CN112705922B - Assembly auxiliary mechanism of LED lamp - Google Patents

Assembly auxiliary mechanism of LED lamp Download PDF

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Publication number
CN112705922B
CN112705922B CN202011507906.4A CN202011507906A CN112705922B CN 112705922 B CN112705922 B CN 112705922B CN 202011507906 A CN202011507906 A CN 202011507906A CN 112705922 B CN112705922 B CN 112705922B
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unit
rod
lampshade
conveying
fixed
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CN202011507906.4A
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CN112705922A (en
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赵宇航
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Shenzhen Chuangsite Display Technology Co ltd
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Shenzhen Chuangsite Display Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines

Abstract

The invention discloses an assembly auxiliary mechanism of an LED lamp, which comprises a conveying support unit, an intermittent feeding unit, a lampshade supply power unit, a lampshade blocking unit, a bolt arranging unit and a bolt containing unit, wherein the conveying support unit is used for conveying a lamp shade to the lamp shade supply power unit; the conveying support unit comprises two U-shaped supports, two conveying belts and a conveying cross beam, the bottoms of the rear sides of the two U-shaped supports are connected through the conveying cross beam, and the conveying belts are arranged between the two U-shaped supports; the intermittent type feeding unit includes and feeds support, track, dovetail, feed card frame, fixed axle one, movable rod, motor support, feed motor cabinet, feed motor, forked tail draw runner, slide bar, gag lever post, movable sleeve, fixed axle two, joint pole, loose axle and swing arm, can intermittent type pulsation formula carry forward the main part subassembly of treating the equipment, supply part and instrument that can be reasonable, the part is taken conveniently, has improved the packaging efficiency.

Description

Assembly auxiliary mechanism of LED lamp
Technical Field
The invention relates to the technical field of LED lamp production, in particular to an assembling auxiliary mechanism of an LED lamp.
Background
In the modern processing industry, production lines are used for improving efficiency, no exception is made in the production of LED lamps, a main body assembly to be assembled is conveyed forwards by using a uniform speed conveyor belt of the production line, then, material boxes of smaller parts are stacked near an assembler, then, the parts are used by using the material boxes one by one, the conveyor belt is uniform speed when in use, but things which can be made are one by one, and the parts are easily overturned or lost due to the fact that the parts are supplied by using the material boxes, and the parts are inconvenient to take, so that the assembly efficiency is reduced.
Disclosure of Invention
The invention aims to overcome the existing defects and provides an assembly auxiliary mechanism of an LED lamp, which can intermittently and pulsatively convey a main body component to be assembled forward, is matched with the assembly rhythm, can reasonably supply parts and tools, avoids the phenomenon that a part tray is overturned or the parts are lost, is convenient to take the parts, improves the assembly efficiency and can effectively solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: an assembly auxiliary mechanism of an LED lamp comprises a conveying supporting unit, an intermittent feeding unit, a lampshade supplying power unit, a lampshade blocking unit, a bolt arranging unit and a bolt containing unit;
the conveying support unit comprises two U-shaped supports, two conveying belts and a conveying cross beam, the bottoms of the rear sides of the two U-shaped supports are connected through the conveying cross beam, and the conveying belts are arranged between the two U-shaped supports;
the intermittent feeding unit comprises a feeding support, a track, a dovetail groove, a feeding clamp frame, a first fixed shaft, a movable rod, a motor support, a feeding motor seat, a feeding motor, a dovetail slide bar, a limiting rod, a movable sleeve, a second fixed shaft, a clamping rod, a movable shaft and a rotary rod, wherein the middle part of the conveying cross beam is connected with the horizontal track through the feeding support, the horizontal position of the track is higher than the top of the conveying belt, the front side of the track is provided with the dovetail groove, the rear side of the slide bar is fixedly provided with the dovetail slide bar, the dovetail slide bar is connected with the dovetail groove in a horizontal sliding manner, the right end of the slide bar is movably connected with the movable sleeve through the second fixed shaft before measurement, the bottom of the movable sleeve is fixedly provided with the clamping rod, the feeding clamp frames matched with the clamping rod are equidistantly arranged on the rear surface side of the conveying belt, the front side of the slide bar is fixedly provided with the limiting rod at the position on the left side of the clamping rod, the front side of the left end of the sliding rod is movably connected with one end of a movable rod through a fixed shaft I, the left end of the conveying beam is provided with a feeding motor seat through a motor support, a feeding motor is fixed on the feeding motor seat, an output shaft of the feeding motor is fixedly connected with one end of a rotating rod, and the other end of the rotating rod is movably connected with the other end of the movable rod through the movable shaft;
the lamp shade is installed to left U-shaped support front end and is supplied with the unit, and the lamp shade that installs its power action on the lamp shade supplies with the unit and supplies with power unit, the lamp shade that still is equipped with on the lamp shade and blocks the lamp shade blocks the unit, installs bolt arrangement unit and bolt on the U-shaped support on right side respectively and holds the unit.
