CN108817955A - Lamp cap automatic assembling apparatus - Google Patents

Abstract

The present invention discloses a device according to one aspect of the present invention, which provides an automatic assembly device for lamp caps, including a machine table and a station turntable all arranged on the machine table, a first line alignment mechanism, a first feeding mechanism, a line pressing mechanism, The second feeding mechanism, pressing mechanism and needle pressing mechanism, the station turntable is rotatably arranged on the machine table, a plurality of station carriers are arranged on the edge circumference of the station turntable, the first line-integrating mechanism, the first feeding The feeding mechanism, the thread pressing mechanism, the second feeding mechanism, the pressing mechanism, and the needle pressing mechanism surround the station turntable in turn and work together. In the present invention, the workpiece includes a lamp cup with a light source board, a lamp cap and a rivet. The purpose of the present invention is to install the lamp cap and the rivet on the lamp cup to achieve the effect that the light source board in the lamp cup is electrically connected to the lamp cap through the rivet. The device uses mechanical automation to replace manual operation, which saves manpower and achieves high work efficiency; replaces manual repetitive actions with mechanical repetitive actions, ensuring its quality and product consistency.

Description

Lamp holder automatic assembly device

technical field

The invention relates to the field of automatic production equipment, in particular to an automatic lamp cap assembly device.

Background technique

Lamp is a tool for lighting. At present, the assembly process of lamp holder is still in semi-automatic production. This kind of production efficiency is very low, and it leads to problems such as inconsistent product quality and unqualified product quality.

Contents of the invention

According to one aspect of the present invention, an automatic assembly device for lamp caps is provided, including a machine platform and a station turntable all arranged on the machine platform, a first line assembly mechanism, a first feeding mechanism, a wire pressing mechanism, and a second feeding mechanism , pressing mechanism and needle pressing mechanism, the station turntable is rotatably arranged on the machine table, and the edge circumference of the station turntable is provided with a plurality of station carriers, the first whole line mechanism, the first feeding mechanism, the pressing line The mechanism, the second feeding mechanism, the pressing mechanism, and the needle pressing mechanism surround the station turntable in turn and work together;

The station turntable is configured to transport workpieces;

The first line finishing mechanism is configured to carry out one line finishing on the lamp cup;

The first feeding mechanism is configured to assemble the lamp cap onto the lamp cup;

The crimping mechanism is configured to crimp the lamp cup;

The second feeding mechanism is configured to assemble the rivet onto the lamp cap;

The pressing mechanism is configured to press and fix the rivets;

The needle pressing mechanism is configured to dot and fix the lamp head.

In the present invention, the workpiece includes a lamp cup with a light source board, a lamp cap, and a rivet. The purpose of the present invention is to install the lamp cap and the rivet on the lamp cup to achieve the effect that the light source board in the lamp cup is electrically connected to the lamp cap through the rivet. The workpiece is transported to each processing mechanism on the station turntable for automatic processing: the workpiece is in the first whole-line mechanism, and the first whole-line mechanism performs whole-line processing on the wires of the light source board in the lamp cup, that is, straightens the lamp cup The wire on the medium light source board; the workpiece is in the first feeding mechanism, and the first feeding mechanism installs the lamp cap on the lamp cup; the workpiece is in the crimping mechanism, and the crimping mechanism performs crimping processing on the lamp cup The wire of the medium light source board is bent to make it fit the lamp holder; the workpiece is in the second feeding mechanism, and the second feeding mechanism assembles the rivet to the lamp holder; the workpiece is in the pressing mechanism, and the pressing mechanism presses the rivet Tight and fixed; the workpiece is in the pin press mechanism, and the pin press mechanism fixes the lamp cap by dotting, that is, the lamp cap is fixed on the lamp cup by dotting. This device uses mechanical automation instead of manual operation, reducing from 5-6 people to operate a section of the production line to one person or even no one can operate a section of the production line, which saves manpower; replaces manual repetitive actions with mechanical repetitive actions, ensuring its quality and product integrity. Consistency; replace manual work with mechanical work to achieve high work efficiency.

In some embodiments, the first line whole mechanism includes a first frame, a first driving member, a first air clamp and a second air clamp, the first driving component is fixed on one side of the first frame, and the second air clamp Fixed on the other side of the first frame, the first air clip is fixed at the driving end of the first driving member.

Thus, during the processing of the first line-aligning mechanism: the lower end of the wires of the light source board in the lamp cup is clamped by the first air clamp and the second air clamp, and the first driving member drives the first air clamp to move upward to promote the first The air clamp straightens the wire and completes a whole line process.

In some embodiments, the first feeding mechanism includes a first feeding assembly and a first feeding manipulator, and the first feeding assembly cooperates with the first feeding manipulator; the first feeding assembly includes a second frame, a first The vibrating plate, the first transport slide rail and the stopper, the first transport slide rail and the stopper are all fixed on the second frame, the first vibrating plate is connected to one end of the first transport slide rail, and the stopper is connected to the first The other end of the shipping slide is attached.

Thus, during the processing of the first feeding mechanism: the lamp head is provided by the first feeding assembly, the first vibrating plate transports the lamp head to the first feeding manipulator through the first transport slide rail, and the first feeding manipulator transports the lamp head to the first feeding manipulator. The lamp cap is assembled into the lamp cup on the station turntable, and the assembly process of the lamp cap is completed.

