction, a clamping device 603 mounted on the base 602 in the front-rear direction and capable of opening/closing to clamp the sleeving and connected to the main controller, a pushing cylinder 604 connected to the main controller for pushing the base 602 to move along the sliding rail 601 between the first position and the second position or between the third position and the fourth position, and a pipe cutting member 605 connected to the main controller and provided between the clamping device 603 and the wire and pipe guiding mechanism 50 for cutting the pipe so as to form two sleeving pipes;
wherein the clamping device 603 has a first sleeve clamping groove 603a and a second sleeve clamping groove 603b which are arranged along the front-back direction and used for clamping two sleeves and have different sizes;
specifically, the clamping device 603 includes an upper pressing block 6031, a lower pressing block 6032, and a driving member 6033 connected to the main controller for controlling the upper pressing block 6031 and the lower pressing block 6032 to move synchronously in opposite directions or synchronously in opposite directions, wherein an open slot 6021 penetrating through the right side of the rear end face of the base 602 is formed on the right side of the front end face of the base 602, and the upper pressing block 6031 and the lower pressing block 6032 are stacked in the open slot 6021 and are sleeved on a guide rod 6022 mounted on the base 602; the lower surface of the upper pressing block 6031 is provided with a first sleeve placing groove A and a second sleeve placing groove A, the upper surface of the lower pressing block 6032 is provided with a first sleeve placing groove B and a second sleeve placing groove B, the first sleeve placing groove A and the first sleeve placing groove B are vertically opposite to form a first sleeve clamping groove 603a, and the second sleeve placing groove A and the second sleeve placing groove B are vertically opposite to form a second sleeve clamping groove 603B; the size of the opening groove 6021 in the vertical direction is larger than the sum of the thicknesses of the upper pressing block 6031 and the lower pressing block 6032, so that the driving member can drive the upper pressing block 6031 to be attached to or detached from the lower pressing block 6032.
When the clamping device 603 is in the first position, the second conduit 505 coincides with the axis of the first cannula clamp slot 603a; when the clamping device 603 is in the second position, the first conduit 502 coincides with the axis of the first cannula clamp slot 603a;
when the clamping device 603 is in the third position, the second conduit 505 coincides with the axis of the second cannula holder 603b, and when the clamping device 603 is in the fourth position, the first conduit 502 coincides with the axis of the second cannula holder 603 b.
In this application, the whole of the wire and catheter mechanism 50 and the threading mechanism 60 is substantially the same as the technical solution of the inventive patent "threading machine" of patent number 201420427208.7 of the applicant, which is a prior art, and specific details and the like, and will not be described in detail herein.
From this, it can be clarified that:
in one aspect, when the clamping device 603 is in the first position, the second conduit 505 coincides with the axis of the first cannula clamp slot 603a; in this first position, since the second conduit 505 coincides with the axis of the first ferrule holding groove 603a, the pipe conveyed by the second pair of feeding rollers 506 can enter the first ferrule holding groove 603a through the second conduit 505 and be cut by the pipe cutting member 605 after the holding device 603 is clamped, so that two ferrules having a certain length are provided in the first ferrule holding groove 603a; when the clamping device 603 is in the second position, the first conduit 502 coincides with the axis of the first cannula clamp slot 603a; in this second position, since the first conduit 502 coincides with the axis of the first sleeve clamping groove 603a, the wire fed by the first feeding pair roller 503 can enter the clamping device 603 through the first conduit 502 and pass through the two sleeves of a certain length in the first sleeve clamping groove 603a, so that the first sleeve clamping groove 603a can be used to complete the threading operation of the two sleeves of a certain length outside the wire.
On the other hand, when the clamping device 603 is in the third position, the second conduit 505 coincides with the axis of the second cannula clamping groove 603b; in this third position, since the second conduit 505 coincides with the axis of the second sleeve clamping groove 603b, the pipe conveyed by the second feeding pair roller 506 can enter the second sleeve clamping groove 603b through the second conduit 505 and be cut by the pipe cutting member 605 after the clamping device 603 is clamped, so that two sleeves with a certain length are provided in the second sleeve clamping groove 603b; when the clamping device 603 is in the fourth position, the first conduit 502 coincides with the axis of the second cannula clamp slot 603b; in this fourth position, since the axes of the first conduit 502 and the second sleeve clamping groove 603b are coincident, the wire fed by the first feeding pair roller member 503 can enter the clamping device 603 through the first conduit 502 and pass through the two sleeves of a certain length in the second sleeve clamping groove 603b, and thus the second sleeve clamping groove 603b can be used to complete the threading operation of the two sleeves of a certain length outside the wire.