The conveying belt is used for conveying main body components to be assembled, the feeding motor on the feeding motor base can drive the rotary rod to rotate when working, so that the slide rod is pulled by the movable rod to move left and right along the track, when the slide rod moves right, the clamping rod is limited by the limiting rod and can not move left, so that the clamping rod drives the feeding clamping frame to move right, so as to drive the conveying belt to move right, and when the slide rod moves left, the clamping rod is not limited by the outside, so that the clamping rod is separated from the feeding clamping frame, the conveying belt stops feeding at the moment, intermittent pulse type transmission is realized, the lampshade supply unit can discharge a stack of lampshade components one by one, the lampshade supply power unit can provide an intermittent power source, the lampshade blocking unit can block the bottom of the inner containing component when the inner containing component of the lampshade supply unit is taken away and reassembled, and the lampshade components are prevented from being mistakenly discharged, the bolt holds the unit and is used for holding the bolt and stably flow out the bolt, and bolt arrangement unit can arrange in order the bolt position, guarantees that the bolt big end up, conveniently takes the use.
Further, carry the support element still to include and carry axle and conveying roller, the top of two U-shaped supports rotates respectively to be connected with fore-and-aft transport axle, the fixed conveying roller that has cup jointed in the middle part of carrying the axle, connect through the conveyer belt transmission between two conveying rollers.
The conveying shaft is used for installing conveying rollers, and the two conveying rollers can be used for strutting the conveying belt, so that the transmission effect of the conveying belt is ensured.
Further, the lampshade supply unit comprises a bent rod, a first mounting plate, a first circular groove plate, a notch, an arc-shaped opening, a supply rotating shaft, a fixing ring, a lampshade holding cylinder, a conical inlet and a baffle ring, the front end of the bottom of the left U-shaped support is fixed with the first mounting plate through the bent rod, the first mounting plate is rotatably connected with the bottom end of the supply rotating shaft, the side surface of the circular groove plate is fixed on the side surface of the top of the left U-shaped support, the top of the supply rotating shaft penetrates through a middle circular hole of the circular groove plate and is connected with a transmission disc with a diameter smaller than that of the circular groove on the circular groove plate, four arc-shaped openings are formed in the side surface of the transmission disc at equal angles, the fixing ring is fixedly connected to the left side of the circular groove plate, the conical inlet is formed in the top of the lampshade holding cylinder, the baffle ring is fixedly sleeved on the side surface of the bottom of the lampshade holding cylinder, the bottom end of the lampshade holding cylinder is sucked into the fixing ring and corresponds to the arc-shaped opening, the right end of the circular groove plate is provided with a notch.
The lamp shade is put into to the toper import convenience and is held a section of thick bamboo with the lamp shade, can make the lamp shade hold the stable fixed ring that inserts in bobbin base portion through keeping off the ring and fix, and the lamp shade holds the height that leaves a lamp shade subassembly between the bottom of a section of thick bamboo and the inboard bottom surface of circular slot board this moment, supplies with the pivot and rotates ninety degrees, then holds a lamp shade subassembly that drops to the arc mouth in bobbin base portion from the lamp shade, then along with the breach department of transmission dish activity to circular slot board supplies the assembler to take.