In some embodiments, the first feeding manipulator includes a third frame, a first slide rail, a second driving member, a first connecting frame, a third driving member, a fourth driving member, a third air clamp, and a guide tube, The first slide rail is fixed on the third frame, the second driving part is fixed on the third frame, the first connecting frame is slidably arranged on the first sliding rail, the driving end of the second driving part is connected with the first connecting frame connection, the third driving part and the fourth driving part are fixed on the first connecting frame, the third air clip is fixed on the driving end of the third driving part, the guide tube is fixed on the driving end of the fourth driving part, the third The air clip and the guide tube cooperate.

Thus, during the processing of the first feeding manipulator: the lamp cap is clamped by the third air clamp, the fourth driving part drives the guide tube to insert into the round hole on the lamp cap, and the second driving part drives the first connecting frame close to the station turntable Above the upper lamp cup, the third driving part drives the third air clamp to assemble the lamp cap into the lamp cup, the third air clamp opens, the third driving part and the fourth driving part retract synchronously, and the assembly process is completed.

In some embodiments, the second feeding mechanism includes a second feeding assembly and a second feeding manipulator, and the second feeding assembly cooperates with the second feeding manipulator; the second feeding assembly includes a fifth frame, a second The vibrating plate, the second transport slide rail, the sixth driving member, the chute and the push block, the second transport slide rail is arranged on the fifth frame, the second vibrating plate is connected with one end of the second transport slide rail, and the chute is provided At the other end of the second transport slide rail, the push block is slidably arranged in the chute, the sixth drive member is fixed at one end of the chute, and the drive end of the sixth drive member is connected with the push block.

Thus, during the processing of the second feeding mechanism: the rivets are provided by the second feeding assembly, the second vibrating plate transports the rivets to the slider through the second transport slide rail, and the second feeding manipulator puts the rivets on the slider. The rivets are assembled into the lamp head on the station turntable to complete the rivet assembly process.

In some embodiments, the second feeding manipulator includes a sixth frame, a second slide rail, a seventh drive member, a second connecting frame, an eighth drive member, and a feeding suction cup, and the second slide rail is fixed on the sixth machine frame. On the frame, the seventh drive member is fixed on the sixth frame and is located at one end of the second slide rail, the second connecting frame is slidably arranged on the second slide rail, and the driving end of the seventh drive member is connected to the second slide rail. The frame is connected, the eighth driving part is arranged on the second connecting frame, and the feeding sucker is fixed at the driving end of the eighth driving part.

Thus, during the processing of the second feeding manipulator: the feeding sucker sucks the rivet, and the seventh driving part and the eighth driving part jointly drive the second connecting frame close to the top of the lamp head on the station turntable, and the eighth driving part Drive the feeding suction cup to assemble the rivet to the lamp head, and complete the rivet assembly process.

In some embodiments, the pressing mechanism includes a seventh frame, a third slide rail, a ninth driving member, a slider, a detector and a pressing head, the third slide rail is fixed on the seventh frame, and the ninth drive The part is fixed on the seventh frame and is located at one end of the third slide rail, the slide block is slidably arranged on the third slide rail, the driving end of the ninth driving part is connected with the slide block, the detector and the pressing head are arranged On the slider, the detecting direction of the detector is aligned with the central axis of the pressing head.

Thus, during the processing of the pressing mechanism, the ninth driving member drives the slider close to the rivet on the station turntable, and the pressing head on the slider contacts the rivet and presses it to complete the pressing process. During the pressing process of the pressing head, if the pressing head touches the rivet, the detector will detect the pressing head; if the pressing head fails to touch the rivet, that is, there is no rivet in the station, the detector will not detect it Squeeze your head. The detector will transmit the signal to the subsequent processing mechanism, so that the subsequent mechanism can judge whether to process the workpiece.

In some embodiments, the lamp cap automatic assembly device also includes a second line finishing mechanism, the second line finishing mechanism is arranged on the machine platform, and the second line finishing mechanism is located between the first line finishing mechanism and the first feeding mechanism; the second line finishing mechanism The second finishing line mechanism is configured to carry out the second finishing line on the lamp cup after the first finishing line.

As a result, the lamp cup after the first trimming is executed by the second trimming mechanism, so that the wires of the light source board on the lamp cup are straighter, so as to facilitate subsequent processing procedures.

In some embodiments, the lamp cap automatic assembly device also includes a thread trimming mechanism, which is arranged on the machine table, and the thread trimming mechanism is located between the first feeding mechanism and the thread pressing mechanism; the thread trimming mechanism is configured to The lamp cup is trimmed.

Thus, the thread trimming mechanism can perform thread trimming processing on the lamp cup assembled with the lamp cap, that is, cut off redundant wires of the light source board, so as to facilitate subsequent processing procedures.

In some embodiments, the lamp holder automatic assembly device also includes a discharge mechanism, the discharge mechanism is arranged on the machine table, and the discharge mechanism is located on one side of the needle pressing mechanism; the discharge mechanism includes a material chute assembly and a material discharge manipulator, The assembly includes a waste product box, a fourteenth driving part and a discharge chute, the discharge chute is connected to the driving end of the fourteenth driving part, the discharge chute is located above the waste product box, and the fourteenth driving part is electrically connected to the detector; The mechanism is configured to discharge the workpiece.

Thus, the discharging mechanism will discharge the workpieces that are not qualified by the detector, and perform normal discharge processing on the workpieces that are qualified by the detector. When the detector detects that the station is unqualified, the fourteenth driving part will drive the discharge chute away from the top of the waste bin, so that the discharge manipulator can move the waste into the waste bin.

