CN209896427U - Line processing mechanism of DC terminal electric lead - Google Patents
Line processing mechanism of DC terminal electric lead Download PDFInfo
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- CN209896427U CN209896427U CN201920738914.6U CN201920738914U CN209896427U CN 209896427 U CN209896427 U CN 209896427U CN 201920738914 U CN201920738914 U CN 201920738914U CN 209896427 U CN209896427 U CN 209896427U
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- 238000012545 processing Methods 0.000 title claims abstract description 18
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- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 26
- 238000003825 pressing Methods 0.000 claims description 10
- 238000009434 installation Methods 0.000 claims description 7
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- 229910000679 solder Inorganic materials 0.000 claims description 3
- 230000000712 assembly Effects 0.000 description 12
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- 238000000034 method Methods 0.000 description 7
- 238000003466 welding Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 238000005476 soldering Methods 0.000 description 3
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Abstract
本新型公开一种DC端子电导线的线处理机构,包括机架、设于机架上的过线架组件、上锡组件、切剥线组件、剥皮组件、长拉线组件、拉线组件及下料组件;长拉线组件用于自切线工位处夹持一端已上锡的两长电导线并牵伸至设定长度;拉线组件用于自切线工位处夹持两长电导线和一端头已上锡的两短电导线同步牵伸至设定长度;切剥线组件用于将两长电导线和两短电导线相对电导线对齐裁断、剥除电导线的胶皮及对电导线的线芯搓线和裁断长电导线和短电导线的胶皮及对匹配的线芯搓线;剥皮组件用于配合切剥线组件将长电导线和短电导线的胶皮剥除;上锡组件用于对电导线的线芯进行上锡;下料组件用于将裁切的两长电导线和两电短电导线移栽下料。
The invention discloses a wire processing mechanism for a DC terminal electric wire, comprising a frame, a wire frame assembly arranged on the frame, a tinning assembly, a wire cutting and stripping assembly, a stripping assembly, a long wire pulling assembly, a wire pulling assembly and a blanking assembly; the long wire pulling assembly is used for clamping two long electric wires with one end tinned at a wire cutting station and stretching them to a set length; the wire pulling assembly is used for clamping two long electric wires and two short electric wires with one end tinned at a wire cutting station and synchronously stretching them to a set length; the wire cutting and stripping assembly is used for aligning the two long electric wires and the two short electric wires with the electric wires relative to the electric wires, stripping the rubber of the electric wires, twisting the wire cores of the electric wires, and cutting the rubber of the long electric wires and the short electric wires, and twisting the wire cores of the matching wires; the stripping assembly is used for cooperating with the wire cutting and stripping assembly to strip the rubber of the long electric wires and the short electric wires; the tinning assembly is used for tinning the wire cores of the electric wires; and the blanking assembly is used for transplanting and blanking the cut two long electric wires and the two short electric wires.
Description
技术领域technical field
本实用新型涉及端子焊接设备技术领域,尤其是一种DC端子电导线的线处理机构。The utility model relates to the technical field of terminal welding equipment, in particular to a wire processing mechanism for electric wires of DC terminals.
背景技术Background technique
现有中,存在多种电源线,例如DC电源线。但现有中对上述DC电源线的加工前常需要裁切出匹配的电导线才能焊接出DC端子上。现有中采用的方式是:利用裁切设备将电源线裁切成等长度的电导线,然后对电导线两端进行剥皮、搓线及上锡,然后在焊接时,通过将电导线一根根焊接于DC端子上或先将电导线排布好,然后焊接至DC端子上。而采用将电导线一根根焊接于DC端子上,焊接效率低,而采用先将电导线排布好,然后一次焊接,但该种方式会因电导线排布过程中,一端不能对齐而造成焊接的DC充电端子的电导线长度不一,产品的一致性差。Currently, there are various power cords, such as DC power cords. However, in the prior art, before processing the above-mentioned DC power cords, it is often necessary to cut out matching electrical wires before welding them onto the DC terminals. The existing method is: using cutting equipment to cut the power cord into electric wires of equal length, then peeling, twisting and tinning the two ends of the electric wire, and then during welding, by cutting one electric wire. Wires are soldered to the DC terminals or the electrical wires are routed first and then soldered to the DC terminals. However, the welding efficiency is low by welding the electric wires to the DC terminals one by one, and the electric wires are arranged first, and then welded at one time, but this method will cause one end of the electric wires to be out of alignment during the process of arranging. The electrical wires of the welded DC charging terminals are of different lengths, and the product consistency is poor.
实用新型内容Utility model content
本实用新型解决的技术问题是针对上述现有技术中的存在的缺陷,提供一种DC端子电导线的线处理机构,该线处理机构集成拉线、裁断、剥皮及上锡多功能于一体,一次完成裁线、上锡和排线,方便焊接。The technical problem solved by the utility model is to aim at the above-mentioned defects in the prior art, and provide a wire processing mechanism for the electric wire of the DC terminal. Complete wire cutting, tinning and wiring for easy soldering.
