CN209880388U - Sleeve-through winding machine - Google Patents
Sleeve-through winding machine Download PDFInfo
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- CN209880388U CN209880388U CN201920720284.XU CN201920720284U CN209880388U CN 209880388 U CN209880388 U CN 209880388U CN 201920720284 U CN201920720284 U CN 201920720284U CN 209880388 U CN209880388 U CN 209880388U
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- linear module
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Abstract
The utility model discloses a bushing winding machine; comprises a case, a main controller, a hood and a wire feeding mechanism; the tube feeding rotating wheel, the conducting wire and guide tube mechanism, the sleeve penetrating mechanism, the winding mechanism and the coil framework end pin winding device are arranged on the tube feeding rotating wheel; the wire feeding mechanism and the pipe feeding rotating wheel are fixed on the hood, and the wire and the guide pipe mechanism are arranged on the upper end surface of the case; the sleeve penetrating mechanism is arranged on the upper end surface of the case and is positioned on the front side of the lead and guide pipe mechanism; the winding mechanism is arranged on the upper end surface of the case and positioned on the front side of the sleeve penetrating mechanism; the coil framework end pin winding device is arranged on the upper end face of the case. Has the advantages that: the utility model discloses can be automatic wear the sleeve pipe to the wire rod, will wear the wire rod winding behind the sleeve pipe to coil skeleton circumferential surface and twine the sleeve pipe admittedly in coil skeleton end foot, line production links up for coil skeleton assembly production cycle is short.
Description
Technical Field
The utility model relates to an automation equipment technical field, specifically say, relate to a wear sleeve coiling machine.
Background
In daily life, coil frameworks such as transformers and the like are often used, and in the assembling and producing process, two sleeves need to be penetrated outside wires, then the wires are wound on the circumferential surfaces of the corresponding coil frameworks, and then the two corresponding sleeves are correspondingly wound and fixed at the two end feet of the corresponding coil frameworks so as to increase the good tin climbing performance and the pressure resistance.
In the prior art, a jacketing machine is generally needed for jacketing of a sleeve, a winding machine is generally needed for winding of a wire, and manual operation is generally needed for winding and fixing of the sleeve.
For each process, the work is independent and can not be connected together, even if a bushing machine is used for sleeving the wire, blanking is needed, then the wire penetrated by the bushing is manually fed to a winding machine for winding the coil framework, the coil framework after winding needs blanking, and the bushing is manually wound at the end pin of the bushing.
Thus, the prior art is in need of improvement.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects of the prior art and provide a threading machine for a sleeve.
The utility model provides a technical scheme that prior art problem adopted is: the utility model provides a wear sleeve pipe coiling machine, includes quick-witted case and locates the main control unit of machine case still includes:
a hood; the hood is vertically fixed at the rear part of the upper end surface of the case and is provided with a front operating window;
a wire feeding mechanism; the wire feeding mechanism is fixedly arranged on the upper top surface of the machine cover, is connected with the main controller and is used for conveying wires downwards;
a pipe conveying rotating wheel; the pipe conveying rotating wheel is erected on the upper top surface of the machine cover and used for conveying pipes downwards;
a wire and conduit mechanism; the wire and pipe guide mechanism is erected in the middle of the upper end face of the case along the front-back direction, is connected with the main controller and is used for conveying wires and pipes forwards;
a sleeve penetrating mechanism; the sleeve penetrating mechanism is erected on the upper end face of the case along the front-back direction, is positioned on the front side of the wire and guide pipe mechanism, is connected with the main controller, and is used for cutting the pipe conveyed by the wire and guide pipe mechanism to form two sleeves and penetrating the two sleeves on the wire conveyed by the wire and guide pipe mechanism;
a winding mechanism; the winding mechanism is erected on the upper end face of the case along the front-back direction, is positioned on the front side of the sleeve penetrating mechanism, is connected with the main controller and is used for winding the wire rods which are penetrated by the two sleeves to the circumferential surface of the coil framework;
a coil framework end pin winding device; the coil framework end foot winding device is erected on the upper end face of the case, is connected with the main controller and is used for correspondingly winding and fixing two sleeves to the outside of two end feet of the coil framework.
The above technical solution is further described as follows:
preferably, the wire feeding mechanism comprises a wire barrel vertically fixed on the upper top surface of the hood and a tensioner erected on the upper top surface of the hood and positioned above the wire barrel;
wherein, a wire rod as an incoming material is wound outside the bobbin; the tensioner is connected with the main controller.
Preferably, the wire and guide mechanism comprises a base plate, a first guide pipe for guiding the wire, a first feeding roller pair for driving the wire to move forward in the first guide pipe, a wire guide wheel for guiding the wire to the first feeding roller pair, a second guide pipe for guiding the pipe, a second feeding roller pair for driving the pipe to move forward in the second guide pipe, and a pipe guide ring for guiding the pipe to the second feeding roller pair;
the first guide pipe and the second guide pipe are arranged in parallel at the middle rear part of the upper end surface of the substrate; the first feeding roller pair piece is fixedly arranged on the base plate and is positioned at the rear end of the first conduit; the wire guide wheel is fixed on the substrate and positioned behind the first feeding roller pair piece; the second feeding roller pair piece is fixedly arranged on the base plate and is positioned at the rear end of the second conduit; the pipe guide ring is fixedly arranged on the base plate and is positioned behind the second feeding pair roller; and the first feeding counter roll piece and the second feeding counter roll piece are respectively connected with the main controller.
