CN111785511B - Stable wire rod pipe penetrating structure and pipe penetrating process thereof - Google Patents
Stable wire rod pipe penetrating structure and pipe penetrating process thereof Download PDFInfo
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- CN111785511B CN111785511B CN202010648260.5A CN202010648260A CN111785511B CN 111785511 B CN111785511 B CN 111785511B CN 202010648260 A CN202010648260 A CN 202010648260A CN 111785511 B CN111785511 B CN 111785511B
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- cylinder
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/12—Fluid-pressure means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/18—Methods or apparatus in which packages rotate
- B65H49/20—Package-supporting devices
- B65H49/30—Swifts or skein holders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H51/00—Forwarding filamentary material
- B65H51/02—Rotary devices, e.g. with helical forwarding surfaces
- B65H51/04—Rollers, pulleys, capstans, or intermeshing rotary elements
- B65H51/08—Rollers, pulleys, capstans, or intermeshing rotary elements arranged to operate in groups or in co-operation with other elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/02—Stationary rods or plates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/14—Pulleys, rollers, or rotary bars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/10—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/12—Insulating of windings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2515/00—Physical entities not provided for in groups B65H2511/00 or B65H2513/00
- B65H2515/30—Forces; Stresses
- B65H2515/31—Tensile forces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/33—Hollow or hose-like material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
- B65H2701/341—Handled filamentary material electric cords or electric power cables in a manufacturing process
Abstract
The invention discloses a stable wire threading structure which comprises an insulating sleeve material tray, a guide pipe plate, a sleeve feeding guide wheel, a sleeve feeding guide pin, a first pressure pipe guide wheel, a second pressure pipe guide wheel, a first pressure pipe adjusting block, a second pressure pipe adjusting block, a winding guide pin assembly, a shaping and correcting clamp assembly, a sleeve feeding air cylinder, a winding guide pin moving air cylinder and the like. The integral structural design of the invention enables the automatic completion of a series of operations such as sleeve feeding, wire feeding, sleeve penetrating, sleeve cutting, wire shearing, wire winding and the like on one device, and the invention has the advantages of high working efficiency, high wire feeding precision, high sleeve feeding precision, high wire sleeve penetrating precision, good wire winding effect and the like, not only effectively solves the problem that the sleeve penetrating process of the wire in the current market is not smooth due to the sleeve deformation easily caused by the extrusion of the sleeve, but also solves the problems of winding difficulty and low wire winding efficiency caused by the overlarge tension in the wire winding process of the current sleeve penetrating device.
Description
Technical Field
The invention relates to a stable wire rod pipe penetrating structure and a pipe penetrating process thereof.
Background
The tradition is worn the sleeve pipe to the enameled wire and is gone on through the manual work, and the manual work is earlier to the sleeve pipe dissection, then, and the manual work is worn the sleeve pipe to the enameled wire again, and manual operation's mode has work efficiency low, wears the sleeve pipe effect poor, workman's intensity of labour is big and the labour cost height of enterprise is not enough. Later, some wire threading devices appear on the market, but the wire threading devices extrude the sleeve in the aspect of preparing the sleeve, so that the sleeve is deformed, the wire threading is not smooth, the wire feeding tension of the wire is influenced, the wire is wound by the wire threading devices due to overlarge tension, the winding speed of the wire is reduced, and the winding efficiency of the wire is low.
Disclosure of Invention
The invention aims to solve the technical problem of providing a stable wire threading structure and a threading process thereof, wherein the whole structural design of the structure enables the structure to automatically complete a series of operations such as sleeve feeding, wire feeding, sleeve threading, sleeve cutting, wire shearing, wire winding and the like on one device, and the structure has the advantages of high working efficiency, high wire feeding precision, high sleeve feeding precision, high wire threading and sleeve precision and good wire winding effect, the operation process does not need manual operation, the labor intensity of workers can be greatly reduced, the labor cost of enterprises can be reduced, the problems that the traditional manual operation mode is adopted to thread a sleeve and cut a sleeve on an enameled wire, the working efficiency is low, the sleeve threading effect is poor, the labor intensity of the workers is high, and the labor cost of the enterprises is high are effectively solved, and the problem that the sleeve threading process of the wire is not as the sleeve is easy to deform when the sleeve is extruded by the conventional sleeve threading equipment on the market is solved, and the sleeve threading process of the wire is not as well as the sleeve is easy to deform The problem that the winding is strenuous and the winding efficiency is low due to the overlarge tension. The invention is realized by the following technical scheme:
the utility model provides a stable wire rod poling structure, including the insulation support charging tray, the peripheral coiling of insulation support charging tray has insulation support material to roll up, one side of insulation support charging tray is provided with the pipe board, one side of pipe board is provided with send the sleeve pipe guide pulley, send and be provided with send the pipe motor below the sleeve pipe guide pulley, the left side of sending the sleeve pipe guide pulley is provided with sends the sleeve pipe guide pin, the right side of sending the sleeve pipe guide pulley is provided with first pipe guide pulley of pressing, the front side of sending the sleeve pipe guide pulley is provided with the second and presses the pipe guide pulley, first pipe guide pulley of pressing is provided with first pipe regulating block of pressing below, the second is provided with the second and presses the pipe regulating block below pressing the pipe guide pulley, one side that the pipe guide pulley was pressed to the second is provided with wire winding guide pin subassembly, the left side of sending the sleeve pipe guide pin is provided with the plastic and corrects clamp assembly, one side that the plastic was corrected clamp assembly is provided with wire feeding cylinder, wire winding guide pin removes the cylinder. And a winding machine is arranged on one side of the winding and guide pin assembly.
