CN105499989A - Automatic assembling machine of solar lamp - Google Patents
Automatic assembling machine of solar lamp Download PDFInfo
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- CN105499989A CN105499989A CN201610014659.1A CN201610014659A CN105499989A CN 105499989 A CN105499989 A CN 105499989A CN 201610014659 A CN201610014659 A CN 201610014659A CN 105499989 A CN105499989 A CN 105499989A
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- feeding device
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
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- Lining Or Joining Of Plastics Or The Like (AREA)
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Abstract
The invention discloses an automatic assembling machine of a solar lamp, relating to the field of automatic production equipment. The automatic assembling machine of the solar lamp comprises a base (1), wherein the base (1) is provided with a first disc (A) and a second disc (B); the base (1) surrounding the first disc (A) is sequentially provided with a first feeding device (3), a second feeding device (4), at least one automatic screw driving machine (5), a triaxial dispenser (6), a third feeding device (7) and an overturning transferring device (8) at intervals; and the base (1) surrounding the second disc (B) is sequentially provided with a fourth feeding device (9), an automatic welding machine (10), a fifth feeding device (12), an automatic screw driving machine (13), and a discharge device (14) at intervals. The automatic assembling machine of the solar lamp has the beneficial effects that the assembling machine can automatically assemble the solar lamp, and has the advantages of high production efficiency, compact layout, small occupied area, high automation degree and the like.
Description
Technical field
The present invention relates to automated production and set field, more specifically a kind of solar energy lamp automatic assembling.
Background technology
As shown in Figure 1, a kind of solar energy lamp comprises solar panels a, in trumpet-shaped upper cover b, battery box c, pcb board d and lower cover e, wherein the top of upper cover b is provided with recess b1, is provided with through hole b2 and screw b3 in this recess b1; Battery box c is provided with through hole c1, screw c2, battery case c3 and stud c4; Lower cover e is provided with battery installing port e1, through hole e2 and screw e3.The installation steps of this solar energy lamp: be 1. positioned in upper cover b by battery case c, are locked in battery case c in upper cover b through screw b3, screw c2 by the top of screw (not shown in FIG.) from upper cover b.2. by glue, solar panels a is loaded in recess b1.3. by the sidewall of battery case c3, pcb board d is loaded on battery case c.4. the both positive and negative polarity a1 of solar panels a is connected with pcb board d by after wire (not shown in FIG.) via through holes b2, through hole c1.5. through screw e3 and stud c4, lower cover e is fixed on battery case c by screw (not shown in FIG.).The installation steps of this solar energy lamp on assembly production chain, install above-mentioned steps by multiple staff to complete at present, there is following problem in this traditional pipeline system man-made assembly mode: 1. each station at least needs an operating personnel, operating personnel is many for whole piece assembly line, and production cost is high.2. station is more, and streamline is longer, and required place is also larger.3。The production efficiency of man-made assembly is limited by the skilled operation degree of staff, the assembling speed of whole production line will be caused to reduce once because replacing new person or other human factors cause the speed of certain station not catch up with, production line seriously even can be made to run, heavy losses are caused to enterprise.Day by day reduce in human resources, flow of personnel today more and more frequently, the impact of this human factor seems particularly outstanding.Therefore need to design and a kind ofly can save space, save manpower and the high automatic assembling of production efficiency.
Summary of the invention
The invention provides a kind of solar energy lamp automatic assembling, the mode that object is to solve the above-mentioned solar energy lamp of existing man-made assembly exists that production efficiency is low, production cost large, production line takes up an area the problem greatly, to be easily affected by human factors etc.
The present invention adopts following technical scheme:
A kind of solar energy lamp automatic assembling, comprise base (1), the upper end of this base (1) is provided with rotating first disk (A) and the second disk (B), first disk (A) is provided with one first carrier (21) at each station, and the second disk (B) is provided with one second carrier (22) at each station; Base (1) is arranged at intervals with the first feeding device (3), the second feeding device (4), at least one automatic locking screw machine (5), three axle point gum machines (6), the 3rd feeding device (7) and upset transplantation device (8) along the rotation direction of the first disk (A) successively around the first disk (A); Base (1) is arranged at intervals with the 4th feeding device (9), automatic welding machine (10), the 5th feeding device (12), automatic locking screw machine (13) and device for discharging (14) along the rotation direction of the second disk (B) successively around the second disk (B);
First feeding device (3) involving vibrations dish (33) and the first manipulator (31), first manipulator (31) comprises two clamping plate matched (311), for driving the cylinder (312) of the mutual folding of two clamping plate (311), rotary components (313) and driving box (314), this driving box (314) is provided with can vertical lifting and the connecting rod (3141) that can move horizontally, and cylinder (312) is arranged at connecting rod (3141) by rotary components (313);
Second feeding device (4) comprises elevating mechanism (41) and the second manipulator (42), elevating mechanism (41) comprises support body (413), supporting plate (411) and for driving the cylinder (412) of supporting plate (411) action, and supporting plate (411) can be arranged at support body (413) by connector (4111) vertical lifting; Second manipulator (42) comprises plate (422) and drives box (421), this plate (422) is provided with a plurality of Pneumatic suction cup (423), this driving box (421) is provided with can vertical lifting and the connecting rod (4211) that can move horizontally, and plate (422) is arranged at connecting rod (4211) and is positioned at directly over supporting plate (411);