Preferably, the bushing mechanism comprises a slide rail arranged on the front side of the upper end surface of the substrate in the left-right direction, a base capable of sliding left and right and fixed on the slide rail, a clamping device which is arranged on the base in the front-back direction and can be opened/closed to clamp a bushing and is connected with the main controller, a pushing cylinder which is used for pushing the base to move between a first position and a second position or between a third position and a fourth position along the slide rail and is connected with the main controller, and a pipe cutting component which is arranged between the clamping device and the wire and pipe guiding mechanism and is used for cutting a pipe so as to form two bushings and is connected with the main controller;
the clamping device is provided with a first sleeve clamping groove and a second sleeve clamping groove which are arranged along the front-back direction, are used for clamping two sleeves and have different sizes;
when the clamping device is located at the first position, the second conduit is coincident with the axis of the first casing clamping groove; when the clamping device is in the second position, the first conduit is coincident with the axis of the first casing clamping groove;
when the clamping device is located at the third position, the second guide pipe is coincident with the axis of the second casing clamp groove, and when the clamping device is located at the fourth position, the first guide pipe is coincident with the axis of the second casing clamp groove.
Preferably, the winding mechanism includes a winding bracket vertically fixed on the upper end surface of the case and vertically connected with the front edge of the substrate, a winding motor fixed on the rear end surface of the winding bracket along the front-rear direction, a winding shaft fixed on the front end surface of the winding bracket along the front-rear direction and connected with a rotating shaft at the front end of the winding motor, a jig head arranged at the front end of the winding shaft forward and used for fixedly sleeving a coil framework, a U-shaped material returning piece clamped outside the jig head and capable of moving back and forth, a cylinder slide rail linear module A arranged on the winding bracket along the front-rear direction and connected with the lower end of the U-shaped material returning piece, a residual wire clamp arranged beside the jig head and used for clamping wires, a clamping jaw cylinder arranged at the lower end of the residual wire clamp and connected with the residual wire clamp and used for controlling the residual wire clamp to open/close, a supporting jaw cylinder used for mounting the clamping jaw cylinder and having the lower end extending into the case, and a supporting frame A arranged in the case and used The cylinder slide rail linear module B moves back and forth;
the winding motor, the cylinder slide rail linear module A, the clamping jaw cylinder and the cylinder slide rail linear module B are respectively connected with the main controller.
Preferably, the coil framework end foot pipe winding device comprises a first transverse U-shaped moving member with a front opening, a cylinder slide rail linear module C fixed at the rear end of the first transverse U-shaped moving member and used for controlling the first transverse U-shaped moving member to move up and down, a cylinder slide rail linear module D fixed at the bottom of the cylinder slide rail linear module C and used for controlling the cylinder slide rail linear module C to move left and right, a second transverse U-shaped moving member with a front opening and located outside the first transverse U-shaped moving member, a cylinder slide rail linear module E fixed at the rear end of the second transverse U-shaped moving member and used for controlling the second transverse U-shaped moving member to move up and down, a cylinder slide rail linear module F fixed at the bottom of the cylinder slide rail linear module E and used for controlling the cylinder slide rail linear module E to move left and right, a cylinder slide rail linear module F fixed at the bottom of the cylinder slide rail linear module D and at the bottom of the cylinder slide rail linear module F and used for controlling the cylinder slide rail linear module F to move The module D, the cylinder slide rail linear module G, the first guide pin row rod, the first guide pin, the sleeve clamp, the cylinder slide rail linear module I, the first guide pin row rod, the first guide pin, the sleeve clamp, the cylinder slide rail linear module H, the wire shearing clamp, the cylinder slide rail linear module I, the wire shearing linear module I, the cylinder slide rail linear module I, the wire shearing linear module I, the cylinder slide rail linear module G, the cylinder slide rail linear module I, the cylinder slide rail linear module G, the cylinder slide rail linear module I, the cylinder slide rail linear module G, the guide pin shearing linear module G, the sleeve clamp, The second guide pin row rod is rotatably connected between the two front ends of the second transverse U-shaped moving member and positioned in front of the first guide pin row rod, a certain distance is reserved between the second guide pin row rod and the first guide pin row rod, a second guide pin used for passing the wire is fixed in the middle of the second guide pin row rod along the front-back direction, a second rotating motor used for controlling the rotation of the second guide pin row rod and arranged at one front end of the second transverse U-shaped moving member along the left-right direction, and a wire tail clamp arranged at the front end surface of the second guide pin row rod and close to the second guide pin;
the cylinder slide rail linear module C, the cylinder slide rail linear module D, the cylinder slide rail linear module E, the cylinder slide rail linear module F, the cylinder slide rail linear module G, the first rotating motor, the sleeve clamp, the cylinder slide rail linear module H, the cylinder slide rail linear module I, the wire shearing clamp, the second rotating motor and the wire tail clamp are respectively connected with the main controller.
The utility model has the advantages that:
the utility model provides a threading machine for casing pipes, when in concrete implementation, on one hand, the threading mechanism, the winding mechanism and the framework incoming material end foot winding device which are sequentially connected together are arranged, so that the casing pipes can be sequentially and gradually threaded, the threaded wire rods are wound on the circumferential surface of the coil framework and the casing pipes are fixedly wound on the end feet of the coil framework, the corresponding operation is carried out in full-automatic operation, the linking performance between each process is good without interruption, the line production is coherent, the operation efficiency of the threading, the winding and the sleeve pipe winding can be effectively improved, the assembly production period of the coil framework is short, on the other hand, the utility model is also provided with a wire feeding mechanism, a wire and a conduit mechanism for auxiliary operation, and is also provided with a pipe feeding runner for feeding, the trouble of manual feeding is saved, the operation is time-saving and labor-saving, and the labor cost can be greatly reduced, furthermore, the utility model discloses the practicality is strong, excellent in use effect for must have fine market spreading value and can effectively popularize.