Preferably, a wire guide plate is arranged on one side of the winding guide pin moving cylinder, a tensioner is arranged on the left side of the wire guide plate, a wire loading seat is arranged on the right side of the wire guide plate, an attenuation wire pressing cylinder is arranged on the wire loading seat, and an attenuation cylinder is arranged on the right side of the attenuation wire pressing cylinder. The attenuation wire pressing cylinder is a cylinder for pressing wires with attenuated tension so as to ensure high wire conveying precision. The attenuation cylinder is a cylinder capable of carrying out attenuation adjustment on the transmission tension of the wire rod so as to ensure that the later winding is time-saving and labor-saving.
Preferably, a wire feeding pressing force adjusting screw rod is arranged above the attenuation cylinder, a wire feeding pressure control cylinder is arranged on the right side of the wire feeding pressing force adjusting screw rod, a wire pressing adjusting block is arranged on the right side of the wire feeding pressure control cylinder, a first spring is arranged on the wire feeding pressure control cylinder, the first spring is a wire feeding pressing force adjusting spring, one end of the first spring is connected with the wire feeding pressing force adjusting screw rod, and the other end of the first spring is connected with the wire pressing adjusting block. The wire feeding pressing force adjusting screw is an adjusting screw for adjusting and controlling the pressing force of the conveyed wire.
Preferably, one side of the line pressing adjusting block is provided with a line transmission guide pin, the right side of the line transmission guide pin is provided with a line feeding roller and a line pressing roller in parallel, a line feeding motor is arranged below the line feeding roller, the line pressing roller is arranged on the end part of the line pressing adjusting block, the right side of the line transmission guide pin, which is horizontally arranged with the line transmission guide pin and is positioned on the line feeding roller and the line pressing roller, is provided with a line feeding guide pin, and one side of the line feeding guide pin is provided with a sleeve clamping cylinder assembly.
Preferably, the reshaping and correcting clamp assembly comprises a clamping finger cylinder, two air connectors are arranged on the clamping finger cylinder, a sliding rail is arranged on one side of the clamping finger cylinder, and a reshaping and correcting clamping finger is arranged on one side of the sliding rail in a sliding manner; the plastic correction clamping finger comprises a plastic correction upper clamping finger and a plastic correction lower clamping finger, the plastic correction upper clamping finger and the plastic correction lower clamping finger are vertically and symmetrically distributed, the same side of the plastic correction upper clamping finger and the plastic correction lower clamping finger is connected with a second spring, the second spring is a plastic correction clamping spring, a bead screw is arranged on the plastic correction upper clamping finger, the plastic correction upper clamping finger and the plastic correction lower clamping finger are both provided with a threading circular groove and a sleeve pipe plastic correction circular groove, the threading circular groove and the sleeve pipe plastic correction circular groove are connected, the two threading circular grooves when the plastic correction upper clamping finger and the plastic correction lower clamping finger are folded form a threading guide cavity, the two sleeve pipe plastic correction circular grooves when the plastic correction upper clamping finger and the plastic correction lower clamping finger are folded form a sleeve pipe plastic cavity, and the structural design of the sleeve pipe plastic cavity can shape and correct deformed sleeve pipe to ensure the smooth degree of sleeve pipe threading, the problems that the existing wire rod sleeving equipment cannot shape and correct deformed sleeves, so that the wire rod sleeving is not smooth and the wire rod sleeving efficiency is low are solved; the end parts of the threading guide cavity and the sleeve shaping cavity are respectively provided with a conical guide surface, the conical guide surfaces can guide the enameled wire to penetrate into the center of the round hole of the sleeve, the structural design is particularly suitable for threading multiple strands of wire rods, and a step stop surface or a pipe conveying stop end surface is formed at the connecting joint of the threading round groove and the sleeve shaping correction round groove.
Preferably, the wave ball screw can be further provided as a third spring.
Preferably, the diameter of the threading guide cavity is smaller than that of the sleeve shaping cavity, the threading guide cavity and the sleeve shaping cavity are concentrically arranged, and the design can ensure the quality of the sleeve penetrating.
Preferably, the angle at which the casing is conveyed around the casing roller is set to A, the angle of A being 1 < A < 360.
Preferably, the guide pipe plate and the wire guide plate are respectively provided with a limiting hole which can limit and convey various sleeves with different specifications and various wires with different specifications.
Preferably, one side of the reshaping and straightening clamp assembly is also provided with a pipe cutting blade, and a pipe cutting cylinder is arranged below the pipe cutting blade.