3rd feeding device (7) comprises conveyer belt (71) and the 3rd manipulator (72), wherein the 3rd manipulator (72) comprises support body (724) and two-dimentional slide track component (720), two dimension slide track component (720) comprises the horizontal slide rail (721) and transverse slider (722) that match, this transverse slider (722) is provided with the longitudinal slide rail (7221) and longitudinal sliding block (723) that match, the upper end of support body (724) is arranged at longitudinal sliding block (723), and the lower end of support body (724) is provided with projection (726) and a plurality of Pneumatic suction cup (725);
Upset transplantation device (8) comprises switching mechanism (81) and the 4th manipulator (82), wherein switching mechanism (81) comprises support (811), rotary cylinder (812) and plate (813), rotary cylinder (812) can be arranged at support (811) vertical lifting, plate (813) by rotary cylinder (812) turning be arranged at support (811), the both sides up and down of plate (813) are equipped with a projection (814) and a plurality of Pneumatic suction cup (815); 4th manipulator (82) comprises two-dimentional slide track component (820), two dimension slide track component (820) comprises the horizontal slide rail (821) and transverse slider (822) that cooperatively interact, horizontal slide rail (821) extends to the top of the second disk (B) from the top of the first disk (A), transverse slider (822) is provided with the longitudinal slide rail (8221) and longitudinal sliding block (823) that match, and longitudinal sliding block (823) is provided with two clamping plate matched (825) and drives the cylinder (826) of two clamping plate (825) folding;
4th feeding device (9) comprises slide rail (911), support plate (91) and the 5th manipulator (92), 5th manipulator (92) comprises two-dimentional slide track component (920), two dimension slide track component (920) comprises the transverse slider (922) and horizontal slide rail (921) that match, wherein horizontal slide rail (921) is mutually vertical with slide rail (911), transverse slider (922) is provided with the longitudinal slide rail (9221) and longitudinal sliding block (923) that match, longitudinal sliding block (923) is provided with two clamping plate matched (925) and drives the cylinder (926) of two clamping plate (925) folding, the end face that two clamping plate (925) cooperatively interact is equipped with breach (9251), support plate (91) is slidably arranged at slide rail (911), and this support plate (91) is provided with a plurality of standing groove (912), and each standing groove (912) is equipped with for the movable breach (9121) of clamping plate (925),
5th feeding device (12) comprises elevating mechanism (121) and the 6th manipulator (122), elevating mechanism (121) comprises support body (123) and supporting plate (124), and supporting plate (124) can be arranged at support body (123) by connector (1241) vertical lifting; 6th manipulator (122) comprises plate (126) and drives box (127), this plate (126) is provided with a plurality of Pneumatic suction cup (125), this driving box (127) is provided with can vertical lifting and the connecting rod (1271) that can move horizontally, and plate (126) is arranged at connecting rod (1271) and is positioned at directly over supporting plate (124).
Further, the first disk (A) rotates toward the clockwise direction, and described second disk (B) counterclockwise rotates.
Further, described first disk (A) and the second disk (B) are all equipped with drive unit, this drive unit comprises motor (B1) and reduces device (B2), wherein motor (B1) is installed in base (1), and decelerator (B2) is installed in the upper surface of base (1) and is linked by belt (B3) and motor (B1).
Further, described first carrier (21) is provided with boss (212), and described boss (212) is provided with groove (213), and the first carrier (21) is provided with the annular recess (211) around boss (212); The upper surface of described second carrier 22 is provided with groove (221).
Further, described 3rd feeding device (7) also comprises power-on detection device (73), described longitudinal sliding block (723) is provided with rotary components (7231), the upper end of described support body (724) can be arranged at longitudinal sliding block (723) by rotary components (7231) with horizontally rotating, and conveyer belt (71) is between the first disk A and the second disk B; Base (1) is provided with described power-on detection device (73) between conveyer belt (71) and the first disk (A).
Further, described base (1) is provided with discharge and recharge checkout gear (11) between automatic welding machine (10) and the 5th feeding device (12), this discharge and recharge checkout gear (11) comprises tester (111), support (112) and two probes (115) be electrically connected with tester (111), two probes (115) can be arranged at support (112) by slide block (114) vertical lifting, and this support (112) is provided with the cylinder (113) driving slide block (114) action; Second carrier (22) is provided with through hole (222) at groove (221), is provided with the illuminating lamp be electrically connected with tester (111) in this through hole (222).
Further, described device for discharging (14) comprises the 7th manipulator (141) and conveyer belt (142), and base (1) is provided with the collection box (143) for placing defective products between the 7th manipulator (141) and conveyer belt (142).
Further, described driving box (314), driving box (421) and driving box (127) are the manipulator pick-and-place module of CRIUS board HSV model.
Further, this kludge also comprises the seal closure be arranged at above base, and each sidewall of sealing cover is equipped with can the windowpane of folding.
From the description stated structure of the present invention, tool of the present invention has the following advantages:
One, the present invention includes base (1), the upper end of this base (1) is provided with rotating first disk (A) and the second disk (B); Base (1) is arranged at intervals with the first feeding device (3), the second feeding device (4), at least one automatic locking screw machine (5), three axle point gum machines (6), the 3rd feeding device (7) and upset transplantation device (8) along the rotation direction of the first disk (A) successively around the first disk (A); Base (1) is arranged at intervals with the 4th feeding device (9), automatic welding machine (10), the 5th feeding device (12), automatic locking screw machine (13) and device for discharging (14) along the rotation direction of the second disk (B) successively around the second disk (B).Can solar energy lamp or solar energy lamp similar with it shown in automatic assembling and Fig. 1 by kludge, compare man-made assembly, have and save manpower, production efficiency high.The device of each station is arranged at the first disk and the second disk by the laying mode of circulating type simultaneously, the structure of whole kludge can be allowed compacter, reduce taking up room of equipment.