为解决上述技术问题,本实用新型采取的一种技术方案如下:一种DC端子电导线的线处理机构,包括机架、设于机架上且X向排布的过线架组件、上锡组件、切剥线组件、剥皮组件、长拉线组件和拉线组件以及沿机架Y方向设置的下料组件;上锡组件、切剥线组件、剥皮组件、长拉线组件、拉线组件和下料组件于切线工位处活动对接;其中,长拉线组件用于自切线工位处夹持一端已上锡的两长电导线并沿X向牵伸至设定长度;拉线组件用于自切线工位处夹持牵伸出匹配长度的两长电导线和一端头已上锡的两短电导线同步沿X向牵伸至设定长度;切剥线组件用于将两长电导线和两短电导线相对沿X方向牵伸的电导线对齐裁断、剥除电导线与长电导线/短电导线对接端的胶皮且对该端的线芯搓线和裁断长电导线和短电导线与电导线对接端的胶皮且对该端的线芯搓线;剥皮组件用于配合切剥线组件将长电导线和短电导线与电导线对接端的胶皮剥除;上锡组件用于对电导线与长电导线/短电导线对接端的线芯进行上锡;下料组件用于将裁切的两长电导线和两电短电导线移栽下料。In order to solve the above-mentioned technical problems, a technical solution adopted by the present utility model is as follows: a wire processing mechanism for a DC terminal electric wire, comprising a frame, a wire-passing frame assembly arranged on the frame and arranged in the X direction, a tin Assemblies, cutting and stripping assemblies, stripping assemblies, long pulling wire assemblies and pulling wire assemblies, and blanking assemblies along the Y direction of the frame; tinning assemblies, cutting and stripping assemblies, stripping assemblies, long pulling wire assemblies, pulling wire assemblies and blanking assemblies It is movable butt joint at the tangent station; wherein, the long cable assembly is used to clamp two long electric wires with tinned one end from the tangent station and to be drawn along the X direction to the set length; the cable assembly is used for the self-tangent station. The two long electrical wires with matching lengths and the two short electrical wires with tinned ends are simultaneously drawn along the X direction to the set length; the wire cutting and stripping assembly is used to separate the two long electrical wires and the two short electrical wires The wires are aligned and cut relative to the electric wires drawn in the X direction, stripping the rubber at the butting ends of the electric wires and the long electric wires/short electric wires, and twisting the core of the end and cutting the long electric wires and the short electric wires and the butting ends of the electric wires. Glue and twist the wire core at the end; the stripping assembly is used to cooperate with the cutting and stripping assembly to strip the rubber of the long electric wire and the short electric wire and the butt end of the electric wire; the tinning assembly is used for the electric wire and the long electric wire / short electric wire The wire core of the butt end of the electric wire is tinned; the blanking component is used for transplanting and blanking the cut two long electric wires and two short electric wires.
作为对上述技术方案的进一步阐述:As a further elaboration on the above technical solutions:
在上述技术方案中,所述过线架组件包括过线架,所述过线架上沿X向依次设有第一过线板、排线器、第一校直器、第二校直器、第二过线板及过线夹;第一过线板通过螺栓安装在过线架X向一端的Y向旁侧,所述排线器安设在过线架的Y向一侧并与第一过线板位于同一直线上,所述第一校正器Y向设置,所述第二校正器Z向设置,且第一校正器与第二校正器的校正轮成正交位置关系设置,所述第二过线板和过线夹在设置位置上被设置为第二过线板和过线夹的过线孔与第一过线板和排线器的过线孔一一对应,电导线穿入第一过线板的过线孔后沿排线器、第一校直器、第二校直器、第二过线板及过线夹牵伸,配合第一校直器和第二校直器的校正而使电导线朝向上锡组件牵引。In the above technical solution, the wire-passing frame assembly includes a wire-passing frame, and the wire-passing frame is provided with a first wire-passing plate, a wire-arranging device, a first straightening device, and a second straightening device in sequence along the X direction. , the second wire-passing plate and wire-passing clip; the first wire-passing plate is installed on the Y-direction side of the X-direction end of the wire-passing frame through bolts, and the wire-arranging device is installed on the Y-direction side of the wire-passing frame and is connected with the wire-passing frame. The first wire-passing plate is located on the same straight line, the first corrector is set in the Y direction, the second corrector is set in the Z direction, and the first corrector and the correction wheel of the second corrector are set in an orthogonal positional relationship, The second wire-passing plate and wire-passing clip are set so that the wire-passing holes of the second wire-passing plate and the wire-passing clip correspond to the wire-passing holes of the first wire-passing plate and the wire-arranging device one-to-one at the setting position. The wire is drawn through the wire passage hole of the first wire passage plate along the wire arrangement, the first straightener, the second straightener, the second wire passage plate and the wire passage clip, and cooperates with the first straightener and the second wire passage. The alignment of the two straighteners causes the electrical wires to be pulled toward the upper tin assembly.
在上述技术方案中,所述上锡组件包括固设在机架上且Z向设置的安装板,所述安装板上活动安设有旋转摆轮,所述旋转摆轮贯穿安装板并连接摆头组件,所述旋转摆轮通过同步带传动副连接固设在安装板上的驱动电机,所述驱动电机能传动旋转摆轮转动而带动摆头组件摆动,匹配使由摆头组件夹持且剥除胶皮和搓线的电导线依次浸入设在摆头组件Z向下方的助焊剂料箱和焊锡料箱并完成上锡;所述摆头组件包括与旋转摆轮固设的滑动底座,所述滑动底座上安设有滑动座,所述滑动座Y向一侧垂直设有支撑板,所述支撑板上设上锡夹头,所述上锡夹头上设安装座,安装座枢转连接一压头,所述压头能由固设在安装座上的驱动气缸传动而枢转,匹配压紧或释放穿设于上锡夹头的电导线,所述旋转摆轮上还同轴设置有转轴,所述转轴一端通过第一同步带传动副传动连接设在安装板上的第一驱动电机,另一端设有与内嵌于滑动座且延滑动座长度方向延伸的齿条啮合连接的齿轮,所述第一驱动电机通过齿轮和齿条传动滑动座沿滑动底座滑动,使上锡夹头能朝向或远离切剥线组件移动,并带动由切剥线组件裁断并剥除胶皮的电导线回退而完成上锡和将完成上锡的电导线牵伸至与长拉线组件和拉线组件对接位置处。In the above technical solution, the tin upper assembly includes a mounting plate fixed on the frame and arranged in the Z direction, and a rotating balance wheel is movably mounted on the mounting plate, and the rotating balance wheel penetrates the mounting plate and connects the pendulum. The head assembly, the rotating balance wheel is connected to the drive motor fixed on the mounting plate through the synchronous belt transmission pair, and the drive motor can drive the rotating balance wheel to rotate and drive the swing head assembly to swing, and the matching makes it clamped by the swing head assembly and The stripped and twisted electric wires are immersed in the flux box and the solder box arranged in the Z direction of the pendulum head assembly in turn to complete the tinning; the pendulum head assembly includes a sliding base fixed with the rotating balance wheel, so A sliding seat is installed on the sliding base, a support plate is vertically arranged on one side of the sliding seat Y, a tin chuck is arranged on the support plate, and a mounting seat is arranged on the upper tin chuck, and the mounting seat pivots Connect a pressure head, the pressure head can be driven by the driving cylinder fixed on the mounting seat to pivot, match and press or release the electric wire passing through the upper tin chuck, and the rotating balance wheel is also coaxial. A rotating shaft is provided, one end of the rotating shaft is connected to the first drive motor arranged on the mounting plate through the first synchronous belt transmission pair, and the other end of the rotating shaft is engaged with a rack embedded in the sliding seat and extending in the length direction of the sliding seat. The first drive motor drives the sliding seat to slide along the sliding base through the gear and rack, so that the tinning chuck can move toward or away from the wire cutting and stripping assembly, and drives the wire cutting and stripping assembly to cut and peel off the rubber. The electric wire is retracted to complete the tinning and the tinned electric wire is drawn to the position where it is connected with the long pulling wire assembly and the pulling wire assembly.