Drawings
Fig. 1 is a schematic view of the whole structure of the bushing-threading machine of the present invention;
fig. 2 is a schematic view of the whole structure of the bushing-threading machine of the present invention;
fig. 3 is a schematic view showing the overall structure of the present invention with the hood, the wire feeding mechanism and the pipe feeding wheel removed;
FIG. 4 is a schematic view of the whole structure of the present invention with the hood, the wire feeding mechanism and the pipe feeding wheel removed;
FIG. 5 is a schematic view of the entire structure of the guide wire and catheter mechanism and the sleeve penetrating mechanism fixed together;
FIG. 6 is an enlarged view of A in FIG. 5;
fig. 7 is a schematic view of the overall structure of the winding mechanism according to the embodiment of the present invention;
fig. 8 is a schematic view of the overall structure of the winding mechanism in the embodiment of the present invention;
fig. 9 is a schematic view of the overall structure of the bobbin winding device according to the embodiment of the present invention;
the objects, features and advantages of the present invention will be further described with reference to the accompanying drawings.
Reference numerals:
a sleeving and winding machine 1000;
a chassis 10;
a hood 20;
a wire feeding mechanism 30;
a bobbin 301; a tensioner 302;
a pipe conveying runner 40;
a wire and conduit mechanism 50;
a substrate 501; a first conduit 502; a first feed pair of rollers 503; a wire guide wheel 504; a second conduit 505; a second feed pair 506; a tubing guide ring 507;
a sleeve-penetrating mechanism 60;
a slide rail 601; a base 602; notch groove 6021; a guide rod 6022; a clamping device 603; an upper pressure block 6031; a hold-down block 6032; a drive member 6033; a first ferrule holder slot 603 a; a second ferrule holder slot 603 b; a push cylinder 604; a pipe cutting member 605;
a winding mechanism 70;
a winding support 701; a winding motor 702; a spool 703; a jig head 704; a U-shaped material returning part 705; a cylinder slide rail linear module A706; a redundant clamp 707; a jaw cylinder 708; a support frame A709; a cylinder slide rail linear module B710;
a coil frame end foot pipe-winding device 80;
a first transverse U-shaped moving member 801; a cylinder slide rail linear module C802; a cylinder slide rail linear module D803; a second transverse U-shaped moving member 804; a cylinder slide rail linear module E805; a cylinder slide rail linear module F806; a cylinder slide rail linear module G807; a first guide pin row bar 808; a first lead 809; a first rotating electrical machine 810; a sleeve clamp 811; a cylinder slide rail linear module H812; a trimming clamp 813; a cylinder slide rail linear module I814; a second guide pin row bar 815; a second lead 816; a second rotating electrical machine 817; a wire tail clip 818;
the feet 90 are supported.
Detailed Description
The technical solutions of the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments so that the inventive spirit of the present invention can be more clearly and intuitively understood.
As shown in connection with fig. 1-9;
the invention provides a bushing winding machine 1000, which comprises a case 10 and a main controller arranged on the case 10, and the improvement of the invention is that the bushing winding machine also comprises:
a hood 20; the hood 20 is vertically fixed at the rear part of the upper end surface of the case 10 and is provided with a front operation window;
a wire feeding mechanism 30; the wire feeding mechanism 30 is fixedly arranged on the upper top surface of the hood 20, is connected with the main controller and is used for feeding wires downwards;
a pipe conveying runner 40; the pipe conveying rotating wheel 40 is erected on the upper top surface of the hood 20 and is used for conveying pipes downwards;
a wire and conduit mechanism 50; the wire and pipe guide mechanism 50 is erected in the middle of the upper end face of the case 10 along the front-back direction, is connected with the main controller, and is used for conveying wires and pipes forwards;
a sleeve-penetrating mechanism 60; the sleeve penetrating mechanism 60 is erected on the upper end surface of the case 10 along the front-back direction, is positioned on the front side of the wire and guide pipe mechanism 50, is connected with the main controller, and is used for cutting the pipe material conveyed by the wire and guide pipe mechanism 50 to form two sleeves and penetrating the wire material conveyed by the wire and guide pipe mechanism 50 into the two sleeves;
a winding mechanism 70; the winding mechanism 70 is erected on the upper end surface of the case 10 along the front-back direction, is positioned on the front side of the sleeve penetrating mechanism 60, is connected with the main controller, and is used for winding the wire rod penetrated by the two sleeves to the circumferential surface of the coil framework;
a coil frame end foot pipe-winding device 80; the coil framework end foot pipe winding device 80 is erected on the upper end face of the case 10, is connected with the main controller and is used for correspondingly winding and fixing two sleeves to the outside of two end feet of the coil framework.
Based on the above, it is clear that the bushing threading machine 1000 provided by the present invention is mainly used as an intelligent automatic device having the functions of bushing threading, winding and bushing winding on the end pin of the coil frame in the specific implementation.
On one hand, the invention is provided with the sleeve penetrating mechanism 60, the winding mechanism 70 and the coil framework end pin winding device 80 which are sequentially connected together, so that the wire can be sequentially and gradually penetrated, the penetrated wire is wound on the circumferential surface of the coil framework and the sleeve is wound and fixed on the end pin of the coil framework, the corresponding operation is fully automated, the connection between each process is good without interruption, the flow operation is continuous, the operation efficiency of penetrating the sleeve, winding and winding the sleeve is effectively improved, and the assembly production cycle of the coil framework is short.
