CN214279808U - Multi-machine online single bushing winding and rubber coating machine - Google Patents

Multi-machine online single bushing winding and rubber coating machine Download PDF

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Publication number
CN214279808U
CN214279808U CN202023104884.5U CN202023104884U CN214279808U CN 214279808 U CN214279808 U CN 214279808U CN 202023104884 U CN202023104884 U CN 202023104884U CN 214279808 U CN214279808 U CN 214279808U
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China
Prior art keywords
wire
coil framework
coil
winding
axis
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CN202023104884.5U
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Chinese (zh)
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陈奇
张燕
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Shenzhen Pengdajin Electronic Equipment Co ltd
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Shenzhen Pengdajin Electronic Equipment Co ltd
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Abstract

The utility model discloses a single bushing winding and rubber coating machine which can be connected by multiple machines; the winding and sleeve winding machine comprises a rack, a main controller, a coil framework linear feeder, a wire feeding and conveying mechanism, a sleeve penetrating mechanism, a winding and sleeve winding mechanism, a rubber coating mechanism and a coil framework linear feeder; the rubber coating mechanism is provided with a rubber belt used-up monitoring alarm component which outputs an alarm when the rubber belt is used up; the coil framework linear feeder can be connected with the coil framework linear feeder of the next multi-machine online single bushing winding and rubber coating machine arranged at the right end of the coil framework linear feeder. Has the advantages that: this application can only use as monomer poling pipe wire winding bale machine, still can regard as the online monomer poling pipe wire winding bale machine of multimachine to use for use in a flexible way, the practicality is strong, excellent in use effect, in this application rubber coating mechanism, it has the function of monitoring warning when the sticky tape is used up, need not artifical the guard and stare before the frame always when making the use, make and to use manpower sparingly greatly, and then, this application result of use is splendid.

Description

Multi-machine online single bushing winding and rubber coating machine
Technical Field
The utility model relates to an automation equipment technical field, specifically say, relate to a but online monomer of multimachine wears sleeve wire winding rubber coating machine.
Background
In daily life, coil skeleton can often be used, and conventional coil skeleton generally only has two pins (a set of pin), and in its assembly production process, use among the prior art common wear sleeve pipe wire winding coating machine to carry out disposable wear sleeve pipe, wire winding and rubber coating to it, can accomplish the disposable production of corresponding conventional coil skeleton finished product.
However, for a special bobbin, such as a bobbin with four pins (two groups of pins), it is necessary to use a common single-body bushing and wire wrapping machine in the prior art to perform two-wheel bushing, wire winding and rubber wrapping, i.e. firstly, two bushings are installed outside a first wire, then, one of the two bushings is wound on the first pin of the bobbin, then, the first wire is automatically wound on a wire slot of the bobbin, then, the other of the two bushings is wound on a second pin of the bobbin, finally, a first layer of rubber is coated on the first wire wound in the wire slot, subsequently, blanking is performed, the lower bobbin is manually reloaded on the corresponding common bushing and wire wrapping machine, and another two bushings are installed outside a second wire again, then, one of the other two bushings is wound on a third pin of the bobbin, then, the second wire is automatically wound on the wire slot of the bobbin, subsequently, the other sleeve of the other two sleeves is wound on a fourth pin of the coil framework, then a second layer of glue is coated outside a second wire wound in the wire slot, and finally, blanking is carried out to finish the production of a coil framework finished product with four pins (two groups of pins); similarly, if the coil bobbin has six pins (three groups of pins), three-wheel sleeving, winding and encapsulation are required to be performed by using a common single sleeving and winding and encapsulating machine in the prior art, and the production process of the coil bobbin finished product having six pins (three groups of pins) is similar to that described above.
Therefore, as the prior art, it can be briefly summarized: the existing monomer bushing wire winding and rubber coating machine can only be used as a single machine and can not be used online when needed, so that a plurality of monomer bushing wire winding and rubber coating machines can be directly spliced into an online machine without a rotary connecting component to realize that the continuity can carry out multi-wheel bushing, wire winding and rubber coating on a coil framework with a plurality of pins, and the practicability is not strong.
In addition, the existing single bushing winding and rubber coating machine does not have a monitoring and alarming function when the adhesive tape is used up, so that the user needs to look at the machine all the time, thereby increasing the labor and greatly increasing the labor cost.
Therefore, the existing problems remain to be solved.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects of the prior art and provide a monomer bushing winding and rubber coating machine capable of realizing multi-machine connection.
The utility model provides a technical scheme that prior art problem adopted is: the utility model provides a but online monomer of multimachine poling pipe wire winding rubber coating machine, includes the frame and locates the main control unit of frame, still includes:
a coil framework linear feeder; the coil framework linear feeder is connected with the main controller, is arranged in the left middle part of the rack along the left and right directions and is used for carrying out directional conveying on the coil framework needing to be sleeved, wound and encapsulated rightwards;
a wire feeding mechanism; the wire feeding and conveying mechanism is connected with the main controller, is arranged at the front left part of the rack and is used for conveying wires and pipes to the right;
a sleeve penetrating mechanism; the sleeve penetrating mechanism is connected with the main controller, is arranged on the coil framework linear feeder and the right side of the wire feeding and conveying mechanism, and is used for cutting off the pipes conveyed rightwards by the wire feeding and conveying mechanism to form two sections of sleeves and sleeving the two sections of sleeves outside the wires conveyed rightwards by the wire feeding and conveying mechanism;
a winding and sleeve winding mechanism; the winding and sleeve winding mechanism is connected with the main controller and comprises a wire pulling mechanism which is arranged in the wire conveying direction and positioned on the right side of the sleeve penetrating mechanism and used for positioning and straightening wires and a multi-shaft manipulator which is arranged on the rear side of the wire pulling mechanism along the front-rear direction and used for grabbing a coil framework; the multi-axis manipulator is used for driving the coil skeleton to rotate around an R axis so as to wind a wire into a wire slot of the coil skeleton to form a coil, and is used for driving the coil skeleton to move along an X, Y, Z axis so as to wind the two sections of sleeves onto two pins of the coil skeleton respectively;
the rubber coating mechanism is connected with the main controller, arranged on the right side of the wire pulling mechanism and used for wrapping at least one layer of insulating adhesive tape on the surface of the coil on the coil framework after the bushing is penetrated and the wire is wound; the rubber coating mechanism is provided with a rubber belt used-up monitoring alarm component which outputs an alarm when the rubber belt is used up;
a coil framework linear feeder; the coil framework linear blanking device is connected with the main controller, is arranged in the middle right part of the rack along the left and right directions, is positioned on the same straight line with the coil framework linear feeding device, can be connected with the coil framework linear feeding device of the monomer bushing pipe winding and rubber coating machine which can be connected with a plurality of machines on line and is used for blanking the bushing pipe, the winding bushing pipe and the rubber coated coil framework which are penetrated rightwards or directionally conveying the coil framework to the next coil framework linear feeding device of the monomer bushing pipe winding and rubber coating machine which can be connected with the machines on line.