在上述技术方案中,所述切剥线组件包括支撑架,所述支撑架上设Z向设置的滚珠丝杆传动副,所述支撑架X向一侧设Z向安设的第一直线导轨,所述第一直线导轨活动连接上刀架和下刀架,所述上刀架和下刀架还与滚珠丝杆传动副传动连接并能由滚珠丝杆传动副同步传动而沿第一直线导轨相向移动;所述上刀架和下刀架X向旁侧分别设有上刀座和下刀座,所述上刀座底端沿X方向依次设有第一上剥皮刀、上裁断刀和第二上剥皮刀,所述下刀座顶端沿X方向依次设有第一下剥皮刀、下裁断刀和第二下剥皮刀,第一上剥皮刀与第一下剥皮刀、上裁断刀与下裁断刀及第二上剥皮刀与第二下剥皮刀在设置位置上匹配正对,所述滚珠丝杆传动副同步传动上刀架和下刀架带动上刀座和下刀座在Z方向上相向移动,使第一上剥皮刀对接第一下剥皮刀及第二上剥皮刀对接第二下剥皮刀,匹配裁断电导线与长电导线/短电导线对接端的胶皮和裁断长电导线和短电导线与电导线对接端的胶皮,或使上裁断刀对接下裁断刀并将两长电导线和两短电导线相对沿X向牵伸的电导线对齐裁断;所述上刀架和下刀架上均设压料气缸,两所述压料气缸与第一直线导轨在设置位置上位于支撑架X向两侧,每一压料气缸传动连接一搓刀座,两搓刀座上均活动穿设有Y向延伸的推杆,所述推杆一端连接一活动嵌套于第一上剥皮刀/第一下剥皮刀与第二上剥皮刀/第二下剥皮刀之间的搓刀,另一端设滑槽板,每一滑槽板的滑槽内设滑块,且两滑块通过曲柄杆连接,所述曲柄杆还通过第二转轴、曲柄和推座连接设在支撑架Y向一侧的第三驱动气缸传动连接;第三驱动气缸通过曲柄和第二转轴传动曲柄杆带动两滑块枢转并沿滑槽板的滑槽Z向滑动,匹配传动推杆相对搓刀座Y向移动和使两搓刀Y向相向移动,配合压料气缸传动两搓刀座Z向相向移动而使两搓刀Z向合拢或退开,使两搓刀夹持电导线与长电导线/短电导线对接端和长电导线和短电导线与电导线对接端被裁断的胶皮而剥皮,和/或使两搓刀对电导线与长电导线/短电导线对接端的线芯和长电导线和短电导线与电导线对接端的线芯进行搓线。In the above technical solution, the wire cutting and stripping assembly includes a support frame, on which a ball screw transmission pair arranged in the Z direction is arranged, and a first straight line arranged in the Z direction is arranged on one side of the X direction of the support frame Guide rail, the first linear guide rail is movably connected to the upper tool rest and the lower tool rest, and the upper tool rest and the lower tool rest are also connected to the ball screw transmission pair and can be synchronously driven by the ball screw transmission pair along the first A linear guide rail moves toward each other; the upper knife rest and the lower knife rest are respectively provided with an upper knife seat and a lower knife seat on the side in the X direction, and the bottom end of the upper knife seat is sequentially provided with a first upper peeling knife, an upper cutting knife and a second upper peeling knife, the top of the lower knife seat is sequentially provided with a first lower peeling knife, a lower cutting knife and a second lower peeling knife along the X direction, the first upper peeling knife and the first lower peeling knife, The upper cutting knife and the lower cutting knife and the second upper peeling knife and the second lower peeling knife are matched and opposed in the setting position, and the ball screw transmission pair synchronously drives the upper knife rest and the lower knife rest to drive the upper knife seat and the lower knife The seats move towards each other in the Z direction, so that the first upper peeling knife is connected to the first lower peeling knife and the second upper peeling knife is connected to the second lower peeling knife, and the rubber and cutting edge of the butting end of the cutting electric wire and the long electric wire/short electric wire are matched and cut. The rubber at the butt end of the long electric wire and the short electric wire and the electric wire, or the upper cutting knife is connected to the lower cutting knife, and the two long electric wires and the two short electric wires are aligned and cut relative to the electric wires drawn along the X direction; the upper knife There are pressing cylinders on the frame and the lower tool rest. The two pressing cylinders and the first linear guide rail are located on both sides of the support frame in the X direction. A push rod extending in the Y direction is movably worn on the knife base, and one end of the push rod is connected to a movable nest between the first upper peeling knife/first lower peeling knife and the second upper peeling knife/second lower peeling knife. The other end is provided with a chute plate, and the slide groove of each chute plate is provided with a sliding block, and the two sliding blocks are connected by a crank rod, and the crank rod is also connected by a second rotating shaft, a crank and a push seat. The third drive cylinder on the side of the support frame in the Y direction is connected by transmission; the third drive cylinder drives the two sliders to pivot and slide along the Z direction of the chute plate through the crank and the second shaft to drive the crank rod to match the transmission push rod Move the two knives in the Y direction relative to the knives and move the two knives in the Y direction, and cooperate with the pressing cylinder to drive the two knives to move in the Z direction, so that the two knives are closed or retracted in the Z direction, so that the two knives clamp the electrical wires The butt end of the long electric wire/short electric wire and the butt end of the long electric wire and the short electric wire and the electric wire are cut and peeled off the rubber, and/or the two rubbing knives of the electric wire and the butting end of the long electric wire/short electric wire are cut off. The wire core and the long electric wire and the short electric wire and the wire core at the butting end of the electric wire are twisted.