Because the first sleeve clamping groove 603a and the second sleeve clamping groove 603b have different sizes, the sleeve with different outer diameters can be clamped in the first sleeve clamping groove, so that the sleeve can be matched and sleeved outside wires with different wire diameters, and the invention has strong application adaptability and high application reliability.
In this solution, the winding mechanism 70 includes a winding bracket 701 vertically fixed on the upper end surface of the chassis 10 and having a top vertically connected to the front edge of the substrate 501, a winding motor 702 fixed on the rear end surface of the winding bracket 701 in the front-rear direction, a winding shaft 703 fixed on the front end surface of the winding bracket 701 in the front-rear direction and connected to a rotating shaft at the front end of the winding motor 702, a fixture head 704 provided on the front end of the winding shaft 703 and used for fixing a coil frame, a U-shaped material returning member 705 provided on the outside of the fixture head 704 and capable of moving back and forth, a cylinder slide rail linear module a706 provided on the winding bracket 701 in the front-rear direction and connected to the lower end of the U-shaped material returning member 705, a wire clip 707 provided on the side of the fixture head, a cylinder 708 provided on the lower end of the wire clip 707 and connected to the wire clip 707 and used for controlling the wire clip 707 to open/close, and a linear slide rail 710 provided on the inside of the chassis 710 and the support frame 709 of the chassis 10 and the control cylinder module B;
the winding motor 702, the cylinder slide rail linear module a706, the clamping jaw cylinder 708 and the cylinder slide rail linear module B710 are respectively connected with the main controller.
In addition, in the technical proposal, the method comprises the steps of, the coil skeleton end foot winding device 80 comprises a first transverse U-shaped moving part 801 with a forward opening, an air cylinder slide rail linear module C802 fixed at the rear end of the first transverse U-shaped moving part 801 and used for controlling the first transverse U-shaped moving part 801 to move up and down, an air cylinder slide rail linear module D803 fixed at the bottom of the air cylinder slide rail linear module C802 and used for controlling the air cylinder slide rail linear module C802 to move left and right, a second transverse U-shaped moving part 804 with a forward opening and positioned outside the first transverse U-shaped moving part 801, an air cylinder slide rail linear module E805 fixed at the rear end of the second transverse U-shaped moving part 804 and used for controlling the second transverse U-shaped moving part 804 to move up and down, an air cylinder slide rail linear module F806 fixed at the bottom of the air cylinder slide rail linear module E805 and used for controlling the air cylinder slide rail linear module E805 to move left and right the cylinder slide rail linear module G807 which is fixed at the bottom of the cylinder slide rail linear module D803 and the bottom of the cylinder slide rail linear module F806 and is used for controlling the cylinder slide rail linear module D803 and the cylinder slide rail linear module F806 to synchronously move back and forth, the first needle guide bar 808 which is rotatably connected between the two front ends of the first transverse U-shaped moving part 801, the first guide needle 809 which is fixed at the middle part of the first needle guide bar 808 along the front and back directions and used for threading, the first rotary motor 810 which is arranged at one front end of the first transverse U-shaped moving part 801 along the left and right directions and is used for controlling the first needle guide bar 808 to rotate, the clamp 811 which is arranged at the front end surface of the first needle guide bar 808 and is adjacent to the first needle guide bar 809, the cylinder slide rail linear module H812 which is fixed at the rear end surface of the first needle guide bar 808 along the left and right directions and is used for controlling the left and right movements of the clamp 811, the device comprises a shear clamp 813 arranged on the rear end face of the first needle bar 808 and adjacent to the first needle bar 809, a cylinder slide rail linear module I814 which is fixed on the front end face of the first needle bar 808 along the left-right direction and is used for controlling the left-right movement of the shear clamp 813, a second needle bar 815 which is rotatably connected between the two front ends of the second transverse U-shaped moving piece 804 and is positioned at a certain interval between the front side of the first needle bar 808 and the first needle bar 808, a second needle 816 which is fixed on the middle part of the second needle bar 815 along the front-back direction and is used for threading, a second rotary motor 817 which is arranged on the front end of one of the second transverse U-shaped moving piece 804 along the left-right direction and is used for controlling the rotation of the second needle bar 815, and a wire tail clamp 818 which is arranged on the front end face of the second needle bar 815 and adjacent to the second needle bar 816;
the cylinder slide rail linear module C802, the cylinder slide rail linear module D803, the cylinder slide rail linear module E805, the cylinder slide rail linear module F806, the cylinder slide rail linear module G807, the first rotating motor 810, the sleeve clamp 811, the cylinder slide rail linear module H812, the cylinder slide rail linear module I814, the shear clamp 813, the second rotating motor 817, and the tail clamp 818 are all common in the prior art, and are respectively connected to the main controller, and detailed structures thereof and the like are not described herein.