The above technical solution is further described as follows:
preferably, the coil skeleton linear feeder comprises a base A fixed in the left middle of the rack, a linear feeder arranged on the base A along the left-right direction, a base B fixed in the left middle of the rack and positioned on the right side of the base A, a coil skeleton in-place detector arranged on the base B along the left-right direction and positioned on the right side of the linear feeder, and a discharge stopping mechanism arranged on the base B and positioned at the right end of the coil skeleton in-place detector;
the upper end surface of the linear conveyor is provided with a coil framework conveying groove along the left and right directions;
the rear end face of the coil framework on-site detector is provided with a coil framework placing groove which is connected with the right opening of the coil framework conveying groove along the left-right direction, and a coil framework on-site detection sensor which is used for detecting whether a coil framework is arranged in the coil framework placing groove and is connected with the main controller is arranged in the coil framework placing groove;
the discharge stopping mechanism comprises a torsion spring rod which is fixed on the base B along the front-back direction and can axially rotate, and a baffle plate which is vertically fixed on the torsion spring rod and is abutted against a discharge hole at the right end of the coil framework placing groove in a natural state; when a certain thrust is applied to one surface of the baffle plate, which is opposite to the discharge hole at the right end of the coil framework placing groove, the baffle plate can rotate ninety degrees along with the torsion spring rod axially to open the discharge hole at the right end of the coil framework placing groove;
when the coil framework in-place detection sensor detects that a coil framework is arranged in the coil framework placing groove, a first trigger signal is generated and transmitted to the main controller, and the main controller controls a feeding vibration disc connected to the left end of the linear feeder to stop conveying the coil framework to the coil framework in-place detector according to the first trigger signal;
when the coil framework in-place detection sensor detects that no coil framework exists in the coil framework placing groove, a second trigger signal is generated and transmitted to the main controller, and the main controller controls the feeding vibration disc connected to the left end of the linear feeder to continuously convey the coil framework to the coil framework in-place detector according to the second trigger signal.
Preferably, the wire feeding and delivering mechanism comprises a wire fixing frame, a wire feeding mechanism and a wire delivering mechanism;
the wire fixing frame is arranged at the left front part of the rack, and is provided with a wire wheel and a tensioner for tensioning the wire;
the wire feeding mechanism is arranged on the right side of the tensioner and is connected with the tensioner so as to feed wires to the right;
the pipe conveying mechanism is arranged on the right side of the tensioner and positioned on the front side of the wire conveying mechanism and used for conveying pipes to the right.
Preferably, a pipe penetrating base is fixedly arranged at the left front part of the upper end surface of the rack, and a pipeline seat is fixedly arranged at the left side of the upper end surface of the pipe penetrating base;
the wire feeding mechanism comprises a first guide pipe and a first feeding roller pair, wherein the right end of the first guide pipe is arranged on the wire base, and the first guide pipe is connected with the left end of the sleeve penetrating mechanism;
the pipe conveying mechanism comprises a second guide pipe, a second feeding counter roller piece and a guide pipe head, wherein the second guide pipe is arranged on the pipe base and is positioned on the front side of the first guide pipe, the second feeding counter roller piece is used for driving the pipe to move rightwards in the second guide pipe and is connected with the main controller, the guide pipe head is used for guiding the diameter of the pipe to the right, the diameter of the pipe is gradually reduced from left to right, and the right end of the pipe conveying mechanism is connected with the left end of the sleeve penetrating mechanism.
Preferably, the casing threading mechanism comprises a slide rail arranged on the right side of the upper end surface of the casing threading base along the front-back direction, a base fixed on the slide rail and capable of sliding back and forth, a clamping device which is arranged on the base along the left-right direction and can be opened/closed to clamp the two sections of casings and is connected with the main controller, a pushing cylinder which is used for pushing the base to move along the slide rail between a first position and a second position and is connected with the main controller, and a pipe cutting component which is arranged between the clamping device and the pipe head and is used for cutting off pipes to form the two sections of casings and is connected with the main controller;
the clamping device is provided with a sleeve clamping groove which is arranged along the left-right direction and is used for clamping a sleeve;
when the clamping device is located at the first position, the catheter head axis is coincident with the casing clamp groove axis;
when the clamping device is in the second position, the first conduit axis coincides with the casing clamp slot axis.
Preferably, the wire pulling mechanism includes:
wire clamps; for clamping or unclamping the wire;
a needle guide clip; the guide pin clamp is arranged in the wire conveying direction on the left side of the wire clamp, so that the wire can pass through the guide pin clamp; when the multi-axis manipulator drives the coil framework to move along the X axis, the Y axis and the Z axis, the pins of the coil framework move around the needle guide clamp so as to wind the sleeve penetrating and sleeved on the wire onto the pins of the coil framework;
a rotating base; the wire clamp and the guide pin are fixedly clamped on the rotary seat;
a movable seat;
the rotary driving device is connected with the rotary seat, is fixedly arranged on the movable seat and is used for driving the rotary seat to rotate 180 degrees relative to the movable seat so as to switch between a position A and a position B, so that the wire clamp and the guide pin clamp are interchanged;
the moving driving device is connected with the moving seat, arranged on the rack and used for driving the moving seat to move along an X axis so as to enable the wire clamp to clamp the wire and then straighten the wire;
the wire cutting assembly and the wire clamp are arranged side by side in the wire conveying direction and used for cutting the wire;
when the rotary seat is located at the position A, the multi-axis manipulator is configured to drive the coil skeleton to move around the needle guide clamp so as to wind one section of the sleeve threaded on the wire onto one pin of the coil skeleton;
when the rotary seat is located at the position B, the multi-axis manipulator is configured to drive the coil skeleton to move around the guide pin clamp so as to wind another section of sleeve threaded on the wire onto another pin of the coil skeleton.
Preferably, the guide pin clamp comprises a guide pin clamping block A, a guide pin clamping block B and a finger cylinder;
the guide pin clamping block A and the guide pin clamping block B are oppositely arranged, a first mouth extending along the wire material conveying direction is formed in the guide pin clamping block A, and a second mouth extending along the wire material conveying direction is formed in the guide pin clamping block B;
the finger cylinder drives the guide pin clamping block A and the guide pin clamping block B to move oppositely to close or move back to open;
when the guide pin clamping block A and the guide pin clamping block B move oppositely to be closed, a wire passing hole is defined in front of the first mouth part and the second mouth part, and the diameter of the wire passing hole is larger than the diameter of the wire and smaller than the outer diameter of the sleeve.
Preferably, the multi-axis manipulator comprises a mechanical arm, a multi-axis motion mechanism and a wire pressing mechanism, wherein the multi-axis motion mechanism and the wire pressing mechanism are connected with the main controller;
the mechanical arm is provided with an insertion part which is arranged forwards and is suitable for inserting the coil framework;
the multi-axis movement mechanism is arranged on the rack, connected to the mechanical arm and used for driving the mechanical arm to move along an X axis, a Y axis and a Z axis and pivot around an R axis, and the R axis is coincided with the axis of the coil framework.
The wire pressing mechanism is arranged on the front upper portion of the multi-axis movement mechanism and comprises a wire pressing plate and a wire pressing driving mechanism, the wire pressing plate is arranged on one side of the mechanical arm and is opposite to the inserting portion in the X axis, the wire pressing driving mechanism drives the wire pressing plate to be far away from or close to the coil framework on the inserting portion, and therefore when the wire pressing plate is close to the coil framework on the inserting portion, a wire is blocked in a wire slot of the coil framework.
Preferably, the encapsulation mechanism comprises:
the guide wheel is used for the adhesive tape to pass by;
the adhesive tape clip is used for clamping or loosening the adhesive tape;
the lifting driving device is connected with the adhesive tape clamp and used for driving the adhesive tape clamp to move up and down so as to enable the adhesive tape clamp to clamp and elongate the adhesive tape;
the top wheel assembly is arranged on one side of the adhesive tape clamp and used for pressing the elongated adhesive tape on the coil surface of the coil framework so as to enable the adhesive tape to be adhered to the coil surface of the coil framework;
the cutter component is arranged on one side of the adhesive tape clamp and used for cutting off the adhesive tape.
The pressing belt assembly is arranged on one side of the guide wheel and used for pressing the adhesive tape on the guide wheel when the adhesive tape needs to be cut off.