Further, the lamp shade supplies with power unit includes rotor plate, recess, carousel, sill bar, power post, power shaft and motor power, the fixed square rotor plate that has cup jointed in bottom of supplying with the pivot, all be equipped with the arc breach on every angle of rotor plate, every limit middle part of rotor plate all sets up flutedly, be fixed with motor power on the mounting panel one, motor power's output shaft has the power shaft, the top of power shaft be connected with arc breach complex carousel, the side arc recess bottom of carousel is connected with the sill bar, the end fixing of sill bar have with recess complex power post.
The power motor can drive the carousel and rotate continuously work, and the carousel can pass through the recess through the power post every rotation and stir the rotor plate through the round and rotate ninety degrees to can form intermittent type formula motion, drive and supply with the pivot and rotate ninety degrees at an interval.
Further, the lamp shade blocks that the unit includes slotted hole, compression spring, slider, connecting block, sliding seat and blocks the pole, the lamp shade holds a section of thick bamboo both sides and keeps off the inboard of ring and sets up the slotted hole that corresponds, keep off the interior sliding connection of both sides bottom sliding hole of ring and have the slider from top to bottom, the top of slider is fixed with the connecting block, the top of connecting block and the inboard top that keeps off the ring pass through compression spring and be connected, the side swing joint of connecting block blocks the one end of pole, the middle part that blocks the pole and the lamp shade hold a slotted hole of side and pass through sliding seat swing joint, and the other end that blocks the pole extends to the lamp shade and holds a section of thick bamboo inboard.
Hold a section of thick bamboo with the lamp shade after the lamp shade of the inside lamp shade has used up and take away when reloading the lamp shade subassembly, the slider is not extruded by gravity, compression spring extension, it is the horizontality to block the pole this moment, the tip that blocks the pole is deep into the lamp shade and holds a section of thick bamboo inboard, the lamp shade holds the lamp shade subassembly of placing into pile in the section of thick bamboo this moment and can not continue the whereabouts, hold a section of thick bamboo with the lamp shade and put into the retaining ring, the gravity that the lamp shade held a section of thick bamboo is impressed the slider in the slide hole, block the pole slope this moment, the slotted hole is no longer stretched out to the tip, can not block the lamp shade subassembly, the lamp shade subassembly can fall smoothly.
Further, bolt arrangement unit includes diaphragm, backup pad, arrangement roller, arrangement motor cabinet, driving gear, driven gear and mounting panel two, and the U-shaped support inboard on right side is connected with mounting panel two through the diaphragm, be equipped with two backup pads around the mounting panel two is gone up, and the backup pad of front side is higher than the backup pad of rear side, rotates between the top of two backup pads and is connected with two arrangement roller, leaves the clearance between two arrangement roller, and the front end of two arrangement roller is equipped with driven gear respectively, and two driven gear intermeshing are connected, and the arrangement motor is installed through the arrangement motor cabinet to the backup pad side of front side, the output shaft of arrangement motor has the driving gear, the driving gear is connected with one of them driven gear meshing.
The arrangement motor works to drive the driving gear to rotate and drive the driven gear to rotate, so that the two arrangement roller shafts rotate oppositely, when a bolt falls between the two arrangement roller shafts, a gap is reserved, the diameter of the large end of the bolt is larger than that of the gap, the diameter of the small end of the bolt is smaller than that of the gap, the bolt finally falls along the inclined arrangement roller shaft with the small end facing downwards, the bolt is arranged in order, and an assembler can take and use the bolt quickly.
Further, the bolt holds the unit and includes that pipe, valve, toper hold a section of thick bamboo, the lantern ring, hold a section of thick bamboo support and hold a section of thick bamboo connecting plate down, and the front end of the backup pad of front side is fixed with and holds a section of thick bamboo connecting plate, it is fixed with the lantern ring through holding a section of thick bamboo support on the section of thick bamboo connecting plate to hold, the cover intra-annular is fixed cup jointed the toper and holds a section of thick bamboo, the toper holds the bottom of a section of thick bamboo and is connected with just to two pipe that fall of arrangement roller top, install the valve on the pipe that falls down.
