CN113783074B - Full-automatic double-end peeling welding machine for data lines - Google Patents
Full-automatic double-end peeling welding machine for data lines Download PDFInfo
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- CN113783074B CN113783074B CN202111005444.0A CN202111005444A CN113783074B CN 113783074 B CN113783074 B CN 113783074B CN 202111005444 A CN202111005444 A CN 202111005444A CN 113783074 B CN113783074 B CN 113783074B
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- 238000003466 welding Methods 0.000 title claims abstract description 83
- 230000007246 mechanism Effects 0.000 claims abstract description 172
- 238000005520 cutting process Methods 0.000 claims abstract description 28
- 238000006073 displacement reaction Methods 0.000 claims abstract description 25
- 238000009966 trimming Methods 0.000 claims abstract description 4
- 238000003825 pressing Methods 0.000 claims description 57
- 230000009471 action Effects 0.000 claims description 13
- 238000007599 discharging Methods 0.000 claims description 10
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 20
- 238000000034 method Methods 0.000 description 12
- 230000008569 process Effects 0.000 description 6
- 238000009434 installation Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
- H01R43/0263—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections for positioning or holding parts during soldering or welding process
Abstract
The invention discloses a full-automatic double-head peeling welding machine for a data wire, which comprises a left machine body, a right machine body, a first feeding mechanism for conveying and cutting the data wire, a first peeling mechanism for peeling the data wire, a wire trimming mechanism for flattening and adjusting the relative positions of two core wires, a positioning clamp for clamping and positioning the data wire, a conveying mechanism for conveying the displacement of the positioning clamp, a second peeling mechanism for peeling the core wire, a second feeding mechanism for conveying a joint and a welding mechanism for welding the joint and the core wire; a first grabbing mechanism is arranged between the left machine body and the right machine body; the conveying mechanism comprises a first conveying device and a second conveying device, and a second grabbing mechanism is arranged between the first conveying device and the second conveying device; therefore, through the design of each mechanism, the automatic production of the data wire and the joint is realized, the production efficiency of the data wire is improved, the processing quality is stable and consistent, and the production cost of the data wire is reduced.
Description
Technical Field
The invention relates to the technical field of data wire processing equipment, in particular to a full-automatic double-head peeling welding machine for a data wire.
Background
At present, in the processing process of a data wire, the working procedures of stripping, cutting and flattening a nonmetallic outer layer of a connecting end of each branching body, butting with an interface, welding after butting and the like are generally needed, and when the working procedures are finished, the wire is firstly clamped and arranged into a plurality of wire arranging clamps one by one, then the wire is realized on different working platforms, the wire is easily caused to operate deviation by manual operation limitation to influence the wire stripping precision, meanwhile, the efficiency is low, and the danger is easily generated during manual operation.
Later, an apparatus for automatically peeling and welding a data line has been invented, which works by fixing one end of the data line positioned to a jig and placing it on each process; however, the structure design is complex, the automation degree is low, the pretreatment of the data line also needs to be performed by manual intervention, the quality of processed products is low, the processing of the data line is finished by a plurality of devices, the line transferring time between the devices is long, the processing efficiency is reduced, and the production cost is increased.
Therefore, a new technical solution is needed to solve the above problems.
Disclosure of Invention
In view of the above, the present invention aims at overcoming the defects of the prior art, and its main objective is to provide a full-automatic double-end peeling welding machine for data lines, which realizes the automatic production of data lines and connectors by the design of each mechanism, improves the production efficiency of data lines, and reduces the production cost of data lines with stable and consistent processing quality.
In order to achieve the above purpose, the present invention adopts the following technical scheme: the full-automatic double-end peeling welding machine for the data wires comprises a left machine body, a right machine body, a first feeding mechanism for conveying and cutting the data wires, a first peeling mechanism for peeling the data wires, a wire trimming mechanism for flattening and adjusting the relative positions of two core wires, a positioning clamp for clamping and positioning the data wires, a conveying mechanism for conveying the displacement of the positioning clamp, a second peeling mechanism for peeling the core wires, a second feeding mechanism for conveying joints and a welding mechanism for welding the joints and the core wires; wherein: the first peeling mechanism, the wire arranging mechanism, the positioning clamp, the conveying mechanism, the second peeling mechanism, the second feeding mechanism and the welding mechanism are respectively arranged on the left machine body and the right machine body and are symmetrically arranged, the first feeding mechanism is arranged on any machine body, a first grabbing mechanism for grabbing and transferring one end of a data wire to the corresponding machine body is arranged between the left machine body and the right machine body, and the first grabbing mechanism is located beside the first feeding mechanism; the conveying mechanism comprises a first conveying device and a second conveying device which are arranged in a front-back interval mode, the first conveying device is located between the first grabbing mechanism and the first feeding mechanism, the positioning fixtures are respectively arranged on the first conveying device and the second conveying device, the first peeling mechanism and the wire arranging mechanism are arranged in an interval mode along the conveying direction of the first conveying device, the second peeling mechanism, the second feeding mechanism and the welding mechanism are arranged in an interval mode along the conveying direction of the second conveying device, and a second grabbing mechanism for transferring a data wire of the first conveying device to the second conveying device is arranged between the first conveying device and the second conveying device.