在上述技术方案中,所述剥皮组件包括固设在机架上且Z向设置的第一安装板,所述第一安装板Y向的一侧设第一滑动底座,所述第一滑动底座上设有能相对第一滑动底座沿Y向滑动的第一滑动座,所述第一滑动座Y向另一侧通过连接块安装有气动剥皮夹指,所述第一安装板上活动安设有Y向设置的第一转轴,所述第一转轴一端贯穿第一安装板和第一滑动底座并贯至第一滑动座内与第一齿轮连接,所述第一齿轮啮合连接内嵌于第一滑动座内且Y向设置的第一齿条,所述第一转轴另一端通过第二同步带传动副传动连接设在第一安装板上的第二驱动电机,所述第二驱动电机通过第一齿轮和第一齿条传动第一滑动座沿第一滑动底座滑动,使气动剥皮夹指朝向或远离切剥线组件移动,并带动由切剥线组件裁断并裁断胶皮的两长电导线和两短电导线Y向移动而完成剥皮和将完成剥皮的两长电导线和两短电导线回送至切线工位处。In the above technical solution, the peeling assembly includes a first mounting plate fixed on the frame and arranged in the Z direction, and a first sliding base is provided on one side of the first mounting plate in the Y direction, and the first sliding base There is a first sliding seat that can slide relative to the first sliding base along the Y direction. The other side of the first sliding seat Y is installed with a pneumatic peeling clip finger through a connecting block, and the first mounting plate is movably installed. There is a first rotating shaft arranged in the Y direction, one end of the first rotating shaft penetrates the first mounting plate and the first sliding base and penetrates into the first sliding seat to be connected with the first gear, and the first gear is meshed and connected to the first gear. A first rack in the sliding seat and arranged in the Y direction, the other end of the first shaft is connected to a second drive motor on the first mounting plate through a second synchronous belt drive pair, and the second drive motor passes through The first gear and the first rack drive the first sliding seat to slide along the first sliding base, so that the fingers of the pneumatic stripper move toward or away from the wire cutting and stripping assembly, and drive the two long electrical wires that are cut and cut by the wire cutting and stripping assembly. And the two short electrical wires move in the Y direction to complete the stripping and return the two long electrical wires and the two short electrical wires that have been peeled back to the tangent station.
在上述技术方案中,所述长拉线组件包括固设在机架上且沿X向延伸的安装立板,所述安装立板Y向一侧设X向设置的第二同步带传动副,所述安装立板Y向另一侧设X向延伸的直线滑轨,所述直线滑轨上垂直安装立板设Y向延伸的滑板,所述滑板还与第二同步带传动副的同步带固接,所述第二同步带传动副能传动滑板沿直线滑轨X向移动;所述滑板固接一沿X向延伸的桁臂,所述桁臂远离与滑板固接的端设有两能相对桁臂枢转的夹臂,两夹臂均通过枢转连杆与传动连杆活动连接,所述传动连杆还与固设在滑板上的驱动气缸传动连接;所述第二同步带传动副传动所述滑板沿直线滑轨X向滑动,配合所述驱动气缸驱动传动连杆推动枢转连杆铰转而带动两夹臂相对桁臂枢转而合拢夹持或张开,匹配使长拉线组件从与上锡组件对接位置处夹取一端头已上锡的两长电导线并X向牵伸至设定长度。In the above technical solution, the long cable assembly includes an installation vertical plate fixed on the frame and extending along the X direction. The installation vertical plate Y is provided with a linear slide rail extending in the X direction on the other side, and the vertical installation vertical plate on the linear slide rail is provided with a sliding plate extending in the Y direction, and the slide plate is also fixed with the timing belt of the second timing belt transmission pair The second synchronous belt drive pair can drive the sliding plate to move along the X direction of the linear slide rail; the sliding plate is fixedly connected to a boom extending along the X direction, and the end of the boom that is far away from the fixed connection with the sliding plate is provided with two energy The clamping arm pivots relative to the truss arm, the two clamping arms are movably connected to the transmission link through the pivot link, and the transmission link is also connected to the drive cylinder fixed on the slide plate in a transmission connection; the second synchronous belt drives the Auxiliary transmission, the sliding plate slides along the X direction of the linear slide rail, and cooperates with the driving cylinder to drive the transmission link to push the pivot link to pivot and drive the two clamping arms to pivot relative to the truss arm to close, clamp or open. The pulling wire assembly clips two long electric wires with one end tinned from the docking position with the tinning assembly, and draws them to the set length in the X direction.