The bolt can be placed to the toper holds a section of thick bamboo, and the bolt can fall two arrangement roller top portions along with the whereabouts pipe in proper order, can close the whereabouts pipe through the valve and stop the whereabouts bolt.
Further, still include bolt vibrations unit, bolt vibrations unit includes arc apron, shock dynamo, vibrations spring and block rubber, the toper holds the inboard of a section of thick bamboo and is equipped with the arc apron, the arc apron internal fixation has shock dynamo, shock dynamo's terminal surface passes through vibrations spring coupling arc apron inboard, and shock dynamo's side passes through the block rubber and connects the arc apron.
In order to avoid the mutual screens of bolt in the toper holds a section of thick bamboo and can not fall into the whereabouts pipe smoothly, use shock dynamo to hold a section of thick bamboo vibration to the toper, can avoid the mutual screens of bolt, can improve elastic deformation power through vibrations spring and block rubber, reduce vibration range, improve vibration frequency.
Further, still include the instrument unit, the instrument unit includes toolbox, hinge, case lid, fixed net, constraint cover, tool rest and places a section of thick bamboo, mounting panel one is fixed with the toolbox, and hinge swing joint case lid is passed through to open-top one side of toolbox, the inboard of case lid is equipped with fixed net, be equipped with the constraint cover on the fixed net, the middle part of toolbox is installed through the tool rest and is placed a section of thick bamboo.
The case lid just can expose fixed net after opening through the hinge, can the fixing tool on the fixed net, and the constraint cover can be tied the instrument handle, guarantees its steadiness, and the section of thick bamboo of placing on the tool rack can conveniently place long rod-shaped instrument.
An assembling method of an assembling auxiliary mechanism of an LED lamp comprises the following steps:
the method comprises the following steps: the intermittent feeding unit can drive the conveying belt to intermittently convey forwards for a certain distance, and the LED lamps are placed on the conveying belt at intervals and conveyed forwards at intervals;
step two: the lampshade supply power unit drives the lampshade supply unit to work, and the lampshade assembly can be conveyed in a detection mode, so that the assembly is convenient to take and mount;
step three: bolts in the bolt containing units fall onto the bolt arranging units and are placed in the bolt arranging units to be aligned, so that an assembling worker can take the bolts quickly;
step four: after the box cover of the tool unit is opened, tools are directly placed out, so that an assembler can quickly switch to take the tools;
step five: and the assembling personnel use tools to complete the assembly by utilizing the conveyed LED lamp shell, the lampshade and the bolt.
Compared with the prior art, the invention has the beneficial effects that: the assembling auxiliary mechanism and the assembling method of the LED lamp have the following advantages:
1. the conveying belt is used for conveying main body components to be assembled, the feeding motor on the feeding motor base can drive the rotary rod to rotate when working, so that the sliding rod is pulled by the movable rod to move left and right along the track, when the sliding rod moves rightwards, the clamping rod is limited by the limiting rod and cannot move leftwards, so that the clamping rod drives the feeding clamping frame to move rightwards, the conveying belt is driven to move rightwards, when the sliding rod moves leftwards, the clamping rod is not limited by the outside, so that the clamping rod is separated from the feeding clamping frame, the conveying belt stops feeding at the moment, and intermittent pulse type transmission is achieved.
2. The lamp shade supplies with the unit and can be with emitting of one lamp shade subassembly of a pile, the lamp shade supplies with power unit and can provide intermittent type power source, the lamp shade blocks that the unit can hold the subassembly and tak eoff heavy dress with inside when the unit is supplied with to the lamp shade, avoid lamp shade subassembly mistake to come out, the bolt holds the unit and is used for holding the bolt and stably flow out the bolt, bolt arrangement unit can arrange in order the order to the bolt position, guarantee that the bolt major part is up, the use of conveniently taking.