Preferably, the wire winding and guide pin assembly comprises a first clamping jaw cylinder capable of being used for clamping a wire, one side of the first clamping jaw cylinder is provided with scissors for shearing the wire, and one shearing arm of the scissors is connected with a wire shearing cylinder. The first guide rail is arranged below the winding guide pin assembly, so that the winding guide pin moving cylinder can push the winding guide pin assembly to move on the first guide rail.
Preferably, a second guide rail is arranged below the casing clamping cylinder assembly, the casing clamping cylinder assembly can move along the second guide rail, and the casing clamping cylinder assembly is mainly provided with a second clamping jaw cylinder which can be used for clamping a casing.
The invention discloses a stable wire threading structure which comprises an insulating sleeve material tray, a guide pipe plate, a sleeve feeding guide wheel, a sleeve feeding guide pin, a first pressure pipe guide wheel, a second pressure pipe guide wheel, a first pressure pipe adjusting block, a second pressure pipe adjusting block, a winding guide pin assembly, a shaping and correcting clamp assembly, a sleeve feeding air cylinder, a winding guide pin moving air cylinder, a wire guide plate, a tensioner, a wire loading seat, an attenuation wire pressing air cylinder, an attenuation air cylinder, a wire feeding pressing force adjusting screw rod, a wire feeding pressure control air cylinder, a wire pressing adjusting block, a first spring, a wire transmission guide pin, a wire feeding roller, a wire pressing roller, a wire feeding guide pin and a sleeve clamping air cylinder assembly. The sleeve is sent by adopting a mode that the sleeve is transmitted around the sleeve sending guide wheel, and the angle A of the sleeve around the sleeve sending guide wheel is set to be more than 1 degree and less than A and less than 360 degrees, so that the sleeve sending guide wheel not only can increase the contact surface between the sleeve and the sleeve sending guide wheel, but also can increase the friction force between the sleeve and the sleeve sending guide wheel so as to prevent the sleeve sending guide wheel from slipping with the sleeve in the sleeve sending process; the step stop surface is arranged at the joint of the threading round groove and the sleeve shaping and correcting round groove, so that the sleeve can be stopped at the step stop surface when penetrating into the sleeve shaping cavity, when a wire rod is inserted into the threading guide cavity and penetrates through the sleeve in the sleeve shaping cavity, the sleeve plastic correction circular groove is respectively arranged in the plastic correction upper clamping finger and the plastic correction lower clamping finger, when the roundness of the sleeve or the inner round hole of the sleeve is deformed, the smoothness of threading is directly influenced, the sleeve shaping cavity and the sleeve shaping and correcting circular groove are arranged in the shaping and correcting clamping finger, so that the shaping and correcting upper clamping finger and the shaping and correcting lower clamping finger in the shaping and correcting clamping finger shape the sleeve by utilizing extrusion force formed by the upper sleeve shaping and correcting circular groove and the lower sleeve shaping and correcting circular groove in the folding process, and the deformed sleeve or the inner circular hole of the deformed sleeve can be restored to be circular, so that the smoothness of threading the sleeve by a wire rod is ensured and the efficiency of threading the sleeve by the wire rod is improved; the wire pressing roller is provided with a first spring to tension the wire pressing adjusting block, so that the wire pressing roller can press the wire material on the wire feeding roller along with the wire pressing adjusting block and under the driving of the elasticity of the first spring; when the wire feeding motor drives the wire feeding roller to rotate to feed the wire, the sleeve can be automatically threaded, and the wire feeding pressing force adjusting screw can adjust the tension of the first spring so as to adjust the tightness of the pressing wire of the wire pressing roller; the wire pressing device is also provided with a wire feeding pressure control cylinder and a wire pressing adjusting block to match with a winding machine for winding, so that the wire pressing adjusting block can drive a wire pressing roller to loosen or press the wire under the driving of the wire feeding pressure control cylinder, when the wire pressing roller presses the wire, the high transmission precision of the wire can be ensured, when the wire pressing roller releases the pressing on the wire, the wire can be in a free state, so that the wire winding machine can conveniently perform wire winding and coiling operations, thereby improving the wire winding efficiency, the integral structural design of the device can automatically complete a series of operations such as sleeve feeding, wire feeding, sleeve penetrating, sleeve cutting, wire winding and the like on one device, and has the advantages of high working efficiency, high wire feeding precision, high sleeve feeding precision, high wire threading precision, good wire winding effect and the like, the operation process of the device does not need manual operation, so that the labor intensity of workers can be greatly reduced, and the labor cost of enterprises can be reduced.
Drawings
For ease of illustration, the present invention is described in detail by the following preferred embodiments and the accompanying drawings.
Fig. 1 is a perspective view of a stable wire feed-through structure of the present invention.
Fig. 2 is a partial perspective view of a pipe feeding motor, a pipe cutting cylinder and a pipe cutting blade of a stable wire rod pipe penetrating structure according to the present invention.
Figure 3 is a perspective view of an orthopedic clamp assembly of a stabilized wire feed-through structure of the present invention.