Two, the present invention, upset transplantation device (8) comprises switching mechanism (81) and the 4th manipulator (82), wherein switching mechanism (81) comprises support (811), rotary cylinder (812) and plate (813), rotary cylinder (812) can be arranged at support (811) vertical lifting, plate (813) by rotary cylinder (812) turning be arranged at support (811), the both sides up and down of plate (813) are equipped with a projection (814) and a plurality of Pneumatic suction cup (815).The semi-finished product that Pneumatic suction cup (815) adsorb can be overturn fast, so that follow-up assembling by rotary cylinder (812); The both sides up and down of plate (813) are equipped with and start sucker (815), and therefore the both sides up and down of plate (813) all have adsorption function, can reduce the rotary movement of plate (813).When projection (814) coordinates Pneumatic suction cup (815) can prevent from overturning, half-finished members slides or departs from.
Three, in the present invention, 3rd feeding device (7) comprises the 3rd manipulator (72), power-on detection device (73) and conveyer belt (71), the upper end of support body (724) can be arranged at longitudinal sliding block (723) by rotary components (7231) with horizontally rotating, and base (1) is provided with described power-on detection device (73) between conveyer belt (71) and the first disk (A).By the 3rd manipulator (72), solar panels a is moved to power-on detection device (73), if power-on detection device (73) detects electric current, then illustrate that the both positive and negative polarity of solar panels a correctly contacts with the probe of power-on detection device (73), the placing direction of solar panels a is correct, can be directly used in assembling; If power-on detection device (73) does not detect electric current, then illustrate that the both positive and negative polarity of solar panels a does not correctly contact with the probe of power-on detection device (73), by rotary components (7231) by this detection again after solar panels a 90-degree rotation, need just can be used for assembling till electric current being detected.Therefore solar panels a can be assembled accurately by power-on detection device (73) and rotary components (7231), staff is when being arranged in conveyer belt (71) by solar panels a, only solar panels a need be positioned over conveyer belt (71) in positive and negative electrode mode down upper, without the need to solar panels a is positioned on conveyer belt (71) so that the mode of assembling is monolithic, the workload that can reduce a staff.
Accompanying drawing explanation
Fig. 1 is the assembling schematic diagram of solar energy lamp.
Fig. 2 is perspective view of the present invention.
Fig. 3 is top view of the present invention.
Fig. 4 for the second disk B and join the schematic diagram of drive unit.
Fig. 5 is the structural representation of the first feeding device.
Fig. 6 is the structural representation of the second feeding device.
Fig. 7 is the structural representation of automatic locking screw machine (5).
Fig. 8 is the structural representation of the 3rd feeding device.
Fig. 9 is the structural representation of upset transplantation device.
Figure 10 is the structural representation of the 4th feeding device.
Figure 11 is the structural representation of discharge and recharge checkout gear and the second carrier.
Figure 12 is the structural representation of the 5th feeding device.
Figure 13 is the structural representation of device for discharging.
Figure 14 is the structural representation that the present invention contains seal closure.
Detailed description of the invention
With reference to the accompanying drawings the specific embodiment of the present invention is described.
With reference to Fig. 2, Fig. 3 and Fig. 4, a kind of solar energy lamp automatic assembling comprises base 1, this base 1 is spliced by left side 1.1 and right-hand part 1.2, the upper surface of this base 1 is provided with the first disk A that can rotate toward the clockwise direction in left side 1.1, be provided with the second disk B that can counterclockwise rotate at right-hand part 1.2.First disk A is identical with the drive unit of the second disk B, for the second disk B: its drive unit comprises motor B1 and reduces device B2, wherein motor B1 is installed in base 1, and decelerator B2 is installed in the upper surface of base 1 and is linked by belt B3 and motor B1.
With reference to Fig. 1, Fig. 2, Fig. 3 and Fig. 5, base 1 to be arranged at intervals with successively around the first disk A along the rotation direction of the first disk A and to provide first feeding device 3 of battery case c to this kludge, provides second feeding device 4 of upper cover b to this kludge, three axle point gum machines 6 of the recess b1 gluing of at least one automatic locking screw machine 5 locked by battery case c and upper cover b, past upper cover b, provide solar panels a and solar panels a be installed in the 3rd feeding device 7 of recess b1 and upper cover b overturn and moves to the upset transplantation device 8 of the second disk B to this kludge.The upper surface of the first disk A is provided with first carrier 21 at each station, this first carrier 21 is provided with boss 212, this boss 212 is provided with the groove 213 for box for placing cell in ether c, and the first carrier 21 is provided with the annular recess 211 around boss 212, when upper cover b is placed on boss 212, the lower end of upper cover b is embedded in annular recess 211, and the surface of the inner surface of upper cover b and boss 212 fits.