Preferably, the coil framework linear feeder comprises a vertical plate vertically fixed in the right middle part of the rack along the left-right direction, a linear stripper arranged on the upper part of the vertical plate along the left-right direction, a material returning cylinder fixed on the front surface of the vertical plate along the left-right direction and connected with the main controller, and a material pushing rod standing on the upper part of a cylinder rod at the left end of the material returning cylinder;
the upper end surface of the linear stripper is provided with a coil framework blanking groove with the left end and the right end both formed into openings along the left and right directions; a blanking notch is formed in the rear inner wall of the coil framework blanking groove backwards, and a material pushing opening is formed in the left side of the bottom of the coil framework blanking groove in the left-right direction; the upper end of the material pushing rod penetrates through the material pushing opening and extends into the coil framework feeding groove; a material taking port is formed in the front side of the right end of the coil framework feeding groove;
when the main controller controls the cylinder rod at the left end of the material returning cylinder to extend into the material returning cylinder rightwards, the cylinder rod at the left end of the material returning cylinder synchronously drives the material pushing rod to move rightwards, so that the upper end of the material returning cylinder pushes the coil framework in the coil framework feeding groove rightwards along the coil framework feeding groove.
The utility model has the advantages that:
one of them, the utility model provides a but online monomer poling pipe winding rubber coating machine of multimachine, when the concrete implementation, on the one hand, only need to wind the coil skeleton of one deck line when the bushing, wind a deck line and wrap a deck glue, the exclusive use this application can, namely this application can only use as the online rubber coating machine of monomer poling pipe winding, when need to wind the coil skeleton of multilayer line and wear the bushing, wind multilayer line and wrap multilayer glue, a plurality of this application directly assemble the online can, also need not other linking member when a plurality of this application directly assemble the online, namely this application still can use as the online monomer poling pipe winding rubber coating machine of multimachine, from this, make this application use in a flexible way, the practicality is strong, excellent in use effect, on the other hand, in this application in the rubber coating mechanism, it has the function of monitoring warning when the sticky tape is used up, make and need not artifical the watch on before the frame all the time during the use, make and to use manpower sparingly and the cost of labor that significantly reduces greatly, and make and in time remind operating personnel to install the sticky tape additional, lead to the rubber coating operation to break and not yet be perceived and lead to reducing the off-the-shelf production efficiency of coil skeleton and extension coil skeleton finished product production cycle because of the sticky tape runs out, and then, this application result of use is splendid, makes and is suitable for popularization.
Drawings
FIG. 1 is a schematic view of the overall structure of the single bushing bobbin-winding and rubber-wrapping machine of the present invention;
FIG. 2 is a schematic view of the overall structure of the coil bobbin linear feeder in this embodiment;
FIG. 3 is a schematic view of the overall structure of the linear feeder of the coil bobbin in this embodiment;
fig. 4 is a schematic overall structure diagram of the line feeding mechanism, the line feeding mechanism and the casing penetrating mechanism fixed to the line seat in the embodiment;
FIG. 5 is an enlarged view of A in FIG. 4;
FIG. 6 is a schematic view of the overall structure of the wire pulling mechanism in the present embodiment;
fig. 7 is a schematic view of the overall structure of the multi-axis robot in the present embodiment;
FIG. 8 is a schematic view showing the overall structure of two encapsulation mechanisms in the present embodiment;
fig. 9 is a schematic view of the overall structure of two encapsulation mechanisms in the present embodiment;
FIG. 10 is a schematic view showing the overall structure of one of the encapsulating mechanisms in the present embodiment, with the rotary bearing, the tape wheel and the tape end monitoring alarm member removed;
FIG. 11 is an exploded view of FIG. 10;
FIG. 12 is a schematic view of a part of the structure of the encapsulating mechanism in the present embodiment;
the objects, features and advantages of the present invention will be further described with reference to the accompanying drawings.
Detailed Description
The technical solutions of the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments, so as to clearly and intuitively understand the inventive substance of the present invention.
As shown in connection with fig. 1-12;
the utility model provides a but online monomer of multimachine wears sleeve pipe wire winding bale machine 1000, including frame 10 and the main control unit who locates frame 10, still include:
a coil skeleton linear feeder 20; the coil framework linear feeder 20 is connected with the main controller, is arranged in the left middle of the rack 10 along the left-right direction, and is used for carrying out directional conveying on coil frameworks which need to be sleeved, wound and encapsulated rightwards;
a wire feeding mechanism 30; the wire feeding and conveying mechanism 30 is connected with the main controller, is arranged at the front left part of the rack 10 and is used for conveying wires and pipes to the right;
a sleeve-penetrating mechanism 40; the sleeve penetrating mechanism 40 is connected with the main controller, is arranged on the right side of the coil skeleton linear feeder 20 and the wire feeding and conveying mechanism 30, and is used for cutting off a pipe material conveyed rightwards by the wire feeding and conveying mechanism 30 to form two sections of sleeves and penetrating and sleeving the two sections of sleeves outside the wire material conveyed rightwards by the wire feeding and conveying mechanism 30;
a winding and casing winding mechanism 50; the winding and casing winding and fixing mechanism 50 is connected with the main controller and comprises a wire pulling mechanism 501 which is arranged in the wire conveying direction and positioned on the right side of the casing penetrating mechanism 40 and used for positioning and straightening the wire, and a multi-shaft manipulator 502 which is arranged on the rear side of the wire pulling mechanism 501 along the front-rear direction and used for grabbing a coil framework; the multi-axis manipulator 502 is used for driving the coil bobbin to rotate around an R axis to wind a wire into a wire slot of the coil bobbin so as to form a coil, and is used for driving the coil bobbin to move along an X, Y, Z axis so as to wind the two sections of sleeves onto two pins of the coil bobbin respectively;
the rubber coating mechanism 60 is connected with the main controller, arranged on the right side of the wire pulling mechanism 501 and used for wrapping at least one layer of insulating adhesive tape on the surface of the coil on the coil framework after bushing and wire winding; and the rubber coating mechanism 60 is provided with a rubber belt end monitoring alarm component 61 which outputs an alarm when the rubber belt is used up;
a coil skeleton linear feeder 70; the coil framework linear feeder 70 is connected with the main controller, is arranged in the right middle part of the rack 10 along the left and right direction, is positioned on the same straight line with the coil framework linear feeder 20, can be connected with the next coil framework linear feeder 20 of the single sleeve-penetrating wire-winding and rubber-coating machine 1000 which is arranged at the right end of the coil framework linear feeder, and is used for feeding or directionally conveying the sleeve-penetrating, wire-winding, sleeve-winding and rubber-coating coil framework to the right side of the coil framework linear feeder 20 of the single sleeve-penetrating wire-winding and rubber-coating machine 1000 which is connected with multiple machines.
Based on the above, it is clear that the present application, when embodied, is mainly used as the single bushing bobbin-winding and rubber-wrapping machine 1000 capable of being connected in multiple machines.
On the one hand, only wear the sleeve pipe to the coil skeleton that needs to wind the one deck line, when gluing around one deck line and package one deck, exclusive use this application can, this application can only wear sleeve pipe wire wrapping and rubber coating machine to use as the monomer, wear the sleeve pipe to the coil skeleton that needs to wind the multilayer line, when gluing around multilayer line and package multilayer, with a plurality of this application directly assemble the online can, a plurality of this application directly assemble also need not other linking members when online, this application still can regard as the online monomer of multimachine to wear sleeve pipe wire wrapping and rubber coating machine 1000 to use promptly, therefore, then make this application use in a flexible way, therefore, the clothes hanger is strong in practicability, excellent in use effect.
On the other hand, in the encapsulation mechanism 60 of the present application, it has a monitoring alarm function when the adhesive tape is used up, so that the adhesive tape is not required to be kept in front of the rack 10 and is always stared when in use, so that the labor force can be greatly saved, the labor cost can be greatly reduced, and the operator can be timely reminded to install the adhesive tape, thereby preventing the interruption of encapsulation operation caused by the use of the adhesive tape from being undetected, and reducing the production efficiency of the coil skeleton finished product and prolonging the production cycle of the coil skeleton finished product.
Furthermore, the application effect is excellent, so that the method is suitable for popularization.