On the other hand, the invention is also provided with a wire feeding mechanism 30 for auxiliary operation, a guide pipe rotating wheel 40 and a guide wire and pipe mechanism 50, so that the trouble of manual feeding is saved, the operation is time-saving and labor-saving, and the labor cost can be greatly reduced.
Furthermore, the invention has strong practicability and good use effect, thereby having good market popularization value and being capable of being effectively popularized.
Preferably, in the present embodiment, the wire feeding mechanism 30 includes a wire drum 301 vertically fixed to the upper top surface of the hood 20, and a tensioner 302 mounted on the upper top surface of the hood 20 and located above the wire drum 301;
wherein, a wire material as a raw material is wound outside the bobbin 301; the tensioner 302 is connected to the main controller.
Thus, in this embodiment, the wire is released from the bobbin 301 and is fed downward through the tensioner 302.
In the present embodiment, the wire and guide mechanism 50 includes a base plate 501, a first guide pipe 502 for guiding a wire, a first feeding roller 503 for driving the wire to move forward in the first guide pipe 502, a wire guide wheel 504 for guiding the wire to the first feeding roller 503, a second guide pipe 505 for guiding a pipe, a second feeding roller 506 for driving the pipe to move forward in the second guide pipe 505, and a pipe guide ring 507 for guiding the pipe to the second feeding roller 506;
the first conduit 502 and the second conduit 505 are arranged in parallel at the middle rear part of the upper end surface of the substrate 501; the first feeding roller pair 503 is fixed on the base plate 501 and is positioned at the rear end of the first conduit 502; the wire guide wheel 504 is fixed on the substrate 501 and is positioned behind the first feeding counter-roller part 503; the second feeding roller 506 is fixed on the base plate 501 and is positioned at the rear end of the second conduit 505; the pipe guide ring 507 is fixed on the base plate 501 and is positioned behind the second feeding counter roller 506; and the first feeding roller pair 503 and the second feeding roller pair 506 are respectively connected with the main controller.
Therefore, after passing through the tensioner 302, the wire passes through the wire guide wheel 504 and is conveyed to the first conduit 502 by the first feeding roller pair 503, so that the wire conveying conductivity is good; after the pipe is released by the pipe conveying wheel 40, the pipe passes through the pipe guide ring 507 and is conveyed to the second guide pipe 505 by the second feeding roller 506, so that the pipe conveying conductivity is good.
It should be noted that, the first feeding roller pair 503 and the second feeding roller pair 506 are both common in the prior art, and each of the first feeding roller pair 503 and the second feeding roller pair 506 mainly includes a driving roller, a driven roller and a driving motor connected to a corresponding main controller, which are arranged oppositely, and are used for controlling the rotation of the corresponding driving roller, and after the corresponding driving roller rotates, the wire rod or the pipe clamped between the corresponding driving roller and the corresponding driven roller can be driven to move forward, and the details and the like are not described in detail herein.
Further, in this embodiment, the sleeve penetrating mechanism 60 includes a slide rail 601 disposed on the front side of the upper end surface of the substrate 501 along the left-right direction, a base 602 fixed on the slide rail 601 and capable of sliding left and right, a clamping device 603 connected to the main controller and capable of opening/closing to clamp the sleeve and mounted on the base 602 along the front-back direction, a pushing cylinder 604 connected to the main controller and used for pushing the base 602 to move along the slide rail 601 between the first position and the second position or between the third position and the fourth position, and a pipe cutting member 605 connected to the main controller and disposed between the clamping device 603 and the wire and conduit mechanism 50 and used for cutting the pipe to form two sleeves;
the clamping device 603 is provided with a first sleeve clamping groove 603a and a second sleeve clamping groove 603b which are arranged along the front-back direction, are used for clamping two sleeves and have different sizes;
specifically, the clamping device 603 includes an upper pressing block 6031, a lower pressing block 6032, and a driving member 6033 connected to the main controller for controlling the upper pressing block 6031 and the lower pressing block 6032 to synchronously move in the opposite direction or synchronously move in the opposite direction, the right side of the front end face of the base 602 is provided with an open slot 6021 penetrating through the right side of the rear end face of the base 602, the upper pressing block 6031 and the lower pressing block 6032 are stacked in the open slot 6021 and are sleeved on a guide rod 6022 installed on the base 602; a first casing positioning groove a and a second casing positioning groove a are formed in the lower surface of the upper pressing block 6031, a first casing positioning groove B and a second casing positioning groove B are formed in the upper surface of the lower pressing block 6032, the first casing positioning groove a and the first casing positioning groove B are vertically opposite to each other to form the first casing clamping groove 603a, and the second casing positioning groove a and the second casing positioning groove B are vertically opposite to each other to form the second casing clamping groove 603B; the size of the opening groove 6021 in the vertical direction is larger than the sum of the thicknesses of the upper pressing block 6031 and the lower pressing block 6032, so that the driving member can drive the upper pressing block 6031 to be attached to or detached from the lower pressing block 6032.
When the gripping device 603 is in the first position, the second conduit 505 is coincident with the axis of the first collet groove 603 a; when the gripping device 603 is in the second position, the first conduit 502 is coincident with the axis of the first collet groove 603 a;
when the gripping device 603 is in the third position, the second conduit 505 is aligned with the axis of the second set of gripper grooves 603b, and when the gripping device 603 is in the fourth position, the first conduit 502 is aligned with the axis of the second set of gripper grooves 603 b.
In the present application, the entirety of the guide wire and catheter mechanism 50 and the sleeve threading mechanism 60 is basically the same as the technical solution of the "sleeve threading machine" of the invention patent No. 201420427208.7 filed by the applicant, and details and the like thereof are not described herein.