In view of this, the present invention is implemented by fixing the bobbin to the jig head 704 in advance.
Taking the case of threading the sleeve in the first sleeve clamping groove 603a as an example, the general working procedures of the sleeve threading, sleeve winding and winding operation are as follows:
firstly, the first sleeve clamping groove 603a is located at a second position and is opposite to the first conduit 502, and the first transverse U-shaped moving piece 801 is driven to move by the cooperation of the cylinder sliding rail linear module C802, the cylinder sliding rail linear module D803 and the cylinder sliding rail linear module G807 so that the first guide needle 809 is just positioned between the first conduit 502 and the first sleeve clamping groove 603a, and the second transverse U-shaped moving piece 804 is driven to move by the cooperation of the cylinder sliding rail linear module E805, the cylinder sliding rail linear module F806 and the cylinder sliding rail linear module G807 so that the second guide needle 816 is just positioned at the front end of the first sleeve clamping groove 603a, so that the wire sequentially passes through the first conduit 502, the first guide needle 809, two sleeves in the first clamping groove 603a and the second guide needle 816, is sent to the wire tail clamp 818, the wire tail clamp 818 is clamped by the wire tail clamp 818, and the wire tail end 809 is named as a sleeve between the first guide needle and the second guide needle 809 and the second guide needle is named as a front end of the first sleeve;
secondly, the cylinder slide rail linear module H812 controls the sleeve clamp 811 to move rightward to clamp the second sleeve, and the first rotating motor 810 and the second rotating motor 817 synchronously and equidirectionally rotate ninety degrees, so that the first guide pin 809 and the second guide pin 816 are in vertical states, the second guide pin 816 is located below the first guide pin 809, the second guide pin 816 is located at the lower part of the front end foot of the coil skeleton fixed on the jig head 704, and the cylinder slide rail linear module E805, the cylinder slide rail linear module F806 and the cylinder slide rail linear module G807 cooperate to drive the second guide pin 816 on the second transverse U-shaped moving member 804 to move circumferentially around the positive end foot on the corresponding coil skeleton, so that the wire tail end is wound outside the positive end foot of the corresponding coil skeleton, the corresponding wire tail clamp 818 is loosened, and the corresponding first sleeve abuts against the positive end foot of the corresponding coil skeleton.
The wire is wound onto the circumferential surface of the corresponding coil bobbin by driving the jig head 704 to rotate again through the winding motor 702, and at this time, a small portion of the corresponding first sleeve is bent and wound around the positive terminal pin of the corresponding coil bobbin.
After winding, the second sleeve is loosened by the sleeve clamp 811, and the second sleeve is propped out of the negative end pin of the corresponding coil frame by the first guide pin 809, and then the cylinder slide rail linear module C802, the cylinder slide rail linear module D803 and the cylinder slide rail linear module G807 cooperate to drive the first guide pin 809 on the first transverse U-shaped moving piece 801 to circumferentially move around the negative end pin of the corresponding coil frame, so that the wire is wound out of the negative end pin of the corresponding coil frame, and at the moment, the corresponding second sleeve is bent and wound out of the negative end pin of the corresponding coil frame.