As a preferred scheme, first feeding mechanism sets up on right organism, first feeding mechanism is including the delivery wheelset that is used for carrying the data line, be used for the centre gripping location data line the centre gripping subassembly, be used for controlling the first drive arrangement of centre gripping subassembly up-and-down displacement, be used for controlling the second drive arrangement of centre gripping subassembly horizontal displacement and be used for cutting the first cutting device of data line, first cutting device is located between centre gripping subassembly, the delivery wheelset, the centre gripping subassembly is located the top of first delivery device.
As a preferable scheme, the first grabbing mechanism comprises a mounting seat, a first moving seat and a first grabbing head, wherein two ends of the mounting seat are fixed on a left machine body and a right machine body, a first sliding rail extending leftwards and rightwards is arranged at the upper end of the mounting seat, the first moving seat is arranged on the first sliding rail and movably arranged, the first moving seat is connected with a third driving device, the first moving seat reciprocates leftwards and rightwards on the first sliding rail along with the control of the third driving device, the first grabbing head is arranged on the first moving seat, a sliding block is arranged on the first grabbing head and can be arranged on the first moving seat in a vertical moving mode, and the sliding block is connected with a fourth driving device for driving the sliding block to move and is positioned on the left side of the clamping assembly;
when the device is used, the data line sequentially passes through the first cutting device, the clamping assembly and is exposed to the left side of the clamping assembly along with the control of the conveying wheel set, the first grabbing head grabs the data line, the third driving device drives the first moving seat to move to the upper part of the positioning jig of the first conveying device of the left machine body, the conveying wheel set and the third driving device stop running, the clamping assembly clamps the data line, the first cutting device cuts the data line, the first driving device and the fourth driving device synchronously run, so that two ends of the data line are placed on the positioning jig along with the control of the clamping assembly and the first grabbing head, and then the first driving device and the fourth driving device synchronously run and respectively control the clamping assembly and the first grabbing head to reset.
As a preferred scheme, the wire straightening mechanism comprises a first base, a pressing component and a wire expanding component, wherein the pressing component and the wire expanding component are arranged on the first base, the pressing component comprises an upper pressing part, a lower pressing part and a fifth driving device for controlling the upper pressing part and the lower pressing part to perform pressing action, the upper pressing part and the lower pressing part are arranged in the middle of the first base and are positioned beside the first conveying device, and the fifth driving device is connected with a first displacement device for controlling the upper pressing part and the lower pressing part to perform left-right displacement action so as to enable the upper pressing part and the lower pressing part to perform straightening operation after the core wire pressing action; the wire expanding assembly is provided with two wire expanding assemblies and is respectively arranged at the front side and the rear side of the pressing and holding assembly, and the wire expanding assembly comprises an upper positioning head, a lower positioning head and a sixth driving device for controlling the upper positioning head and the lower positioning head to position and expand the core wires so that the two core wires are expanded to be splayed.
As a preferable mode, an auxiliary wire straightening mechanism for positioning and straightening the unfolded core wire is arranged at the rear side of the wire straightening mechanism.
As a preferable scheme, the device is further provided with an identification module for identifying whether the positions of the two core wires are correct or not and a rotating mechanism for rotating the two core wires, the rotating mechanism comprises an upper rotating clamping head, a lower rotating clamping head, a first clamping device for controlling the upper rotating clamping head and the lower rotating clamping head to carry out clamping action and a rotating device for controlling the first clamping device to rotate, and the identification module is arranged on one side of the rotating mechanism; when the device is used, the identification module identifies the two core wires, when the positions of the two core wires are not aligned, the identification module feeds information back to the rotating mechanism, the rotating mechanism utilizes the upper rotating clamping head and the lower rotating clamping head to clamp the data wire, and the rotating device is used for rotating the two core wires so as to enable the positions of the two core wires to be replaced.
As a preferable scheme, the second conveying device is provided with a positioning plate for positioning two core wires, the positioning plate is provided with two positioning grooves which are arranged at intervals, and the two core wires are positioned in the two corresponding positioning grooves respectively.
As a preferable mode, a straightening device for straightening the two core wires is further arranged beside the second conveying device and positioned at the front side of the second peeling mechanism.
As a preferable scheme, the second peeling mechanism comprises a second cutting device for cutting the core wire and a peeling device for peeling the core wire, wherein the second cutting device is positioned between the straightening device and the peeling device, so that the core wire is peeled after being cut to a required length.