With reference to Fig. 1, Fig. 2, Fig. 3 and Fig. 5, the first feeding device 3 involving vibrations dish 33 and the first manipulator 31, the discharging opening of vibrating disk 33 is provided with extension rail 32, and the end of this extension rail 32 is provided with link stopper 321.First manipulator 31 comprises two clamping plate matched 311, for driving the cylinder 312 of the mutual folding of two clamping plate 311 and driving box 314.Driving box 314 is the manipulator pick-and-place module of CRIUS board HSV model.This driving box 314 is provided with can vertical lifting and the connecting rod 3141 that can move horizontally, and cylinder 312 is arranged at connecting rod 3141 by rotary components 313.The operation principle of the first feeding device 3: first by vibrating disk 33, mixed and disorderly battery case c is delivered to extension rail 32 one by one with identical disposing way, and spaced being arranged in a row on extension rail 32; To the battery case c of forefront be positioned at by putting the groove 213 to the first carrier 21 after rotary components 313 90-degree rotation again by the first manipulator 31; Rotated by the first disk A subsequently, next first carrier 21 is gone to this station; Again by the first feeding device 3 in an identical manner for the first carrier 21 provides battery case c.
With reference to Fig. 1, Fig. 2, Fig. 3 and Fig. 6, the second feeding device 4 comprises elevating mechanism 41 and the second manipulator 42.Elevating mechanism 41 comprise be provided with the body of rod 4131 support body 413, for stacking supporting plate 411 and the cylinder 412 of upper cover b.Supporting plate 411 can be arranged at support body 413 along the body of rod 4131 vertical lifting by connector 4111, and cylinder 412 is arranged in base 1, and piston (not shown in FIG.) and the connecting portion 4111 of cylinder 412 are connected, and move up and down to drive supporting plate 411.Second manipulator 42 comprises plate 422 and drives box 421, and driving box 421 is the manipulator pick-and-place module of CRIUS board HSV model.The lower surface of this plate 422 is provided with a plurality of Pneumatic suction cup 423, and this driving box 421 is provided with can vertical lifting and the connecting rod 4211 that can move horizontally, and plate 422 is arranged at connecting rod 4211 and is positioned at directly over supporting plate 411.The operation principle of the second feeding device 4: first by manually upper cover b being stacked on supporting plate 411; Drive supporting plate 411 to rise by cylinder 412, upper cover b supporting plate 411 being positioned at top is moved to the adsorbable height and position place of sucker 423; By the second manipulator 42 the upper cover b on top adsorbed and move on current first carrier 21, and allowing three screw c2 1 of three screw b3 of upper cover b and battery case c to it; Rotated by the first disk A subsequently, next first carrier 21 is gone to this station; Be the first carrier 21 upper cover b in an identical manner by the second feeding device 4 again.
With reference to Fig. 1, Fig. 2, Fig. 3 and Fig. 7, the first disk A is provided with three automatic locking screw machines 5 for being locked by battery case c and upper cover b.Automatic locking screw machine 5 comprises fixed mount 51, electric screwdriver 53 and screw feeder 54, and electric screwdriver 53 is arranged at fixed mount 51 by movable component 52.Screw is locked in three screw b3 by three automatic locking screw machines 5 respectively, thus is locked by battery case c and upper cover b.
With reference to Fig. 1, Fig. 2 and Fig. 3, three axle point gum machines 6, from three axle point gum machines 6 toward gluing in the recess b1 of upper cover b, in order to being installed in solar panels a in recess b1.
With reference to Fig. 1, Fig. 2, Fig. 3 and Fig. 8, the 3rd feeding device 7 comprises conveyer belt 71 and the 3rd manipulator 72.Wherein the 3rd manipulator 72 comprises support body 724 and two-dimentional slide track component 720, two dimension slide track component 720 comprises horizontal slide rail 721 and transverse slider 722, and transverse slider 722 is provided with longitudinal slide rail 7221, longitudinal sliding block 723 and drives the cylinder 724 of longitudinal sliding block 723 action.The upper end of support body 724 can be arranged at longitudinal sliding block 723 with horizontally rotating by rotary components 7231, and the lower end of support body 724 is provided with a projection 726 and a plurality of Pneumatic suction cup 725 for adsorbing solar panels a.Conveyer belt 71 is between the first disk A and the second disk B, and the both sides of conveyer belt 71 are provided with baffle plate 711.For the ease of connecting corresponding with the both positive and negative polarity of pcb board d for the both positive and negative polarity a1 of solar panels a, solar panels a needs to be installed in the groove 213 of upper cover b with unified disposing way.Therefore, base 1 is provided with power-on detection device 73 between conveyer belt 71 and the first disk A, this power-on detection device 73 is provided with two probes 731, only has solar panels a could contact with each other and be in "on" position with two probes 731 with its both positive and negative polarity of specific disposing way a1.The operation principle of the 3rd feeding device 7: 1. by manually solar panels a being arranged in conveyer belt 71 one by one in electrode mode down, by conveyer belt 71 to the below of the 3rd manipulator 72.2. by transverse slider 722 transversely slide rail 721 support body 724 is moved to directly over conveyer belt 71, then by longitudinal sliding block 723 longitudinally slide rail 7221 support body 724 is moved down, Pneumatic suction cup 725 and solar panels a are conflicted mutually; Restart Pneumatic suction cup 725 solar panels a is adsorbed.3. by the 3rd manipulator 72, solar panels a is moved to power-on detection device 73, if and make the lower end of solar panels a and two probes 731 4. power-on detection device 73 that contact with each other electric current do not detected, then illustrate that the both positive and negative polarity a1 of solar panels a does not contact with two probes 731 and disposing way is not right, now result feedback is given the 3rd manipulator 72 by power-on detection device 73, by longitudinal sliding block 723, solar panels a is risen, more again solar panels a is contacted after solar panels a 90-degree rotation with probe 731 by rotary components 7231.5. repeat step 4, till power-on detection device 73 detects electric current, at this moment the placing direction adjusted of solar panels a is complete, again solar panels a is put into the groove 213 of the first carrier 21 by the 3rd manipulator 72, and remove the suction of Pneumatic suction cup 725, and by projection 726, solar panels a is suppressed a period of time down, allow glue mutually be pasted firmly by solar panels a and upper cover b.6. the 3rd manipulator 72 is resetted, and rotate the first disk A, in order to carrying out capturing and assembling next solar panels a.
