CN209740409U - Positioning winding mechanism for full-automatic cable collecting machine - Google Patents

Positioning winding mechanism for full-automatic cable collecting machine Download PDF

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Publication number
CN209740409U
CN209740409U CN201822278030.5U CN201822278030U CN209740409U CN 209740409 U CN209740409 U CN 209740409U CN 201822278030 U CN201822278030 U CN 201822278030U CN 209740409 U CN209740409 U CN 209740409U
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positioning
wire winding
winding
seat
cable
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蔡昌益
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Dongguan Baoxiang Huajing Precision Machinery Co ltd
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Dongguan Baoxiang Huajing Precision Machinery Co ltd
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Abstract

the utility model discloses a full-automatic receipts cable machine location wire winding mechanism, this full-automatic receives cable machine location wire winding mechanism is including the second carriage arm, install in this second carriage arm lower extreme and with the location wire winding subassembly of skeleton butt joint location, install on the location wire winding subassembly and be used for pressing from both sides the first module of acting as go-between of tight and pull out cable end of a thread and be used for carrying out wire wound excess wire winding subassembly with the cable end of a thread, this location wire winding subassembly and the coaxial setting of excess wire winding subassembly, and be provided with the ratchet location module that is used for controlling interlock or not interlock between this location wire winding subassembly and the excess wire winding subassembly. The utility model discloses can realize carrying out the automation to the end of a thread of cable and handling around the excess line, need not the artifical wire winding in later stage, improve work efficiency and productivity, it can be extremely troublesome to have solved artifical manual coiling, and intensity of labour is very big, causes the problem of great puzzlement to the producer, makes the utility model discloses extremely strong market competition has.

Description

全自动收缆机用定位绕线机构Positioning winding mechanism for automatic cable take-up machine

技术领域:Technical field:

本实用新型涉及自动化设备技术领域,特指一种全自动收缆机用定位绕线机构。The utility model relates to the technical field of automation equipment, in particular to a positioning winding mechanism for a fully automatic cable receiving machine.

背景技术:Background technique:

线缆是光缆、电缆等物品的统称。线缆的用途有很多,主要用于控制安装、连接设备、输送电力等多重作用,是日常生活中常见而不可缺少的一种东西。Cable is a general term for items such as optical cables and cables. There are many uses of cables, mainly used for multiple functions such as control installation, connection equipment, power transmission, etc. It is a common and indispensable thing in daily life.

线缆生产完成后,需要收缆打包,常规的收缆方式是:人工将骨架搬运至半自动收缆机上,并人工操作治具,以将骨架被半自动收缆机夹紧,然后人工将线缆的线头穿出骨架外,该半自动收缆机驱动该骨架转动,使骨架进行收卷,使线缆绕卷于该骨架上,以完成收缆;另外,绕好的线缆在后期还需要检测其是否能够正常通电,导致线缆的线头必须有较长的一段伸出于该骨架,但是现有的半自动收缆机无法对伸出于该骨架外的线缆线头部分绕制,导致在后期还需要采用人工绕圈,对于直径较大且硬度也较大的线缆,人工手动绕制会极其麻烦,且劳动强度极大,对生产者造成较大的困扰。After the production of the cable is completed, the cable needs to be taken up and packaged. The conventional way of taking up the cable is: manually transport the skeleton to the semi-automatic cable take-up machine, and manually operate the jig to clamp the skeleton by the semi-automatic take-up machine, and then manually put the cable The end of the wire goes out of the frame, and the semi-automatic cable winding machine drives the frame to rotate, so that the frame is wound up, so that the cable is wound on the frame to complete the cable winding; in addition, the wound cable needs to be inspected in the later stage Whether it can be powered on normally leads to a long section of the cable end protruding from the frame, but the existing semi-automatic cable winding machine cannot wind the part of the cable end protruding from the frame, resulting in It is also necessary to use manual winding. For cables with large diameter and high hardness, manual winding will be extremely troublesome and labor-intensive, which will cause great troubles to producers.

有鉴于此,本发明人提出以下技术方案。In view of this, the inventor proposes the following technical solutions.

实用新型内容:Utility model content:

本实用新型的目的在于克服现有技术的不足,提供一种全自动收缆机用定位绕线机构。The purpose of the utility model is to overcome the deficiencies of the prior art and provide a positioning winding mechanism for a fully automatic cable receiving machine.

为了解决上述技术问题,本实用新型采用了下述技术方案:该全自动收缆机用定位绕线机构包括有第二移动臂、安装于该第二移动臂下端并与骨架对接定位的定位绕线组件、安装于定位绕线组件上并用于夹紧并拉出线缆线头的第一拉线模组和用于将线缆线头进行绕线的余线绕线组件,该定位绕线组件与余线绕线组件同轴设置,且该定位绕线组件与余线绕线组件之间设置有用于控制其之间连动或不连动的棘轮定位模组。In order to solve the above technical problems, the utility model adopts the following technical scheme: the positioning winding mechanism for the automatic cable receiving machine includes a second moving arm, a positioning winding that is installed at the lower end of the second moving arm and docked with the skeleton. A wire assembly, a first wire drawing module installed on the positioning winding assembly and used to clamp and pull out the cable end, and a remaining wire winding assembly used to wind the cable end, the positioning winding assembly and the remaining The wire winding assembly is arranged coaxially, and a ratchet positioning module for controlling linkage or non-interlocking between the positioning winding assembly and the remaining wire winding assembly is arranged.