The beneficial effects of the invention are: the device uses mechanical automation instead of manual operation to realize the automatic assembly function of the lamp cup, the lamp holder and the rivet. Reduce the operation of a production line from 5-6 people to one person or even no one can operate a production line, which saves manpower; replaces manual repetitive actions with mechanical repetitive actions to ensure the consistency of its quality and products; replaces manual work with mechanical work , achieving high work efficiency.

Description of drawings

Fig. 1 is a schematic perspective view of the three-dimensional structure of an automatic lamp cap assembly device according to an embodiment of the present invention.

Fig. 2 is a schematic top view structural diagram of the lamp cap automatic assembly device shown in Fig. 1 .

Fig. 3 is a three-dimensional structural schematic diagram of the first line-aligning mechanism in the lamp cap automatic assembly device shown in Fig. 1 .

Fig. 4 is a three-dimensional structural schematic view of the second line-aligning mechanism in the lamp cap automatic assembly device shown in Fig. 1 .

Fig. 5 is a three-dimensional structural schematic diagram of the first feeding mechanism in the lamp cap automatic assembly device shown in Fig. 1 .

Fig. 6 is a partial enlarged structural diagram of A of the first thread alignment mechanism shown in Fig. 5 .

Fig. 7 is a schematic perspective view of the three-dimensional structure of the thread trimming mechanism in the lamp cap automatic assembly device shown in Fig. 1 .

Fig. 8 is a schematic perspective view of the three-dimensional structure of the crimping mechanism in the lamp cap automatic assembly device shown in Fig. 1 .

Fig. 9 is a perspective structural view of the second feeding mechanism of the second feeding mechanism in the lamp cap automatic assembly device shown in Fig. 1 .

Fig. 10 is a three-dimensional structural schematic diagram of the second feeding manipulator of the second feeding mechanism in the automatic lamp cap assembly device shown in Fig. 1 .

Fig. 11 is a schematic perspective view of the three-dimensional structure of the pressing mechanism in the automatic lamp cap assembly device shown in Fig. 1 .

Fig. 12 is a schematic perspective view of the three-dimensional structure of the needle pressing mechanism in the lamp cap automatic assembly device shown in Fig. 1 .

Fig. 13 is a three-dimensional structural schematic diagram of the discharging manipulator of the discharging mechanism in the lamp cap automatic assembly device shown in Fig. 1 .

Fig. 14 is a three-dimensional structural schematic diagram of the trough assembly of the discharge mechanism in the lamp cap automatic assembly device shown in Fig. 1 .

Fig. 15 is a three-dimensional structural schematic diagram of some mechanisms in the lamp cap automatic assembly device shown in Fig. 1 .

Labels in the figure: 00-machine, 01-station turntable, 011-station carrier, 02-the first whole line mechanism, 021-the first frame, 022-the first driving part, 023-the first air clamp , 024-Second Air Clamp, 03-Second Whole Line Mechanism, 031-Ninth Rack, 032-Fifth Slide Rail, 033-Eleventh Driving Part, 034-Twelfth Driving Part, 035-First Whole line clamp, 036-second whole line clamp, 04-first feeding mechanism, 041-first feeding assembly, 0411-second frame, 0412-first vibrating plate, 0413-first transport slide rail, 0414-stopper, 042-first feeding manipulator, 0421-third rack, 0422-first slide rail, 0423-second driving part, 0424-first connecting frame, 0425-third driving part, 0426 -Fourth driver, 0427-Third air clamp, 0428-Guide tube, 043-Limiting assembly, 05-Thread trimming mechanism, 051-Twelfth frame, 052-Sixth slide rail, 053-Thirteenth Drive, 054-thread cutter, 06-thread crimping mechanism, 061-fourth frame, 062-fifth driver, 063-crimping head, 07-second feeding mechanism, 071-second feeding assembly, 0711-Fifth Rack, 0712-Second Vibration Plate, 0713-Second Transport Rail, 0714-Sixth Driving Part, 0715-Crater, 0716-Push Block, 072-Second Feeding Manipulator, 0721-No. Six racks, 0722-second slide rail, 0723-seventh driver, 0724-second connecting frame, 0725-eighth driver, 0726-feed suction cup, 08-pressing mechanism, 081-seventh rack , 082-third slide rail, 083-ninth drive member, 084-slider, 085-detector, 086-press head, 09-needle press mechanism, 091-eighth rack, 092-fourth slide rail , 093-10th driving part, 094-needle presser, 10-discharging mechanism, 101-discharging manipulator, 1011-13th rack, 1012-7th slide rail, 1013-15th driving part, 1014 -The sixteenth drive, 1015-the fourth air clamp, 102-the trough assembly, 1021-the waste box, 1022-the fourteenth drive, 1023-the discharge chute, 11-the power mechanism, 111-the motor, 112- Splitter, 113-encoder, 12-transport mechanism, 13-controller.

Detailed ways

The present invention will be described in further detail below in conjunction with the accompanying drawings.