With reference to Fig. 1, Fig. 2, Fig. 3 and Fig. 9, upset transplantation device 8 comprises the switching mechanism 81 that upper cover b is overturn and the 4th manipulator 82 moved to from the first disk A by upper cover b the second disk B.Wherein switching mechanism 81 comprises support 811, rotary cylinder 812 and plate 813, support 811 is provided with slide rail (not shown in FIG.) and cylinder 816, rotary cylinder 812 can be arranged at support 811 by slide rail vertical lifting, plate 813 by rotary cylinder 812 turning be arranged at support 811, the both sides up and down of plate 813 are equipped with a projection 814 and a plurality of Pneumatic suction cup 815.4th manipulator 82 comprises two-dimentional slide track component 820, two dimension slide track component 820 comprises the horizontal slide rail 821 and the transverse slider 822 that extend to the top of the second disk B from the top of the first disk A, and transverse slider 822 is provided with longitudinal slide rail 8221, longitudinal sliding block 823 and drives the cylinder 824 of longitudinal sliding block 823 action.Longitudinal sliding block 823 is provided with two clamping plate matched 825 and drives the cylinder 826 of two clamping plate 825 foldings.Second disk B is provided with the second carrier 22 at each station, and the upper surface of this second carrier 22 is provided with a groove 221 suitable with upper cover b.The operation principle of upset transplantation device 8: 1. by cylinder 816, plate 813 is declined, and the projection 814 of plate 813 lower end is conflicted mutually with solar panels a, Pneumatic suction cup 815 adsorbs upper cover b, then will be adsorbed with plate 813 lifting of upper cover b by cylinder 816; By rotary cylinder 812, plate 813 is revolved turnback, make upper cover b turn to the top of plate 813.3 clamp plastic plate c by two clamping plate 825 of the 4th manipulator 82, and move in the groove 221 of the second carrier 22 by the upper cover b after upset; Again adsorb a upper cover b by the Pneumatic suction cup 815 on the downside of plate 813 simultaneously.
With reference to Fig. 1, Fig. 2 and Fig. 3, base 1 is arranged at intervals with around the second disk B the 4th manipulator 82 moved to by the semi-finished product on the first disk A on the second disk B along the rotation direction of the second disk B successively, provides the 4th feeding device 9 of pcb board d, the automatic welding machine 10 be welded and fixed by pcb board d, discharge and recharge checkout gear 11, provides the 5th feeding device 12 of lower cover e, the automatic locking screw machine 13 locked by back cylinder cover e and battery case c and the device for discharging 14 shifted out from the second disk B by finished product.
With reference to Fig. 1, Fig. 2, Fig. 3 and Figure 10,4th feeding device 9 comprises slide rail 911, support plate 91 and the 5th manipulator 92,5th manipulator 92 comprises two-dimentional slide track component 920, two dimension slide track component 920 comprises orthogonal horizontal slide rail 921 and transverse slider 922 with slide rail 911, and transverse slider 922 is provided with longitudinal slide rail 9221, longitudinal sliding block 923 and drives the cylinder 924 of longitudinal sliding block 923 action.The end face that cylinder 926, two clamping plate 925 that longitudinal sliding block 923 is provided with two clamping plate matched 925 and driving two clamping plate 925 foldings cooperatively interact is equipped with the breach 9251 for placing pcb board d.Support plate 91 is slidably arranged at slide rail 911, and this support plate 91 is provided with a plurality of standing groove 912 arranged in matrix for placing pcb board d, and each standing groove 912 is equipped with the breach 9121 for clamping plate 925 activity.The operation principle of the 4th feeding device 9: 1. by manually pcb board d being positioned in the standing groove 912 of support plate 91.2. by two clamping plate 925 of the 5th manipulator 92, pcb board d is held in breach 9251, then pcb board d is installed in the battery case c on the second carrier 22.Wherein the 5th manipulator 92 is to capture the pcb board d being positioned at row immediately below the 5th manipulator 92 one by one, after the pcb board d in these row takes, support plate 91 automatically to slide a unit along slide rail 911, and the next column making support plate 91 be covered with pcb board d is positioned at immediately below the 5th manipulator 92, in order to using.
With reference to Fig. 1, Fig. 2, Fig. 3 and Figure 11, discharge and recharge checkout gear 11 comprises tester 111, support 112 and two probes 115 be electrically connected with tester 111, two probes 115 can be arranged at support 112 by slide block 114 vertical lifting, and this support 112 is provided with the cylinder 113 driving slide block 114 action.Second carrier 22 is provided with through hole 222 in groove 221, is provided with the illuminating lamp (not shown in FIG.) be electrically connected with tester 111 in this through hole 222.The operation principle of this discharge and recharge checkout gear 11: slide block 114 is declined by cylinder 113 by 1, and two probes 115 are connected respectively at the both positive and negative polarity a1 of solar panels a.2. light illuminating lamp, whether the charge function being detected solar panels a by tester 111 is normal.3. close illuminating lamp, whether the discharging function being detected solar panels a by tester 111 is normal.4. testing result is fed back to master controller (not shown in FIG.), slide block 114 is resetted simultaneously.