进一步而言,上述技术方案中,所述定位绕线组件包括有通过若干第二轴承安装于所述第二移动臂下端并用于插在所述骨架设置的第二定位孔中的驱动定位轴、安装于第二移动臂下端并用于驱动该驱动定位轴旋转的第二减速机和第二电机,所述余线绕线组件通过轴承组件安装于该驱动定位轴上。Furthermore, in the above technical solution, the positioning winding assembly includes a drive positioning shaft mounted on the lower end of the second moving arm through several second bearings and used to be inserted into the second positioning hole provided on the skeleton, Installed on the lower end of the second moving arm and used to drive the second speed reducer and the second motor to rotate the driving positioning shaft, the remaining wire winding assembly is installed on the driving positioning shaft through a bearing assembly.

进一步而言,上述技术方案中,所述第一拉线模组包括有安装于所述第二移动臂下端的第一安装板、以可调节相对位置方式安装于第一安装板上的滑轨座、安装于滑轨座中并可相对该滑轨座滑动的滑动座、安装于滑轨座中并用于驱动该滑轨座滑动的第三气缸以及与滑动座固定安装并用于夹紧线缆的拉线夹。Furthermore, in the above technical solution, the first wire pulling module includes a first mounting plate mounted on the lower end of the second moving arm, a slide rail seat mounted on the first mounting plate in an adjustable relative position , a sliding seat that is installed in the slide rail seat and can slide relative to the slide rail seat, a third air cylinder that is installed in the slide rail seat and is used to drive the slide rail seat to slide, and is fixedly installed with the slide seat and is used for clamping cables Pull clip.

进一步而言,上述技术方案中,所述拉线夹上还设置有立杆,该立杆置于该滑动座中的滑动缺口中。Furthermore, in the above technical solution, a vertical rod is further arranged on the cable clamp, and the vertical rod is placed in the sliding notch in the sliding seat.

进一步而言,上述技术方案中,所述余线绕线组件包括有通过所述轴承组件安装于该驱动定位轴上的齿轮盘和与该齿轮盘固定连接的绕线盘以及安装于所述第二移动臂下端的摆动座、安装于摆动座中的第三电机、安装于第三电机中转轴上并与所述齿轮盘适配的第二驱动齿轮,该第二移动臂下端设置有用于驱动该摆动座摆动以驱使第二驱动齿轮与所述齿轮盘啮合的驱动气缸,所述棘轮定位模组安装于该绕线盘与定位绕线组件的驱动定位轴之间。Furthermore, in the above technical solution, the remaining wire winding assembly includes a gear plate mounted on the drive positioning shaft through the bearing assembly, a winding plate fixedly connected to the gear plate, and a winding plate mounted on the first The swing seat at the lower end of the two movable arms, the third motor installed in the swing seat, the second drive gear mounted on the third motor shaft and adapted to the gear plate, the lower end of the second movable arm is provided with a drive gear for driving The oscillating seat swings to drive the second driving gear to engage with the driving cylinder of the gear plate, and the ratchet positioning module is installed between the winding plate and the driving positioning shaft for positioning the winding assembly.

进一步而言,上述技术方案中,所述绕线盘外围设置有若干限位棒,该限位棒上设置有可调节相对位置的限位座,且该绕线盘还设置有松紧座和用于驱动该松紧座移动的第二气缸,该限位座和松紧座外围形成有供线缆绕制的绕线空间。Furthermore, in the above technical solution, a number of limit rods are arranged on the periphery of the winding reel, the limit rods are provided with a limit seat that can adjust the relative position, and the reel is also provided with an elastic seat and a Based on the second air cylinder driving the movement of the elastic seat, a winding space for winding cables is formed on the limit seat and the periphery of the elastic seat.

进一步而言,上述技术方案中,所述棘轮定位模组包括有固定于该驱动定位轴上的棘轮以及安装于所述绕线盘上的定位块,该定位块与绕线盘之间设置有扭簧,该定位块在扭簧的作用力下卡合于该棘轮中两斜齿之间的齿槽中。Further, in the above technical solution, the ratchet positioning module includes a ratchet fixed on the driving positioning shaft and a positioning block installed on the winding reel, and a positioning block is arranged between the positioning block and the winding reel A torsion spring, the positioning block is engaged in the tooth groove between the two helical teeth in the ratchet under the force of the torsion spring.

采用上述技术方案后,本实用新型与现有技术相比较具有如下有益效果:本实用新型能够实现对线缆的线头进行自动绕余线处理,无需后期人工绕线,提高工作效率及生产力,解决了人工手动绕制会极其麻烦,且劳动强度极大,对生产者造成较大的困扰的问题,令本实用新型具有极强的市场竞争力。After adopting the above-mentioned technical scheme, the utility model has the following beneficial effects compared with the prior art: the utility model can realize the automatic winding process of the wire end of the cable, without the need for manual winding in the later stage, improves work efficiency and productivity, and solves the problem of The problem that manual winding will be extremely troublesome and labor-intensive will cause great troubles to producers makes the utility model have extremely strong market competitiveness.

附图说明:Description of drawings:

图1是安装有本实用新型的全自动收缆机的立体图;Fig. 1 is the perspective view that the fully automatic cable receiving machine of the present utility model is installed;

图2是骨架的立体图;Fig. 2 is the perspective view of skeleton;

图3是全自动收缆机中机座及进料机构和出料机构的装配图;Fig. 3 is the assembly diagram of the base, the feeding mechanism and the discharging mechanism in the fully automatic cable take-up machine;

图4是本实用新型的立体图;Fig. 4 is a perspective view of the utility model;

图5是全自动收缆机中收缆装置的立体图;Fig. 5 is a perspective view of a cable take-up device in a fully automatic cable take-up machine;

图6是本实用新型中第一拉线模组的立体图;Fig. 6 is a perspective view of the first pull wire module in the utility model;

图7是本实用新型中定位绕线机构的剖视图;Fig. 7 is a sectional view of the positioning winding mechanism in the utility model;

图8是本实用新型中定位绕线机构的立体图;Fig. 8 is a perspective view of the positioning winding mechanism in the utility model;

图9是全自动收缆机中线缆进线布料装置的立体图;Fig. 9 is a perspective view of the cable inlet distribution device in the fully automatic cable take-up machine;

图10是全自动收缆机中线缆进线机构的立体图。Fig. 10 is a perspective view of the cable inlet mechanism in the fully automatic cable take-up machine.