Figures 1-2 schematically show an automatic assembly device for lamp caps according to an embodiment of the present invention, including a machine 00 and a station turntable 01, a first line alignment mechanism 02, a first The feeding mechanism 04, the thread pressing mechanism 06, the second feeding mechanism 07, the pressing mechanism 08 and the needle pressing mechanism 09, the station turntable 01 is rotatably arranged on the machine table 00, and the edge circumference of the station turntable 01 is provided with A plurality of station carriers 011, the first line assembly mechanism 02, the first feeding mechanism 04, the thread pressing mechanism 06, the second feeding mechanism 07, the pressing mechanism 08, and the needle pressing mechanism 09 surround the station turntable 01 in turn and Collaborative work;

The station turntable 01 is configured to transport workpieces;

The first wire finishing mechanism 02 is configured to complete the lamp cup once;

The first feeding mechanism 04 is configured to assemble the lamp cap onto the lamp cup;

The crimping mechanism 06 is configured to crimp the lamp cup;

The second feeding mechanism 07 is configured to assemble the rivet to the lamp cap;

The pressing mechanism 08 is configured to press and fix the rivets;

The needle pressing mechanism 09 is configured to dot and fix the lamp head.

In the present invention, the workpiece includes a lamp cup with a light source board, a lamp cap, and a rivet. The purpose of the present invention is to install the lamp cap and the rivet on the lamp cup to achieve the effect that the light source board in the lamp cup is electrically connected to the lamp cap through the rivet. The workpiece is transported to each processing mechanism on the station turntable 01 for automatic processing: the workpiece is in the first whole-line mechanism 02, and the first whole-line mechanism 02 performs whole-line processing on the wires of the light source board in the lamp cup, that is, pulling The wire on the light source board in the straight lamp cup; the workpiece is in the first feeding mechanism 04, and the first feeding mechanism 04 installs the lamp cap on the lamp cup; the workpiece is in the crimping mechanism 06, and the crimping mechanism 06 carries out Crimping treatment, that is, to bend the wires of the light source board in the lamp cup to make it fit the lamp cap; the workpiece is in the second feeding mechanism 07, and the second feeding mechanism 07 assembles the rivet to the lamp cap; the workpiece is in the pressing mechanism In 08, the pressing mechanism 08 compresses and fixes the rivet; the workpiece is in the needle pressing mechanism 09, and the needle pressing mechanism 09 fixes the lamp cap by dotting, that is, the lamp cap is fixed on the lamp cup by dotting. This device uses mechanical automation instead of manual operation, reducing from 5-6 people to operate a section of the production line to one person or even no one can operate a section of the production line, which saves manpower; replaces manual repetitive actions with mechanical repetitive actions, ensuring its quality and product integrity. Consistency; replace manual work with mechanical work to achieve high work efficiency.

Referring to FIG. 3 , the first line alignment mechanism 02 includes a first frame 021 , a first driving element 022 , a first air clamp 023 and a second air clamp 024 , and the first driving element 022 is fixed on one side of the first frame 021 , the second air clamp 024 is fixed on the other side of the first frame 021, the first air clamp 023 is fixed at the driving end of the first driving member 022, and the first air clamp 023 and the second air clamp 024 are arranged in parallel.

During the processing of the first line-integrating mechanism 02: the lower end of the wires of the light source board in the lamp cup is clamped by the first air clamp 023 and the second air clamp 024, and the first driving member 022 drives the first air clamp 023 to move upward to promote The first air clamp 023 straightens the wire to complete a whole line process.

Referring to Figures 5-6, the first feeding mechanism 04 includes a limit assembly 043, a first feeding assembly 041 and a first feeding manipulator 042, and the limit assembly 043 is arranged above the station turntable 01 for clamping and fixing The wires of the light source board in the lamp cup on the corresponding station carrier 011, the first feeding assembly 041 cooperates with the first feeding manipulator 042; the first feeding assembly 041 includes a second frame 0411, a first vibrating plate 0412 , the first transportation slide rail 0413 and the material stopper 0414, the first transportation slide rail 0413 and the material stopper 0414 are all fixed on the second frame 0411, the first vibrating plate 0412 is connected with one end of the first transportation slide rail 0413, and the stopper The feeder 0414 is connected with the other end of the first transport slide rail 0413.

During the processing of the first feeding mechanism 04: the lamp head is provided by the first feeding assembly 041, the first vibrating plate 0412 transports the lamp head to the first feeding manipulator 042 through the first transport slide rail 0413, and the first feeding The manipulator 042 assembles the lamp cap into the lamp cup on the station turntable 01 to complete the assembly process of the lamp cap.

6, the first feeding manipulator 042 includes a third frame 0421, a first slide rail 0422, a second driver 0423, a first connecting frame 0424, a third driver 0425, a fourth driver 0426, a third gas Clip 0427 and guide tube 0428, the first slide rail 0422 is fixed on the third frame 0421, the second driving member 0423 is fixed on the third frame 0421 and is located at one end of the first slide rail 0422, and the first connecting frame 0424 slides set on the first sliding rail 0422, the driving end of the second driving part 0423 is connected with the first connecting frame 0424, the third driving part 0425 and the fourth driving part 0426 are fixed on the first connecting frame 0424, the third air The clamp 0427 is fixed at the driving end of the third driver 0425, the guide pipe 0428 is fixed at the driving end of the fourth driver 0426, and the third air clip 0427 is matched with the guide pipe 0428.

During the processing of the first feeding manipulator 042: the lamp head is clamped by the third air clamp 0427, the fourth driving member 0426 drives the guide tube 0428 to insert into the round hole on the lamp head, and the second driving member 0423 drives the first connecting frame 0424 to approach Above the lamp cup on the station turntable 01, the third driving part 0425 drives the third air clamp 0427 to assemble the lamp cap into the lamp cup, the third air clamp 0427 opens, and the third driving part 0425 and the fourth driving part 0426 shrink synchronously Back, complete the assembly process.