As a preferable scheme, the second feeding mechanism comprises a second base, a welding seat, a feeding pipeline and a push rod, wherein the welding seat is movably arranged on the second base through a seventh driving device, a feeding channel is arranged in the welding seat, a feeding hole and a discharging hole are formed in the welding seat, the feeding pipeline is communicated with the feeding hole of the welding seat, the discharging hole is arranged towards the second conveying device, one end of the push rod stretches into the feeding channel, and the other end of the push rod is connected with an eighth driving device; the welding mechanism comprises a welding head and a ninth driving device for controlling the up-and-down displacement of the welding head, and the welding head is positioned above the welding seat; when the welding device is used, the core wires are moved to the position of the second feeding mechanism through the second conveying device, the joint of the feeding pipeline enters the feeding channel through the feeding port, the push rod pushes the joint to the discharging port along with the control of the eighth driving device, the welding position of the joint is exposed out of the discharging port, the seventh driving device controls the welding seat to move to the two core wires, the two core wires are respectively propped against the corresponding welding positions of the joint, and the welding head is downwards displaced through the control of the ninth driving device so that the welding head can weld the core wires and the joint.
Compared with the prior art, the invention has obvious advantages and beneficial effects, in particular, the technical proposal shows that the invention mainly utilizes the first feeding mechanism and the first grabbing mechanism to convey, grab and cut the data line through the design of each mechanism, and respectively limits the two ends of the data line to the positioning jig corresponding to the machine body, and then uses the conveying mechanism to move the data line to each procedure for processing, thereby realizing the automatic production of the data line and the joint, improving the production efficiency of the data line, ensuring stable and consistent processing quality, ingenious and reasonable structural design, simple operation, convenient use and short processing time, and reducing the production cost of the data line; secondly, after the core wires are flattened and straightened, the two core wires are unfolded and positioned, so that the subsequent welding positioning of the core wires and the joints is facilitated, the production efficiency of the data wires is effectively improved, meanwhile, the arrangement of the whole wire arranging mechanism is assisted, the stability of the core wires after being unfolded is facilitated, and the arrangement of the identification module and the rotating mechanism avoids the phenomenon that the welding positions of the core wires and the joints are incorrect in the subsequent welding process, so that the data wires cannot be used, the positions of the core wires are ensured to be correct, and the processing quality of the data wires is ensured to be stable and consistent; furthermore, the positioning plate and the positioning groove are arranged, so that the expanded core wire is positioned when being moved to the positioning jig of the second conveying device, the deviation phenomenon of the core wire after subsequent expansion in the moving process of the positioning jig is avoided, the welding correctness of the subsequent core wire and the joint is ensured, and meanwhile, the positioning stability of the core wire on the positioning groove is facilitated due to the arrangement of the straightening device, so that the processing of subsequent procedures is facilitated; and the arrangement of the welding seat, the feeding pipeline and the push rod realizes the automatic feeding of the joint, and the positioning and welding between the joint and the core wire, thereby realizing the automatic production of the data wire, and having high degree of automation and wide application range.
In order to more clearly illustrate the structural features and efficacy of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and examples.
Drawings
FIG. 1 is a first perspective view of an embodiment of the present invention;
FIG. 2 is a second perspective view of an embodiment of the present invention;
FIG. 3 is a schematic view of a first gripper mechanism according to an embodiment of the present invention;
FIG. 4 is a schematic view of a first feed mechanism according to an embodiment of the present invention;
FIG. 5 is a schematic diagram of a thread-straightening mechanism according to an embodiment of the present invention;
FIG. 6 is a schematic view of a rotary mechanism according to an embodiment of the present invention;
FIG. 7 is a schematic view of a second gripper mechanism according to an embodiment of the present invention;
FIG. 8 is a schematic view of a second feed mechanism, a welding mechanism, according to an embodiment of the present invention.
The attached drawings are used for identifying and describing:
11. left body 12, right body
13. Positioning jig 131 and placing groove
132. Briquetting 14 and straightening device
15. First cover body
20. First feeding mechanism 21 and conveying wheel set
221. First clamping head 222, second clamping head
23. First drive means 24, second drive means
25. First cutting device 30 and first peeling mechanism
40. Wire-straightening mechanism 41 and first base
421. Upper press portion 422, lower press portion
423. Fifth driving device 431 and upper positioning head
432. Lower positioning head 433 and sixth driving device
44. First displacement device 45 and auxiliary line-straightening mechanism
50. Conveying mechanism 51, first conveying device
52. Second conveying device 53 and positioning plate
531. Positioning groove 532 and guiding slope
60. Second peeling mechanism 70, second feeding mechanism
71. Second base 72 and welding seat
721. Feeding channel 722 and feeding inlet
723. Discharge port 73 and feeding pipeline
74. Push rod 741 and eighth driving device
75. Seventh driving device 80 and welding mechanism
81. Welding head 90 and first grabbing mechanism
91. Mounting base 92, first movable base
93. First gripping head 931, first holding head
932. Second clamping head 94, third driving device
95. First slide rail 96, fourth driving device
97. First gripping drive 98, second housing
100. Rotary mechanism
1001. Upper rotary clamping head 1002, lower rotary clamping head
1003. First clamping device 1004 and rotating device
110. Second grabbing mechanism 1101 and fixing rod
1102. Second slide rail 1103 and second movable base
1104. Second gripper head 11041, third gripper
11042. Fourth grip 11043, second grip driving device
11044. Gripping end 1105, first displacement driving device
1106. Second displacement driving device 120 and material receiving module
121. And a third grabbing mechanism.
Detailed Description
Referring to fig. 1 to 8, specific structures of embodiments of the present invention are shown.
A full-automatic double-end peeling welding machine for data wires comprises a left machine body 11, a right machine body 12, a first feeding mechanism 20 for conveying and cutting the data wires, a first peeling mechanism 30 for peeling the data wires, a wire straightening mechanism 40 for flattening and adjusting the relative positions of two core wires, a positioning clamp 13 for clamping and positioning the data wires, a conveying mechanism 50 for conveying the displacement of the positioning clamp, a second peeling mechanism 60 for peeling the core wires, a second feeding mechanism 70 for conveying joints and a welding mechanism 80 for welding the joints and the core wires; wherein: the first peeling mechanism 30, the wire arranging mechanism 40, the positioning fixture 13, the conveying mechanism 50, the second peeling mechanism 60, the second feeding mechanism 70 and the welding mechanism 80 are respectively arranged on the left machine body 11 and the right machine body 12 and symmetrically arranged, the first feeding mechanism 20 is arranged on any machine body, a first grabbing mechanism 90 for grabbing and transferring one end of a data wire to a corresponding machine body is arranged between the left machine body 11 and the right machine body 12, and the first grabbing mechanism 90 is positioned beside the first feeding mechanism 20; the conveying mechanism 50 comprises a first conveying device 51 and a second conveying device 52 which are arranged at intervals from front to back, the first conveying device 51 is positioned between the first grabbing mechanism 90 and the first conveying device 20, the positioning clamp 13 is respectively arranged on the first conveying device 51 and the second conveying device 52, the first peeling mechanism 30 and the wire arranging mechanism 40 are arranged at intervals along the conveying direction of the first conveying device 51, the second peeling mechanism 60, the second conveying device 70 and the welding mechanism 80 are arranged at intervals along the conveying direction of the second conveying device 52, and a second grabbing mechanism 110 for transferring the data wire of the first conveying device 51 to the second conveying device 52 is arranged between the first conveying device 51 and the second conveying device 52; preferably, the first conveying device 51 and the second conveying device 52 are both chain conveying devices, and the left machine body 11 and the right machine body 12 are both provided with a first cover body 15, and the first cover body 15 is arranged on opposite sides between the left machine body 11 and the right machine body 12 corresponding to the conveying mechanism 50; therefore, through the design of each mechanism, the automatic production of the data wire and the joint is realized, the production efficiency of the data wire is improved, the processing quality is stable and consistent, and the production cost of the data wire is reduced.
As shown in fig. 1, 2 and 4, in this embodiment, the first feeding mechanism 20 is disposed on the right machine body 12, the first feeding mechanism 20 includes a conveying wheel set 21 for conveying the data line, a clamping assembly for clamping and positioning the data line, a first driving device 23 for controlling the vertical displacement of the clamping assembly, a second driving device 24 for controlling the horizontal displacement of the clamping assembly, and a first cutting device 25 for cutting the data line, where the first cutting device 25 is located between the clamping assembly and the conveying wheel set 21, and the clamping assembly is located above the first conveying device 50.
As shown in fig. 3, the first gripping mechanism 90 includes a mounting seat 91, a first moving seat 92 and a first gripping head, two ends of the mounting seat 91 are fixed on the left machine body 11 and the right machine body 12, a first sliding rail 95 extending left and right is provided at an upper end of the mounting seat 91, the first moving seat 92 is provided on the first sliding rail 95 and movably arranged, the first moving seat 92 is connected with a third driving device 94, the first moving seat 92 reciprocates left and right on the first sliding rail 95 under the control of the third driving device 94, the first gripping head is provided on the first moving seat 92, a sliding block is provided on the first gripping head, the sliding block is provided on the first moving seat 92 in a vertically movable manner, the sliding block is connected with a fourth driving device 96 for driving the sliding block to move, and the first gripping head is located at a left side of the clamping assembly; preferably, the mounting seat 91 is provided with a second cover 98, the second cover 98 is disposed at the upper end of the mounting seat 91 and forms an installation area with an open rear end with the mounting seat 91, the first moving seat 92, the first sliding rail 95, the third driving device 94 and the fourth driving device 96 are all disposed in the installation area, and the first gripping head is exposed outside the installation area; when the device is used, the data line sequentially passes through the first cutting device 25 and the clamping assembly along with the control of the conveying wheel set 21 and is exposed on the left side of the clamping assembly, the first grabbing head grabs the data line, the third driving device 94 drives the first moving seat 92 to move to the upper side of the positioning jig 13 of the first conveying device 51 of the left machine body 11, the conveying wheel set 21 and the third driving device 94 stop running, the clamping assembly clamps the data line, the first cutting device 25 cuts the data line, the first driving device 23 and the fourth driving device 96 synchronously run, so that two ends of the data line are placed on the positioning jig 13 along with the control of the clamping assembly and the first grabbing head, and then the first driving device 23 and the fourth driving device 96 synchronously run and respectively control the clamping assembly and the first grabbing head to reset.