具体实施方式:Detailed ways:

下面结合具体实施例和附图对本实用新型进一步说明。Below in conjunction with specific embodiment and accompanying drawing, the utility model is further described.

见图1-10所示,为一种安装有本实用新型的全自动收缆机,其包括:机座1,该机座1上设置有用于对待绕线缆的骨架11进行进料的进料机构2和用于对完成绕线缆的骨架11出料的出料机构3;收缆装置4,其包括有安装于机座1上的龙门架41、安装于龙门架41上的辅助定位机构42和定位绕线机构43以及分别驱动该辅助定位机构42和定位绕线机构43移动以夹紧骨架11的第一驱动机构44和第二驱动机构45,该定位绕线机构43包括有安装于龙门架41上并与该第二驱动机构45连接的第二移动臂431、安装于该第二移动臂431下端并与骨架11对接定位的定位绕线组件432、安装于定位绕线组件432上并用于夹紧并拉出线缆线头的第一拉线模组433和用于将线缆线头进行绕线的余线绕线组件434,该定位绕线组件432与余线绕线组件434同轴设置,且该定位绕线组件432与余线绕线组件434之间设置有用于控制其之间连动或不连动的棘轮定位模组435;线缆进线布料装置5,其包括有安装于机座1旁侧的立座51、安装于该立座51上的线缆进线机构52和安装于线缆进线机构52旁侧并与该线缆进线机构52配合的布料机构53以及安装于立座51并分别用于驱动该线缆进线机构52和布料机构53上下移动的第三驱动机构54和第四驱动机构55。全自动收缆机工作时,通过进料机构2对待绕线缆的骨架11进行进料处理,当待绕线缆的骨架11传送到龙门架41下方时,收缆装置4中的第一驱动机构44和第二驱动机构45分别驱动该辅助定位机构42和定位绕线机构43相对移动以夹紧骨架11,此时,该进料机构2复位;同时,该辅助定位机构42和定位绕线机构43夹紧该骨架11后,并将该骨架11搬运至出料机构3上;随后,该线缆进线布料装置5工作,由该线缆进线布料装置5中的线缆进线机构52配合布料机构53将线缆传送进来,并将线缆的线头穿过该骨架11的穿孔110并伸出于该骨架11外,同时,该收缆装置4中的第一拉线模组433会将线缆的线头夹紧,此时,收缆装置4中的余线绕线组件434工作以进行绕线工作,而棘轮定位模组435控制定位绕线组件432与余线绕线组件434之间不连动,即该定位绕线组件432不工作,该骨架11不转动,以致该骨架11不会绕线,此时,线缆进线布料装置5会不断的送线,使该余线绕线组件434能够绕多圈线缆作为余线使用(如供后期检测使用),完成余线绕线后,该定位绕线组件432开始工作,该定位绕线组件432会配合辅助定位机构42驱动该骨架11转动,以致该骨架11开始绕线,当完成绕线后;该收缆装置4中的第一驱动机构44和第二驱动机构45分别驱动该辅助定位机构42和定位绕线机构43相对移动以松开完成绕线的骨架11,并由该出料机构3对完成绕线的骨架11进行出料处理,随后,该收缆装置4中的第一驱动机构44和第二驱动机构45分别驱动该辅助定位机构42和定位绕线机构43相对移动以夹紧由进料机构传送进来的新的待绕线缆的骨架11进行夹紧,再重复以上步骤,以进行收缆工作,因此,全自动收缆机整个收缆过程都不需要停机处理,大大提高了工作效率,且整个收缆过程均为自动化完成,其劳动强度低,工作效率极高,有利于提高生产力,再者,本实用新型能够实现对线缆的线头进行自动绕余线处理,无需后期人工绕线,进一步提高工作效率及生产力,解决了人工手动绕制会极其麻烦,且劳动强度极大,对生产者造成较大的困扰的问题。As shown in Figure 1-10, it is a fully automatic cable receiving machine equipped with the utility model, which includes: a base 1, which is provided with a feeder for feeding the skeleton 11 of the cable to be wound. The material mechanism 2 and the discharge mechanism 3 used to complete the discharge of the skeleton 11 of the cable winding; Mechanism 42 and positioning winding mechanism 43 and respectively driving the auxiliary positioning mechanism 42 and positioning winding mechanism 43 to move to clamp the first driving mechanism 44 and the second driving mechanism 45 of the skeleton 11, the positioning winding mechanism 43 includes installation The second moving arm 431 on the gantry 41 and connected with the second driving mechanism 45, the positioning winding assembly 432 installed on the lower end of the second moving arm 431 and docked with the skeleton 11, and the positioning winding assembly 432 The first pulling module 433 for clamping and pulling out the cable end and the remaining wire winding assembly 434 for winding the cable end, the positioning winding assembly 432 is the same as the remaining wire winding assembly 434 The shaft is set, and a ratchet positioning module 435 for controlling the linkage or non-linkage between the positioning winding assembly 432 and the remaining wire winding assembly 434 is provided; the cable inlet distribution device 5 includes The stand 51 installed on the side of the machine base 1, the cable inlet mechanism 52 installed on the stand 51, and the cloth mechanism installed on the side of the cable inlet mechanism 52 and matched with the cable inlet mechanism 52 53 and a third drive mechanism 54 and a fourth drive mechanism 55 that are installed on the stand 51 and are respectively used to drive the cable entry mechanism 52 and the cloth mechanism 53 to move up and down. When the fully automatic cable take-up machine is working, the feed mechanism 2 is used to feed the skeleton 11 of the cable to be wound. Mechanism 44 and second drive mechanism 45 respectively drive this auxiliary positioning mechanism 42 and positioning winding mechanism 43 to move relative to clamping skeleton 11, at this moment, this feeding mechanism 2 resets; Simultaneously, this auxiliary positioning mechanism 42 and positioning winding After the mechanism 43 clamps the skeleton 11, it transports the skeleton 11 to the discharge mechanism 3; then, the cable inlet distribution device 5 works, and the cable inlet mechanism in the cable inlet distribution device 5 52 cooperates with the cloth mechanism 53 to transmit the cables in, and the wire ends of the cables pass through the perforations 110 of the framework 11 and protrude out of the framework 11. At the same time, the first wire drawing module 433 in the cable receiving device 4 will Clamp the end of the cable. At this time, the remaining wire winding assembly 434 in the cable receiving device 4 works to perform winding work, and the ratchet positioning module 435 controls the position between the positioning winding assembly 432 and the remaining wire winding assembly 434. There is no linkage between them, that is, the positioning winding assembly 432 does not work, and the skeleton 11 does not rotate, so that the skeleton 11 will not be wound. At this time, the cable inlet distribution device 5 will continuously feed the wire, so that the remaining wire The winding assembly 434 can wind multiple turns of the cable as the rest of the wire (such as for later detection). After the rest of the winding is completed, the positioning winding assembly 432 starts to work, and the positioning winding assembly 432 will cooperate with the auxiliary positioning mechanism 42 Drive the frame 11 to rotate so that the frame 11 starts to wind, and when the winding is completed; the first drive mechanism 44 and the second drive mechanism 45 in the cable receiving device 4 respectively drive the auxiliary positioning mechanism 42 and the positioning winding mechanism 43 moves relatively to loosen the skeleton 11 that has completed the winding, and the skeleton 11 that has been wound is discharged by the discharge mechanism 3, and then the first drive mechanism 44 and the second drive mechanism 44 in the cable take-up device 4 The mechanism 45 respectively drives the auxiliary positioning mechanism 42 and the positioning winding mechanism 43 to move relative to each other to clamp the skeleton 11 of the new cable to be wound delivered by the feeding mechanism, and then repeat the above steps to perform the cable winding work , therefore, the entire cable receiving process of the fully automatic cable receiving machine does not need to be stopped for processing, which greatly improves the work efficiency, and the entire cable receiving process is completed automatically, with low labor intensity and high work efficiency, which is conducive to improving productivity. Furthermore, the utility model can realize automatic winding processing of the thread end of the cable without manual winding in the later stage, further improves work efficiency and productivity, and solves the extremely troublesome manual winding, and the labor intensity is extremely high, which is harmful to production. or cause greater distress.