Fig. 4 is a cross-sectional structure view of the orthopedic upper clamping finger and the orthopedic lower clamping finger of the orthopedic clamp assembly with a stable wire-through pipe structure according to the present invention after being closed.
Detailed Description
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
In this embodiment, referring to fig. 1 to 4, a stable wire threading structure of the present invention includes an insulation sleeve tray 1, a conduit plate 2 is disposed on one side of the insulation sleeve tray 1, a feeding sleeve guide wheel 3 is disposed on one side of the conduit plate 2, a feeding motor 4 is disposed under the feeding sleeve guide wheel 3, a feeding sleeve guide pin 5 is disposed on the left side of the feeding sleeve guide wheel 3, a first pressing pipe guide wheel 61 is disposed on the right side of the feeding sleeve guide wheel 3, a second pressing pipe guide wheel 62 is disposed on the front side of the feeding sleeve guide wheel 3, a first pressing pipe adjusting block 71 is disposed under the first pressing pipe guide wheel 61, a second pressing pipe adjusting block 72 is disposed under the second pressing pipe guide wheel 62, a winding wire guide pin assembly 8 is disposed on one side of the second pressing pipe guide wheel 62, a shaping and correcting clamp assembly 9 is disposed on the left side of the feeding sleeve guide pin 5, a feeding sleeve cylinder 10 is disposed on one side of the shaping and correcting clamp assembly 9, and a winding guide pin moving cylinder 11 is arranged on the left side of the sleeve feeding cylinder 10.
In one embodiment, a wire guide plate 12 is disposed on one side of the winding and guiding pin moving cylinder 11, a tensioner 13 is disposed on the left side of the wire guide plate 12, a wire carrying seat 14 is disposed on the right side of the wire guide plate 12, an attenuation wire pressing cylinder 15 is disposed on the wire carrying seat 14, and an attenuation wire pressing cylinder 16 is disposed on the right side of the attenuation wire pressing cylinder 15.
In one embodiment, a wire feeding pressing force adjusting screw 17 is arranged above the attenuation cylinder 16, a wire feeding pressure control cylinder 18 is arranged on the right side of the wire feeding pressing force adjusting screw 17, a wire pressing adjusting block 19 is arranged on the right side of the wire feeding pressure control cylinder 18, a first spring 20 is arranged on the wire feeding pressure control cylinder 18, one end of the first spring 20 is connected with the wire feeding pressing force adjusting screw 17, and the other end of the first spring 20 is connected with the wire pressing adjusting block 19.
In one embodiment, a wire feeding guide pin 21 is disposed on one side of the wire pressing adjusting block 19, a wire feeding roller 22 and a wire pressing roller 23 are disposed on the right side of the wire feeding guide pin 21 in parallel, a wire feeding motor 24 is disposed below the wire feeding roller 22, a wire feeding guide pin 25 is disposed horizontally with the wire feeding guide pin 21 and located on the right side of the wire feeding roller 22 and the wire pressing roller 23, and a sleeve clamping cylinder assembly 26 is disposed on one side of the wire feeding guide pin 25.
In one embodiment, the plastic correction clamp assembly 9 comprises a finger clamping cylinder 90, two air connectors 91 are arranged on the finger clamping cylinder 90, a slide rail 92 is arranged on one side of the finger clamping cylinder 90, and a plastic correction clamp finger is slidably arranged on one side of the slide rail 92; the plastic correction clamping finger comprises a plastic correction upper clamping finger 93 and a plastic correction lower clamping finger 94, the plastic correction upper clamping finger 93 and the plastic correction lower clamping finger 94 are vertically and symmetrically distributed, the same side of the plastic correction upper clamping finger 93 and the plastic correction lower clamping finger 94 is connected with a second spring 95, a wave ball screw 96 is arranged on the plastic correction upper clamping finger 93, the plastic correction upper clamping finger 93 and the plastic correction lower clamping finger 94 are both provided with a threading circular groove 97 and a sleeve plastic correction circular groove 98, the threading circular groove 97 and the sleeve plastic correction circular groove 98 are connected, the two threading circular grooves 97 when the plastic correction upper clamping finger 93 and the plastic correction lower clamping finger 94 are folded form a threading guide cavity 99, the two sleeve plastic circular grooves 98 when the plastic correction upper clamping finger 93 and the plastic correction lower clamping finger 94 are folded form a sleeve plastic shaping cavity 991, the end parts of the threading guide cavity 99 and the sleeve plastic cavity 991 are both provided with a conical guide surface 992, the connecting joint of the threading circular groove 97 and the sleeve reshaping and correcting circular groove 98 is provided with a sleeve stopping end surface or a step stopping surface 993.
In one embodiment, the ball screw 96 can also be configured as a third spring.
In one embodiment, threading guide lumen 99 is configured to have a smaller diameter than cannula shaping lumen 991, and threading guide lumen 99 is configured to be concentric with cannula shaping lumen 991.
In one embodiment, the angle at which the casing is conveyed around the casing running roller 3 is A, and the angle of A is 1 < A < 360.