This makes it clear that:
in one aspect, when the gripping device 603 is in the first position, the second conduit 505 is coincident with the axis of the first set of gripper grooves 603 a; in the first position, since the second guide pipe 505 is aligned with the axis of the first pipe clamping groove 603a, the pipe material fed by the second feed roller 506 can enter the first pipe clamping groove 603a through the second guide pipe 505, and can be cut by the pipe cutting member 605 after being clamped by the clamping device 603, so that two pipes having a predetermined length are provided in the first pipe clamping groove 603 a; when the gripping device 603 is in the second position, the first conduit 502 is coincident with the axis of the first collet groove 603 a; in the second position, since the first guide tube 502 coincides with the axis of the first sleeve clamping groove 603a, the wire fed by the first feeding pair roller 503 can enter the clamping device 603 through the first guide tube 502 and pass through the two sleeves of a certain length in the first sleeve clamping groove 603a, so that the first sleeve clamping groove 603a can be used for completing the threading operation of the two sleeves of a certain length outside the wire.
On the other hand, when the gripping device 603 is in the third position, the second conduit 505 is coincident with the axis of the second conduit gripping groove 603 b; in the third position, since the second guide pipe 505 is aligned with the axis of the second pipe clamping groove 603b, the pipe fed by the second feed roller 506 can enter the second pipe clamping groove 603b through the second guide pipe 505, and can be cut by the pipe cutting member 605 after being clamped by the clamping device 603, so that two pipes with a certain length are arranged in the second pipe clamping groove 603 b; when the clamping device 603 is in the fourth position, the first conduit 502 coincides with the axis of the second conduit clamp groove 603 b; in the fourth position, since the axes of the first conduit 502 and the second casing clamp groove 603b are coincident, the wire fed by the first feeding pair roller 503 can enter the clamping device 603 through the first conduit 502 and pass through the two casings with a certain length in the second casing clamp groove 603b, so that the second casing clamp groove 603b can be used for completing the threading operation of the two casings with a certain length outside the wire.
The first casing clamp groove 603a and the second casing clamp groove 603b have different sizes, so that casings with different outer diameters can be clamped in the first casing clamp groove 603a and the second casing clamp groove 603b, and the casings are matched and sleeved outside wire rods with different wire diameter sizes, and therefore the invention has strong adaptability and reliability in use.
In the present technical solution, the winding mechanism 70 includes a winding support 701 vertically fixed on the upper end surface of the chassis 10 and having a top portion vertically connected to the front edge of the substrate 501, a winding motor 702 fixed on the rear end surface of the winding support 701 along the front-rear direction, a winding shaft 703 fixed on the front end surface of the winding support 701 along the front-rear direction and connected to a rotating shaft at the front end of the winding motor 702, a jig head 704 forward arranged at the front end of the winding shaft 703 and used for sleeving a wire loop frame, a U-shaped material returning member 705 clamped outside the jig head 704 and capable of moving back and forth, a cylinder rail linear module a706 mounted on the winding support 701 along the front-rear direction and connected to the lower end of the U-shaped material returning member 705, a surplus wire clamp 707 arranged at the side of the jig head 704 and used for clamping a wire, and a clamping jaw cylinder 708 connected to the surplus wire clamp 707 and used for controlling the surplus wire clamp 707 to open/close, A support frame A709 for mounting the clamping jaw cylinder 708 and the lower end of which extends into the case 10, and a cylinder slide rail linear module B710 which is arranged in the case 10 and is used for controlling the support frame A709 to move back and forth;
the winding motor 702, the cylinder slide rail linear module a706, the clamping jaw cylinder 708 and the cylinder slide rail linear module B710 are respectively connected with the main controller.
In the present technical solution, the coil frame end foot pipe-winding device 80 includes a first horizontal U-shaped moving member 801 with a front opening, a cylinder slide rail linear module C802 fixed at the rear end of the first horizontal U-shaped moving member 801 for controlling the first horizontal U-shaped moving member 801 to move up and down, a cylinder slide rail linear module D803 fixed at the bottom of the cylinder slide rail linear module C802 for controlling the cylinder slide rail linear module C802 to move left and right, a second horizontal U-shaped moving member 804 with a front opening and located outside the first horizontal U-shaped moving member 801, a cylinder slide rail linear module E805 fixed at the rear end of the second horizontal U-shaped moving member 804 for controlling the second horizontal U-shaped moving member 804 to move up and down, a cylinder slide rail linear module F806 fixed at the bottom of the cylinder slide rail linear module E805 for controlling the cylinder slide rail linear module E805 to move left and right, a cylinder slide rail linear module E805 fixed at the bottom of the cylinder slide rail linear module E805, A cylinder slide rail linear module G807 fixed at the bottom of the cylinder slide rail linear module D803 and the bottom of the cylinder slide rail linear module F806 for controlling the cylinder slide rail linear module D803 and the cylinder slide rail linear module F806 to synchronously move back and forth, a first guide pin row rod 808 rotatably connected between the two front ends of the first transverse U-shaped moving member 801, a first guide pin 809 fixed at the middle part of the first guide pin row rod 808 along the front-back direction for passing a wire, a first rotating motor 810 installed at one front end of the first transverse U-shaped moving member 801 along the left-right direction for controlling the rotation of the first guide pin row rod 808, a sleeve clamp 811 arranged at the front end surface of the first guide pin row rod 808 and adjacent to the first guide pin 809, a cylinder slide rail linear module H812 fixed at the rear end surface of the first guide pin row rod 808 along the left-right direction for controlling the left-right movement of the sleeve clamp 811, A trimming clamp 813 arranged on the rear end surface of the first guide pin row rod 808 and adjacent to the first guide pin 809, a cylinder slide rail linear module I814 fixed on the front end surface of the first guide pin row rod 808 along the left-right direction and used for controlling the left-right movement of the trimming clamp 813, a second guide pin row rod 815 rotatably connected between the two front ends of the second transverse U-shaped moving member 804 and positioned at the front side of the first guide pin row rod 808 and having a certain distance with the first guide pin row rod 808, a second guide pin 816 fixed on the middle part of the second guide pin row rod 815 along the front-back direction and used for passing a wire, a second rotating motor 817 arranged on one front end of the second transverse U-shaped moving member 804 along the left-right direction and used for controlling the rotation of the second guide pin row rod 815, and a wire tail clamp 818 arranged on the front end surface of the second guide pin row rod 815 and adjacent to the second guide pin 816;
the cylinder-slide-rail linear module C802, the cylinder-slide-rail linear module D803, the cylinder-slide-rail linear module E805, the cylinder-slide-rail linear module F806, the cylinder-slide-rail linear module G807, the first rotating motor 810, the sleeve clamp 811, the cylinder-slide-rail linear module H812, the cylinder-slide-rail linear module I814, the wire-cutting clamp 813, the second rotating motor 817, and the wire-tail clamp 818 are all common in the prior art and are respectively connected to the main controller, and the detailed structures and the like thereof are not described in detail herein.