所述进料机构2包括有进料承载架21、安装于进料承载架21前后两端的第一驱动轴22和第一从动轴23以及安装于进料承载架21下端并用于驱动该第一驱动轴22转动的第一驱动电机组件24,该第一驱动轴22和第一从动轴23两端均设置第一轮体25,该第一轮体25均设置于机座1上设置的第一轨道12上,该进料承载架21上设置有可调节相对位置的第一三角座211和第二三角座212,该第一三角座211和第二三角座212配合限位待绕线缆的骨架11;该第一驱动电机组件24驱动该第一驱动轴22旋转,使第一驱动轴22和第一从动轴23上的第一轮体25能够在第一轨道12上行走,以达到进料的目的。The feeding mechanism 2 includes a feed carrier 21, a first drive shaft 22 and a first driven shaft 23 installed at the front and rear ends of the feed carrier 21, and a first driven shaft 23 installed at the lower end of the feed carrier 21 for driving the first drive shaft 21. A drive shaft 22 rotates a first drive motor assembly 24, the first drive shaft 22 and the first driven shaft 23 are provided with first wheels 25 at both ends, and the first wheels 25 are arranged on the machine base 1 On the first track 12, the feed carrier 21 is provided with a first triangular seat 211 and a second triangular seat 212 whose relative positions can be adjusted, and the first triangular seat 211 and the second triangular seat 212 cooperate to limit the The skeleton 11 of the cable; the first drive motor assembly 24 drives the first drive shaft 22 to rotate, so that the first wheel body 25 on the first drive shaft 22 and the first driven shaft 23 can walk on the first track 12 , in order to achieve the purpose of feeding.

所述出料机构3包括有出料承载架31、安装于出料承载架31前后两端的第二驱动轴32和第二从动轴33以及安装于出料承载架31下端并用于驱动该第二驱动轴32转动的第二驱动电机组件34,该第二驱动轴32和第二从动轴33两端均设置第二轮体35,该第二轮体35均设置于机座1上设置的第二轨道13上,该出料承载架31上设置有可调节相对位置的第一滚筒311和第二滚筒312,该第一滚筒311和第二滚筒312支撑所述的骨架11。该第二驱动电机组件34驱动该第二驱动轴旋转,使第二驱动轴32和第二从动轴33上的第二轮体35能够在第二轨道13上行走,以达到出料的目的。由于骨架的绕线是在出料机构3上完成的,且该骨架在绕线时是会转动的,采用第一滚筒311和第二滚筒312支撑所述的骨架11,其可辅助骨架转动,便于绕线收缆工作的完成。The discharge mechanism 3 includes a discharge carrier 31, a second drive shaft 32 and a second driven shaft 33 mounted on the front and rear ends of the discharge carrier 31, and a second driven shaft 33 mounted on the lower end of the discharge carrier 31 and used to drive the second drive shaft 31. The second drive motor assembly 34 that the two drive shafts 32 rotate, the second wheel body 35 is arranged at both ends of the second drive shaft 32 and the second driven shaft 33, and the second wheel body 35 is arranged on the machine base 1 On the second track 13 , the discharge carrier 31 is provided with a first roller 311 and a second roller 312 whose relative positions can be adjusted, and the first roller 311 and the second roller 312 support the framework 11 . The second drive motor assembly 34 drives the second drive shaft to rotate, so that the second wheel body 35 on the second drive shaft 32 and the second driven shaft 33 can walk on the second track 13 to achieve the purpose of discharging . Since the winding of the skeleton is completed on the discharge mechanism 3, and the skeleton will rotate during winding, the first roller 311 and the second roller 312 are used to support the skeleton 11, which can assist the skeleton to rotate, It is convenient for the completion of winding and cable collection work.