With reference to Fig. 1, Fig. 2, Fig. 3 and Figure 12, the 5th feeding device 12 is identical with principle with the structure of the second feeding device 4, comprises elevating mechanism 121 and the 6th manipulator 122.Elevating mechanism 121 comprises support body 123, supporting plate 124 and drives the cylinder (not shown in FIG.) of supporting plate 124 action, and supporting plate 124 can be arranged at support body 123 by connector 1241 vertical lifting; 6th manipulator 122 comprises plate 126 and drives box 127, and driving box 127 is the manipulator pick-and-place module of CRIUS board HSV model.This plate 126 is provided with a plurality of Pneumatic suction cup 125, and this driving box 127 is provided with can vertical lifting and the connecting rod 1271 that can move horizontally, and plate 126 is arranged at connecting rod 1271 and is positioned at directly over supporting plate 124.By manually lower cover e being stacked in elevating mechanism 121, by elevating mechanism 121, lower cover e being pushed to proper height, one by one lower cover e being moved on the upper cover b of station under upper by the 6th manipulator 122.
With reference to Fig. 1, Fig. 2 and Fig. 3, automatic locking screw machine 13 is provided with four electric screwdrivers 131, is locked by lower cover e and battery case c respectively by four screw e3 and stud c4.
With reference to Fig. 1, Fig. 2, Fig. 3 and Figure 13, device for discharging 14 comprises the 7th manipulator 141 and conveyer belt 142 that finished product Q are shifted out the second disk B, base 1 is provided with the collection box 143 for placing defective products between the 7th manipulator 141 and conveyer belt 142, and this collection box 143 is sorted out with discharge failure respectively according to the charging of solar panels a is bad.The operation principle of this device for discharging 14: the model feeding back to general control system (not shown in FIG.) according to discharge and recharge checkout gear 11, judge whether current finished product is non-defective unit, if defective products, then by the 7th manipulator 141, finished product Q is moved in collection box 143 from the second carrier 22; If non-defective unit, then by the 7th manipulator 141, finished product Q is moved to conveyer belt 142 from the second carrier 22.
With reference to Fig. 2 and Figure 14, this kludge is also provided with seal closure 15 above base 1, each sidewall of sealing cover 15 is provided with can the windowpane 154 of folding, so that staff observes and keeps in repair this kludge, and go out to be provided with opening needing to be equipped with artificial station, and be provided with status lamp 153 and for controlling this kludge touch-screen 151 and a plurality of action button 152 at the sidewall of seal closure 15.
With reference to Fig. 1, Fig. 2, Fig. 3, Fig. 5 and Figure 11, this kludge has certain versatility, by simple removable parts device or motor program, as changed the motor program etc. of the first carrier 21, second carrier 22 or each device storage inside, assembling can be realized and with solar energy lamp shown in Fig. 1, there is similar accessory and the solar energy lamp of assembling mode.
Above are only the specific embodiment of the present invention, but the present invention's ground design concept is not limited thereto, all changes utilizing this design the present invention to be carried out to unsubstantiality, all should belong to the behavior of invading scope.
Claims (9)
1. a solar energy lamp automatic assembling, it is characterized in that: comprise base (1), the upper end of this base (1) is provided with rotating first disk (A) and the second disk (B), first disk (A) is provided with one first carrier (21) at each station, and the second disk (B) is provided with one second carrier (22) at each station; Base (1) is arranged at intervals with the first feeding device (3), the second feeding device (4), at least one automatic locking screw machine (5), three axle point gum machines (6), the 3rd feeding device (7) and upset transplantation device (8) along the rotation direction of the first disk (A) successively around the first disk (A); Base (1) is arranged at intervals with the 4th feeding device (9), automatic welding machine (10), the 5th feeding device (12), automatic locking screw machine (13) and device for discharging (14) along the rotation direction of the second disk (B) successively around the second disk (B);
First feeding device (3) involving vibrations dish (33) and the first manipulator (31), first manipulator (31) comprises two clamping plate matched (311), for driving the cylinder (312) of the mutual folding of two clamping plate (311), rotary components (313) and driving box (314), this driving box (314) is provided with can vertical lifting and the connecting rod (3141) that can move horizontally, and cylinder (312) is arranged at connecting rod (3141) by rotary components (313);
Second feeding device (4) comprises elevating mechanism (41) and the second manipulator (42), elevating mechanism (41) comprises support body (413), supporting plate (411) and for driving the cylinder (412) of supporting plate (411) action, and supporting plate (411) can be arranged at support body (413) by connector (4111) vertical lifting; Second manipulator (42) comprises plate (422) and drives box (421), this plate (422) is provided with a plurality of Pneumatic suction cup (423), this driving box (421) is provided with can vertical lifting and the connecting rod (4211) that can move horizontally, and plate (422) is arranged at connecting rod (4211) and is positioned at directly over supporting plate (411);
3rd feeding device (7) comprises conveyer belt (71) and the 3rd manipulator (72), wherein the 3rd manipulator (72) comprises support body (724) and two-dimentional slide track component (720), two dimension slide track component (720) comprises the horizontal slide rail (721) and transverse slider (722) that match, this transverse slider (722) is provided with the longitudinal slide rail (7221) and longitudinal sliding block (723) that match, the upper end of support body (724) is arranged at longitudinal sliding block (723), and the lower end of support body (724) is provided with projection (726) and a plurality of Pneumatic suction cup (725);