3. Can intermittent type pulsed carry forward treat the main part subassembly of equipment to mutually support with the equipment rhythm to supply part and instrument that can be reasonable avoids the part charging tray to be knocked over or the part is lost, and the part is taken conveniently, has improved the packaging efficiency.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1A;
FIG. 3 is an enlarged view of a portion of FIG. 1 at B according to the present invention;
FIG. 4 is an enlarged view of a portion of FIG. 1 at C;
FIG. 5 is a schematic view of a blocking unit of the lampshade;
FIG. 6 is a schematic side view of the present invention;
FIG. 7 is a rear side view of the present invention;
FIG. 8 is an enlarged view of a portion of FIG. 7 at D in accordance with the present invention;
FIG. 9 is a schematic view of a tool unit according to the present invention;
FIG. 10 is a schematic view of a bolt vibration unit according to the present invention.
In the figure: 1 conveying supporting unit, 11U-shaped bracket, 12 conveying shaft, 13 conveying roller, 14 conveying belt, 15 conveying beam, 2 intermittent feeding unit, 21 feeding bracket, 22 track, 23 dovetail groove, 24 feeding clamping frame, 25 fixed shaft I, 26 movable rod, 27 motor bracket, 28 feeding motor base, 29 feeding motor, 210 dovetail slide bar, 211 sliding rod, 212 limiting rod, 213 movable sleeve, 214 fixed shaft II, 215 clamping connecting rod, 216 movable shaft, 217 rotating rod, 3 lampshade supply unit, 31 bending rod, 32 mounting plate I, 33 circular groove plate, 34 notch, 35 arc-shaped opening, 36 supply rotating shaft, 37 fixing ring, 38 lampshade holding barrel, 39 cone inlet, 310 baffle ring, 4 lampshade supply power unit, 41 rotating plate, 42 groove, 43 rotating disc, 44 bottom rod, 45 power column, 46 power shaft, 47 power motor, 5 tool unit, 51 tool box, 52 hinge, 53, 54 fixing grid, 54 box cover power unit, 5 tool box, 3 tool box cover power supply unit, 25 box, 24 rotating shaft power supply unit, 24 rotating shaft supply unit, 24 rotating unit, 2 rotating shaft supply unit, 2 rotating shaft supply unit, 2 rotating unit, 2 rotating unit, rotating shaft supply unit, 2 rotating shaft supply unit, rotating unit, 2 rotating unit, 1 rotating unit, 24 rotating unit, 2 rotating unit, 24 rotating unit, 2 rotating unit, 24 rotating unit, rotating, 55 constraint cover, 56 tool holder, 57 place a section of thick bamboo, 6 lamp shades block the unit, 61 slotted hole, 62 compression spring, 63 sliders, 64 connecting blocks, 65 sliding seat, 66 blocks the pole, 7 bolt arrangement units, 71 diaphragm, 72 backup pads, 73 arrangement roller shafts, 74 arrangement motors, 75 arrangement motor bases, 76 driving gears, 77 driven gear, 78 mounting panel two, 8 bolts hold the unit, 81 fall the pipe, 82 valves, 83 toper holds a section of thick bamboo, the 84 lantern ring, 85 holds a section of thick bamboo support, 86 holds a section of thick bamboo connecting plate, 9 bolt vibrations unit, 91 arc apron, 92 shock dynamo, 93 shock spring, 94 rubber blocks.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In a first embodiment, please refer to fig. 1-10, the present embodiment provides an assembly assisting mechanism for an LED lamp, which includes a conveying support unit 1, an intermittent feeding unit 2, a lampshade supply unit 3, a lampshade supply power unit 4, a lampshade blocking unit 6, a bolt arranging unit 7, and a bolt containing unit 8;
the conveying and supporting unit 1 comprises two U-shaped supports 11, two conveying belts 14 and two conveying beams 15, the bottoms of the rear sides of the two U-shaped supports 11 are connected through the conveying beams 15, and the conveying belts 14 are arranged between the two U-shaped supports 11;