所述辅助定位机构42包括有安装于所述龙门架41上并与该第一驱动机构44连接的第一移动臂421、安装于该第一移动臂421下端的轴承座422以及穿设于该轴承座422中用于插在所述骨架11设置的第一定位孔中的第一定位轴423,该第一定位轴423端部设置呈圆锥状,该第一定位轴423插在所述骨架11设置的第一定位孔中,且该第一定位轴423能够自由转动,其可有效配合定位绕线机构43对骨架实现绕线收缆工作的完成。The auxiliary positioning mechanism 42 includes a first moving arm 421 installed on the gantry 41 and connected to the first driving mechanism 44, a bearing seat 422 installed on the lower end of the first moving arm 421, and a The bearing seat 422 is used to insert the first positioning shaft 423 in the first positioning hole provided by the skeleton 11. The end of the first positioning shaft 423 is set in a conical shape, and the first positioning shaft 423 is inserted in the skeleton 11. 11 is provided in the first positioning hole, and the first positioning shaft 423 can rotate freely, which can effectively cooperate with the positioning winding mechanism 43 to complete the winding and cable winding work of the skeleton.

所述第一驱动机构44包括有若干安装于所述龙门架41上的第一导轨441、第一齿条442、安装于所述辅助定位机构42上的第一驱动齿轮和用于驱动该第一驱动齿轮440旋转的第一减速机443和第一电机444,该辅助定位机构42通过第一滑块安装于该第一导轨441上,该第一驱动齿轮与第一齿条442啮合,以致使该第一减速机443和第一电机444驱动该第一驱动齿轮旋转是,该辅助定位机构42能够在第一导轨441上运动。The first drive mechanism 44 includes a plurality of first guide rails 441 mounted on the gantry 41, a first rack 442, a first drive gear mounted on the auxiliary positioning mechanism 42, and a first drive gear for driving the first gear. A drive gear 440 rotates a first speed reducer 443 and a first motor 444, the auxiliary positioning mechanism 42 is installed on the first guide rail 441 through a first slider, and the first drive gear meshes with the first rack 442, so that When the first reduction gear 443 and the first motor 444 drive the first driving gear to rotate, the auxiliary positioning mechanism 42 can move on the first guide rail 441 .

所述第二驱动机构45的结构与第一驱动机构44的结构相同,在此不再一一赘述。The structure of the second driving mechanism 45 is the same as that of the first driving mechanism 44 , and will not be repeated here.

所述定位绕线组件432包括有通过若干第二轴承4321安装于所述第二移动臂431下端并用于插在所述骨架11设置的第二定位孔112中的驱动定位轴4322、安装于第二移动臂431下端并用于驱动该驱动定位轴4322旋转的第二减速机4323和第二电机4324,所述余线绕线组件434通过轴承组件4325安装于该驱动定位轴4322上。The positioning winding assembly 432 includes a driving positioning shaft 4322 installed on the lower end of the second moving arm 431 through a plurality of second bearings 4321 and used to be inserted into the second positioning hole 112 provided on the frame 11 , and is installed on the second positioning hole 112 . The lower ends of the two movable arms 431 are used to drive the second speed reducer 4323 and the second motor 4324 to rotate the drive positioning shaft 4322 .

所述第一拉线模组433包括有安装于所述第二移动臂431下端的第一安装板4331、以可调节相对位置方式安装于第一安装板4331上的滑轨座4332、安装于滑轨座4332中并可相对该滑轨座4332滑动的滑动座4333、安装于滑轨座4332中并用于驱动该滑轨座4332滑动的第三气缸4334以及与滑动座4333固定安装并用于夹紧线缆的拉线夹4335,该拉线夹4335上还设置有立杆4336,该立杆4336置于该滑动座4333中的滑动缺口4337中。The first cable module 433 includes a first mounting plate 4331 mounted on the lower end of the second moving arm 431, a slide rail seat 4332 mounted on the first mounting plate 4331 in an adjustable relative position, The slide seat 4333 that can slide relative to the slide rail seat 4332 in the rail seat 4332, the third cylinder 4334 that is installed in the slide rail seat 4332 and used to drive the slide rail seat 4332 to slide, and the slide seat 4333 is fixedly installed and used for clamping The cable clamp 4335 is further provided with a vertical rod 4336 , and the vertical rod 4336 is placed in the sliding notch 4337 in the sliding seat 4333 .