Here, the clamping assembly includes a first clamping head 221, a second clamping head 222, and a first clamping driving device for controlling the first clamping head 221 and the second clamping head 222 to perform clamping actions; the first gripper head comprises a first gripping part 931, a second gripping part 932 and a first gripping driving device 97 for controlling the first gripping part 931 and the second gripping part 932 to perform gripping actions; still, be provided with the standing groove 131 that is used for placing the data line on the positioning jig 13, be provided with briquetting 132 on the standing groove 131, briquetting 132 is movable to be set up on positioning jig 13, and during the use, the data line is placed in the standing groove, and the briquetting is towards the displacement of data line so that the briquetting is pressed and is held on the data line.
As shown in fig. 5, the wire straightening mechanism 40 includes a first base 41, a pressing assembly and a wire expanding assembly disposed on the first base 41, the pressing assembly includes an upper pressing portion 421, a lower pressing portion 422, and a fifth driving device 423 for controlling the upper pressing portion 421 and the lower pressing portion 422 to perform a pressing operation, the upper pressing portion 421 and the lower pressing portion 422 are disposed in a middle position of the first base 41 and beside the first conveying device 51, and the fifth driving device 423 is connected with a first displacement device 44 for controlling the upper pressing portion 421 and the lower pressing portion 422 to perform a left-right displacement operation, so that the upper pressing portion 421 and the lower pressing portion 422 perform a straightening operation after the core wire pressing operation; the wire expanding assembly is provided with two wire expanding assemblies and is respectively arranged at the front side and the rear side of the pressing assembly, and the wire expanding assembly comprises an upper positioning head 431, a lower positioning head 432 and a sixth driving device 433 for controlling the upper positioning head 431 and the lower positioning head 432 to position and expand the core wires so as to expand the two core wires into a splayed shape.
Preferably, an auxiliary wire straightening mechanism 45 for positioning and straightening the spread core wires is disposed at the rear side of the wire straightening mechanism 40, and the auxiliary wire straightening mechanism includes an upper auxiliary pressing portion, a lower auxiliary pressing portion, a first auxiliary driving device for controlling the upper auxiliary pressing portion and the lower auxiliary pressing portion to perform an up-down pressing action, and a second auxiliary driving device for controlling the left-right reciprocating displacement of the first auxiliary driving device, first grooves matching the two core wires are disposed at opposite sides of the upper auxiliary pressing portion and the lower auxiliary pressing portion, and the upper auxiliary pressing portion and the lower auxiliary pressing portion are pressed up and down along with the control of the first auxiliary driving device so that the two core wires are limited in the grooves, and the straightening operation is performed by the control of the second auxiliary driving device.
The first conveying device 51 is provided with a first positioning assembly and a second positioning assembly corresponding to the wire arranging mechanism 40 and the auxiliary wire arranging mechanism 45, the first positioning assembly comprises a first positioning part, a first positioning plate and a first positioning driving device for driving the first positioning plate to move, the first positioning part is provided with a first yielding port, the lower end of the first positioning plate is provided with a second groove, the data wire moves to the upper end of the first positioning part, the first positioning driving device controls the first positioning plate to move downwards and extend into the first yielding port, and the periphery of the data wire is limited in the second groove so as to realize positioning of the data wire; the second positioning assembly comprises a second positioning part, a second positioning plate and a second positioning driving device for driving the second positioning plate to displace, wherein a third groove is formed in the second positioning part, the lower end of the second positioning plate is in an arrow-shaped arrangement, the unfolded novel structure moves to the upper end of the second positioning part, the second positioning driving device controls the second positioning plate to displace towards the third groove, the inner side between two core wires is limited to two sides of the lower end of the second positioning plate, and accordingly the unfolded core wires are positioned and straightened by utilizing an auxiliary straightening mechanism.