And subsequently, the cylinder slide rail linear module I804 controls the shear clamp 813 to be at a preset position to remove the residual wire at the rear end of the corresponding second sleeve, and the residual wire extending from the rear end of the corresponding second sleeve is synchronously clamped by the residual wire clamp 707.
Thus, the winding operation of the first sleeve, the winding operation of the wire rod and the winding operation of the second sleeve are all completed.
Subsequently, the cylinder slide rail linear module a706 may control the U-shaped material returning member 705 to move forward to push the coil former after the sleeve penetrating and winding is completed away from the fixture head 704, and a new coil former to be penetrated and wound is newly installed on the coil former.
The winding operation of the first sleeve, the winding operation of the wire rod and the winding operation of the second sleeve of the next coil skeleton can be performed by the steps in a circulating and reciprocating mode.
It should be clarified that, in this technical scheme, when the surface of the coil former that the sleeve-penetrating wire winding is wound is required to be encapsulated, the coil former is then transferred to a traditional used encapsulation machine for encapsulation.
In addition, in the implementation, the invention further comprises supporting feet 90 arranged at four corners of the bottom of the case 10, so that the case 10 can deviate from the ground to prevent moisture.
In summary, the sleeve threading and winding machine 1000 provided by the invention can automatically thread the wire in a gradual manner, automatically wind the thread after threading the sleeve on the circumferential surface of the coil bobbin and automatically wind and fix the sleeve on the end pin of the coil bobbin in a specific implementation, so that the connection performance among each procedure is good without interruption, the continuous running operation is realized, the operation is time-saving and labor-saving, and the labor cost is greatly reduced.
Correspondingly, the invention is easy to implement, easy to operate, strong in practicality and strong in specificity, so that the invention has a good market popularization value, and can be very popular and can be effectively popularized.
The foregoing description is only of the preferred embodiments of the present invention, and is not intended to limit the scope of the invention, and all changes in the equivalent structure or equivalent flow, or direct or indirect application in other related technical fields, are included in the scope of the invention.

Claims (5)

1. The utility model provides a wear sleeve pipe coiling machine, includes the machine case and locates the main control unit of machine case, its characterized in that still includes:
a hood; the hood is vertically fixed at the rear part of the upper end face of the chassis and is provided with a front operation window;
a wire feeding mechanism; the wire feeding mechanism is fixedly arranged on the upper top surface of the hood and connected with the main controller for downwards conveying wires;
a pipe feeding rotating wheel; the pipe conveying rotating wheel frame is arranged on the upper top surface of the hood and used for conveying pipes downwards;
a guide wire and catheter mechanism; the wire and conduit mechanism is erected in the middle of the upper end face of the case along the front-back direction and is connected with the main controller so as to convey wires and pipes forwards;
a sleeve penetrating mechanism; the sleeve penetrating mechanism is erected on the upper end face of the chassis along the front-back direction and is positioned on the front side of the wire and catheter mechanism and connected with the main controller, and is used for cutting the pipe conveyed by the wire and catheter mechanism so as to form two sleeves and conduct sleeve penetrating on the wire conveyed by the wire and catheter mechanism;
a winding mechanism; the winding mechanism is erected on the upper end face of the chassis along the front-back direction and is positioned at the front side of the sleeve penetrating mechanism, and is connected with the main controller, so that wires penetrating through two sleeves are wound on the circumferential surface of the coil skeleton;
a coil framework end foot winding device; the coil framework end foot winding pipe device is arranged on the upper end surface of the machine case, connected with the main controller and used for correspondingly winding and fixing the two sleeves outside the two end feet of the coil framework;
the wire feeding mechanism comprises a wire barrel vertically fixed on the upper top surface of the hood and a tensioner erected on the upper top surface of the hood and positioned above the wire barrel;
wherein, the wire is wound outside the wire cylinder as the incoming material; the tensioner is connected with the main controller;