In one embodiment, a tube cutting blade 28 is arranged on one side of the plastic correcting clamp assembly 9 close to the tube feeding guide pin 5, and a tube cutting cylinder 29 is arranged below the tube cutting blade 28.
In one embodiment, the present invention further provides a tube threading process of the stable wire rod tube threading structure, which comprises: the starting end of the sleeve 30 is uncoiled from the insulating sleeve disc and then is conveyed to a position between the sleeve conveying guide wheel 3 and the first pressure pipe guide wheel 61 through the conduit plate 2, and the sleeve 30 can be limited in conveying due to the fact that the insulating sleeve disc 1 can enable the sleeve 30 to shake in the pipe releasing process, the sleeve 30 conveyed through the conduit plate 2 is prevented from shaking in the subsequent conveying process, and therefore high conveying precision and good conveying effect of the sleeve 30 are guaranteed; when the sleeve 30 is pulled between the second pressing pipe guide wheel 62 and the sleeve conveying guide wheel 3 from the position between the sleeve conveying guide wheel 3 and the first pressing pipe guide wheel 61, namely when the sleeve 30 bypasses the sleeve conveying guide wheel 3, the conveying angle of the sleeve 30 bypassing the sleeve conveying guide wheel 3 is A, the angle of A is set to be 1 degrees < A < 360 degrees, the first pressing pipe guide wheel 61 can press the sleeve 30 on one side of the sleeve conveying guide wheel 3 under the regulation of the first pressing pipe regulating block 71, similarly, the second pressing pipe guide wheel 62 can press the sleeve 30 on one side of the sleeve conveying guide wheel 3 under the regulation of the second pressing pipe regulating block 72, when the sleeve conveying motor 4 drives the sleeve conveying guide wheel 3 to rotate, the rotating guide wheel conveying pipe can convey the sleeve 30 into the sleeve conveying guide needle 5, the sleeve 30 is conveyed by designing the sleeve 30 to be conveyed around the sleeve conveying guide wheel 3 and the conveying angle A of the sleeve 30 around the sleeve conveying guide wheel 3 is set to be 1 degrees < A < 360 degrees, the design can increase the contact surface of the sleeve 30 and the sleeve feeding guide wheel 3, increase the friction force between the sleeve 30 and the sleeve feeding guide wheel 3, and prevent the sleeve 30 and the sleeve feeding guide wheel 3 from slipping in the sleeve feeding process of the sleeve feeding guide wheel 3; the plastic correcting clamp assembly 9 is arranged on one side of the sleeve feeding guide pin 5, the structure of the plastic correcting clamp assembly 9 is designed, a threading circular groove 97 and a sleeve plastic correcting circular groove 98 are arranged in the plastic correcting clamp finger, the threading circular groove 97 is connected with the sleeve plastic correcting circular groove 98, so that a threading guide cavity 99 can be formed by the upper and lower threading circular grooves 97 of the plastic correcting upper clamp finger 93 and the plastic correcting lower clamp finger 94 in the plastic correcting clamp finger, a sleeve plastic correcting circular cavity 991 can be formed by the upper and lower sleeve plastic correcting circular grooves 98 of the plastic correcting upper clamp finger 93 and the plastic correcting lower clamp finger 94, meanwhile, the diameter of the threading guide cavity 99 is set to be smaller than that of the sleeve plastic cavity 991, the threading guide cavity 99 and the sleeve plastic cavity 991 are concentrically arranged, one end of the threading guide cavity 99 is provided with a conical surface, the threading guide surface can guide the wire 31 to be inserted into the threading guide cavity 99, one end of the sleeve shaping cavity 991 is also provided with a conical guide surface 992, and the conical guide surface 992 in the sleeve shaping cavity 991 can guide the sleeve to be inserted into the sleeve shaping cavity 991; the step cut-off surface 993 is arranged at the joint of the threading circular groove 97 and the sleeve reshaping and correcting circular groove 98, so that the sleeve can be cut off from the step cut-off surface 993 after penetrating into the sleeve reshaping cavity 991, when the wire 31 is inserted into the threading guide cavity 99 and penetrates through the sleeve 30 in the sleeve reshaping cavity 991, the smoothness of threading is directly influenced due to the roundness of the inner circular hole of the sleeve 30, when the sleeve 30 entering the sleeve reshaping cavity 991 slightly deforms, the sleeve 30 can be reshaped by utilizing the extrusion effect in the folding process of the upper and lower sleeve reshaping and correcting circular grooves 98 in the reshaping and correcting upper and lower clamping fingers 93, so that the slightly deformed sleeve 30 can be restored to be circular, the sleeve reshaping device is particularly suitable for reshaping the sleeve 30 with the deformed inner circular hole of the sleeve 30, and has good reshaping effect; when the shaping correction upper clamping finger 93 and the shaping correction lower clamping finger 94 are driven by the clamping finger cylinder 90 to open, the same side of the shaping correction upper clamping finger 93 and the shaping correction lower clamping finger 94 is connected with a second spring 95, so that the second spring 95 can perform a pulling-closing action on the shaping correction upper clamping finger 93 and the shaping correction lower clamping finger 94; the wave ball screw 96 or the third spring is arranged on one side of the reshaping correction clamping finger, and the wave ball screw 96 or the third spring can push away the reshaping correction upper clamping finger 93 and the reshaping correction lower clamping finger 94; when the clamping finger cylinder 90 needs to be installed in the sleeve 30, the clamping finger cylinder 90 is inactive, and the pushing force of the bead screw 96 is set to be greater than the pulling force of the second spring 95, so that the plastic straightening upper clamping finger 93 and the plastic straightening lower clamping finger 94 can be in a slightly-opened state, and the slightly-opened degree is determined by the diameter of the sleeve 30 and different specification combinations of the bead screw 96 and the second spring 95; when the plastic correction clamping finger needs to clamp the sleeve 30, the storage sleeve 30 and the sleeve penetrating pipe 30 and when the sleeve 30 is