Preferably, in this embodiment, the coil bobbin linear feeder 20 includes a base 402a201 fixed to the left middle portion of the rack 10, a linear feeder 202 arranged on the base 402a201 along the left-right direction, a base 402B203 fixed to the left middle portion of the rack 10 and located on the right side of the base 402a201, a coil bobbin in-place detector 204 arranged on the base 402B203 along the left-right direction and located on the right side of the linear feeder 202, and a discharge stopping mechanism 205 arranged on the base 402B203 and located at the right end of the coil bobbin in-place detector 204;
a coil framework conveying groove 2021 is formed in the upper end face of the linear conveyor 202 in the left-right direction;
a coil framework placing groove 2041 which is connected with the right opening of the coil framework conveying groove 2021 is formed in the rear end face of the coil framework in-place detector 204 along the left-right direction, and a coil framework in-place detection sensor 2042 which is used for detecting whether a coil framework is arranged in the coil framework placing groove 2041 and is connected with the main controller is arranged in the coil framework placing groove 2041;
the discharge stopping mechanism 205 comprises a torsion spring rod 2051 which is fixed on the base 402B203 along the front-back direction and can axially rotate, and a baffle 2052 which is vertically fixed on the torsion spring rod 2051 and abuts against a discharge hole at the right end of the coil framework placing groove 2041 in a natural state; when a certain thrust is applied to a surface of the baffle 2052 opposite to the right end discharge port of the bobbin placing groove 2041, the baffle 2052 can axially rotate ninety degrees along with the torsion spring rod 2051 to open the right end discharge port of the bobbin placing groove 2041;
here, it should be noted that, in a natural state, the baffle 2052 blocks the right end discharge port of the coil skeleton placement groove 2041, when a material needs to be taken, a material taking manipulator is inserted into the coil skeleton placement groove 2041 from the rear to grab the coil skeleton, and can drive the coil skeleton to slide out from the right end discharge port of the coil skeleton placement groove 2041 by sliding right to realize material taking, the baffle 2052 is pushed to rotate in the sliding-out process, and after the sliding-out, the baffle 2052 resets and blocks the right end discharge port of the coil skeleton placement groove 2041 again.
Based on the above, it should be further explained that:
when the coil skeleton in-place detection sensor 2042 detects that a coil skeleton is arranged in the coil skeleton placing groove 2041, a first trigger signal is generated and transmitted to the main controller, and the main controller controls a feeding vibration disc connected to the left end of the linear feeder 202 to stop feeding the coil skeleton to the coil skeleton in-place detector 204 according to the first trigger signal;
when the coil skeleton in-place detection sensor 2042 detects that no coil skeleton exists in the coil skeleton placement groove 2041, a second trigger signal is generated and transmitted to the main controller, and the main controller controls the feeding vibration disc connected to the left end of the linear feeder 202 to continuously convey the coil skeleton to the coil skeleton in-place detector 204 according to the second trigger signal.
From top to bottom, can be clear and definite, this application when concrete implementation, then can accomplish coil skeleton transport time controllable to make this application control the good reliability, operating security is good, makes coil skeleton can not endless get into in the detector 204 on the throne coil skeleton and make finally followed coil skeleton is extruded at coil skeleton standing groove 2041 right-hand member discharge gate of detector 204 on the throne and is dropped.
Further, in the present technical solution, the wire feeding and delivering mechanism 30 includes a wire fixing frame 301, a wire feeding mechanism 302 and a wire delivering mechanism 303;
the wire fixing frame 301 is arranged at the left front part of the rack 10, and a wire wheel 3011 and a tensioner 3012 for tensioning the wire are arranged on the wire fixing frame;
the wire feeding mechanism 302 is arranged on the right side of the tensioner 3012 and is connected with the tensioner 3012 to feed wires to the right;
the pipe conveying mechanism 303 is arranged on the right side of the tensioner 3012 and on the front side of the wire conveying mechanism 302, and is used for conveying pipes to the right.
In a preferred embodiment, a pipe penetrating base 101 is fixedly arranged at the left front part of the upper end surface of the rack 10, and a pipeline seat 102 is fixedly arranged at the left side of the upper end surface of the pipe penetrating base 101;
the wire feeding mechanism 302 comprises a first conduit 3021 which is arranged on the wire seat 102 and the right end of which is connected with the left end of the bushing mechanism 40, and a first feeding roller pair 3022 which is connected with the main controller and is used for driving the wire to move rightwards in the first conduit 3021;
the pipe conveying mechanism 303 comprises a second guide pipe 3031 mounted on the pipe base 102 and located at the front side of the first guide pipe 3021, a second feeding roller pair 3032 connected with the main controller and used for driving the pipe to move rightward in the second guide pipe 3031, and a guide pipe head 3033 used for guiding the diameter of the pipe to the right to gradually decrease from left to right, and the right end of the pipe head is connected with the left end of the pipe penetrating mechanism 40.
In this embodiment, the casing penetrating mechanism 40 includes a slide rail 401 disposed on the right side of the upper end surface of the casing penetrating base 101 along the front-back direction, a base 402 fixed on the slide rail 401 and capable of sliding back and forth, a clamping device 403 mounted on the base 402 along the left-right direction and capable of opening/closing to clamp the two sections of casings and connected to the main controller, a pushing cylinder 405 connected to the main controller and used for pushing the base 402 to move along the slide rail 401 between a first position and a second position, and a pipe cutting member 406 disposed between the clamping device 403 and the pipe head and connected to the main controller and used for cutting a pipe to form two sections of casings;
the clamping device 403 is provided with a sleeve clamping groove arranged along the left-right direction and used for clamping a sleeve;
when the clamping device 403 is in the first position, the catheter head 3033 axis coincides with the cannula clip groove axis;
when the gripping device 403 is in the second position, the first conduit 3021 axis coincides with the ferrule holder slot axis.
Specifically, in the present application, the clamping device 403 includes an upper pressing block 4031, a lower pressing block 4032, and a driving member 404 connected to the main controller and used for controlling the upper pressing block 4031 and the lower pressing block 4032 to synchronously move in the opposite direction or synchronously move in the opposite direction, the lower portion of the rear end surface of the base 402 is provided with an open slot 4021 penetrating through the left and right end surfaces thereof, the upper pressing block 4031 and the lower pressing block 4032 are stacked in the open slot 4021 and penetrate through a guide bar 4022 installed downward on the upper end surface of the base 402; the lower surface of the upper pressing block 4031 is provided with a sleeve placing groove a40311 in the left-right direction, the upper surface of the lower pressing block 4032 is provided with a sleeve placing groove B40321 in the left-right direction, the sleeve placing groove a40311 is vertically opposite to the sleeve placing groove B40321 to form the sleeve clamping groove, and the size of the open groove 4021 in the vertical direction is larger than the sum of the thicknesses of the upper pressing block 4031 and the lower pressing block 4032, so that the driving member 404 can drive the upper pressing block 4031 to be attached to or detached from the lower pressing block 4032.
In the present application, the above-described casing threading mechanism 40 is basically the same as the technical solution and the operation principle of the "casing threading machine" of the utility model patent No. 201420427208.7, which is applied by the present applicant, and the details and the like thereof are prior art and will not be described in detail herein.
And from the foregoing, it can be summarized that:
on one hand, the roller 3022 is driven by the first feeding to drive the wire rod to be conveyed rightwards along the first guide pipe 3021, so that the wire rod conveying guidance is good; the roller 3032 is driven by the second feeding to drive the pipe to be conveyed rightwards along the second guide pipe 3031, so that the pipe conveying guidance is good;
on the other hand, in the tube delivery mechanism 303, since the diameter of the catheter head 3033 gradually decreases from left to right, the right end thereof is formed into a necking, so that the tube guided out by the tube delivery mechanism can well enter the sleeve clamp groove of the sleeve penetrating mechanism 40 through the necking at the right end thereof, and the tube penetration guidance performance is good.