所述余线绕线组件434包括有通过所述轴承组件4325安装于该驱动定位轴4322上的齿轮盘4341和与该齿轮盘4341固定连接的绕线盘4342以及安装于所述第二移动臂431下端的摆动座4343、安装于摆动座4343中的第三电机4344、安装于第三电机4344中转轴上并与所述齿轮盘4341适配的第二驱动齿轮4345,该第二移动臂431下端设置有用于驱动该摆动座4343摆动以驱使第二驱动齿轮4345与所述齿轮盘4341啮合的驱动气缸4346,所述棘轮定位模组435安装于该绕线盘4342与定位绕线组件432的驱动定位轴4322之间;所述绕线盘4342外围设置有若干限位棒4347,该限位棒4347上设置有可调节相对位置的限位座4348,且该绕线盘4342还设置有松紧座4349和用于驱动该松紧座4349移动的第二气缸4340,该限位座4348和松紧座4349外围形成有供线缆绕制的绕线空间。余线绕线组件434需要工作时,该余线绕线组件434中的驱动气缸4346驱动该摆动座4343摆动以驱使第二驱动齿轮4345与所述齿轮盘4341啮合,使第三电机4344能够驱动该齿轮盘4341旋转,使线缆的线头部分很长一段绕制于该绕线盘4342上,具体而言,是绕制于绕线盘4342上的限位座4348和松紧座4349外围形成有供线缆绕制的绕线空间中,当定位绕线组件432在对骨架进行绕线时,余线绕线组件434不需要工作,该余线绕线组件434中的驱动气缸4346驱动该摆动座4343摆动以驱使第二驱动齿轮4345与所述齿轮盘4341脱离,使第三电机4344不能够驱动该齿轮盘4341旋转,保证余线绕线组件434不会影响定位绕线组件432工作。The remaining thread winding assembly 434 includes a gear plate 4341 mounted on the driving positioning shaft 4322 through the bearing assembly 4325, a winding plate 4342 fixedly connected to the gear plate 4341, and a winding plate 4342 mounted on the second moving arm. The swing seat 4343 at the lower end of 431, the third motor 4344 installed in the swing seat 4343, the second drive gear 4345 installed on the middle shaft of the third motor 4344 and adapted to the gear plate 4341, the second moving arm 431 The lower end is provided with a drive cylinder 4346 for driving the swing seat 4343 to swing to drive the second drive gear 4345 to mesh with the gear plate 4341. The ratchet positioning module 435 is installed on the winding plate 4342 and the positioning winding assembly 432. Between the drive positioning shafts 4322; the periphery of the winding disk 4342 is provided with a number of limit rods 4347, the limit rods 4347 are provided with a limit seat 4348 that can adjust the relative position, and the winding disk 4342 is also provided with elastic The seat 4349 and the second cylinder 4340 are used to drive the movement of the elastic seat 4349. A winding space for winding cables is formed on the periphery of the limiting seat 4348 and the elastic seat 4349. When the remaining thread winding assembly 434 needs to work, the driving cylinder 4346 in the remaining thread winding assembly 434 drives the swing seat 4343 to swing to drive the second driving gear 4345 to mesh with the gear plate 4341, so that the third motor 4344 can drive The gear disc 4341 rotates, so that the wire end part of the cable is wound on the winding disc 4342 for a long period. In the winding space for cable winding, when the positioning winding assembly 432 is winding the skeleton, the remaining thread winding assembly 434 does not need to work, and the driving cylinder 4346 in the remaining thread winding assembly 434 drives the swing The seat 4343 swings to drive the second drive gear 4345 to disengage from the gear plate 4341, so that the third motor 4344 cannot drive the gear plate 4341 to rotate, ensuring that the remaining thread winding assembly 434 will not affect the positioning winding assembly 432.

在需要对绕制好整圈的余线取出时,该第二气缸4340用于驱动该松紧座4349移动以向内缩,使松紧座4349与余线之间形成间隙,以此可更好的取出整圈的余线。When it is necessary to take out the remaining thread that has been wound in a full circle, the second cylinder 4340 is used to drive the elastic seat 4349 to move to shrink inward, so that a gap is formed between the elastic seat 4349 and the remaining thread, so that it can be better Take out the remaining thread of the whole circle.

所述棘轮定位模组435包括有固定于该驱动定位轴4322上的棘轮4351以及安装于所述绕线盘4342上的定位块4352,该定位块4352与绕线盘4342之间设置有扭簧,该定位块4352在扭簧的作用力下卡合于该棘轮4351中两斜齿之间的齿槽中,以致使棘轮4351在沿顺时针旋转时,棘轮4351的斜齿会与定位块4352卡住,使该绕线盘4342和棘轮4351同步连动转动,即控制该余线绕线组件434和定位绕线组件432连动工作,以致使定位绕线组件432在对骨架进行绕线时,由余线绕线组件434完成绕制的余线随着转动,保证完成绕制的余线不会松散;棘轮4351在沿逆时针旋转时,棘轮4351的斜齿不会与定位块4352卡住,使该棘轮4351旋转时不会带动绕线盘4342同步转动,即控制该余线绕线组件434和定位绕线组件432不连动工作。The ratchet positioning module 435 includes a ratchet 4351 fixed on the driving positioning shaft 4322 and a positioning block 4352 installed on the winding reel 4342, a torsion spring is arranged between the positioning block 4352 and the winding reel 4342 , the positioning block 4352 is engaged in the tooth groove between the two helical teeth of the ratchet 4351 under the force of the torsion spring, so that when the ratchet 4351 rotates clockwise, the helical teeth of the ratchet 4351 will align with the positioning block 4352 stuck, so that the winding disc 4342 and the ratchet 4351 rotate synchronously, that is, control the remaining wire winding assembly 434 and the positioning winding assembly 432 to work in conjunction, so that the positioning winding assembly 432 is winding the skeleton , the remaining thread wound by the remaining thread winding assembly 434 rotates to ensure that the remaining thread will not loosen; when the ratchet 4351 rotates counterclockwise, the helical teeth of the ratchet 4351 will not be stuck with the positioning block 4352 Make sure that the ratchet wheel 4351 does not drive the winding disk 4342 to rotate synchronously when rotating, that is, the remaining thread winding assembly 434 and the positioning winding assembly 432 are controlled not to work in conjunction.