conveyed into the plastic correction clamping finger from the sleeve conveying guide pin 5, the clamping finger cylinder 90 starts to operate, so that the plastic correction upper clamping finger 93 and the plastic correction lower clamping finger 94 are driven by the clamping finger cylinder 90 to move together to clamp the sleeve 30; next, the pipe cutting blade 28 cuts the sleeve 30 by driving the pipe cutting cylinder 29; when a plurality of casing sections are required to be stored in the shaping and correcting clamping finger, the process is repeated once for each casing section according to the production requirement, so that the storage of the plurality of casing sections can be realized to prepare for the wire 31 to penetrate through the casing 30; when the reshaping upper clamping finger 93 and the reshaping lower clamping finger 94 are driven by the clamping finger cylinder 90 to perform resetting movement, the reshaping upper clamping finger 93 and the reshaping lower clamping finger 94 perform opening movement to release the clamping of the sleeve 30; when the sleeve 30 is clamped by the shaping and correcting clamp fingers, the shaping and correcting clamp assembly 9 can move to the front end of the wire feeding guide pin 25 under the driving of the sleeve feeding cylinder 10; meanwhile, the wire 31 is fed and tensioned and conveyed through the tensioner 13, when the wire 31 passes through the wire guide plate 12, the tensioner 13 can cause the wire 31 to shake in the process of adjusting the tightness of the wire 31, and the wire guide plate 12 is designed to carry out limiting conveying on the wire 31, so that the phenomenon that the wire 31 shakes in the subsequent wire feeding process is prevented, and the high conveying precision of the wire is ensured; when the wire 31 is conveyed to pass through the wire carrier 14, the attenuation wire pressing cylinder 15 can press the wire 31 on the wire carrier 14, and when the attenuation cylinder 16 pushes the wire carrier 14 to move forwards, a section of the wire 31 can be pulled out from the tensioner 13, so that the wire 31 is in a loose state in the time of a winding stage until the pulled-out length of the wire 31 meets the length required by winding; when the wire 31 sequentially passes through the wire transmission guide pin 21 and the wire feeding guide pin 25, in a wire feeding and sleeving stage, the first spring 20 can tension the wire pressing adjusting block 19 under the action of elasticity, so that the wire pressing roller 23 can press the wire 31 on one side of the wire feeding roller 22 under the pulling action of the tension wire pressing adjusting block 19 connected with the wire pressing roller, and the wire feeding effect is good; when the wire feeding motor 24 drives the wire feeding roller 22 to rotate, the rotating wire feeding roller 22 can drive the wire 31 to feed the wire, and the wire feeding pressing force adjusting screw 17 is used for adjusting the tension of the first spring 20 so as to adjust the tightness of the wire pressed by the wire pressing roller 23; when the winding and guide pin assembly 8 is ready for winding, the wire feeding pressure control cylinder 18 drives the wire pressing adjusting block 19 to reset, so that the wire pressing roller 23 loosens the pressing of the wire 31 along with the resetting of the wire pressing adjusting block 19, and the wire 31 is in a free state at the moment, thereby facilitating the winding and the winding of the winding and guide pin assembly 8 and solving the problems of winding difficulty and low winding efficiency caused by overlarge tension when the conventional wire passes through the bushing equipment for winding; when the wire feeding motor 24 drives the wire feeding roller 22 to rotate to continue the feeding of the wire 31, the wire 31 can be automatically fed into the sleeve 30 clamped by the shaping and correcting clamp assembly 9 and passes out of the sleeve 30, when the wire winding and guiding assembly 8 moves to clamp the front end of the wire 31 passing out of the sleeve 30, the shaping and correcting upper clamp finger 93 and the shaping and correcting lower clamp finger 94 are reset to open under the driving of the clamp finger cylinder 90 to loosen the clamping on the sleeve 30, then, the sleeve clamping cylinder assembly 26 moves to clamp the second section of the sleeve, the wire winding and guiding assembly 8 clamps the front end of the wire 31 to move the first section of the sleeve to the winding mechanism to perform the framework winding and the wire winding and arranging operations, after the framework winding and the wire winding are completed on the first section of the sleeve, the wire winding and guiding assembly 8 performs the resetting movement to loosen the clamping on the first section of the sleeve and moves to the front end of the wire feeding and guiding guide 25, the sleeve clamping cylinder assembly 26 loosens the clamping on the second section of the sleeve, the winding and guide pin assembly 8 clamps the front end of the wire 31, cuts off the wire 31, then the winding and guide pin assembly 8 clamps the tail end of the wire 31 and drives the second section of sleeve to move to the winding mechanism to perform the skeleton foot winding and wire arranging operations, and the operation is circulated until the skeleton foot winding and wire arranging operations are completed by a plurality of sections of sleeves, the whole structural design of the winding and guide pin assembly enables the winding and guide pin assembly to automatically complete a series of operations of sleeve feeding, wire feeding, sleeve penetrating, sleeve cutting, wire shearing, wire winding and the like on one device, and effectively solves the problems that the existing wire penetrating and sleeve device is unsmooth in wire penetrating and sleeve penetrating and low in wire winding efficiency due to the deformation of the sleeves, and has the advantages of high working efficiency, high wire feeding precision, high sleeve feeding precision, high wire penetrating and sleeve penetrating precision, good wire winding effect and the like, the operation process does not need manual operation, and can greatly reduce the labor intensity of workers and the labor cost of enterprises, the complexity of a peripheral matching mechanism of the winding machine can be greatly reduced, the pipe feeding and threading operations are simpler, and the reliability of the integral operation of the pipe feeding and threading machine is greatly improved.