Before the wire rod is threaded, the pipe material conveyed forwards by the pipe conveying mechanism 3033 is cut by the sleeve penetrating mechanism 40 to correspondingly form two sections of sleeves which are left in the sleeve clamp grooves, then the wire rod can be conveyed rightwards continuously, and the conveyed wire rod can be threaded into the two sections of sleeves.
In addition, in the present embodiment, the wire pulling mechanism 501 includes:
a wire clamp 5011; for clamping or unclamping the wire;
a guide pin clamp 5012; the needle guide clamp 5012 is arranged on the wire clamp 5011 in the wire conveying direction on the left side, so that the wire can pass through; when the multi-axis manipulator 502 drives the bobbin to move along the X axis, the Y axis and the Z axis, the pins of the bobbin move around the guide pin clamp 5012 to wind the sleeve threaded on the wire onto the pins of the bobbin;
a swivel 5013; the wire clamp 5011 and the guide pin clamp 5012 are fixedly arranged on the rotating seat 5013;
the movable seat 5014;
a rotary drive device 5015, said rotary drive device 5015 is connected with said rotary seat 5013 and fixed on said movable seat 5014, for driving said rotary seat 5013 to rotate 180 ° relative to said movable seat 5014 to switch between position a and position B, so as to interchange the positions of said wire clip 5011 and guide pin clip 5012;
the moving driving device 5016 is connected with the moving seat 5014, is arranged on the rack 10, and is used for driving the moving seat 5014 to move along an X axis so that the wire clamp 5011 clamps the wire and then straightens the wire;
a wire cutting assembly 5017, the wire cutting assembly 5017 and the wire clamp 5011 being arranged side by side in the wire conveying direction to cut the wire;
when the swivel 5013 is in position a, the multi-axis robot 502 is configured to drive the bobbin around the pin clamp 5012 to wind one of the lengths of casing threaded onto the wire onto one of the pins of the bobbin;
when the swivel 5013 is in position B, the multi-axis robot 502 is configured to drive the bobbin around the pin clamp 5012 to wind another length of cannula threaded onto the wire onto another pin of the bobbin.
Meanwhile, the guide pin clamp 5012 comprises a guide pin clamp block A50121, a guide pin clamp block B50122 and a finger cylinder 50123;
the guide pin clamp block A50121 and the guide pin clamp block B50122 are oppositely arranged, a first mouth 501211 extending along the wire material conveying direction is formed on the guide pin clamp block A50121, and a second mouth 501221 extending along the wire material conveying direction is formed on the guide pin clamp block B50122;
the finger cylinder 50123 drives the guide pin clamp block A50121 and the guide pin clamp block B50122 to move towards each other to be closed or move back to the back to be opened;
when the guide pin clamp block A50121 and the guide pin clamp block B50122 move towards each other and close, the first beak 501211 and the second beak 501221 define a wire passing hole in front, and the diameter of the wire passing hole is larger than the diameter of the wire and smaller than the outer diameter of the sleeve.
From the above, it can be summarized that the general working principle of the winding and casing winding mechanism 50 of the present application is:
s1, so that the rotary seat 5013 is located at position a, the wire rod is conveyed right through the pipeline clamp 5011 and tightened and straightened by the wire clamp 5011, the first section of the sleeve is blocked at the left end of the guide pin clamp 5012, the multi-axis manipulator 502 can drive one pin of the coil frame to move around the left end of the guide pin clamp 5012, and the first section of the sleeve can be smoothly wound around one pin of the coil frame.
S2, after the first section of the sleeve is wound and fixed on one pin of the bobbin, the portion of the wire near the end thereof is wound thereon, and the bobbin is driven by the multi-axis manipulator 502 to move around the rear end of the guide pin clip 5012, so that the wire can be wound in the wire slot of the bobbin;
s3, after the wire is wound in the slot of the bobbin, the lead clip 5012 and the clip 5011 are opened, the multi-axis manipulator 502 is used to take the wire away from the wire drawing mechanism 501, and the rotary seat 5013 is located at position B, at this time, the lead clip 5012 is located at the right side of the clip 5011, and then, the mobile driving device 5016 controls the mobile seat 5014 to drive the clip 5011 and the lead clip 5012 to move leftwards, so that the second section of the sleeve threaded on the wire is located at the right side of the lead clip 5012, and then the mobile driving device 5016 controls the mobile seat 5014 to drive the clip 5011 and the lead clip 5012 to move rightwards, so that the second section of the sleeve threaded on the wire can be tightly pressed against the other pin of the bobbin, and then, the other pin of the drive coil bobbin can be moved around the left end of the lead clip 5012 by using the manipulator 502, the second section of the sleeve can be smoothly wound on the other pin of the coil framework.
Thus, through the steps S1, S2 and S3, the winding of the first sleeve on one pin of the bobbin, the winding of the wire rod in the slot of the bobbin and the winding of the second sleeve on the other pin of the bobbin can be completed in sequence.
In addition, in implementations, the wire cutting assembly 5017 is configured to cut the wire. The wire cutting assembly 5017 is preferably integral with the wire clip 5011 so as to open in unison as the wire clip 5011 opens and close in unison as the wire clip 5011 closes.
That is, after the steps S1, S2 and S3 are completed, the wire can be cut by the wire cutting assembly 5017 so that the winding of one bobbin and the winding of two sleeves are completed, and the end of the wire after wire cutting is still clamped in the wire clamp 5011 for the winding of the next bobbin and the winding of two sleeves.
It should be added that, in specific implementation, the multi-axis manipulator 502 of the present application includes a manipulator 5021, a multi-axis motion mechanism 5022 connected to the main controller, and a wire-pressing mechanism 5023;
the mechanical arm 5021 is provided with a forwardly arranged plug part 50211, and the plug part 50211 is suitable for plugging the coil framework;
the multi-axis movement mechanism 5022 is arranged on the rack 10 and connected to the mechanical arm 5021 to drive the mechanical arm 5021 to move along the X axis, the Y axis and the Z axis and pivot around the R axis, and the R axis coincides with the axis of the coil skeleton.
That is to say, the plug-in part 50211 on the manipulator 5021 can be plugged into the hole on the coil bobbin, so that the manipulator 5021 can conveniently load the coil bobbin.
The multi-axis moving mechanism 5022 is commonly used in the existing winding and encapsulating machine, and if it can be equivalent to the combination of the three-dimensional moving mechanism and the winding mechanism in the technical solution of the utility model patent "direct-push type feeding and discharging winding and encapsulating all-in-one machine" with patent number "201822270673.5" applied by the present applicant, it is prior art and will not be further illustrated herein.
The wire pressing mechanism 5023 is arranged at the front upper part of the multi-axis movement mechanism 5022 and comprises a wire pressing plate 50231 and a wire pressing driving mechanism 50232, the wire pressing plate 50231 is arranged at one side of the mechanical arm 5021 and is opposite to the plug-in part 50211 on the X axis, the wire pressing plate 50232 drives the wire pressing plate 50231 to be far away from or close to the coil framework on the plug-in part 50211, so that when the wire pressing plate 50231 is close to the coil framework on the plug-in part 50211, the wire is blocked in the wire slot of the coil framework, and therefore reliable winding can be guaranteed.
And the thread line driving mechanism 50232 is preferably a cylinder transmission linear module.
It is further to be added that, in particular, the encapsulation mechanism 60 of the present application comprises:
a guide wheel 601 for the adhesive tape to pass around;
a tape clamp 602 for clamping or releasing the tape;
the lifting driving device 603 is connected to the tape clamp 602, and is configured to drive the tape clamp 602 to move up and down, so that the tape clamp 602 stretches the tape clamp 602 after being tightened;
the top wheel assembly 604 is arranged on one side of the adhesive tape clamp 602 and is used for pressing the elongated adhesive tape on the coil surface of the coil framework so as to enable the adhesive tape to be adhered to the coil surface of the coil framework;
the cutter assembly 605 is disposed on one side of the tape clamp 602, and is used for cutting the tape.