Based on this, it should be noted that, in the implementation of the present invention, the bobbin is fixed to the jig head 704 in advance.
Taking the casing to be inserted into the first casing clamp groove 603a as an example, the general workflow of the casing insertion, casing winding and winding operations is as follows:
firstly, the first sleeve clamp groove 603a is located at the second position and opposite to the first guide pipe 502, the cylinder slide rail linear module C802, the cylinder slide rail linear module D803 and the cylinder slide rail linear module G807 cooperate to drive the first horizontal U-shaped moving member 801 to move so that the first guide pin 809 is located just between the first guide pipe 502 and the first sleeve clamp groove 603a, and the cylinder slide rail linear module E805, the cylinder slide rail linear module F806 and the cylinder slide rail linear module G807 cooperate to drive the second horizontal U-shaped moving member 804 to move so that the second guide pin 816 is located just in front of the first sleeve clamp groove 603a, so that the wire sequentially passes through the first guide pipe 502, the first guide pin 809, the two sleeves in the first sleeve clamp groove 603a and the second guide pin 816, and is sent to the wire tail clamp 818 to be clamped by the wire tail clamp 818, at this time, two sleeves are fixedly sleeved on the wire between the first guide pin 809 and the second guide pin 816, and the sleeve at the front end is named as a first sleeve, and the sleeve at the rear end is named as a second sleeve;
secondly, the cylinder slide rail linear module H812 controls the sleeve clamp 811 to move rightwards to clamp the second sleeve, and the first rotating motor 810 and the second rotating motor 817 synchronously rotate ninety degrees in the same direction, so that the first guide pin 809 and the second guide pin 816 are both in a vertical state, the second guide pin 816 is positioned below the first guide pin 809, the second guide pin 816 is positioned below the front end foot of the coil framework fixed on the jig head 704, and the second guide pin 816 is driven to move circumferentially around the positive end foot on the corresponding coil framework by the cooperation of the cylinder slide rail linear module E805, the cylinder slide rail linear module F806 and the cylinder slide rail linear module G807 to wind the tail end of the wire outside the positive end foot of the corresponding coil framework and loosen the corresponding wire tail clamp 818, at this time, the corresponding first sleeve abuts against the outside of the positive terminal pin of the corresponding coil framework.
And then, the jig head 704 is driven to rotate by the winding motor 702, so that the wire can be wound on the circumferential surface of the corresponding coil framework, and at the moment, a small part of the corresponding first sleeve is bent and wound outside the positive terminal pin of the corresponding coil framework.
Furthermore, after the winding is finished, the second sleeve is loosened by the sleeve clamp 811, the second sleeve is jacked out of the negative end pin of the corresponding coil framework by the first guide pin 809, and the first guide pin 809 cooperates with the cylinder slide rail linear module C802, the cylinder slide rail linear module D803 and the cylinder slide rail linear module G807 to drive the first guide pin 809 on the first transverse U-shaped moving member 801 to move circumferentially around the negative end pin on the corresponding coil framework, so that the wire is wound outside the negative end pin of the corresponding coil framework, and at the moment, a small part of the corresponding second sleeve is bent and wound outside the negative end pin of the corresponding coil framework.
Subsequently, the trimming clamp 813 is controlled at a preset position through the cylinder slide rail linear module I804 to reduce the excess line at the rear end of the corresponding second sleeve, and the excess line extending out of the rear end of the corresponding second sleeve is synchronously clamped by the excess line clamp 707.
Thus, the winding operation of the first sleeve, the winding operation of the wire rod and the winding operation of the second sleeve are all completed.
Subsequently, the U-shaped material returning part 705 can be controlled to move forward by the cylinder slide rail linear module a706 to push the bobbin with the finished bushing and winding wire away from the jig head 704, and a new bobbin to be sleeved and wound is mounted on the bobbin again.
The winding operation of the first sleeve, the winding operation of the wire rod and the winding operation of the second sleeve of the next coil framework can be carried out by the above steps in a circulating and reciprocating manner.
It needs to be clarified that, in the technical scheme, when the coil framework which is finished by penetrating the sleeve, winding the wire and winding the pipe needs to be encapsulated on the surface, the coil framework is subsequently transferred to a traditional encapsulating machine for encapsulating.