Referring to FIG. 8 , the crimping mechanism 06 includes a fourth frame 061 , a fifth driving member 062 and a crimping head 063 , the fifth driving member 062 is fixed on the fourth frame 061 , and the crimping head 063 is fixed on the fifth driving member 062 at the drive end.

During the wire crimping process of the wire crimping mechanism 06: the fifth driving member 062 drives the crimping head 063 to contact the lamp cap on the station turntable 01, and bends the wire of the light source board in the lamp cup so that the wire and the lamp cap fit together to complete the crimping process. line process.

9-10, the second feeding mechanism 07 includes a second feeding assembly 071 and a second feeding manipulator 072, the second feeding assembly 071 cooperates with the second feeding manipulator 072; the second feeding assembly 071 includes a second Five frames 0711, the second vibrating plate 0712, the second transport slide rail 0713, the sixth drive member 0714, the chute 0715 and the push block 0716, the second transport slide rail 0713 is arranged on the fifth frame 0711, and the second vibration The disc 0712 is connected with one end of the second transport slide rail 0713, the chute 0715 is arranged at the other end of the second transport slide rail 0713, the push block 0716 is slidably arranged in the chute 0715, and the sixth driving member 0714 is fixed in the chute 0715 The driving end of the sixth driving member 0714 is connected to the push block 0716. The push block 0716 is provided with a slot (not marked in the figure), and the slot can only accommodate one rivet.

During the processing of the second feeding mechanism 07: the rivets are provided by the second feeding assembly 071, the second vibrating plate 0712 transports the rivets to the slider 084 through the second transport slide rail 0713, and the second feeding manipulator 072 transports the rivets to the sliding block 084. The rivet on the slide block 084 is assembled into the lamp head on the station turntable 01, and the rivet assembly process is completed.

10, the second feeding manipulator 072 includes a sixth frame 0721, a second slide rail 0722, a seventh drive member 0723, a second connecting frame 0724, an eighth drive member 0725, and a feed suction cup 0726, and the second slide rail 0722 is fixed on the sixth frame 0721, the seventh driving member 0723 is fixed on the sixth frame 0721 and is located at one end of the second slide rail 0722, the second connecting frame 0724 is slidably arranged on the second slide rail 0722, The driving end of the seventh driving element 0723 is connected to the second connecting frame 0724 , the eighth driving element 0725 is arranged on the second connecting frame 0724 , and the feeding sucker 0726 is fixed at the driving end of the eighth driving element 0725 .

During the processing of the second feeding manipulator 072: the feeding suction cup 0726 sucks the rivet, and the seventh driving part 0723 and the eighth driving part 0725 jointly drive the second connecting frame 0724 to be close to the top of the lamp head on the station turntable 01, and the second The eight driving parts 0725 drive the feeding suction cup 0726 to assemble the rivet to the lamp head, and complete the rivet assembly process.

11, the pressing mechanism 08 includes a seventh frame 081, a third slide rail 082, a ninth driving member 083, a slider 084, a detector 085 and a pressing head 086, and the third slide rail 082 is fixed on the seventh frame. On the frame 081, the ninth driving member 083 is fixed on the seventh frame 081 and is located at one end of the third slide rail 082, and the slide block 084 is slidably arranged on the third slide rail 082, and the driving of the ninth driving member 083 End is connected with slide block 084, and detector 085, compression head 086 are arranged on slide block 084, and the detection direction of detector 085 is aligned with the central axis of compression head 086.

During the processing of the pressing mechanism 08 , the ninth driving member 083 drives the slider 084 close to the rivet on the station turntable 01 , and the pressing head 086 on the slider 084 contacts the rivet and presses it to complete the pressing process. During the pressing process of the compression head 086, if the compression head 086 touches the rivet, the detector 085 will detect the compression head 086; if the compression head 086 fails to touch the rivet, that is, there is no rivet in the station, the detection The device 085 will not detect the compression head 086. The detector 085 will transmit the signal to the subsequent processing mechanism, so that the subsequent mechanism can judge whether to process the workpiece at the station.

Referring to FIG. 12 , the needle pressing mechanism 09 includes an eighth frame 091 , a fourth slide rail 092 , a tenth drive member 093 and a needle presser 094 , the fourth slide rail 092 is fixed on the eighth frame 091 , and the tenth drive member 093 is fixed on the eighth frame 091 and located at one end of the fourth slide rail 092 , the needle presser 094 is slidably arranged on the fourth slide rail 092 , and the driving end of the tenth driving member 093 is connected with the needle presser 094 .

During the processing of the needle pressing mechanism 09: the tenth driving member 093 drives the needle pressing device 094 to approach and contact the lamp cap, the needle pressing mechanism 09 fixes the lamp cap by dotting, and fixes the lamp cap on the lamp cup by dotting.

Referring to Fig. 4, the lamp cap automatic assembly device also includes a second assembly line mechanism 03, the second assembly line mechanism 03 is set on the machine table 00, and the second assembly line mechanism 03 is located between the first line assembly mechanism 02 and the first feeding mechanism 04 Between; the second line finishing mechanism 03 includes a ninth frame 031, a fifth slide rail 032, an eleventh driving member 033, a twelfth driving member 034, a first line finishing clamp 035 and a second line finishing clamp 036, The fifth sliding rail 032 is fixed on the ninth rack 031, the eleventh driving member 033 and the twelfth driving member 034 are both fixed on the ninth rack 031, and the eleventh driving member 033 is located on the fifth sliding rail 032 The twelfth drive member 034 is located on one side of the fifth slide rail 032, the first complete line clamp 035 and the second complete line clamp 036 are both slidably connected on the fifth slide rail 032, the first complete line clamp 035 is connected to the fifth slide rail 032 The driving end of the eleventh driving member 033 is connected, the second whole line clamp 036 is connected with the driving end of the twelfth driving member 034, the first whole line clamp 035 is engaged with the second whole line clamp 036; the second whole line mechanism 03 It is configured to carry out secondary whole line on the lamp cup after the first full line. The second line alignment mechanism 03 performs secondary alignment on the lamp cup after the first alignment, so that the wires of the light source board on the lamp cup are straighter, so as to facilitate subsequent processing procedures.