在上述技术方案中,所述拉线组件包括两设在机架上且X向间隔设置的支撑座,两支撑座上跨设同步带滑台模组,所述同步带滑台模组的滑座上Y向设置第一驱动气缸,所述第一驱动气缸的Y向前端设U形支座,所述U形支座内设有两可相对U形支座活动枢转张开/夹紧且X向设置的传动夹臂,两所述传动夹臂X向一端通过剪叉传动臂和U形连接块与设在U形支座X向一侧的第二驱动气缸连接,两所述传动夹臂X向另一端设夹爪,所述第二驱动气缸能通过推动U形连接块使剪叉传动臂枢转并带动两传动夹臂和两夹爪枢转张开/夹紧;所述同步带滑台模组传动滑座、第一驱动气缸沿X向移动,配合第一驱动气缸传动U形支座Y向移动和第二驱动气缸驱动两夹爪张开/夹紧,使拉线组件夹持牵伸出匹配长度的两长电导线和一端头已上锡的两短电导线同步X向牵伸至设定长度,匹配完成两长电导线和两短电导线的牵伸。In the above technical solution, the wire-pulling assembly includes two support seats arranged on the frame and spaced in the X-direction, and a synchronous belt sliding table module is straddled on the two supporting seats, and the sliding seat of the synchronous belt sliding table module A first driving cylinder is arranged in the upper Y direction, and a U-shaped support is arranged at the front end of the first driving cylinder in the Y direction. X-direction transmission clamp arms, one end of the two transmission clamp arms in the X direction is connected with the second drive cylinder provided on the X-direction side of the U-shaped support through the scissor fork transmission arm and the U-shaped connecting block, and the two transmission clamps The other end of the arm X is provided with a clamping jaw, and the second driving cylinder can pivot the scissor transmission arm by pushing the U-shaped connecting block and drive the two transmission clamping arms and the two clamping jaws to pivot to open/clamp; the synchronization The first drive cylinder moves along the X direction, and the first drive cylinder drives the U-shaped support to move in the Y direction and the second drive cylinder drives the two clamping jaws to open/clamp, so that the cable assembly is clamped. Hold the two long electrical wires with matching lengths and the two short electrical wires with tinned ends synchronously drawn in the X direction to the set length, and the matching completes the drawing of the two long electrical wires and the two short electrical wires.
在上述技术方案中,所述下料组件包括两Y向间隔设在机架上的第一支撑座,两第一支撑座固接一Y向延伸的电动丝杆滑台模组,所述电动丝杆滑动模组X的一侧挂设与其滑台固接的滑动板,所述滑动板底端固设一旋转气缸,所述旋转气缸通过倒“L”形支座连接一气动夹指;所述电动丝杆滑动模组传动滑动板、旋转气缸及气动夹指沿Y向移动,配合旋转气缸传动气动夹指旋转,匹配使下料组件从切线工位位置上夹取被对齐裁断和剥除胶皮的两长电导线和两短电导线并下料。In the above technical solution, the blanking assembly includes two first support seats arranged on the frame at intervals in the Y direction, and the two first support seats are fixedly connected to an electric screw slide module extending in the Y direction. One side of the screw sliding module X is hung with a sliding plate fixedly connected to its sliding table, a rotating cylinder is fixed at the bottom end of the sliding plate, and the rotating cylinder is connected to a pneumatic clamping finger through an inverted "L"-shaped support; The electric screw sliding module drives the sliding plate, the rotating cylinder and the pneumatic clamp to move along the Y direction, and cooperates with the rotating cylinder to drive the pneumatic clamp to rotate, so that the blanking component is clamped from the tangent position to be aligned, cut and stripped. The two long electrical wires and the two short electrical wires are removed from the rubber and cut.
本实用新型的有益效果在于:本实用新型的焊线机采用流水线式排布的过线架组件、上锡组件、切剥线组件、剥皮组件、长拉线组件和拉线组件完成对电导线的剪线、剥皮、拉线和上锡加工,快速的裁切出匹配长度的电导线,并通过下料组件将裁切的长、短电导线一次下料,裁切及剥皮电导线的加工效率高且裁切精度及一致性高,同时,本实用新型结构紧凑、占地面积小且设备成本低。The beneficial effect of the present utility model is that the wire bonding machine of the present utility model adopts the wire-passing frame assembly, the tinning assembly, the wire cutting and stripping assembly, the stripping assembly, the long pulling wire assembly and the pulling wire assembly which are arranged in an assembly line to complete the cutting of the electric wire. Wire, peeling, drawing and tinning processing, quickly cut out electrical wires of matching length, and cut the long and short electrical wires at one time through the blanking component, the processing efficiency of cutting and peeling electrical wires is high and The cutting precision and consistency are high, and at the same time, the utility model has compact structure, small footprint and low equipment cost.
附图说明Description of drawings
图1是现有一种DC电源线的插头结构示意图;1 is a schematic diagram of a plug structure of an existing DC power cord;
图2是本实用新型线处理机构的结构视图;2 is a structural view of the wire processing mechanism of the present invention;
图3是本实用新型上锡组件的立体结构视图;Fig. 3 is the three-dimensional structure view of the tin assembly of the present invention;
图4是本实用新型上锡组件的分解视图;4 is an exploded view of the tin assembly of the present invention;
图5是本实用新型切剥线组件的一种立体视图;5 is a perspective view of the wire cutting and stripping assembly of the present invention;
图6是本实用新型切剥线组件的另一立体视图;6 is another perspective view of the wire cutting and stripping assembly of the present invention;
图7是本实用新型剥皮组件、长拉线组件、拉线组件和下料组件的装配图;Fig. 7 is the assembly drawing of the peeling assembly, the long pulling wire assembly, the pulling wire assembly and the blanking assembly of the present invention;
图8是本实用新型剥皮组件的立体图;8 is a perspective view of the peeling assembly of the present invention;
图9是本实用新型剥皮组件的分解图;9 is an exploded view of the peeling assembly of the present invention;
图10是本实用新型长拉线组件的立体图;Figure 10 is a perspective view of the long-pulling wire assembly of the present invention;
图11是本实用新型拉线组件的装配图;Fig. 11 is the assembly drawing of the pull wire assembly of the present utility model;
图12是本实用新型下料组件的立体图。Figure 12 is a perspective view of the blanking assembly of the present invention.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步详细的说明。The present utility model will be described in further detail below in conjunction with the accompanying drawings.