Upset transplantation device (8) comprises switching mechanism (81) and the 4th manipulator (82), wherein switching mechanism (81) comprises support (811), rotary cylinder (812) and plate (813), rotary cylinder (812) can be arranged at support (811) vertical lifting, plate (813) by rotary cylinder (812) turning be arranged at support (811), the both sides up and down of plate (813) are equipped with a projection (814) and a plurality of Pneumatic suction cup (815); 4th manipulator (82) comprises two-dimentional slide track component (820), two dimension slide track component (820) comprises the horizontal slide rail (821) and transverse slider (822) that cooperatively interact, horizontal slide rail (821) extends to the top of the second disk (B) from the top of the first disk (A), transverse slider (822) is provided with the longitudinal slide rail (8221) and longitudinal sliding block (823) that match, and longitudinal sliding block (823) is provided with two clamping plate matched (825) and drives the cylinder (826) of two clamping plate (825) folding;
4th feeding device (9) comprises slide rail (911), support plate (91) and the 5th manipulator (92), 5th manipulator (92) comprises two-dimentional slide track component (920), two dimension slide track component (920) comprises the transverse slider (922) and horizontal slide rail (921) that match, wherein horizontal slide rail (921) is mutually vertical with slide rail (911), transverse slider (922) is provided with the longitudinal slide rail (9221) and longitudinal sliding block (923) that match, longitudinal sliding block (923) is provided with two clamping plate matched (925) and drives the cylinder (926) of two clamping plate (925) folding, the end face that two clamping plate (925) cooperatively interact is equipped with breach (9251), support plate (91) is slidably arranged at slide rail (911), and this support plate (91) is provided with a plurality of standing groove (912), and each standing groove (912) is equipped with for the movable breach (9121) of clamping plate (925),
5th feeding device (12) comprises elevating mechanism (121) and the 6th manipulator (122), elevating mechanism (121) comprises support body (123) and supporting plate (124), and supporting plate (124) can be arranged at support body (123) by connector (1241) vertical lifting; 6th manipulator (122) comprises plate (126) and drives box (127), this plate (126) is provided with a plurality of Pneumatic suction cup (125), this driving box (127) is provided with can vertical lifting and the connecting rod (1271) that can move horizontally, and plate (126) is arranged at connecting rod (1271) and is positioned at directly over supporting plate (124).
2. a kind of solar energy lamp automatic assembling according to claim 1, is characterized in that: described first disk (A) rotates toward the clockwise direction, and described second disk (B) counterclockwise rotates.
3. a kind of solar energy lamp automatic assembling according to claim 1, it is characterized in that: described first disk (A) and the second disk (B) are all equipped with drive unit, this drive unit comprises motor (B1) and reduces device (B2), wherein motor (B1) is installed in base (1), and decelerator (B2) is installed in the upper surface of base (1) and is linked by belt (B3) and motor (B1).
4. a kind of solar energy lamp automatic assembling according to claim 1, it is characterized in that: described first carrier (21) is provided with boss (212), described boss (212) is provided with groove (213), and the first carrier (21) is provided with the annular recess (211) around boss (212); The upper surface of described second carrier 22 is provided with groove (221).
5. a kind of solar energy lamp automatic assembling according to claim 1, it is characterized in that: described 3rd feeding device (7) also comprises power-on detection device (73), described longitudinal sliding block (723) is provided with rotary components (7231), the upper end of described support body (724) can be arranged at longitudinal sliding block (723) by rotary components (7231) with horizontally rotating, and conveyer belt (71) is between the first disk A and the second disk B; Base (1) is provided with described power-on detection device (73) between conveyer belt (71) and the first disk (A).
6. a kind of solar energy lamp automatic assembling according to claim 1, it is characterized in that: described base (1) is provided with discharge and recharge checkout gear (11) between automatic welding machine (10) and the 5th feeding device (12), this discharge and recharge checkout gear (11) comprises tester (111), support (112) and two probes (115) be electrically connected with tester (111), two probes (115) can be arranged at support (112) by slide block (114) vertical lifting, this support (112) is provided with the cylinder (113) driving slide block (114) action, second carrier (22) is provided with through hole (222) at groove (221), is provided with the illuminating lamp be electrically connected with tester (111) in this through hole (222).
7. a kind of solar energy lamp automatic assembling according to claim 1, it is characterized in that: described device for discharging (14) comprises the 7th manipulator (141) and conveyer belt (142), base (1) is provided with the collection box (143) for placing defective products between the 7th manipulator (141) and conveyer belt (142).
8. a kind of solar energy lamp automatic assembling according to claim 1, is characterized in that: described driving box (314), driving box (421) and driving box (127) are the manipulator pick-and-place module of CRIUS board HSV model.
9. a kind of solar energy lamp automatic assembling according to claim 1, is characterized in that: also comprise the seal closure be arranged at above base, and each sidewall of sealing cover is equipped with can the windowpane of folding.