The working process of the second wire finishing mechanism 03: the eleventh driving member 033 and the twelfth driving member 034 respectively drive the first wire finishing clamp 035 and the second wire finishing clamp 036 to slide oppositely on the fifth slide rail 032. The whole line clamp and the second whole line clamp 036 contact and clamp the wires to complete the second line whole process.

With reference to Fig. 7, the lamp cap automatic assembly device also includes a thread trimming mechanism 05, which is arranged on the machine table 00, and the thread trimming mechanism 05 is located between the first feeding mechanism 04 and the thread pressing mechanism 06; the thread trimming mechanism 05 includes The twelfth frame 051, the sixth slide rail 052, the thirteenth driver 053 and the thread cutter 054, the sixth slide rail 052 is fixed on the twelfth frame 051, the thirteenth drive member 053 is fixed on the tenth frame On the second frame 051 and at one end of the sixth slide rail 052, the thread cutter 054 is slidably arranged on the sixth slide rail 052, and the driving end of the thirteenth driving member 053 is connected with the thread cutter 054; the thread cutter mechanism 05 is configured to trim the lamp cup after the lamp cap is assembled. The thread trimming mechanism 05 can perform thread trimming processing on the lamp cup after the lamp cap is assembled, that is, cut off redundant wires of the light source board, so as to facilitate subsequent processing procedures.

The processing process of the thread trimming mechanism 05: the thread cutter 054 is driven by the thirteenth driving part 053 to contact the workpiece, and the thread cutter 054 cuts off the redundant wires of the light source board in the lamp cup to complete the thread trimming process.

13-14, the lamp cap automatic assembly device also includes a discharge mechanism 10, the discharge mechanism 10 is set on the machine table 00, and the discharge mechanism 10 is located on the side of the needle pressing mechanism 09; the discharge mechanism 10 includes a trough assembly 102 And the discharge manipulator 101, the chute assembly 102 includes a waste product box 1021, a fourteenth driver 1022 and a discharge chute 1023, and the discharge chute 1023 is connected with the driving end of the fourteenth driver 1022, and the discharge chute 1023 is located in the waste product box Above 1021, the fourteenth driver 1022 is electrically connected to the detector 085, and the discharge manipulator 101 includes the thirteenth frame 1011, the seventh slide rail 1012, the fifteenth driver 1013, the sixteenth driver 1014 and the fourth Air clamp 1015, the seventh slide rail 1012 is fixed on the thirteenth rack 1011, the fifteenth drive member 1013 is fixed on the thirteenth rack 1011 and is located at one end of the seventh slide rail 1012, the sixteenth drive member 1014 Slidably arranged on the seventh slide rail 1012, the driving end of the fifteenth driving member 1013 is connected with the sixteenth driving member 1014, and the fourth air clip 1015 is fixed at the driving end of the sixteenth driving member 1014; Mechanism 10 is configured to discharge workpieces. The discharging mechanism 10 will discharge the unqualified workpieces detected by the detector 085, and perform normal discharging processing on the qualified workpieces detected by the detector 085. When the detector 085 detects that the station is unqualified, the fourteenth driving member 1022 will drive the discharge chute 1023 away from the top of the waste bin 1021 , so that the discharge manipulator 101 can move the waste into the waste bin 1021 .

The working process of the discharge mechanism 10: the fifteenth driving member 1013 drives the sixteenth driving member 1014 close to the top of the workpiece, the sixteenth driving member 1014 drives the fourth air clamp 1015 to contact the workpiece, and the fourth air clamp 1015 clamps the workpiece, The fourth air clamp 1015 is jointly driven by the fifteenth driving member 1013 and the sixteenth driving member 1014 to move above the discharge chute 1023 , the fourth air clamp 1015 is opened, and the workpiece falls into the discharge chute 1023 .

Referring to Fig. 15 , the lamp cap automatic assembly device also includes a power mechanism 11. The power mechanism 11 is arranged on the machine table 00 and located below the station turntable 01. The power mechanism 11 includes a motor 111, a divider 112 and an encoder 113. The motor 111 passes through the division The encoder 112 is connected to the station turntable 01 , and the encoder 113 is arranged on one side of the divider 112 and connected to the divider 112 .

Referring to Fig. 1 , the automatic assembly device for lamp caps also includes a controller 13, which is respectively connected with the first line-integrating mechanism 02, the first feeding mechanism 04, the line-pressing mechanism 06, the second feeding mechanism 07, the pressing mechanism 08, The needle pressing mechanism 09, the second thread finishing mechanism 03, the thread trimming mechanism 05, the discharging mechanism 10, and the power mechanism 11 are electrically connected, and the controller 13 can control the first thread finishing mechanism 02, the first feeding mechanism 04, the thread pressing mechanism The mechanism 06, the second feeding mechanism 07, the pressing mechanism 08, the needle pressing mechanism 09, the second thread finishing mechanism 03, the thread trimming mechanism 05, the discharging mechanism 10 and the power mechanism 11 work together.