the intermittent feeding unit 2 comprises a feeding bracket 21, a rail 22, a dovetail groove 23, a feeding clamp frame 24, a first fixed shaft 25, a movable rod 26, a motor bracket 27, a feeding motor seat 28, a feeding motor 29, a dovetail slide bar 210, a slide rod 211, a limiting rod 212, a movable sleeve 213, a second fixed shaft 214, a clamping rod 215, a movable shaft 216 and a rotary rod 217, wherein the middle part of the conveying beam 15 is connected with the horizontal rail 22 through the feeding bracket 21, the horizontal position of the rail 22 is higher than the top of the conveying belt 14, the dovetail groove 23 is arranged on the front side of the rail 22, the dovetail slide bar 210 is fixed on the rear side of the slide rod 211, the dovetail slide bar 210 is horizontally and slidably connected with the dovetail groove 23, the movable sleeve 213 is movably connected on the front side of the right end of the slide rod 211 through the second fixed shaft 214, the clamping rod 215 is fixed on the bottom of the movable sleeve 213, and the feeding clamp frames 24 correspondingly matched with the clamping rods 215 are arranged on the rear side of the surface of the conveying belt 14 at equal intervals, a limiting rod 212 is fixed at the position, located on the left side of the clamping rod 215, of the front side of the front end of the sliding rod 211, the front side of the left end of the sliding rod 211 is movably connected with one end of the movable rod 26 through a first fixed shaft 25, a feeding motor base 28 is installed at the left end of the conveying cross beam 15 through a motor support 27, a feeding motor 29 is fixed on the feeding motor base 28, an output shaft of the feeding motor 29 is fixedly connected with one end of a rotating rod 217, and the other end of the rotating rod 217 is movably connected with the other end of the movable rod 26 through a movable shaft 216;
the lamp shade supply unit 3 is installed to left U-shaped support 11 front end, and installs its power action's lamp shade on the lamp shade supply unit 3 and supply power unit 4, still is equipped with the lamp shade that blocks the lamp shade on the lamp shade supply unit 3 and blocks unit 6, installs bolt arrangement unit 7 and bolt on the U-shaped support 11 on right side respectively and holds unit 8.
The conveyer belt 14 is used for conveying main components to be assembled, the feed motor 29 on the feed motor base 28 works to drive the rotary rod 217 to rotate, so that the slide rod 211 is pulled by the movable rod 26 to move left and right along the track 22, when the slide rod 211 moves rightwards, the clamping rod 215 is limited by the limiting rod 212 and cannot move leftwards, so that the clamping rod 215 drives the feed clamping frame 24 to move rightwards, so as to drive the conveyer belt 14 to move rightwards, and when the slide rod 211 moves leftwards, the clamping rod 215 is not limited by the outside, so as to be separated from the feed clamping frame 24, at the moment, the conveyer belt 14 stops feeding, so as to realize intermittent pulse type transmission, the lampshade supply unit 3 can discharge a stack of lampshade components one by one, the lampshade supply power unit 4 can provide an intermittent power source, the lampshade blocking unit 6 can block the bottom of the inner containing component when the inner containing component of the lampshade supply unit 3 is taken away for reloading, avoid lamp shade assembly to miss out, the bolt holds unit 8 and is used for holding the bolt and stabilize the outflow bolt, and bolt arrangement unit 7 can arrange in order the order to the bolt position, guarantees that the bolt big end up, conveniently takes the use.
The conveying and supporting unit 1 further comprises a conveying shaft 12 and conveying rollers 13, the tops of the two U-shaped supports 11 are respectively and rotatably connected with the longitudinal conveying shaft 12, the conveying rollers 13 are fixedly sleeved in the middle of the conveying shaft 12, and the two conveying rollers 13 are in transmission connection through conveying belts 14.
The conveying shaft 12 is used for mounting conveying rollers 13, and two conveying rollers 13 can be used for spreading the conveying belt 14, so that the transmission function of the conveying belt is ensured.