The device is further provided with a recognition module for recognizing whether positions of the two core wires are correct and a rotating mechanism 100 for rotating the two core wires, wherein the rotating mechanism 100 comprises an upper rotating clamping head 1001, a lower rotating clamping head 1002, a first clamping device 1003 for controlling the upper rotating clamping head 1001 and the lower rotating clamping head 1002 to perform clamping action and a rotating device 1004 for controlling the first clamping device 1003 to rotate, and the recognition module is arranged on one side of the rotating mechanism; when the device is used, the identification module identifies the two core wires, when the positions of the two core wires are not aligned, the identification module feeds information back to the rotating mechanism 100, the rotating mechanism 100 clamps the data wire by using the upper rotating clamping head 1001 and the lower rotating clamping head 1002, and then the rotating device 1004 rotates the two core wires so as to enable the positions of the two core wires to be replaced.
As shown in fig. 8, the second conveying device 52 is provided with a positioning plate 53 for positioning two core wires, the positioning plate 53 is provided with two positioning slots 531 arranged at intervals, and the two core wires are respectively positioned in the two corresponding positioning slots 531; here, the upper end of the positioning groove 531 is provided with a guide slope 532.
The straightening device 14 for straightening the two core wires is arranged beside the second conveying device 52 and is positioned at the front side of the second peeling mechanism 60, the straightening device comprises a third clamping head, a fourth clamping head, a second clamping driving device for controlling the third clamping head and the fourth clamping head to perform pressing operation and a straightening driving device for controlling the second clamping driving device to perform left-right reciprocating displacement, two fourth grooves matched with the two core wires are formed in the opposite sides of the third clamping head and the fourth clamping head, and the two core wires are respectively limited in the corresponding fourth grooves and perform straightening operation by using the straightening driving device.
The second peeling mechanism 60 includes a second cutting device for cutting the core wire and a peeling device for peeling the core wire, where the second cutting device is located between the straightening device 14 and the peeling device, so that the core wire is peeled after being cut to a desired length.
The second feeding mechanism 70 comprises a second base 71, a welding seat 72, a feeding pipeline 73 and a push rod 74, the welding seat 72 is movably arranged on the second base 71 through a seventh driving device 75, a feeding channel 721 is arranged in the welding seat 72, a feeding hole 722 and a discharging hole 723 are arranged on the welding seat 72, the feeding pipeline 73 is communicated with the feeding hole 722 of the welding seat 72, the discharging hole 723 is arranged towards the second conveying device 52, one end of the push rod 74 extends into the feeding channel 721, and the other end of the push rod 74 is connected with an eighth driving device 741; the welding mechanism 80 comprises a welding head 81 and a ninth driving device for controlling the up-and-down displacement of the welding head, and the welding head 81 is positioned above the welding seat 72; when the welding device is used, the core wires are moved to the position of the second feeding mechanism 70 through the second conveying device 52, the joint of the feeding pipeline 73 enters the feeding channel 721 through the feeding port 722, the push rod 74 pushes the joint to the discharging port 723 along with the control of the eighth driving device 741, the welding position of the joint is exposed out of the discharging port 723, the seventh driving device controls 75 the welding seat to move to the positions of the two core wires, the two core wires are respectively abutted to the corresponding welding positions of the joint, and the welding head 81 is controlled by the ninth driving device to move downwards so that the welding head 81 can weld the core wires and the joint.
The second gripping mechanism 110 includes a fixed rod 1101, a second slide rail 1102, a second moving seat 1103 and a second gripping head 1104, where the fixed rod 1101 is provided with two second gripping heads 1106 arranged between the first conveying device 51 and the second conveying device 52 at intervals, the second slide rail 1102 extends back and forth, two ends of the second slide rail 1102 are respectively fixed on the two fixed rods 1101, the second moving seat 1103 is movably arranged on the second slide rail 1102, the second moving seat 1103 is connected with a first displacement driving device 1105, the second gripping heads 1104 are arranged on the second moving seat 1103, the second moving seat 1103 is provided with a second displacement driving device 1106 for driving the second gripping heads 1104 to move up and down, and the second gripping heads 1104 include a third gripping portion 11041, a fourth gripping portion 11042 and a second gripping driving device 11043 for controlling the gripping actions of the third gripping portion and the fourth gripping portion; preferably, the third gripping portion 11041 and the fourth gripping portion 11042 are respectively provided with two gripping ends arranged at a left-right interval, an avoidance area is formed between the two gripping ends, when in use, the second gripping head 1104 moves to the positioning jig 13, the two gripping ends of the third gripping portion 11041 and the two gripping ends of the fourth gripping portion 11042 are respectively located at the left side and the right side of the positioning jig 13, and the second gripping driving device 11043 controls the gripping ends to grip and displace the data line.
The material collecting module 120 is used for collecting and storing welded data wires, and the material collecting module 120 comprises two third collecting mechanisms 1201, wherein the two third collecting mechanisms 1201 are respectively arranged on the left machine body 11 and the right machine body 12 and are positioned at the rear sides of the corresponding welding mechanisms 80.