The belt pressing assembly 606 is arranged on one side of the guide wheel 601 and used for pressing the adhesive tape on the guide wheel 601 when the adhesive tape needs to be cut.
And the encapsulation mechanism 60 of the present application further includes an encapsulation support 607 for fixing the adhesive tape, the encapsulation support 607 is provided with a rotating bearing 6072 and an adhesive tape wheel 6073 fixedly sleeved outside the rotating bearing 6072, and the encapsulation support 607 is provided with the guide wheel 601:
based on this, it can be understood that the general working principle of the encapsulation mechanism 60 described in the present application is:
before encapsulation, the adhesive tape clip 602 can be driven by the lifting driving device 603 to move upwards, so that the lower end of the adhesive tape is located in the adhesive tape clip 602, at this time, the lower end of the adhesive tape can be clamped by closing the adhesive tape clip 602, and then, the lifting driving device 603 drives the adhesive tape clip 602 to move downwards, so that the adhesive tape can be elongated downwards.
After the winding and casing winding mechanism 50 finishes winding and winding two sections of casings on a coil framework, the coil framework can be driven by the multi-axis manipulator 502 to move to one side of the guide wheel 601 to be close to an adhesive tape, the adhesive tape is ejected out of one side of the coil framework by the top wheel assembly 604 to be adhered to a coil of the coil framework, then the adhesive tape clamp 602 is loosened, the coil framework is driven by the multi-axis manipulator 502 to rotate around the R axis, the adhesive tape can be wrapped on the outer surface of the coil framework for at least one circle, and then the cutter assembly 605 is stretched out to cut the adhesive tape, so that the coil framework after being wrapped can be moved to other stations, for example, an unloading station for unloading.
Meanwhile, before the adhesive tape is cut by the cutter assembly 605, the adhesive tape can be pressed on the guide wheel 601 through the tape pressing assembly 606, at this time, one end of the adhesive tape is wound on the bobbin, and the adhesive tape is pressed on the guide wheel 601 by the tape pressing assembly 606 at the guide wheel 601, so that the part between the adhesive tape upper guide wheel 601 and the bobbin is fixed, and then the part between the adhesive tape upper guide wheel 601 and the bobbin is cut through the cutter assembly 605 extending out, and the cutter assembly 605 can cut the part between the adhesive tape upper guide wheel 601 and the bobbin, so that the adhesive tape can be cut reliably.
Preferably, in this embodiment, two encapsulation mechanisms 60 are arranged side by side, wherein one of the encapsulation mechanisms 60 is provided with a wider adhesive tape wheel 6073, the width of which is matched with the width of the coil skeleton slot, so as to sleeve and fix the wider adhesive tape, so as to be adapted to be wound and wrapped on the surface of the coil skeleton, and the other encapsulation mechanism 60 is provided with a narrower adhesive tape wheel 6073, so as to sleeve and fix the narrower adhesive tape, so as to be adapted to be wound on two sides of the coil skeleton slot, so that two sides of the wrapped wide adhesive tape can be reinforced, and thus, an encapsulation gap is not left, so that the wire wound in the coil skeleton slot is prevented from leaking outside.
And preferably, in this embodiment:
the adhesive tape clamp 602 comprises a first clamping piece 6021, a second clamping piece 6022 and a clamping cylinder 6023, wherein the first clamping piece 6021 and the second clamping piece 6022 are arranged oppositely, and the clamping cylinder 6023 drives the first clamping piece 6021 and the second clamping piece 6022 to move relatively to clamp or release the adhesive tape.
The top wheel assembly 604 comprises a top wheel 6041, a mounting plate 6042 and a first telescopic cylinder 6043, the top wheel 6041 is arranged at one end of the mounting plate 6042, the first telescopic cylinder 6043 is connected with the other end of the mounting plate 6042, the first telescopic cylinder 6043 drives the mounting plate 6042 to move towards the adhesive tape or away from the adhesive tape, and then the top wheel 6041 compresses the adhesive tape on the coil framework.
The cutter assembly 605 includes a cutter 6051, a connecting frame 6052 and a second telescopic cylinder 6053, the connecting frame 6052 is slidably disposed on a fixing seat 6071, the fixing seat 6071 is fixed on the encapsulating bracket 607, the cutter 6051 is fixed on the connecting frame 6052, the second telescopic cylinder 6053 is connected with the connecting frame 6052 to drive the connecting frame 6052 to move, so that the cutter 6051 extends out along with the connecting frame 6052 to cut off the adhesive tape.
Press belt assembly 606 includes slide bar 6061, L type connecting piece 6062, briquetting 6063 and third telescopic cylinder 6064, slide bar 6061 establishes on fixing base 6071 slidable, the one end of slide bar 6061 is connected to L type connecting piece 6062, briquetting 6063 installs on L type connecting piece 6062 and is relative with guide pulley 601, the other end of slide bar 6061 is connected to third telescopic cylinder 6064, third telescopic cylinder 6064 drive slide bar 6061 slides, and then drive briquetting 6063 is to the direction motion that is close to guide pulley 601 or keeps away from guide pulley 601, the realization compresses tightly the sticky tape on guide pulley 601 or unclamps the sticky tape.
Meanwhile, in the present technical solution, the tape end monitoring alarm component 61 includes a horse disk 611 fixed on the rotating bearing and rotating synchronously with the tape wheel 6073, a reflective optical fiber sensor 612 connected to the main controller for monitoring whether the horse disk 611 rotates, a U-shaped fixing seat 613 for fixing the reflective optical fiber sensor 612, and an audible and visual alarm (not shown) connected to the main controller for outputting an alarm when the horse disk 611 does not rotate;
the U-shaped fixing seat 613 is fixed to the rubber-coated bracket 607, the open end of the U-shaped fixing seat is toward the horse-disk 611, the reflective optical fiber sensor 612 is arranged on the inner wall of the U-shaped fixing seat 613, and a plurality of reflective sheets 6111 are uniformly protruded from the outer periphery of the horse-disk 611; when the horse gear 611 synchronously rotates with the adhesive tape wheel 6073 at a constant speed, the plurality of reflective sheets 6111 can sequentially rotate into the U-shaped fixing seat 613 at a constant speed and face the reflective optical fiber sensor 612.
In turn, it will be appreciated that the alarm principle of the tape end monitoring alarm member 61 described in the present application is generally:
when the horse gear 611 synchronously rotates with the adhesive tape wheel 6073 at a constant speed, the plurality of reflective sheets 6111 can sequentially rotate into the U-shaped fixing seat 613 at a constant speed and face the reflective optical fiber sensor 612, so that the reflective optical fiber sensor 612 continuously generates a trigger signal; when the horse tray 611 does not synchronously rotate at a constant speed along with the adhesive tape wheel 6073 within a preset time period, it is indicated that the adhesive tape on the adhesive tape wheel 6073 is used up, that is, no adhesive tape is pulled to drive the adhesive tape wheel 6073 to rotate, at this time, the plurality of reflective sheets 6111 do not sequentially rotate at a constant speed into the U-shaped fixing seat 613 and face the reflective optical fiber sensor 612, so that the reflective optical fiber sensor 612 does not continuously generate a trigger signal, when the reflective optical fiber sensor is unable to continuously generate a trigger signal, related information is transmitted to the main controller, and the main controller controls the audible and visual alarm (not shown) to output an audible and visual alarm, so as to remind an operator to add an adhesive tape on the adhesive tape wheel 6073 in time, thereby facilitating the continuous assembly production of a coil bobbin finished product.