附图1-12实施例本实用新型的一种实施例,参考附图1-12,一种DC端子电导线的线处理机构,包括机架000、设于机架000上且X向排布的过线架组件1、上锡组件2、切剥线组件3、剥皮组件4、长拉线组件5和拉线组件6及沿机架000的Y方向设置的的下料组件7;上锡组件2、切剥线组件3、剥皮组件4、长拉线组件5、拉线组件6和下料组件7于切线工位处活动对接,所谓于切线工位处活动对接是指上锡组件2、切剥线组件3、剥皮组件4、长拉线组件5和拉线组件6在完成剪线、剥胶皮和上锡后均会于切线工位处与进行下一工序的组件对接,而当完成所有加工后,下料组件7会于切线工位处夹取对应的电导线而下料;其中,Figure 1-12 Embodiment An embodiment of the present invention, with reference to Figure 1-12, is a wire processing mechanism for a DC terminal electrical wire, including a
长拉线组件5用于自切线工位处夹持一端已上锡的两长电导线(参考附图1中的A、C)并沿X向牵伸至设定长度;The long pulling
拉线组件6用于自切线工位处夹持牵伸出匹配长度的两长电导线(参考附图1中的A、C)和一端头已上锡的两短电导线(参考附图1中的B、D)同步沿X向牵伸至设定长度;The pulling
切剥线组件3用于将两长电导线(A、C)和两短电导线(B、D)相对沿X方向牵伸的电导线对齐裁断(也就是将一端平齐的两长两短的电导线与送线的电导线裁断)、剥除电导线与长电导线(A、C)/短电导线(B、D)对接端的胶皮且对该端的线芯搓线和裁断长电导线(A、C)和短电导线(B、D)与电导线对接端的胶皮且对该端的线芯搓线,也就是切剥线组件3设置有三功能,且三功能会同步完成,需要说明的是,在完成剥除电导线与长电导线(A、C)/短电导线(B、D)对接端的胶皮过程中,是通过与上锡组件2配合而完成剥胶皮的,实际中是,切剥线组件3将电导线与长电导线(A、C)/短电导线(B、D)对接端的胶皮裁断,然后由上锡组件2牵引电导线回退过程中而将胶皮剥除,同时切剥线组件3还将该端的线芯进行搓线,使上锡组件2上锡时,电导线的线芯不是分叉的;The wire cutting and stripping assembly 3 is used for aligning and cutting the two long electrical wires (A, C) and the two short electrical wires (B, D) relative to the electrical wires drawn along the X direction (that is, two long and two short ones with one end flush). Cut off the electric wire of the electric wire and the electric wire of the feeding wire), strip the rubber of the butt end of the electric wire and the long electric wire (A, C)/short electric wire (B, D), and twist the core of the end and cut the long electric wire. (A, C) and the short electric wires (B, D) are connected to the rubber at the end of the electric wire and the wire core at the end is twisted, that is, the wire cutting and stripping assembly 3 is provided with three functions, and the three functions will be completed simultaneously, which needs to be explained. Yes, in the process of stripping the butt end of the electrical wires and the long electrical wires (A, C)/short electrical wires (B, D), the peeling is done by cooperating with the
剥皮组件4用于配合切剥线组件3将长电导线(A、C)和短电导线(B、D)与电导线对接端的胶皮剥除,实际中,剥皮组件4剥除胶皮不是单独完成的,而是与切剥线组件3配合完成的,具体的就是,在切剥线组件3将长电导线(A、C)和短电导线(B、D)与电导线对接端的胶皮裁断后,剥皮组件4会夹持两长电导线和两短电导线沿X方向牵引,使切剥线组件3夹持被裁断的胶皮而相对两长电导线和两短电导线分离,并且在胶皮分离后,切剥线组件3还会将两长电导线和两短电导线该端的线芯进行搓线,使的将长电导线和短电导线该端与DC端子焊接时,不会造成短路及虚焊;The peeling component 4 is used to cooperate with the cutting and stripping component 3 to peel off the rubber at the butting ends of the long electrical wires (A, C) and the short electrical wires (B, D) and the electrical wires. In practice, the peeling component 4 does not peel off the rubber alone. It is completed in cooperation with the wire cutting and stripping assembly 3. Specifically, after the wire cutting and stripping assembly 3 cuts the long electrical wires (A, C) and the short electrical wires (B, D) and the rubber at the butt end of the electrical wires , The stripping assembly 4 will clamp the two long electrical wires and the two short electrical wires and pull them in the X direction, so that the cutting and stripping assembly 3 will clamp the cut rubber and separate from the two long electrical wires and the two short electrical wires, and when the rubber is separated After that, the wire cutting and stripping assembly 3 will also twist the cores of the two long electrical wires and the two short electrical wires at the ends, so that when the ends of the long electrical wires and the short electrical wires are welded to the DC terminal, no short circuit and damage will be caused. Welding;
上锡组件2则用于对电导线与长电导线/短电导线对接端的线芯(被切剥线组件3裁断且剥除胶皮后)进行上锡,通过对电导线该端上锡,使的将DC充电端子成品与外接器件连接的端头的线芯是上锡且能直接焊接的;The
下料组件7则将裁切的两长电导线和两短电导线移栽下料。The blanking component 7 transplants and blanks the cut two long electrical wires and two short electrical wires.