The invention mainly uses the first feeding mechanism and the first grabbing mechanism to convey, grab and cut the data wire, and limits the two ends of the data wire to the positioning jig corresponding to the machine body, and then uses the conveying mechanism to move the data wire to each procedure for processing, thereby realizing the automatic production of the data wire and the joint, improving the production efficiency of the data wire, ensuring stable and consistent processing quality, ingenious and reasonable structural design, simple operation, convenient use, short processing time and reducing the production cost of the data wire; secondly, after the core wires are flattened and straightened, the two core wires are unfolded and positioned, so that the subsequent welding positioning of the core wires and the joints is facilitated, the production efficiency of the data wires is effectively improved, meanwhile, the arrangement of the whole wire arranging mechanism is assisted, the stability of the core wires after being unfolded is facilitated, and the arrangement of the identification module and the rotating mechanism avoids the phenomenon that the welding positions of the core wires and the joints are incorrect in the subsequent welding process, so that the data wires cannot be used, the positions of the core wires are ensured to be correct, and the processing quality of the data wires is ensured to be stable and consistent; furthermore, the positioning plate and the positioning groove are arranged, so that the expanded core wire is positioned when being moved to the positioning jig of the second conveying device, the deviation phenomenon of the core wire after subsequent expansion in the moving process of the positioning jig is avoided, the welding correctness of the subsequent core wire and the joint is ensured, and meanwhile, the positioning stability of the core wire on the positioning groove is facilitated due to the arrangement of the straightening device, so that the processing of subsequent procedures is facilitated; and the arrangement of the welding seat, the feeding pipeline and the push rod realizes the automatic feeding of the joint, and the positioning and welding between the joint and the core wire, thereby realizing the automatic production of the data wire, and having high degree of automation and wide application range.
The foregoing description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical principles of the present invention are still within the scope of the technical solutions of the present invention.
Claims (8)
1. The utility model provides a full-automatic double-end welding machine of skinning of data line which characterized in that: the wire-stripping machine comprises a left machine body, a right machine body, a first feeding mechanism for conveying and cutting data wires, a first stripping mechanism for stripping the data wires, a wire-trimming mechanism for flattening and adjusting the relative positions of two core wires, a positioning clamp for clamping and positioning the data wires, a conveying mechanism for conveying displacement of the positioning clamp, a second stripping mechanism for stripping the core wires, a second feeding mechanism for conveying joints and a welding mechanism for welding the joints and the core wires; wherein: the first peeling mechanism, the wire arranging mechanism, the positioning clamp, the conveying mechanism, the second peeling mechanism, the second feeding mechanism and the welding mechanism are respectively arranged on the left machine body and the right machine body and are symmetrically arranged, the first feeding mechanism is arranged on any machine body, a first grabbing mechanism for grabbing and transferring one end of a data wire to the corresponding machine body is arranged between the left machine body and the right machine body, and the first grabbing mechanism is located beside the first feeding mechanism;
the first feeding mechanism is arranged on the right machine body and comprises a conveying wheel set for conveying the data line, a clamping assembly for clamping and positioning the data line, a first driving device for controlling the clamping assembly to move up and down, a second driving device for controlling the clamping assembly to move left and right and a first cutting device for cutting the data line, wherein the first cutting device is positioned between the clamping assembly and the conveying wheel set, and the clamping assembly is positioned above the first conveying device;
the conveying mechanism comprises a first conveying device and a second conveying device which are arranged in a front-back interval mode, the first conveying device is located between a first grabbing mechanism and a first feeding mechanism, the positioning fixtures are respectively arranged on the first conveying device and the second conveying device, the first peeling mechanism and the wire arranging mechanism are arranged in an interval mode along the conveying direction of the first conveying device, the second peeling mechanism, the second feeding mechanism and the welding mechanism are arranged in an interval mode along the conveying direction of the second conveying device, and a second grabbing mechanism for transferring a data wire of the first conveying device to the second conveying device is arranged between the first conveying device and the second conveying device;
the wire trimming mechanism comprises a first base, a pressing component and a wire expanding component, wherein the pressing component and the wire expanding component are arranged on the first base, the pressing component comprises an upper pressing part, a lower pressing part and a fifth driving device for controlling the upper pressing part and the lower pressing part to perform pressing action, the upper pressing part and the lower pressing part are arranged at the middle part of the first base and are positioned beside the first conveying device, and the fifth driving device is connected with a first displacement device for controlling the upper pressing part and the lower pressing part to perform left-right displacement action so as to enable the upper pressing part and the lower pressing part to perform straightening operation after the core wire pressing action; the wire expanding assembly is provided with two wire expanding assemblies and is respectively arranged at the front side and the rear side of the pressing and holding assembly, and the wire expanding assembly comprises an upper positioning head, a lower positioning head and a sixth driving device for controlling the upper positioning head and the lower positioning head to position and expand the core wires so that the two core wires are expanded to be splayed.