the coil skeleton end foot winding pipe device comprises a first transverse U-shaped moving part with a forward opening, an air cylinder slide rail linear module C which is fixedly arranged at the rear end of the first transverse U-shaped moving part and used for controlling the first transverse U-shaped moving part to move up and down, an air cylinder slide rail linear module D which is fixedly arranged at the bottom of the air cylinder slide rail linear module C and used for controlling the air cylinder slide rail linear module C to move left and right, a second transverse U-shaped moving part which is frontward opening and is positioned outside the first transverse U-shaped moving part, an air cylinder slide rail linear module E which is fixedly arranged at the rear end of the second transverse U-shaped moving part and used for controlling the second transverse U-shaped moving part to move up and down, an air cylinder slide rail linear module F which is fixedly arranged at the bottom of the air cylinder slide rail linear module E and used for controlling the air cylinder slide rail linear module E to move left and right the cylinder slide rail linear module G is fixedly arranged at the bottom of the cylinder slide rail linear module D and the bottom of the cylinder slide rail linear module F and used for controlling the cylinder slide rail linear module D and the cylinder slide rail linear module F to synchronously move back and forth, the first guide pin row rod rotatably connected between the two front ends of the first transverse U-shaped moving part, the first guide pin which is fixedly arranged in the middle of the first guide pin row rod along the front-back direction and used for threading, the first guide pin which is rotatably connected with the first transverse U-shaped moving part, the second guide pin which is fixedly arranged in the middle of the first guide pin row rod along the front-back direction, the first guide pin which is rotatably connected with the first transverse U-shaped moving part, the second guide pin which is fixedly connected with the first guide pin row rod along the front-back direction and used for threading, the first guide pin, the second guide pin, and the first guide pin which are fixedly connected with the first guide pin. A first rotating motor which is arranged at the front end of one of the first transverse U-shaped moving parts along the left-right direction and used for controlling the rotation of the first guide pin row rod, a sleeve clamp which is arranged at the front end surface of the first guide pin row rod and is adjacent to the first guide pin, a sleeve clamp the cylinder sliding rail linear module H is fixed on the rear end face of the first guide pin row rod along the left-right direction and used for controlling the sleeve clamp to move left and right, the shear clamp is arranged on the rear end face of the first guide pin row rod and is adjacent to the first guide pin, the device comprises a cylinder sliding rail linear module I, a second guide pin row rod, a second guide pin, a second rotating motor and a wire tail clamp, wherein the cylinder sliding rail linear module I is fixedly arranged on the front end surface of the first guide pin row rod along the left-right direction and used for controlling the left-right motion of a wire cutting clamp, the second guide pin row rod is rotatably connected between the two front ends of a second transverse U-shaped moving part and positioned at the front side of the first guide pin row rod and is provided with a certain interval between the first guide pin row rod and the first guide pin row rod, the second guide pin is fixedly arranged in the middle of the second guide pin row rod along the front-back direction and used for passing wires, the second rotating motor is arranged on the front end of one of the second transverse U-shaped moving part along the left-right direction and used for controlling the rotation of the second guide pin row rod, and the wire tail clamp is arranged on the front end surface of the second guide pin row rod and is adjacent to the second guide pin;
the device comprises a main controller, a cylinder slide rail linear module C, a cylinder slide rail linear module D, a cylinder slide rail linear module E, a cylinder slide rail linear module F, a cylinder slide rail linear module G, a first rotating motor, a sleeve clamp, a cylinder slide rail linear module H, a cylinder slide rail linear module I, a wire cutting clamp, a second rotating motor and a wire tail clamp, wherein the main controller is connected with the cylinder slide rail linear module C, the cylinder slide rail linear module D, the cylinder slide rail linear module E, the cylinder slide rail linear module F, the cylinder slide rail linear module G and the first rotating motor.
2. The through-sleeve winding machine according to claim 1, wherein: the wire and conduit mechanism comprises a substrate, a first conduit for conducting wires, a first feeding pair roller for driving wires to move forwards in the first conduit, a wire guide wheel for guiding the wires to the first feeding pair roller, a second conduit for guiding the tubes, a second feeding pair roller for driving the tubes to move forwards in the second conduit, and a tube guide ring for guiding the tubes to the second feeding pair roller;
the first guide pipe and the second guide pipe are arranged at the middle and rear part of the upper end surface of the substrate in parallel; the first feeding pair roller piece is fixed on the base plate and is positioned at the rear end of the first guide pipe; the wire guide wheel is fixed on the substrate and is positioned behind the first feeding pair roller; the second feeding pair roller piece is fixed on the base plate and is positioned at the rear end of the second guide pipe; the pipe guide ring is fixed on the base plate and is positioned behind the second feeding pair roller; and the first feeding pair roller piece and the second feeding pair roller piece are respectively connected with the main controller.