所述棘轮4351上还设置有用于与骨架进行插装定位的定位柱4350,保证棘轮4351能够更好的驱动上述的骨架转动。The ratchet 4351 is also provided with a positioning post 4350 for insertion and positioning with the skeleton, so as to ensure that the ratchet 4351 can better drive the above-mentioned skeleton to rotate.

所述第三驱动机构54及第四驱动机构55均倾斜安装于该立座51上,以致该第三驱动机构54及第四驱动机构55分别驱动该线缆进线机构52和布料机构53升降的同时,会分别驱使线缆进线机构52和布料机构53前后移动,以此可使线缆在骨架上绕制时,能够更好的分布于骨架上,保证绕线质量。The third driving mechanism 54 and the fourth driving mechanism 55 are installed obliquely on the stand 51, so that the third driving mechanism 54 and the fourth driving mechanism 55 respectively drive the cable inlet mechanism 52 and the material distribution mechanism 53 up and down. At the same time, the cable inlet mechanism 52 and the material distribution mechanism 53 are respectively driven to move back and forth, so that when the cables are wound on the skeleton, they can be better distributed on the skeleton to ensure the winding quality.

所述线缆进线机构52包括有安装于第一支架521、若干以上下层叠方式安装于第一支架521上的上进线轮522和下进线轮523、安装于第一支架521上并分别用于驱动该上进线轮522和下进线轮523旋转的上进线电机524和下进线电机525、安装于第一支架521侧边的导向外壳526、安装于该导向外壳526中的伸缩内壳527和用于驱动该伸缩内壳527伸缩移动的伸缩气缸528、安装于伸缩内壳527端面的导线轮组529,所述第一支架521安装于所述第三驱动机构54上。线缆会依次穿过该上进线轮522和下进线轮523之间形成的进线间隙,在经过导线轮组529才伸出到布料机构53。The cable inlet mechanism 52 includes an upper wire feed wheel 522 and a lower wire feed wheel 523 installed on the first bracket 521, and several upper and lower stacked upper wire feed wheels 521, installed on the first bracket 521 and respectively The upper wire motor 524 and the lower wire motor 525 that are used to drive the upper wire feed wheel 522 and the lower wire feed wheel 523 to rotate, the guide housing 526 installed on the side of the first bracket 521, the telescopic inner housing installed in the guide housing 526 The shell 527 and the telescopic cylinder 528 for driving the telescopic inner shell 527 to telescopically move, and the wire pulley set 529 installed on the end surface of the telescopic inner shell 527 , the first bracket 521 is installed on the third driving mechanism 54 . The cable will pass through the wire inlet gap formed between the upper wire feed wheel 522 and the lower wire feed wheel 523 in sequence, and will not stretch out to the cloth mechanism 53 until passing through the guide wire wheel set 529 .

所述布料机构53包括安装于所述第四驱动机构55上的布料臂531、安装于布料臂531端部的第一线夹532、安装于第一线夹532旁侧并用于对线缆裁切的切断模组533,完成绕线收缆工作后,第一线夹532会夹持住线缆,再通过该切断模组533切断线缆。The cloth mechanism 53 includes a cloth arm 531 installed on the fourth driving mechanism 55, a first wire clip 532 installed at the end of the cloth arm 531, installed on the side of the first wire clip 532 and used for cutting cables. After cutting the cutting module 533, the first clamp 532 will clamp the cable after finishing the winding and cable receiving work, and then cut the cable through the cutting module 533.

综上所述,本实用新型能够实现对线缆的线头进行自动绕余线处理,无需后期人工绕线,提高工作效率及生产力,解决了人工手动绕制会极其麻烦,且劳动强度极大,对生产者造成较大的困扰的问题,令本实用新型具有极强的市场竞争力。To sum up, the utility model can realize the automatic winding processing of the thread end of the cable, without the need for manual winding in the later stage, improves work efficiency and productivity, and solves the extremely troublesome manual winding, and the labor intensity is extremely high. The problem of causing great perplexity to producers makes the utility model have extremely strong market competitiveness.

当然,以上所述仅为本实用新型的具体实施例而已,并非来限制本实用新型实施范围,凡依本实用新型申请专利范围所述构造、特征及原理所做的等效变化或修饰,均应包括于本实用新型申请专利范围内。Of course, the above descriptions are only specific embodiments of the utility model, and are not intended to limit the implementation scope of the utility model. Should be included in the utility model patent scope.

Claims (7)