Referring to FIG. 1 , the lamp cap automatic assembly device also includes a transport mechanism 12, which is arranged on one side of the machine 00, and is located below the discharge trough 1023, and can move the workpiece to the next process.

In this embodiment, the first driver 022, the second driver 0423, the third driver 0425, the fourth driver 0426, the fifth driver 062, the sixth driver 0714, the seventh driver 0723, the eighth driver 0725, ninth drive 083, tenth drive 093, eleventh drive 033, twelfth drive 034, thirteenth drive 053, fourteenth drive 1022, fifteenth drive 1013, The sixteenth driver 1014, the first air clamp 023, the second air clamp 024, the third air clamp 0427, the fourth air clamp 1015 and the feeding sucker 0726 are all pneumatic components, so the device is equipped with a pneumatic drive system.

In this embodiment, the workpiece includes a lamp cup with a light source board, a lamp cap, and a rivet. The purpose of the present invention is to install the lamp cap and the rivet on the lamp cup to achieve the effect that the light source board in the lamp cup is electrically connected to the lamp cap through the rivet. There are 12 station carriers 011 on the station turntable 01, which are divided into 12 stations, among which: station 1-3 is the lamp cup feeding station, which is used for lamp cup feeding; station 4 is one time The whole line station corresponds to the first whole line mechanism 02; the station 5 is the secondary whole line station, corresponding to the second whole line mechanism 03; the station 6 is the lamp head feeding station, corresponding to the first feeding mechanism 04; Station 7 is the thread trimming station, corresponding to the thread trimming mechanism 05; station 8 is the crimping station, corresponding to the crimping mechanism 06; station 9 is the rivet feeding station, corresponding to the second feeding mechanism 07; 10 is a pressing station, corresponding to the pressing mechanism 08; station 11 is a dotting fixed station, corresponding to the needle pressing mechanism 09; Concrete processing steps of the present embodiment:

S1: In station 1-3, put the lamp cup with light source board on the station carrier 011 of this station, and the lamp cup moves to the subsequent station for processing along with the station turntable 01;

S2: In station 4, the first line-integrating mechanism 02 performs line-integrating processing on the wires of the light source board in the lamp cup, that is, straightens the wires on the light source board in the lamp cup;

S3: In station 5, the second line-integrating mechanism 03 conducts line-integrating processing on the wires of the light source board in the lamp cup again, that is, straightens the wires on the light source board in the lamp cup;

S4: In station 6, the first feeding mechanism 04 installs the lamp cap onto the lamp cup.

S5: In station 7, the thread trimming mechanism 05 performs thread trimming processing on the lamp cup after the lamp cap is assembled, that is, cuts off redundant wires of the light source board, so as to facilitate subsequent processing procedures.

S6: In station 8, the crimping mechanism 06 performs crimping processing on the lamp cup, that is, bending the wires of the light source board in the lamp cup to make it fit the lamp cap;

S7: In station 9, the second feeding mechanism 07 assembles the rivet to the lamp holder;

S8: In station 10, the pressing mechanism 08 presses and fixes the rivets;

S9: In station 11, the needle pressing mechanism 09 fixes the lamp cap by dotting, that is, the lamp cap is fixed on the lamp cup by dotting.

S10: In station 12, the discharging mechanism 10 discharges the workpiece. The discharging mechanism 10 will discharge the unqualified workpieces detected by the detector 085, and perform normal discharging processing on the qualified workpieces detected by the detector 085.

The beneficial effects of the invention are: the device uses mechanical automation instead of manual operation to realize the automatic assembly function of the lamp cup, the lamp holder and the rivet. Reduce the operation of a production line from 5-6 people to one person or even no one can operate a production line, which saves manpower; replaces manual repetitive actions with mechanical repetitive actions to ensure the consistency of its quality and products; replaces manual work with mechanical work , achieving high work efficiency.

What have been described above are only some embodiments of the present invention. For those skilled in the art, without departing from the inventive concept of the present invention, several modifications and improvements can be made, and these all belong to the protection scope of the present invention.

Claims (10)