3. The through-sleeve winding machine according to claim 2, characterized in that: the sleeve penetrating mechanism comprises a sliding rail arranged on the front side of the upper end surface of the substrate along the left-right direction, a base which can slide left and right and is fixed on the sliding rail, a clamping device which is arranged on the base along the front-back direction and can be opened/closed to clamp the sleeve and is connected with the main controller, a pushing cylinder which is used for pushing the base to move along the sliding rail between a first position and a second position or between a third position and a fourth position and is connected with the main controller, and a pipe cutting component which is arranged between the clamping device and the wire and pipe cutting mechanism and is used for cutting off pipes so as to form two sleeves and is connected with the main controller;
the clamping device is provided with a first sleeve clamping groove and a second sleeve clamping groove which are arranged along the front-back direction and used for clamping two sleeves and have different sizes;
when the clamping device is positioned at the first position, the axis of the second conduit and the axis of the first sleeve clamping groove are coincident; when the clamping device is positioned at the second position, the axis of the first conduit and the axis of the first sleeve clamping groove are coincident;
the second conduit coincides with the axis of the second cannula holder slot when the gripping device is in the third position and the first conduit coincides with the axis of the second cannula holder slot when the gripping device is in the fourth position.
4. A sleeve threading machine according to claim 3, characterized in that: the winding mechanism comprises a winding bracket, a winding motor, a winding shaft, a jig head, a U-shaped material returning piece, an air cylinder sliding rail linear module A, a residual wire clamp, an air cylinder sliding rail linear module B, a cylinder sliding rail linear module, a clamping mechanism and a clamping mechanism, wherein the winding bracket is vertically fixed on the upper end face of the chassis, the top of the winding bracket is vertically connected with the front edge of the substrate;
the winding motor, the cylinder sliding rail linear module A, the clamping jaw cylinder and the cylinder sliding rail linear module B are respectively connected with the main controller.
5. A sleeve threading coiling machine as in any one of claims 1 to 4 and wherein: the multifunctional cabinet also comprises supporting feet arranged at four corners of the bottom of the cabinet.
CN201910413668.1A 2019-05-17 2019-05-17 Winding machine for threading sleeve Active CN110047653B (en)

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Application Number Priority Date Filing Date Title
CN201910413668.1A CN110047653B (en) 2019-05-17 2019-05-17 Winding machine for threading sleeve

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Application Number Priority Date Filing Date Title
CN201910413668.1A CN110047653B (en) 2019-05-17 2019-05-17 Winding machine for threading sleeve

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CN110047653B true CN110047653B (en) 2024-02-20

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111785511B (en) * 2020-07-08 2021-09-10 苏州创易技研股份有限公司 Stable wire rod pipe penetrating structure and pipe penetrating process thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203304860U (en) * 2013-07-04 2013-11-27 黄晶灵 Automatic sleeve sheathing equipment
CN204088060U (en) * 2014-07-30 2015-01-07 张燕 Sleeve-penetrating machine
CN207558614U (en) * 2017-09-12 2018-06-29 深圳市鹏达金电子设备有限公司 Coiling tin soldering machine on-line equipment
CN209880388U (en) * 2019-05-17 2019-12-31 深圳市鹏达金电子设备有限公司 Sleeve-through winding machine

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203304860U (en) * 2013-07-04 2013-11-27 黄晶灵 Automatic sleeve sheathing equipment
CN204088060U (en) * 2014-07-30 2015-01-07 张燕 Sleeve-penetrating machine
CN207558614U (en) * 2017-09-12 2018-06-29 深圳市鹏达金电子设备有限公司 Coiling tin soldering machine on-line equipment
CN209880388U (en) * 2019-05-17 2019-12-31 深圳市鹏达金电子设备有限公司 Sleeve-through winding machine

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