参考附图2,在本实施例中,所述过线架组件1包括沿X方向延伸的过线架101,所述过线架101上沿X向依次设有第一过线板102、排线器103、第一校直器104、第二校直器105、第二过线板106及过线夹107;第一过线板102通过螺栓108安装在过线架101的X向一端的Y向旁侧,所述排线器103安设在过线架101的Y向一侧并与第一过线板102位于同一直线上,所述第一校正器104纵向(Y向)设置,所述第二校正器105竖向(Z向)设置,且第一校正器104与第二校正器105的校正轮成正交位置关系设置,所述第二过线板106和过线夹107在设置位置上被设置为第二过线板106和过线夹107的过线孔与第一过线板102和排线器103的过线孔一一对应,电导线穿入第一过线板102的过线孔后沿排线器103、第一校直器104、第二校直器105、第二过线板106及过线夹107牵伸,配合第一校直器104和第二校直器105的校正而使电导线朝向上锡组件2牵引。Referring to FIG. 2, in this embodiment, the wire-passing frame assembly 1 includes a wire-passing
参考附图2-4,在本实施例中,所述上锡组件2包括固设在机架200上且Z向设置的安装板21,所述安装板21上活动安设有旋转摆轮22,所述旋转摆轮22沿Y向贯穿安装板21并连接摆头组件23,所述旋转摆轮22通过同步带传动副24连接固设在安装板21上的驱动电机25,所述驱动电机25能传动旋转摆轮22转动而带动摆头组件23摆动,匹配使由摆头组件23夹持且剥除胶皮的电导线依次浸入设在摆头组件23的Z向下方的助焊剂料箱26和焊锡料箱27并完成上锡,实际中,助焊剂料箱26和焊锡料箱27上还设有除锡渣的装置,从而保证上锡质量;所述摆头组件23包括与旋转摆轮22固设的滑动底座231,所述滑动底座231上安设有滑动座232,所述滑动座232的Y向一侧垂直设有支撑板233,所述支撑板233上设上锡夹头234,所述上锡夹头234上设安装座235,安装座235枢转连接一压头236,所述压头236能由固设在安装座235上的驱动气缸237传动而枢转,匹配压紧或释放穿设于上锡夹头234的电导线,所述旋转摆轮22上还同轴设置有转轴28,所述转轴29一端通过第一同步带传动副210传动连接设在安装板21上的第一驱动电机211,所述转轴29另一端设有与内嵌于滑动座232且延滑动座232长度方向延伸的齿条212啮合连接的齿轮213,所述第一驱动电机211通过齿轮213和齿条212传动滑动座232沿滑动底座231滑动,使上锡夹头234能朝向或远离切剥线组件3移动,并带动由切剥线组件3裁断并剥除胶皮的电导线回退,且配合所述驱动电机25传动旋转摆轮22转动而带动摆头组件23摆动而使由摆头组件23夹持且剥除胶皮的电导线依次浸入设在摆头组件23的Z向下方的助焊剂料箱26和焊锡料箱27并完成上锡,和将完成上锡的电导线牵伸至与长拉线组件5和拉线组件6对接位置处,匹配长拉线组件5和拉线组件6进行设定长度的拉线作业。Referring to Figures 2-4, in this embodiment, the tin
参考附图2和附图5-6,在本实施例中,所述切剥线组件3包括支撑架31,所述支撑架31上设Z向设置的滚珠丝杆传动副32,所述支撑架32的X向一侧设Z向安设的第一直线导轨33,所述第一直线导轨33活动连接上刀架34和下刀架35,所述上刀架34和下刀架35还与滚珠丝杆传动副32传动连接并能由滚珠丝杆传动副32同步传动而沿第一直线导轨33竖向(Z向)相向移动;所述上刀架34和下刀架35的X向旁侧分别设有上刀座36和下刀座37,所述上刀座36底端沿X方向依次设有第一上剥皮刀38、上裁断刀39和第二上剥皮刀310,所述下刀座37顶端沿X方向依次设有第一下剥皮刀311、下裁断刀312和第二下剥皮刀313,第一上剥皮刀38与第一下剥皮刀311、上裁断刀39与下裁断刀312及第二上剥皮刀310与第二下剥皮刀313在设置位置上匹配正对,所述滚珠丝杆传动副32同步传动上刀架36和下刀架37带动上刀座36和下刀座37在Z方向上相向移动,使第一上剥皮刀38对接第一下剥皮刀311及第二上剥皮刀310对接第二下剥皮刀313,匹配裁断电导线与长电导线/短电导线对接端的胶皮和裁断长电导线和短电导线与电导线对接端的胶皮,或使上裁断刀39对接下裁断刀312并将两长电导线和两短电导线相对沿过线架组件1和上锡组件2牵伸的电导线对齐裁断,实际中,是先由上裁断刀39与下裁断刀312将两长电导线和两短电导线相对电导线裁断,然后在由第一上剥皮刀38与第一下剥皮刀311、第二上剥皮刀310与第二下剥皮刀313进行电导线端和长电导线/短电导线端的胶皮相对线芯或线材裁断;所述上刀架34和下刀架35上均设压料气缸314,两所述压料气缸314与第一直线导轨33在设置位置上位于支撑架31的X向的两侧,每一压料气缸314传动连接一搓刀座316,两搓刀座316上均活动穿设有Y向延伸的推杆317,所述推杆317一端连接一活动嵌套于第一上剥皮刀38/第一下剥皮刀311与第二上剥皮刀310/第二下剥皮刀311之间的搓刀318,所述推杆317的另一端均设滑槽板319,每一滑槽板319的滑槽内均设滑块320,且两滑块320通过曲柄杆321连接,所述曲柄杆321还通过第二转轴322、曲柄323和推座324连接设在支撑架1的Y向一侧的第三驱动气缸325传动连接;第三驱动气缸325通过曲柄323和第二转轴322传动曲柄杆321带动两滑块320枢转并沿滑槽板319的滑槽Z向滑动,匹配传动推杆317相对搓刀座316沿Y向移动和使两搓刀318沿Y向相向移动,配合压料气缸314传动两搓刀座316沿Z向相向移动而使两搓刀316合拢或退开,使两搓刀316夹持电导线与长电导线/短电导线对接端和长电导线和短电导线与电导线对接端被裁断的胶皮而剥皮,和/或使两搓刀316对电导线与长电导线/短电导线对接端的线芯和长电导线和短电导线与电导线对接端的线芯进行搓线;实际中搓刀316为框形结构,其两刀口分别与电导线与长电导线/短电导线对接端和长电导线和短电导线与电导线对接端正对,当压料气缸314传动两搓刀316在Z向方向上移动而使两搓刀316合拢夹持两端的胶皮,匹配上锡组件2和剥皮组件4的配合而将胶皮剥除掉;在拔除胶皮后,两搓刀316被驱动在Y方向上相向移动过程中,则对两端的线芯进行搓线,使零散的线芯搓成为一股束紧的线芯;需要说明的是,当第三驱动气缸325通过曲柄323和第二转轴322传动曲柄杆321带动两滑块320枢转时,由于滑块320嵌在滑槽板319的滑槽内,且滑块320与曲柄杆321能相对活动转动,曲柄杆321转动而带动两滑块320跟随转动时产生斜向移动的趋势,由于滑槽的限位,使的滑块320在Z向方向和Y向方向上均受力,而Z向方向上的受力转化为滑块320沿滑槽板319的滑槽滑动的动力,而Y向方向上的受力则转换为推动推杆317相对搓刀座316沿Y向移动的动力。Referring to Fig. 2 and Fig. 5-6, in this embodiment, the wire cutting and stripping assembly 3 includes a