The invention discloses a stable wire threading structure which comprises an insulating sleeve material tray, a guide pipe plate, a sleeve feeding guide wheel, a sleeve feeding guide pin, a first pressure pipe guide wheel, a second pressure pipe guide wheel, a first pressure pipe adjusting block, a second pressure pipe adjusting block, a winding guide pin assembly, a shaping and correcting clamp assembly, a sleeve feeding air cylinder, a winding guide pin moving air cylinder, a wire guide plate, a tensioner, a wire loading seat, an attenuation wire pressing air cylinder, an attenuation air cylinder, a wire feeding pressing force adjusting screw rod, a wire feeding pressure control air cylinder, a wire pressing adjusting block, a first spring, a wire transmission guide pin, a wire feeding roller, a wire pressing roller, a wire feeding guide pin and a sleeve clamping air cylinder assembly. The integral structural design of the invention enables the device to automatically complete a series of operations such as sleeve feeding, wire feeding, sleeve penetrating, sleeve cutting, wire winding and the like on one device, and has the advantages of high working efficiency, high wire feeding precision, high sleeve feeding precision, high wire threading precision, good wire winding effect and the like, the operation process does not need manual operation, which can greatly reduce the labor intensity of workers and the labor cost of enterprises, which not only effectively solves the problems of low working efficiency, poor effect of casing pipe penetration, high labor intensity of workers and high labor cost of enterprises caused by casing pipe penetration and casing pipe cutting of the enameled wire by adopting a manual operation mode in the prior art, the wire rod bushing device further solves the problems that the bushing device on the market is not smooth in the process of enabling a wire rod to penetrate through a bushing due to the fact that the bushing is prone to deformation when the bushing is extruded, and the wire winding is heavy and the wire winding efficiency is low due to the fact that tension is too large when the wire is wound.
The above-mentioned embodiment is only an example of the present invention, and is not intended to limit the scope of the present invention, and all technical solutions that are the same as or equivalent to the contents of the claims of the present invention should be included in the scope of the present invention.
Claims (6)
1. The utility model provides a stable wire rod poling structure which characterized in that: the device comprises an insulating sleeve charging tray, wherein a guide pipe plate is arranged on one side of the insulating sleeve charging tray, a sleeve conveying guide wheel is arranged on one side of the guide pipe plate, a sleeve conveying motor is arranged below the sleeve conveying guide wheel, a sleeve conveying guide pin is arranged on the left side of the sleeve conveying guide wheel, a first pipe pressing guide wheel is arranged on the right side of the sleeve conveying guide wheel, a second pipe pressing guide wheel is arranged on the front side of the sleeve conveying guide wheel, a first pipe pressing adjusting block is arranged below the first pipe pressing guide wheel, a second pipe pressing adjusting block is arranged below the second pipe pressing guide wheel, a winding guide pin assembly is arranged on one side of the second pipe pressing guide wheel, a shaping correction clamp assembly is arranged on the left side of the sleeve conveying guide pin, a sleeve conveying cylinder is arranged on one side of the shaping correction clamp assembly, and a winding guide pin moving cylinder is arranged on the left side of the sleeve conveying cylinder;
a wire guide plate is arranged on one side of the wire winding and guide pin moving cylinder, a tensioner is arranged on the left side of the wire guide plate, a wire loading seat is arranged on the right side of the wire guide plate, an attenuation wire pressing cylinder is arranged on the wire loading seat, and an attenuation cylinder is arranged on the right side of the attenuation wire pressing cylinder;
a wire feeding pressing force adjusting screw rod is arranged above the attenuation cylinder, a wire feeding pressure control cylinder is arranged on the right side of the wire feeding pressing force adjusting screw rod, a wire pressing adjusting block is arranged on the right side of the wire feeding pressure control cylinder, a first spring is arranged on the wire feeding pressure control cylinder, one end of the first spring is connected with the wire feeding pressing force adjusting screw rod, and the other end of the first spring is connected with the wire pressing adjusting block.