It should be further added that, in this embodiment, the coil bobbin linear feeder 70 includes a vertical plate 701 vertically fixed in the right middle of the rack 10 along the left-right direction, a linear stripper 702 arranged on the upper portion of the vertical plate 701 along the left-right direction, a material returning cylinder 703 fixed on the front surface of the vertical plate 701 along the left-right direction and connected to the main controller, and a material pushing rod 704 standing on the upper portion of the cylinder rod at the left end of the material returning cylinder 703;
the upper end surface of the linear stripper 702 is provided with coil framework blanking grooves 7021 with left and right ends both formed as openings along the left and right directions; a blanking notch 7022 is formed in the rear inner wall of the coil skeleton blanking groove 7021 in the backward direction, and a material pushing opening 7023 is formed in the left side of the bottom of the coil skeleton blanking groove 7021 in the left-right direction; the upper end of the material pushing rod 704 penetrates through the material pushing port 7023 and extends into the coil skeleton blanking groove 7021; a material taking port 7024 is formed in the front side of the right end of the coil framework feeding groove 7021;
when the main controller controls the cylinder rod at the left end of the material returning cylinder 703 to extend into the material returning cylinder 703 rightward, the cylinder rod at the left end of the material returning cylinder 703 synchronously drives the material pushing rod 704 to move rightward so as to drive the upper end of the material returning cylinder to push the coil bobbin in the coil bobbin blanking groove 7021 rightward along the coil bobbin blanking groove 7021.
Thus, it can be understood that:
on the one hand, when this application used alone, material returned cylinder 703 can promote to wear the coil skeleton finished product that sleeve pipe, wire winding and rubber coating finish and follow the coil skeleton blanking groove 7021 right-hand member shifts out, and during the implementation, the manual work is followed the material of getting of coil skeleton blanking groove 7021 right front side is got the material 7024 and can.
On the other hand, when a plurality of applications are online, so that the coil bobbin linear feeder 70 of the previous application is connected with the coil bobbin linear feeder 20 of the next application, the material returning cylinder 703 of the previous application can push the finished coil bobbin product with the sleeving, winding and encapsulating completed to move out of the right end notch of the coil bobbin blanking groove 7021 of the application and directly convey the coil bobbin product into the coil bobbin linear feeder 20 of the next application, so as to perform the next sleeving, winding and encapsulating on the coil bobbin.
Therefore, the present application does not need any connecting component to connect a plurality of applications for online use.
Other embodiments, etc., will not be described herein.
To sum up, the utility model has the advantages that the whole structure is simple, easy to implement, easy to operate, the practicality is strong, and the specificity is strong, makes the utility model discloses must have fine market spreading value, the utility model discloses can welcome very, can effectively popularize.
The above only is the preferred embodiment of the present invention, not limiting the patent protection scope of the present invention, all the changes of the equivalent structure or equivalent flow made by the contents of the specification and the drawings of the present invention or the direct or indirect application in other related technical fields are included in the patent protection scope of the present invention.

Claims (10)

1. The utility model provides a but online monomer of multimachine poling pipe wire winding rubber coating machine, includes the frame and locates the main control unit of frame, its characterized in that still includes:
a coil framework linear feeder; the coil framework linear feeder is connected with the main controller, is arranged in the left middle part of the rack along the left and right directions and is used for carrying out directional conveying on the coil framework needing to be sleeved, wound and encapsulated rightwards;
a wire feeding mechanism; the wire feeding and conveying mechanism is connected with the main controller, is arranged at the front left part of the rack and is used for conveying wires and pipes to the right;
a sleeve penetrating mechanism; the sleeve penetrating mechanism is connected with the main controller, is arranged on the coil framework linear feeder and the right side of the wire feeding and conveying mechanism, and is used for cutting off the pipes conveyed rightwards by the wire feeding and conveying mechanism to form two sections of sleeves and sleeving the two sections of sleeves outside the wires conveyed rightwards by the wire feeding and conveying mechanism;
a winding and sleeve winding mechanism; the winding and sleeve winding mechanism is connected with the main controller and comprises a wire pulling mechanism which is arranged in the wire conveying direction and positioned on the right side of the sleeve penetrating mechanism and used for positioning and straightening wires and a multi-shaft manipulator which is arranged on the rear side of the wire pulling mechanism along the front-rear direction and used for grabbing a coil framework; the multi-axis manipulator is used for driving the coil skeleton to rotate around an R axis so as to wind a wire into a wire slot of the coil skeleton to form a coil, and is used for driving the coil skeleton to move along an X, Y, Z axis so as to wind the two sections of sleeves onto two pins of the coil skeleton respectively;
the rubber coating mechanism is connected with the main controller, arranged on the right side of the wire pulling mechanism and used for wrapping at least one layer of insulating adhesive tape on the surface of the coil on the coil framework after the bushing is penetrated and the wire is wound; the rubber coating mechanism is provided with a rubber belt used-up monitoring alarm component which outputs an alarm when the rubber belt is used up;
a coil framework linear feeder; the coil framework linear blanking device is connected with the main controller, is arranged in the middle right part of the rack along the left and right directions, is positioned on the same straight line with the coil framework linear feeding device, can be connected with the coil framework linear feeding device of the monomer bushing pipe winding and rubber coating machine which can be connected with a plurality of machines on line and is used for blanking the bushing pipe, the winding bushing pipe and the rubber coated coil framework which are penetrated rightwards or directionally conveying the coil framework to the next coil framework linear feeding device of the monomer bushing pipe winding and rubber coating machine which can be connected with the machines on line.
2. The single-unit bushing-threading and winding and gluing machine as claimed in claim 1, wherein said coil bobbin linear feeder comprises a base A fixed to the left middle portion of said frame, a linear feeder installed on said base A in the left-right direction, a base B fixed to the left middle portion of said frame and located on the right side of said base A, a coil bobbin in-place detector installed on said base B in the left-right direction and located on the right side of said linear feeder, and a discharge stopping mechanism installed on said base B and located at the right end of said coil bobbin in-place detector;
the upper end surface of the linear conveyor is provided with a coil framework conveying groove along the left and right directions;
the rear end face of the coil framework on-site detector is provided with a coil framework placing groove which is connected with the right opening of the coil framework conveying groove along the left-right direction, and a coil framework on-site detection sensor which is used for detecting whether a coil framework is arranged in the coil framework placing groove and is connected with the main controller is arranged in the coil framework placing groove;
the discharge stopping mechanism comprises a torsion spring rod which is fixed on the base B along the front-back direction and can axially rotate, and a baffle plate which is vertically fixed on the torsion spring rod and is abutted against a discharge hole at the right end of the coil framework placing groove in a natural state; when a certain thrust is applied to one surface of the baffle plate, which is opposite to the discharge hole at the right end of the coil framework placing groove, the baffle plate can rotate ninety degrees along with the torsion spring rod axially to open the discharge hole at the right end of the coil framework placing groove;
when the coil framework in-place detection sensor detects that a coil framework is arranged in the coil framework placing groove, a first trigger signal is generated and transmitted to the main controller, and the main controller controls a feeding vibration disc connected to the left end of the linear feeder to stop conveying the coil framework to the coil framework in-place detector according to the first trigger signal;
when the coil framework in-place detection sensor detects that no coil framework exists in the coil framework placing groove, a second trigger signal is generated and transmitted to the main controller, and the main controller controls the feeding vibration disc connected to the left end of the linear feeder to continuously convey the coil framework to the coil framework in-place detector according to the second trigger signal.
3. The single multi-machine online bushing winding and rubber coating machine as claimed in claim 1, wherein the wire feeding and conveying mechanism comprises a wire fixing frame, a wire feeding mechanism and a pipe conveying mechanism;
the wire fixing frame is arranged at the left front part of the rack, and is provided with a wire wheel and a tensioner for tensioning the wire;
the wire feeding mechanism is arranged on the right side of the tensioner and is connected with the tensioner so as to feed wires to the right;
the pipe conveying mechanism is arranged on the right side of the tensioner and positioned on the front side of the wire conveying mechanism and used for conveying pipes to the right.