The lampshade supply unit 3 comprises a bent rod 31, a first mounting plate 32, a circular groove plate 33, a notch 34, an arc-shaped opening 35, a supply rotating shaft 36, a fixing ring 37, a lampshade holding cylinder 38, a conical inlet 39 and a baffle ring 310, wherein the first mounting plate 32 is fixed at the front end of the bottom of the left U-shaped support 11 through the bent rod 31, the first mounting plate 32 is rotatably connected with the bottom end of the supply rotating shaft 36, the side surface of the circular groove plate 33 is fixed on the side surface of the top of the left U-shaped support 11, the top of the supply rotating shaft 36 penetrates through a middle circular hole of the circular groove plate 33 and is connected with a transmission disc with a diameter smaller than that of the circular groove on the circular groove plate 33, four arc-shaped openings 35 are arranged on the side surface of the transmission disc at equal angles, the fixing ring 37 is fixedly connected with the left side of the circular groove plate 33, the conical inlet 39 is arranged at the top of the lampshade holding cylinder 38, the baffle ring 310 is fixedly sleeved on the side surface of the bottom of the lampshade holding cylinder 38, the bottom end of the lampshade is sucked into the fixing ring 37 and corresponds to the arc-shaped opening 35, the right end of the slotted plate 33 is provided with a notch 34.
The lamp shade is conveniently put into lamp shade and is held a section of thick bamboo 38 with toper import 39, can make the lamp shade hold stable inserting of a section of thick bamboo 38 bottom and fix in solid fixed ring 37 through keeping off ring 310, the lamp shade holds the height that leaves a lamp shade subassembly between the bottom of a section of thick bamboo 38 and the inboard bottom surface of circular groove board 33 this moment, supply with pivot 36 and rotate ninety degrees, then hold a lamp shade subassembly that drops to arc mouth 35 in the section of thick bamboo 38 bottom from the lamp shade, then along with the breach 34 department of driving disc activity to circular groove board 33 supplies the assembler to take.
The lampshade supply power unit 4 comprises a rotating plate 41, a groove 42, a rotating disc 43, a bottom rod 44, a power column 45, a power shaft 46 and a power motor 47, the bottom of a supply rotating shaft 36 is fixedly sleeved with the square rotating plate 41, each corner of the rotating plate 41 is provided with an arc notch, the middle of each edge of the rotating plate 41 is provided with the groove 42, the power motor 47 is fixed on a mounting plate 32, an output shaft of the power motor 47 is connected with the power shaft 46, the top of the power shaft 46 is connected with the rotating disc 43 matched with the arc notches, the bottom of the arc groove on the side face of the rotating disc 43 is connected with the bottom rod 44, and the end part of the bottom rod 44 is fixed with the power column 45 matched with the groove 42.
The continuous work of the power motor 47 can drive the rotating disc 43 to rotate, and each rotation of the rotating disc 43 can toggle the rotating plate 41 to rotate ninety degrees through the groove 42 by the power column 45, so that the intermittent motion can be formed, and the supply rotating shaft 36 can be driven to rotate ninety degrees at intervals.
The lamp shade blocks unit 6 and includes slotted hole 61, compression spring 62, slider 63, connecting block 64, sliding seat 65 and stop lever 66, the lamp shade holds a section of thick bamboo 38 both sides and keeps off the inboard of ring 310 and has seted up corresponding slotted hole 61, sliding connection has slider 63 about in the both sides bottom sliding hole of ring 310, slider 63's top is fixed with connecting block 64, connecting block 64's top and the inboard top of keeping off ring 310 are passed through compression spring 62 and are connected, connecting block 64's side swing joint blocks the one end of lever 66, the middle part of blocking lever 66 holds slotted hole 61 that a section of thick bamboo 38 side passes through sliding seat 65 swing joint with the lamp shade, and the other end that blocks lever 66 extends to the lamp shade and holds a section of thick bamboo 38 inboard.
Hold a section of thick bamboo 38 with the lamp shade after the lamp shade of the inside has used up and take away when refilling lamp shade subassembly, slider 63 is not extrudeed by gravity, compression spring 62 extension, it is the horizontality to block pole 66 this moment, the tip that blocks pole 66 deepens the lamp shade and holds a section of thick bamboo 38 inboard, the lamp shade holds the lamp shade subassembly of placing pile in a section of thick bamboo 38 and can not continue the whereabouts at this moment, hold a section of thick bamboo 38 with the lamp shade and put into solid fixed ring 37 in, the lamp shade holds the gravity that a section of thick bamboo 38 and impresses the slider 63 in the slide opening, block pole 66 slope this moment, the tip is no longer stretched out slotted hole 61, can not block lamp shade subassembly, lamp shade subassembly can fall smoothly.