参考附图2和附图7-9,在本实施例中,所述剥皮组件4包括固设在机架200上且Z向设置的第一安装板41,所述第一安装板41的Y向一侧设第一滑动底座42,所述第一滑动底座42上设有能相对第一滑动底座42沿Y向滑动的第一滑动座43,所述第一滑动座43的Y向另一侧通过连接块44安装有气动剥皮夹指45,所述第一安装板41上活动安设有Y向设置的第一转轴46,所述第一转轴46一端贯穿第一安装板41和第一滑动底座42并贯至第一滑动座43内与第一齿轮47连接,所述第一齿轮47啮合连接内嵌于第一滑动座43内且Y向设置的第一齿条48,所述第一转轴46另一端通过第二同步带传动副49传动连接设在第一安装板41上的第二驱动电机410,所述第二驱动电机410通过第一齿轮47和第一齿条48传动第一滑动座43沿第一滑动底座43滑动,使气动剥皮夹指45朝向或远离切剥线组件3移动,并带动由切剥线组件3裁断并裁断胶皮的两长电导线和两短电导线Y向移动而完成剥皮和将完成剥皮的两长电导线和两短电导线回送至切线工位处;参考附图2,附图7和附图10,在本实施例中,所述长拉线组件5包括固设在机架200上且沿X向延伸的安装立板51,所述安装立板51的Y向一侧设X向设置的第二同步带传动副52,所述安装立板51的Y向另一侧设X向延伸的直线滑轨53,所述直线滑轨53上垂直安装立板51设Y向延伸的滑板54,所述滑板54还与第二同步带传动副52的同步带固接,所述第二同步带传动副52能传动滑板54沿直线滑轨53沿X向移动;所述滑板54固接一沿X向延伸的桁臂55,所述桁臂55远离与滑板54固接的端设有两能相对桁臂55枢转的夹臂56,两夹臂56均通过枢转连杆57与传动连杆58活动连接,所述传动连杆58还与固设在滑板54上的驱动气缸59传动连接;所述第二同步带传动副52传动所述滑板54沿直线滑轨53而X向滑动,配合所述驱动气缸59驱动传动连杆58推动枢转连杆57铰转而带动两夹臂56相对桁臂55枢转而合拢夹持或张开,匹配使长拉线组件5从与上锡组件2对接位置处夹取一端头已上锡的两长电导线并X向牵伸至设定长度(牵伸的距离与长电导线超出短电导线长度相等);参考附图2,附图7和附图11,在本实施例中,所述拉线组件6包括两设在机架200上且X向间隔设置的支撑座61,两支撑座61上跨设同步带滑台模组62,所述同步带滑台模组62的滑座上Y向设置第一驱动气缸63,所述第一驱动气缸63的Y向前端设U形支座64,所述U形支座64内设有两可相对U形支座64活动枢转张开/夹紧且X向设置的传动夹臂65,两所述传动夹臂65的X向一端通过剪叉传动臂66和U形连接块67与设在U形支座64的X向一侧的第二驱动气缸68连接,两所述传动夹臂65的X向另一端设夹爪69;所述第二驱动气缸68能通过推动U形连接块67使剪叉传动臂66枢转并带动两传动夹臂65和两夹爪69枢转张开/夹紧;所述同步带滑台模组62传动滑座、第一驱动气缸63沿X向移动,配合第一驱动气缸63传动U形支座64沿Y向移动和第二驱动气缸68驱动两夹爪69张开/夹紧,使拉线组件6夹持牵伸出匹配长度的两长电导线和一端头已上锡的两短电导线同步X向牵伸至设定长度,匹配完成两长电导线和两短电导线的牵伸;需要说明的是,当完成两长电导线和两短电导线的牵伸后,此时,切剥线组件3会将长电导线和短电导线与电导线连接的端剪断并对剪断的端进行剥胶皮,为下一组长、短电导线的裁剪和上锡进行准备;参考附图2、附图7和附图12,在本实施例中,所述下料组件7包括两Y向间隔设在机架200上的第一支撑座71,两第一支撑座71固接一Y向延伸的电动丝杆滑台模组72,所述电动丝杆滑动模组72的X的一侧挂设与其滑台固接的滑动板73,所述滑动板73底端固设一旋转气缸74,所述旋转气缸74通过倒“L”形支座75连接一气动夹指76;所述电动丝杆滑动模组72传动滑动板73、旋转气缸74及气动夹指76沿Y向移动,配合旋转气缸74传动气动夹指76旋转,匹配使下料组件7从切线工位位置上夹取被对齐裁断和剥除胶皮的两长电导线和两短电导线并移载下料。Referring to FIG. 2 and FIGS. 7-9, in this embodiment, the peeling assembly 4 includes a first mounting
以上并非对本实用新型的技术范围作任何限制,凡依据本实用新型技术实质对以上的实施例所作的任何修改、等同变化与修饰,均仍属于本实用新型的技术方案的范围内。The above is not intended to limit the technical scope of the present invention, and any modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still fall within the scope of the technical solutions of the present invention.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112332313A (en) * | 2020-11-16 | 2021-02-05 | 沈榆 | Laying mechanism and laying method of cable |
CN113555756A (en) * | 2021-06-24 | 2021-10-26 | 深圳市锐博精创科技有限公司 | Full-automatic wire stripping and welding production line equipment for electronic wires |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112332313A (en) * | 2020-11-16 | 2021-02-05 | 沈榆 | Laying mechanism and laying method of cable |
CN112332313B (en) * | 2020-11-16 | 2021-11-19 | 西安拓邦机电安装工程有限公司 | Laying mechanism and laying method of cable |
CN113555756A (en) * | 2021-06-24 | 2021-10-26 | 深圳市锐博精创科技有限公司 | Full-automatic wire stripping and welding production line equipment for electronic wires |
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