2. The full-automatic double-ended peeling welder for data lines according to claim 1, wherein: the first grabbing mechanism comprises a mounting seat, a first moving seat and a first grabbing head, wherein two ends of the mounting seat are fixed on a left machine body and a right machine body, a first sliding rail extending leftwards and rightwards is arranged at the upper end of the mounting seat, the first moving seat is arranged on the first sliding rail and movably arranged, the first moving seat is connected with a third driving device, the first moving seat is controlled by the third driving device to reciprocate leftwards and rightwards on the first sliding rail, the first grabbing head is arranged on the first moving seat, a sliding block is arranged on the first grabbing head, the sliding block can be arranged on the first moving seat in a vertically moving mode, the sliding block is connected with a fourth driving device for driving the sliding block to move, and the first grabbing head is positioned on the left side of the clamping assembly.
3. The full-automatic double-ended peeling welder for data lines according to claim 1, wherein: the rear side of the wire straightening mechanism is provided with an auxiliary wire straightening mechanism for positioning and straightening the unfolded core wires.
4. The full-automatic double-ended peeling welder for data lines according to claim 1, wherein: the device is characterized by further comprising a recognition module for recognizing whether the positions of the two core wires are correct and a rotating mechanism for rotating the two core wires, wherein the rotating mechanism comprises an upper rotating clamping head, a lower rotating clamping head, a first clamping device for controlling the upper rotating clamping head and the lower rotating clamping head to carry out clamping action and a rotating device for controlling the first clamping device to rotate, and the recognition module is arranged on one side of the rotating mechanism.
5. The full-automatic double-ended peeling welder for data lines according to claim 1, wherein: the second conveying device is provided with a locating plate for locating the two core wires, the locating plate is provided with two locating grooves which are arranged at intervals, and the two core wires are located in the two corresponding locating grooves respectively.
6. The full-automatic double-ended peeling welder for data lines according to claim 1, wherein: the straightening device is used for straightening the two core wires, and is arranged beside the second conveying device and positioned at the front side of the second peeling mechanism.
7. The full-automatic double-ended peeling welder for data lines of claim 6, wherein: the second peeling mechanism comprises a second cutting device for cutting the core wire and a peeling device for peeling the core wire, wherein the second cutting device is positioned between the straightening device and the peeling device, so that the core wire is peeled after being cut to the required length.
8. The full-automatic double-ended peeling welder for data lines according to claim 1, wherein: the second feeding mechanism comprises a second base, a welding seat, a feeding pipeline and a push rod, wherein the welding seat is movably arranged on the second base through a seventh driving device, a feeding channel is arranged in the welding seat, a feeding hole and a discharging hole are formed in the welding seat, the feeding pipeline is communicated with the feeding hole of the welding seat, the discharging hole is arranged towards the second conveying device, one end of the push rod extends into the feeding channel, and the other end of the push rod is connected with an eighth driving device; and the welding mechanism comprises a welding head and a ninth driving device for controlling the up-and-down displacement of the welding head, and the welding head is positioned above the welding seat.
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| CN202111005444.0A CN113783074B (en) | 2021-08-30 | 2021-08-30 | Full-automatic double-end peeling welding machine for data lines |
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| CN114498238B (en) * | 2022-02-26 | 2022-12-13 | 无锡市鸿翔电子有限公司 | Data line welding process and welding device |
| CN114709700B (en) * | 2022-04-26 | 2023-10-13 | 东莞市鑫赣辉电子科技有限公司 | Data line production and processing system and production and processing technology |
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| US8011557B1 (en) * | 2010-08-04 | 2011-09-06 | Cheng Uei Precision Industry Co., Ltd. | Automatic soldering machine |
| CN102637988A (en) * | 2012-04-05 | 2012-08-15 | 东莞市三信精密机械有限公司 | Automatic cable and connector processing, welding and assembling machine |
| CN102931565A (en) * | 2012-10-19 | 2013-02-13 | 东莞市三信精密机械有限公司 | Fully-automatic cable processing equipment |
| CN216750630U (en) * | 2021-08-30 | 2022-06-14 | 深圳市帆与航电子科技有限公司 | Full-automatic double-end welding machine of skinning of data line |
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| US8011557B1 (en) * | 2010-08-04 | 2011-09-06 | Cheng Uei Precision Industry Co., Ltd. | Automatic soldering machine |
| CN102637988A (en) * | 2012-04-05 | 2012-08-15 | 东莞市三信精密机械有限公司 | Automatic cable and connector processing, welding and assembling machine |
| CN102931565A (en) * | 2012-10-19 | 2013-02-13 | 东莞市三信精密机械有限公司 | Fully-automatic cable processing equipment |
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