Moreover, it should be added that, when the present invention is implemented, the present invention further includes supporting legs 90 disposed at four corners of the bottom of the case 10, so that the case 10 can deviate from the ground to prevent moisture.
To sum up, the utility model provides a wear sleeve pipe coiling machine 1000 accomplishes when concrete implementation in proper order to the wire rod carry out automation to wear the sleeve pipe, will wear the automatic winding of wire rod behind the sleeve pipe to coil skeleton circumferential surface and twine the sleeve pipe automation admittedly in coil skeleton end foot for the linkage is good and do not have the interrupt between every process, makes the line production link up, makes operation labour saving and time saving and can the cost of labor that significantly reduces.
Correspondingly, the utility model discloses easy implementation, easy operation, the practicality is strong, and the specificity is strong, makes the utility model discloses must have fine market spreading value, the utility model discloses can very welcome, can effectively popularize.
The above only is the preferred embodiment of the present invention, not limiting the patent protection scope of the present invention, all the changes of the equivalent structure or equivalent flow path made by the contents of the specification and the drawings, or the direct or indirect application in other related technical fields, are included in the patent protection scope of the present invention.
Claims (7)
1. The utility model provides a wear sleeve pipe coiling machine, includes quick-witted case and locates the main control unit of machine case, its characterized in that still includes:
a hood; the hood is vertically fixed at the rear part of the upper end surface of the case and is provided with a front operating window;
a wire feeding mechanism; the wire feeding mechanism is fixedly arranged on the upper top surface of the machine cover, is connected with the main controller and is used for conveying wires downwards;
a pipe conveying rotating wheel; the pipe conveying rotating wheel is erected on the upper top surface of the machine cover and used for conveying pipes downwards;
a wire and conduit mechanism; the wire and pipe guide mechanism is erected in the middle of the upper end face of the case along the front-back direction, is connected with the main controller and is used for conveying wires and pipes forwards;
a sleeve penetrating mechanism; the sleeve penetrating mechanism is erected on the upper end face of the case along the front-back direction, is positioned on the front side of the wire and guide pipe mechanism, is connected with the main controller, and is used for cutting the pipe conveyed by the wire and guide pipe mechanism to form two sleeves and penetrating the two sleeves on the wire conveyed by the wire and guide pipe mechanism;
a winding mechanism; the winding mechanism is erected on the upper end face of the case along the front-back direction, is positioned on the front side of the sleeve penetrating mechanism, is connected with the main controller and is used for winding the wire rods which are penetrated by the two sleeves to the circumferential surface of the coil framework;
a coil framework end pin winding device; the coil framework end foot winding device is erected on the upper end face of the case, is connected with the main controller and is used for correspondingly winding and fixing two sleeves to the outside of two end feet of the coil framework.
2. A poling winder as claimed in claim 1, characterised by: the wire feeding mechanism comprises a wire barrel vertically fixed on the upper top surface of the machine cover and a tensioner erected on the upper top surface of the machine cover and positioned above the wire barrel;
wherein, a wire rod as an incoming material is wound outside the bobbin; the tensioner is connected with the main controller.
3. A poling winder as claimed in claim 1, characterised by: the wire and pipe guiding mechanism comprises a base plate, a first pipe for guiding wires, a first feeding roller pair piece for driving wires to move forwards in the first pipe, a wire guide wheel for guiding the wires to the first feeding roller pair piece, a second pipe for guiding pipes, a second feeding roller pair piece for driving the pipes to move forwards in the second pipe and a pipe guide ring for guiding the pipes to the second feeding roller pair piece;
the first guide pipe and the second guide pipe are arranged in parallel at the middle rear part of the upper end surface of the substrate; the first feeding roller pair piece is fixedly arranged on the base plate and is positioned at the rear end of the first conduit; the wire guide wheel is fixed on the substrate and positioned behind the first feeding roller pair piece; the second feeding roller pair piece is fixedly arranged on the base plate and is positioned at the rear end of the second conduit; the pipe guide ring is fixedly arranged on the base plate and is positioned behind the second feeding pair roller; and the first feeding counter roll piece and the second feeding counter roll piece are respectively connected with the main controller.
4. A poling and spooling machine as claimed in claim 3 wherein: the sleeve penetrating mechanism comprises a slide rail arranged on the front side of the upper end face of the substrate in the left-right direction, a base capable of sliding left and right and fixed on the slide rail, a clamping device which is arranged on the base in the front-back direction and can be opened/closed to clamp a sleeve and is connected with the main controller, a pushing cylinder which is used for pushing the base to move between a first position and a second position or between a third position and a fourth position along the slide rail and is connected with the main controller, and a pipe cutting component which is arranged between the clamping device and the wire and pipe guiding mechanism and is used for cutting a pipe so as to form two sleeves and is connected with the main controller;
the clamping device is provided with a first sleeve clamping groove and a second sleeve clamping groove which are arranged along the front-back direction, are used for clamping two sleeves and have different sizes;
when the clamping device is located at the first position, the second conduit is coincident with the axis of the first casing clamping groove; when the clamping device is in the second position, the first conduit is coincident with the axis of the first casing clamping groove;
when the clamping device is located at the third position, the second guide pipe is coincident with the axis of the second casing clamp groove, and when the clamping device is located at the fourth position, the first guide pipe is coincident with the axis of the second casing clamp groove.