2. A stabilized wire feed-through structure according to claim 1, wherein: one side of line ball regulating block is provided with the biography line guide pin, and the right side of biography line guide pin distributes side by side and is provided with respectively and send line gyro wheel and line ball gyro wheel, send to be provided with below the line gyro wheel and send the line motor, and the right side that sets up with biography line guide pin level and lie in and send line gyro wheel and line ball gyro wheel is provided with and send the line guide pin, and one side of sending the line guide pin is provided with sleeve pipe centre gripping cylinder assembly.
3. A stabilized wire feed-through structure according to claim 1, wherein: the shaping and correcting clamp assembly comprises a clamping finger cylinder, two air connectors are arranged on the clamping finger cylinder, a sliding rail is arranged on one side of the clamping finger cylinder, and a shaping and correcting clamping finger is arranged on one side of the sliding rail in a sliding manner; the plastic correction clamping fingers comprise plastic correction upper clamping fingers and plastic correction lower clamping fingers, the plastic correction upper clamping fingers and the plastic correction lower clamping fingers are vertically and symmetrically distributed, the same sides of the plastic correction upper clamping fingers and the plastic correction lower clamping fingers are connected with second springs, bead screws are arranged on the plastic correction upper clamping fingers, the plastic correction upper clamping fingers and the plastic correction lower clamping fingers are both provided with threading circular grooves and sleeve pipe plastic correction circular grooves, and the threading round groove and the sleeve pipe reshaping and correcting round groove are connected, the two threading round grooves formed when the upper clamp finger and the lower clamp finger are folded in reshaping and correcting form a threading guide cavity, the two sleeve pipe reshaping and correcting round grooves formed when the upper clamp finger and the lower clamp finger are folded in reshaping and correcting form a sleeve pipe reshaping cavity, the end parts of the threading guide cavity and the sleeve pipe reshaping cavity are both provided with a conical guide surface, and the connecting joint of the threading round groove and the sleeve pipe reshaping and correcting round groove is provided with a step cut-off surface or a pipe conveying cut-off end surface.
4. A stabilized wire feed-through structure according to claim 3, wherein: the wave ball screw can also be arranged as a third spring.
5. A stabilized wire feed-through structure according to claim 3, wherein: the diameter of the threading guide cavity is set to be smaller than that of the sleeve shaping cavity, and the threading guide cavity and the sleeve shaping cavity are concentrically arranged.
6. A stabilized wire feed-through structure according to claim 1, wherein: the angle of the sleeve transmitted around the sleeve guide wheel is set to be A, and the angle of A is more than 1 degree and less than 360 degrees.
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| CN202010648260.5A CN111785511B (en) | 2020-07-08 | 2020-07-08 | Stable wire rod pipe penetrating structure and pipe penetrating process thereof |
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| CN202010648260.5A CN111785511B (en) | 2020-07-08 | 2020-07-08 | Stable wire rod pipe penetrating structure and pipe penetrating process thereof |
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| CN112605457B (en) * | 2020-12-05 | 2022-02-22 | 苏州创易技研股份有限公司 | Double-color sleeve pipe feeding and threading structure of transformer and production process thereof |
| CN117564191B (en) * | 2024-01-15 | 2024-04-02 | 常州市辉廷机械有限公司 | Wire rod forming and processing equipment and processing method |
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|---|---|---|---|---|
| CN203304860U (en) * | 2013-07-04 | 2013-11-27 | 黄晶灵 | Automatic sleeve sheathing equipment |
| CN110047653A (en) * | 2019-05-17 | 2019-07-23 | 深圳市鹏达金电子设备有限公司 | Sleeve-penetrating coil winding machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN205342352U (en) * | 2016-01-04 | 2016-06-29 | 张燕 | Double -colored jacketing machine that wears |
| CN105761930B (en) * | 2016-05-05 | 2017-11-14 | 东莞市纵横机电科技有限公司 | A kind of insulating sleeve is implanted into the encapsulated robot of coiling automatically |
| CN107146710B (en) * | 2017-06-09 | 2023-07-28 | 深圳顺络电子股份有限公司 | Full-automatic sleeve penetrating winding machine for electronic transformer |
| CN111312513A (en) * | 2020-03-31 | 2020-06-19 | 深圳市鹏达金电子设备有限公司 | Full-automatic bushing, winding and rubber coating all-in-one machine |
| CN111354567B (en) * | 2020-04-22 | 2021-11-09 | 东莞市纵易智能装备有限公司 | Automatic sleeve-penetrating winding machine |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203304860U (en) * | 2013-07-04 | 2013-11-27 | 黄晶灵 | Automatic sleeve sheathing equipment |
| CN110047653A (en) * | 2019-05-17 | 2019-07-23 | 深圳市鹏达金电子设备有限公司 | Sleeve-penetrating coil winding machine |
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