1. Automatic assembly device for lamp caps, 1. It is characterized in that it includes a machine (00) and a station turntable (01) all arranged on the machine (00), a first complete line mechanism (02), a first feeding mechanism (04), thread pressing mechanism (06), second feeding mechanism (07), pressing mechanism (08) and needle pressing mechanism (09), and the station turntable (01) is rotatably arranged on the machine table (00), a plurality of station carriers (011) are provided on the edge circumference of the station turntable (01), and the first line assembly mechanism (02), the first feeding mechanism (04), the pressing line The mechanism (06), the second feeding mechanism (07), the pressing mechanism (08), and the needle pressing mechanism (09) surround the station turntable (01) in sequence and work together; The station turntable (01) is configured to transport workpieces; The first line finishing mechanism (02) is configured to carry out one line finishing on the lamp cup; The first feeding mechanism (04) is configured to assemble the lamp cap onto the lamp cup; The crimping mechanism (06) is configured to crimp the lamp cup; The second feeding mechanism (07) is configured to assemble the rivet to the lamp cap; The pressing mechanism (08) is configured to press and fix the rivets; The needle pressing mechanism (09) is configured to dot and fix the lamp head. 2. The lamp cap automatic assembly device according to claim 1, characterized in that, the first line-aligning mechanism (02) comprises a first frame (021), a first driving member (022), a first air clamp ( 023) and the second air clip (024), the first driver (022) is fixed on one side of the first frame (021), and the second air clip (024) is fixed on the first frame (021 ), the first air clip (023) is fixed at the driving end of the first driving member (022). 3. The lamp cap automatic assembly device according to claim 1, characterized in that, the first feeding mechanism (04) includes a first feeding assembly (041) and a first feeding manipulator (042), and the first A feeding assembly (041) cooperates with the first feeding manipulator (042); the first feeding assembly (041) includes a second frame (0411), a first vibration plate (0412), a first transport slide rail (0413) and the stopper (0414), the first transport slide rail (0413) and the stopper (0414) are all fixed on the second frame (0411), the first vibration plate (0412) and One end of the first transport slide rail (0413) is connected, and the material stopper (0414) is connected with the other end of the first transport slide rail (0413). 4. The lamp holder automatic assembly device according to claim 3, characterized in that, the first feeding manipulator (042) comprises a third frame (0421), a first slide rail (0422), a second driving member ( 0423), the first connecting frame (0424), the third driving member (0425), the fourth driving member (0426), the third air clip (0427) and the guide tube (0428), the first slide rail (0422) fixed on the third frame (0421), the second driving member (0423) is fixed on the third frame (0421), and the first connecting frame (0424) is slidably arranged on the first slide rail (0422 ), the driving end of the second driving member (0423) is connected to the first connecting frame (0424), and the third driving member (0425) and the fourth driving member (0426) are fixed on the first connecting frame ( 0424), the third air clamp (0427) is fixed at the driving end of the third driving member (0425), the guide tube (0428) is fixed at the driving end of the fourth driving member (0426), and the The third air clamp (0427) cooperates with the guide tube (0428). 5. The lamp holder automatic assembly device according to claim 1, characterized in that, the second feeding mechanism (07) includes a second feeding assembly (071) and a second feeding manipulator (072), and the first The second feeding assembly (071) cooperates with the second feeding manipulator (072); the second feeding assembly (071) includes the fifth frame (0711), the second vibrating plate (0712), the second transport slide rail (0713), the sixth driver (0714), the chute (0715) and the push block (0716), the second transport slide rail (0713) is arranged on the fifth frame (0711), and the second vibration The disc (0712) is connected to one end of the second transport slide rail (0713), the chute (0715) is arranged at the other end of the second transport slide rail (0713), and the push block (0716) is slidably arranged on the slide In the groove (0715), the sixth driving member (0714) is fixed at one end of the sliding groove (0715), and the driving end of the sixth driving member (0714) is connected with the push block (0716). 6. The lamp cap automatic assembly device according to claim 5, characterized in that, the second feeding manipulator (072) comprises a sixth rack (0721), a second slide rail (0722), a seventh driving member ( 0723), the second connecting frame (0724), the eighth driving member (0725) and the feeding sucker (0726), the second slide rail (0722) is fixed on the sixth frame (0721), and the seventh The driving member (0723) is fixed on the sixth frame (0721) and located at one end of the second slide rail (0722), and the second connecting frame (0724) is slidably arranged on the second slide rail (0722), The driving end of the seventh driving member (0723) is connected to the second connecting frame (0724), the eighth driving member (0725) is arranged on the second connecting frame (0724), and the feeding suction cup (0726 ) is fixed at the driving end of the eighth driving member (0725). 7. The lamp cap automatic assembly device according to claim 1, characterized in that, the pressing mechanism (08) comprises a seventh frame (081), a third sliding rail (082), a ninth driving member (083) , slider (084), detector (085) and pressing head (086), the third slide rail (082) is fixed on the seventh frame (081), and the ninth driving member (083) is fixed On the seventh frame (081) and at one end of the third slide rail (082), the slide block (084) is slidably arranged on the third slide rail (082), and the ninth drive member ( The driving end of 083) is connected with the slider (084), the detector (085) and the compression head (086) are arranged on the slider (084), and the detection direction of the detector (085) is aligned with the compression The central axis of the head (086). 8. The lamp cap automatic assembly device according to any one of claims 1-7, characterized in that it further comprises a second line-integrating mechanism (03), and the second line-integrating mechanism (03) is arranged on the machine table (00) Above, the second line-integrating mechanism (03) is located between the first line-integrating mechanism (02) and the first feeding mechanism (04); the second line-integrating mechanism (03) is configured to The lamp cup is used for secondary whole line. 9. The lamp cap automatic assembly device according to any one of claims 1-7, characterized in that it further comprises a thread trimming mechanism (05), the thread trimming mechanism (05) is arranged on the machine platform (00), and the The thread-cutting mechanism (05) is located between the first feeding mechanism (04) and the thread-pressing mechanism (06); the thread-cutting mechanism (05) is configured to cut the thread of the lamp cup assembled with the lamp cap. 10. The lamp holder automatic assembly device according to claim 7, characterized in that, it also includes a discharge mechanism (10), the discharge mechanism (10) is arranged on the machine platform (00), and the discharge mechanism ( 10) Located on one side of the needle pressing mechanism (09); the discharge mechanism (10) includes a chute assembly (102) and a discharge manipulator (101), and the chute assembly (102) includes a waste box (1021) , the fourteenth driver (1022) and the discharge groove (1023), the discharge groove (1023) is connected with the drive end of the fourteenth driver (1022), and the discharge groove (1023) is located in the waste bin Above (1021), the fourteenth driving member (1022) is electrically connected to the detector (085); the discharging mechanism (10) is configured to discharge the workpiece.