4. The single-unit bushing winding and gluing machine capable of being connected by multiple machines according to claim 3, wherein a bushing base is fixedly arranged at the left front part of the upper end surface of the machine frame, and a pipeline seat is fixedly arranged at the left side of the upper end surface of the bushing base;
the wire feeding mechanism comprises a first guide pipe and a first feeding roller pair, wherein the right end of the first guide pipe is arranged on the wire base, and the first guide pipe is connected with the left end of the sleeve penetrating mechanism;
the pipe conveying mechanism comprises a second guide pipe, a second feeding counter roller piece and a guide pipe head, wherein the second guide pipe is arranged on the pipe base and is positioned on the front side of the first guide pipe, the second feeding counter roller piece is used for driving the pipe to move rightwards in the second guide pipe and is connected with the main controller, the guide pipe head is used for guiding the diameter of the pipe to the right, the diameter of the pipe is gradually reduced from left to right, and the right end of the pipe conveying mechanism is connected with the left end of the sleeve penetrating mechanism.
5. The single bushing winding and rubber coating machine capable of being connected by multiple machines according to claim 4, wherein the bushing mechanism comprises a slide rail arranged on the right side of the upper end surface of the bushing base along the front-back direction, a base fixed on the slide rail and capable of sliding back and forth, a clamping device connected with the main controller and capable of being opened/closed to clamp the two lengths of bushings along the left-right direction, a pushing cylinder connected with the main controller and used for pushing the base to move between a first position and a second position along the slide rail, and a pipe cutting component connected with the main controller and arranged between the clamping device and the pipe head and used for cutting off a pipe to form two lengths of bushings;
the clamping device is provided with a sleeve clamping groove which is arranged along the left-right direction and is used for clamping a sleeve;
when the clamping device is located at the first position, the catheter head axis is coincident with the casing clamp groove axis;
when the clamping device is in the second position, the first conduit axis coincides with the casing clamp slot axis.
6. The multi-machine-connectable single bushing winding and rubber coating machine according to claim 5, wherein the wire pulling mechanism comprises:
wire clamps; for clamping or unclamping the wire;
a needle guide clip; the guide pin clamp is arranged in the wire conveying direction on the left side of the wire clamp, so that the wire can pass through the guide pin clamp; when the multi-axis manipulator drives the coil framework to move along the X axis, the Y axis and the Z axis, the pins of the coil framework move around the needle guide clamp so as to wind the sleeve penetrating and sleeved on the wire onto the pins of the coil framework;
a rotating base; the wire clamp and the guide pin are fixedly clamped on the rotary seat;
a movable seat;
the rotary driving device is connected with the rotary seat, is fixedly arranged on the movable seat and is used for driving the rotary seat to rotate 180 degrees relative to the movable seat so as to switch between a position A and a position B, so that the wire clamp and the guide pin clamp are interchanged;
the moving driving device is connected with the moving seat, arranged on the rack and used for driving the moving seat to move along an X axis so as to enable the wire clamp to clamp the wire and then straighten the wire;
the wire cutting assembly and the wire clamp are arranged side by side in the wire conveying direction and used for cutting the wire;
when the rotary seat is located at the position A, the multi-axis manipulator is configured to drive the coil skeleton to move around the needle guide clamp so as to wind one section of the sleeve threaded on the wire onto one pin of the coil skeleton;
when the rotary seat is located at the position B, the multi-axis manipulator is configured to drive the coil skeleton to move around the guide pin clamp so as to wind another section of sleeve threaded on the wire onto another pin of the coil skeleton.
7. The single threading and sleeving bobbin winding and gluing machine capable of being connected on line by multiple machines as claimed in claim 6, wherein the guide pin clamp comprises a guide pin clamp block A, a guide pin clamp block B and a finger cylinder;
the guide pin clamping block A and the guide pin clamping block B are oppositely arranged, a first mouth extending along the wire material conveying direction is formed in the guide pin clamping block A, and a second mouth extending along the wire material conveying direction is formed in the guide pin clamping block B;
the finger cylinder drives the guide pin clamping block A and the guide pin clamping block B to move oppositely to close or move back to open;
when the guide pin clamping block A and the guide pin clamping block B move oppositely to be closed, a wire passing hole is defined in front of the first mouth part and the second mouth part, and the diameter of the wire passing hole is larger than the diameter of the wire and smaller than the outer diameter of the sleeve.
8. The multi-machine online single bushing winding and gluing machine according to claim 1, wherein the multi-axis manipulator comprises a mechanical arm, a multi-axis motion mechanism and a wire pressing mechanism, wherein the multi-axis motion mechanism is connected with the main controller;
the mechanical arm is provided with an insertion part which is arranged forwards and is suitable for inserting the coil framework;
the multi-axis movement mechanism is arranged on the rack, connected to the mechanical arm and used for driving the mechanical arm to move along an X axis, a Y axis and a Z axis and pivot around an R axis, and the R axis is superposed with the axis of the coil framework;
the wire pressing mechanism is arranged on the front upper portion of the multi-axis movement mechanism and comprises a wire pressing plate and a wire pressing driving mechanism, the wire pressing plate is arranged on one side of the mechanical arm and is opposite to the inserting portion in the X axis, the wire pressing driving mechanism drives the wire pressing plate to be far away from or close to the coil framework on the inserting portion, and therefore when the wire pressing plate is close to the coil framework on the inserting portion, a wire is blocked in a wire slot of the coil framework.
9. The multi-machine-connectable single bushing winding and rubber coating machine according to claim 1, wherein: the rubber coating mechanism includes:
the guide wheel is used for the adhesive tape to pass by;
the adhesive tape clip is used for clamping or loosening the adhesive tape;
the lifting driving device is connected with the adhesive tape clamp and used for driving the adhesive tape clamp to move up and down so as to enable the adhesive tape clamp to clamp and elongate the adhesive tape;
the top wheel assembly is arranged on one side of the adhesive tape clamp and used for pressing the elongated adhesive tape on the coil surface of the coil framework so as to enable the adhesive tape to be adhered to the coil surface of the coil framework;
the cutter assembly is arranged on one side of the adhesive tape clamp and used for cutting off the adhesive tape;
the pressing belt assembly is arranged on one side of the guide wheel and used for pressing the adhesive tape on the guide wheel when the adhesive tape needs to be cut off.
10. The multi-machine-connectable single bushing winding and rubber coating machine according to claim 1, wherein: the coil framework linear feeder comprises a vertical plate vertically fixed in the right middle part of the rack along the left-right direction, a linear stripper arranged on the upper part of the vertical plate along the left-right direction, a material returning cylinder fixed on the front surface of the vertical plate along the left-right direction and connected with the main controller, and a material pushing rod standing on the upper part of a cylinder rod at the left end of the material returning cylinder;
the upper end surface of the linear stripper is provided with a coil framework blanking groove with the left end and the right end both formed into openings along the left and right directions; a blanking notch is formed in the rear inner wall of the coil framework blanking groove backwards, and a material pushing opening is formed in the left side of the bottom of the coil framework blanking groove in the left-right direction; the upper end of the material pushing rod penetrates through the material pushing opening and extends into the coil framework feeding groove; a material taking port is formed in the front side of the right end of the coil framework feeding groove;
when the main controller controls the cylinder rod at the left end of the material returning cylinder to extend into the material returning cylinder rightwards, the cylinder rod at the left end of the material returning cylinder synchronously drives the material pushing rod to move rightwards, so that the upper end of the material returning cylinder pushes the coil framework in the coil framework feeding groove rightwards along the coil framework feeding groove.
CN202023104884.5U 2020-12-21 2020-12-21 Multi-machine online single bushing winding and rubber coating machine Active CN214279808U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113871190A (en) * 2021-12-03 2021-12-31 北京万龙精益科技有限公司 Manufacturing equipment and manufacturing method of hose type sensing component

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113871190A (en) * 2021-12-03 2021-12-31 北京万龙精益科技有限公司 Manufacturing equipment and manufacturing method of hose type sensing component

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