5. The poling tube winding machine according to claim 4, characterized in that: the winding mechanism comprises a winding support, a winding motor, a winding shaft, a jig head, a U-shaped material returning piece, a cylinder slide rail linear module A, a residual wire clamp, a clamping jaw cylinder, a support frame A and a cylinder slide rail linear module, wherein the winding support is vertically fixed on the upper end surface of the case, the top of the winding support is vertically connected with the front edge of the substrate, the winding motor is fixed on the rear end surface of the winding support along the front-back direction, the winding shaft is fixed on the front end surface of the winding support along the front-back direction and is connected with a rotating shaft at the front end of the winding motor, the jig head is arranged at the front end of the winding shaft and is used for fixedly sleeving a coil framework, the U-shaped material returning piece is clamped outside the jig head and can move back and forth, the cylinder slide rail linear module A is arranged on the winding support frame along the front-back direction and is connected with the lower end of the U-shaped material returning piece, the cylinder slide rail linear module The cylinder slide rail linear module B;
the winding motor, the cylinder slide rail linear module A, the clamping jaw cylinder and the cylinder slide rail linear module B are respectively connected with the main controller.
6. A poling winder as claimed in claim 1, characterised by: the coil framework end foot pipe winding device comprises a first transverse U-shaped moving member with a forward opening, a cylinder slide rail linear module C fixed at the rear end of the first transverse U-shaped moving member and used for controlling the first transverse U-shaped moving member to move up and down, a cylinder slide rail linear module D fixed at the bottom of the cylinder slide rail linear module C and used for controlling the cylinder slide rail linear module C to move left and right, a second transverse U-shaped moving member with a forward opening and positioned outside the first transverse U-shaped moving member, a cylinder slide rail linear module E fixed at the rear end of the second transverse U-shaped moving member and used for controlling the second transverse U-shaped moving member to move up and down, a cylinder slide rail linear module F fixed at the bottom of the cylinder slide rail linear module E and used for controlling the cylinder slide rail linear module E to move left and right, a cylinder slide rail linear module F fixed at the bottom of the cylinder slide rail linear module D and at the bottom of the cylinder slide rail linear module F and used for controlling the cylinder slide rail linear module D and the cylinder slide The cylinder slide rail linear module G comprises a cylinder slide rail linear module F, a cylinder slide rail linear module G, a first guide pin row rod, a first guide pin, a casing clamp, a cylinder slide rail linear module H, a wire shearing clamp, a slide rail linear module I, a first guide pin row rod, a first guide pin, a casing clamp, a cylinder slide rail linear module H, a wire shearing clamp and a second guide pin row rod, wherein the cylinder slide rail linear module G can synchronously move back and forth, the cylinder slide rail linear module G can be rotatably connected between the two front ends of the first transverse U-shaped moving member, the first guide pin is fixedly arranged in the middle of the first guide pin row rod along the front-back direction and used for passing a wire, the casing clamp is arranged at one front end of the first transverse U-shaped moving member along the left-right direction and used for controlling the rotation of the first guide pin row rod, the casing clamp is fixedly arranged at the front end of the first guide pin row rod and adjacent to the first guide pin, the casing clamp is fixedly arranged in the left-right direction, The second guide pin row rod is rotatably connected between the two front ends of the second transverse U-shaped moving member and positioned in front of the first guide pin row rod, a certain distance is reserved between the second guide pin row rod and the first guide pin row rod, a second guide pin used for passing the wire is fixed in the middle of the second guide pin row rod along the front-back direction, a second rotating motor used for controlling the rotation of the second guide pin row rod and arranged at one front end of the second transverse U-shaped moving member along the left-right direction, and a wire tail clamp arranged at the front end surface of the second guide pin row rod and close to the second guide pin;
the cylinder slide rail linear module C, the cylinder slide rail linear module D, the cylinder slide rail linear module E, the cylinder slide rail linear module F, the cylinder slide rail linear module G, the first rotating motor, the sleeve clamp, the cylinder slide rail linear module H, the cylinder slide rail linear module I, the wire shearing clamp, the second rotating motor and the wire tail clamp are respectively connected with the main controller.
7. A poling winder according to any one of claims 1 to 6, characterised by: the supporting legs are arranged at four corners of the bottom of the case.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920720284.XU CN209880388U (en) | 2019-05-17 | 2019-05-17 | Sleeve-through winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920720284.XU CN209880388U (en) | 2019-05-17 | 2019-05-17 | Sleeve-through winding machine |
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| Publication Number | Publication Date |
|---|---|
| CN209880388U true CN209880388U (en) | 2019-12-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920720284.XU Active CN209880388U (en) | 2019-05-17 | 2019-05-17 | Sleeve-through winding machine |
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| Country | Link |
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| CN (1) | CN209880388U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110047653A (en) * | 2019-05-17 | 2019-07-23 | 深圳市鹏达金电子设备有限公司 | Sleeve-penetrating coil winding machine |
| CN113488328A (en) * | 2021-06-17 | 2021-10-08 | 东莞市云易智能装备有限公司 | Sleeve threading device |
-
2019
- 2019-05-17 CN CN201920720284.XU patent/CN209880388U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110047653A (en) * | 2019-05-17 | 2019-07-23 | 深圳市鹏达金电子设备有限公司 | Sleeve-penetrating coil winding machine |
| CN110047653B (en) * | 2019-05-17 | 2024-02-20 | 深圳市鹏达金电子设备有限公司 | Winding machine for threading sleeve |
| CN113488328A (en) * | 2021-06-17 | 2021-10-08 | 东莞市云易智能装备有限公司 | Sleeve threading device |
| CN113488328B (en) * | 2021-06-17 | 2023-01-10 | 东莞市云易智能装备有限公司 | Sleeve threading device |
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