1. Full-automatic receipts cable machine location wire winding mechanism, its characterized in that: the positioning winding mechanism (43) comprises a second moving arm (431), a positioning winding assembly (432) which is installed at the lower end of the second moving arm (431) and is in butt joint with the framework (11) for positioning, a first wire pulling module (433) which is installed on the positioning winding assembly (432) and is used for clamping and pulling out a cable head, and a surplus wire winding assembly (434) which is used for winding the cable head, wherein the positioning winding assembly (432) and the surplus wire winding assembly (434) are coaxially arranged, and a ratchet positioning module (435) which is used for controlling linkage or non-linkage between the positioning winding assembly (432) and the surplus wire winding assembly (434) is arranged between the positioning winding assembly (432) and the surplus wire winding assembly (434).
2. The full-automatic cable retracting machine positioning and winding mechanism of claim 1, characterized in that: the positioning wire winding assembly (432) comprises a driving positioning shaft (4322) which is arranged at the lower end of the second moving arm (431) through a plurality of second bearings (4321) and is used for being inserted into a second positioning hole (112) formed in the framework (11), a second speed reducer (4323) which is arranged at the lower end of the second moving arm (431) and is used for driving the driving positioning shaft (4322) to rotate and a second motor (4324), and the surplus wire winding assembly (434) is arranged on the driving positioning shaft (4322) through a bearing assembly (4325).
3. The full-automatic cable retracting machine positioning and winding mechanism of claim 1, characterized in that: the first wire pulling module (433) comprises a first mounting plate (4331) mounted at the lower end of the second moving arm (431), a slide rail seat (4332) mounted on the first mounting plate (4331) in an adjustable relative position mode, a slide seat (4333) mounted in the slide rail seat (4332) and capable of sliding relative to the slide rail seat (4332), a third cylinder (4334) mounted in the slide rail seat (4332) and used for driving the slide rail seat (4332) to slide, and a wire pulling clip (4335) fixedly mounted with the slide seat (4333) and used for clamping a wire cable.
4. The full-automatic cable retracting machine positioning and winding mechanism of claim 3, characterized in that: the wire clamp (4335) is also provided with a vertical rod (4336), and the vertical rod (4336) is arranged in a sliding notch (4337) in the sliding seat (4333).
5. The full-automatic cable retracting machine positioning and winding mechanism of claim 2, characterized in that: the surplus wire winding assembly (434) comprises a gear disc (4341) which is arranged on the driving positioning shaft (4322) through the bearing assembly (4325), a wire winding disc (4342) fixedly connected with the gear disc (4341), a swinging seat (4343) arranged at the lower end of the second moving arm (431), a third motor (4344) arranged in the swinging seat (4343), and a second driving gear (4345) which is arranged on a rotating shaft in the third motor (4344) and is matched with the gear disc (4341), wherein the lower end of the second moving arm (431) is provided with a driving cylinder (4346) for driving the swinging seat (4343) to swing so as to drive the second driving gear (4345) to be meshed with the gear disc (4341), and the ratchet positioning module (435) is arranged between the wire winding disc (4342) and the driving positioning shaft (4322) of the positioning wire winding assembly (432).
6. The full-automatic cable retracting machine positioning and winding mechanism of claim 5, characterized in that: the wire spool (4342) periphery is provided with a plurality of spacing stick (4347), is provided with spacing seat (4348) of adjustable relative position on this spacing stick (4347), and this wire spool (4342) still is provided with elasticity seat (4349) and is used for driving second cylinder (4340) that this elasticity seat (4349) removed, and this spacing seat (4348) and elasticity seat (4349) periphery are formed with the wire winding space that supplies the cable coiling.
7. the full-automatic cable retracting machine positioning and winding mechanism of claim 5, characterized in that: the ratchet wheel positioning module (435) comprises a ratchet wheel (4351) fixed on the drive positioning shaft (4322) and a positioning block (4352) arranged on the wire winding disc (4342), a torsion spring is arranged between the positioning block (4352) and the wire winding disc (4342), and the positioning block (4352) is clamped in a tooth groove between two inclined teeth in the ratchet wheel (4351) under the action force of the torsion spring.
CN201822278030.5U 2018-12-30 2018-12-30 Positioning winding mechanism for full-automatic cable collecting machine Expired - Fee Related CN209740409U (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109775460A (en) * 2018-12-30 2019-05-21 东莞市堡翔桦晶精密机械有限公司 Full-automatic cable winding machine
CN111824851A (en) * 2020-08-07 2020-10-27 四川天邑康和通信股份有限公司 Pay-off rack of automatic positioning installation of wire spool for production of butterfly-shaped optical cable reinforcement
CN112010113A (en) * 2020-08-27 2020-12-01 山东口天环保设备科技有限责任公司 Automatic cable winding device and method
CN112607521A (en) * 2020-12-25 2021-04-06 南通大学 Cable trimming and winding integrated device with cable storage function
CN112623877A (en) * 2020-12-25 2021-04-09 南通大学 Cable trimming and winding integrated device
CN112660924A (en) * 2020-12-25 2021-04-16 南通大学 Automatic winding device
CN113479430A (en) * 2021-07-22 2021-10-08 赣州市领沃电子科技有限公司 Winding and packaging equipment for data line production
CN114194936A (en) * 2021-12-30 2022-03-18 利捷得(苏州)自动化有限公司 Self-defined rolling equipment that cuts of big core footpath pencil

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109775460A (en) * 2018-12-30 2019-05-21 东莞市堡翔桦晶精密机械有限公司 Full-automatic cable winding machine
CN109775460B (en) * 2018-12-30 2024-03-26 东莞市堡翔桦晶精密机械有限公司 Full-automatic cable winding machine
CN111824851A (en) * 2020-08-07 2020-10-27 四川天邑康和通信股份有限公司 Pay-off rack of automatic positioning installation of wire spool for production of butterfly-shaped optical cable reinforcement
CN112010113A (en) * 2020-08-27 2020-12-01 山东口天环保设备科技有限责任公司 Automatic cable winding device and method
CN112010113B (en) * 2020-08-27 2022-01-18 深圳达为互联科技有限公司 Automatic cable winding device and method
CN112607521B (en) * 2020-12-25 2021-11-30 南通大学 Cable trimming and winding integrated device with cable storage function
CN112623877B (en) * 2020-12-25 2021-11-30 南通大学 Cable trimming and winding integrated device
CN112660924B (en) * 2020-12-25 2021-11-30 南通大学 Automatic winding device
CN112660924A (en) * 2020-12-25 2021-04-16 南通大学 Automatic winding device
CN112623877A (en) * 2020-12-25 2021-04-09 南通大学 Cable trimming and winding integrated device
CN112607521A (en) * 2020-12-25 2021-04-06 南通大学 Cable trimming and winding integrated device with cable storage function
CN113479430A (en) * 2021-07-22 2021-10-08 赣州市领沃电子科技有限公司 Winding and packaging equipment for data line production
CN114194936A (en) * 2021-12-30 2022-03-18 利捷得(苏州)自动化有限公司 Self-defined rolling equipment that cuts of big core footpath pencil
CN114194936B (en) * 2021-12-30 2024-05-10 利捷得(苏州)自动化有限公司 Large-core-diameter wire harness custom cutting and winding equipment

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