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| CN106181361A (en) * | 2016-08-03 | 2016-12-07 | 中山市风华稀柠照明设计有限公司 | A kind of lamp assembled all-in-one |
| CN106181365A (en) * | 2016-08-21 | 2016-12-07 | 合肥联鑫智能科技有限公司 | Mechanical hand screw locking machine |
| CN106629043A (en) * | 2017-01-15 | 2017-05-10 | 无锡奥特维智能装备有限公司 | Current carrying sheet feeding device |
| CN107127576A (en) * | 2017-07-10 | 2017-09-05 | 东莞市新亮点自动化设备科技有限公司 | A kind of drawstring lamp decoration automatic assembling |
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| CN107498279A (en) * | 2017-08-03 | 2017-12-22 | 安徽盛美金属科技有限公司 | A kind of lampshade accessory feeding device |
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| CN106181361A (en) * | 2016-08-03 | 2016-12-07 | 中山市风华稀柠照明设计有限公司 | A kind of lamp assembled all-in-one |
| CN106181365A (en) * | 2016-08-21 | 2016-12-07 | 合肥联鑫智能科技有限公司 | Mechanical hand screw locking machine |
| CN106629043A (en) * | 2017-01-15 | 2017-05-10 | 无锡奥特维智能装备有限公司 | Current carrying sheet feeding device |
| CN108788715A (en) * | 2017-05-02 | 2018-11-13 | 广州嘉能自动化设备有限公司 | Rain shaving electrical machine cover plate assembly multistation assembly machine |
| CN107127576A (en) * | 2017-07-10 | 2017-09-05 | 东莞市新亮点自动化设备科技有限公司 | A kind of drawstring lamp decoration automatic assembling |
| CN107240572A (en) * | 2017-07-18 | 2017-10-10 | 深圳市拉普拉斯能源技术有限公司 | A kind of High Precision Automatic deviation correcting device |
| CN107240572B (en) * | 2017-07-18 | 2023-09-19 | 拉普拉斯新能源科技股份有限公司 | High-precision automatic deviation correcting device |
| CN107322257A (en) * | 2017-08-02 | 2017-11-07 | 广东利元亨智能装备有限公司 | A kind of automobile door stop automatic assembly equipment |
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| CN107498279A (en) * | 2017-08-03 | 2017-12-22 | 安徽盛美金属科技有限公司 | A kind of lampshade accessory feeding device |
| CN107398701A (en) * | 2017-08-03 | 2017-11-28 | 安徽盛美金属科技有限公司 | A kind of pendent lamp assembly machine |
| CN107649877A (en) * | 2017-10-25 | 2018-02-02 | 嘉兴并升照明电器有限公司 | A kind of LED assembly line easy to use |
| CN107900631A (en) * | 2017-11-01 | 2018-04-13 | 弗埃斯工业技术（苏州）有限公司 | Rotary type multi-station assembly machine |
| CN108247313A (en) * | 2018-02-09 | 2018-07-06 | 浙江阳光美加照明有限公司 | A kind of automation installing mechanism of the light transmission blister of LED-BR lamps |
| CN108247313B (en) * | 2018-02-09 | 2023-12-29 | 浙江阳光美加照明有限公司 | Automatic installation mechanism of light-transmitting bulb shell of LED-BR lamp |
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| CN108356500A (en) * | 2018-04-26 | 2018-08-03 | 郑官顺 | A kind of head cover grasping mechanism of lamps and lanterns automatic assembly equipment |
| CN108907705A (en) * | 2018-07-24 | 2018-11-30 | 中山市德马汽车零部件有限公司 | A kind of lamp assembled line |
| CN109773441A (en) * | 2018-12-25 | 2019-05-21 | 苏州盖特龙自动化设备有限公司 | A kind of Assembly part feeding system |
| CN109571012A (en) * | 2018-12-31 | 2019-04-05 | 上海海泰汽配有限公司 | A kind of integrated tooling of thread plug Automated assembly detection |
| CN109571012B (en) * | 2018-12-31 | 2024-06-04 | 上海海泰汽配有限公司 | Automatic threaded plug assembling and detecting integrated tool |
| CN110732745A (en) * | 2019-11-20 | 2020-01-31 | 广东立迪智能科技有限公司 | automatic production line of panel lamps |
| CN112318085A (en) * | 2020-11-21 | 2021-02-05 | 深圳中科精工科技有限公司 | Semiconductor double-optical-filter switcher assembling equipment based on AA (advanced) manufacturing process |
| CN112436084B (en) * | 2020-11-29 | 2021-09-07 | 盐城东山精密制造有限公司 | LED high-speed die bonder and automatic feeding and discharging device thereof |
| CN112436084A (en) * | 2020-11-29 | 2021-03-02 | 盐城东山精密制造有限公司 | LED high-speed die bonder and automatic feeding and discharging device thereof |
| CN112705922B (en) * | 2020-12-18 | 2022-01-07 | 深圳创思特显示科技有限公司 | Assembly auxiliary mechanism of LED lamp |
| CN112705922A (en) * | 2020-12-18 | 2021-04-27 | 温州市熙瑞机械科技有限公司 | Assembly auxiliary mechanism of LED lamp |
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Denomination of invention: Automatic assembling machine of solar lamp Effective date of registration: 20200708 Granted publication date: 20170714 Pledgee: Industrial Bank Limited by Share Ltd. Quanzhou branch Pledgor: FUJIAN JOY SOLAR TECHNOLOGY Corp. Registration number: Y2020980003926 |
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