Bolt arrangement unit 7 includes diaphragm 71, the backup pad 72, arrangement roller 73, arrangement motor 74, arrangement motor cabinet 75, the driving gear 76, driven gear 77 and two 78 of mounting panel, the U-shaped support 11 inboard on right side is connected with two 78 of mounting panel through diaphragm 71, be equipped with two backup pads 72 around on two 78 of mounting panel, the backup pad 72 of front side is higher than the backup pad 72 of rear side, it is connected with two arrangement roller 73 to rotate between the top of two backup pads 72, leave the clearance between two arrangement roller 73, the front end of two arrangement roller 73 is equipped with driven gear 77 respectively, two driven gear 77 intermeshing connects, arrangement motor 74 is installed through arrangement motor cabinet 75 to the backup pad 72 side of front side, the output shaft of arrangement motor 74 has the driving gear 76, driving gear 76 is connected with one of them driven gear 77 meshing.
The arrangement motor 74 works to drive the driving gear 76 to rotate and drive the driven gear 77 to rotate, so that the two arrangement roller shafts 73 rotate oppositely, when bolts fall between the two arrangement roller shafts 73, a gap is reserved, the diameter of the large end of each bolt is larger than that of the gap, the diameter of the small end of each bolt is smaller than that of the gap, the bolts finally fall downwards along the inclined arrangement roller shafts 73 in a small end mode and are arranged in order, and an assembler can take and use the bolts quickly.
The bolt holds unit 8 and includes a downcomer 81, valve 82, the toper holds a section of thick bamboo 83, the lantern ring 84, hold a section of thick bamboo support 85 and hold a section of thick bamboo connecting plate 86, the front end of the backup pad 72 of front side is fixed with holds a section of thick bamboo connecting plate 86, hold and be fixed with lantern ring 84 through holding a section of thick bamboo support 85 on the section of thick bamboo connecting plate 86, the fixed cover of having cup jointed in the lantern ring 84 the toper holds a section of thick bamboo 83, the toper holds the bottom of a section of thick bamboo 83 and is connected with just to two downcomer 81 at arrangement roller 73 top, install valve 82 on the downcomer 81.
The conical containing cylinder 83 can be used for placing bolts, the bolts can sequentially fall to the tops of the two tidying roller shafts 73 along with the falling pipe 81, and the falling pipe 81 can be closed through the valve 82 to stop falling the bolts.
An assembling method of an assembling auxiliary mechanism of an LED lamp comprises the following steps:
the method comprises the following steps: the intermittent feeding unit 2 can drive the conveying belt 14 to intermittently convey forward for a certain distance when working, and the LED lamps are placed on the conveying belt 14 at intervals and conveyed forward at intervals;
step two: the lampshade supply power unit 4 drives the lampshade supply unit 3 to work, and the lampshade assembly can be conveyed in a detection mode, so that the assembly is convenient to take and mount;
step three: bolts in the bolt containing unit 8 fall onto the bolt arranging unit 7 and are placed in the bolt arranging unit for alignment, so that an assembler can take the bolts quickly;
step four: after the box cover 53 of the tool unit 5 is opened, tools are directly put out, so that an assembler can quickly switch to take the tools;
step five: and the assembling personnel use tools to complete the assembly by utilizing the conveyed LED lamp shell, the lampshade and the bolt.
In a second embodiment, please refer to fig. 10, the present embodiment provides an assembly assisting mechanism for an LED lamp, the present embodiment is substantially the same as the first embodiment, and the difference is that the assembly assisting mechanism further includes a bolt vibration unit 9, the bolt vibration unit 9 includes an arc-shaped cover plate 91, a vibration motor 92, a vibration spring 93 and a rubber block 94, the arc-shaped cover plate 91 is disposed on the inner side of the tapered containing cylinder 83, the vibration motor 92 is fixed in the arc-shaped cover plate 91, the end surface of the vibration motor 92 is connected to the inner side of the arc-shaped cover plate 91 through the vibration spring 93, and the side surface of the vibration motor 92 is connected to the arc-shaped cover plate 91 through the rubber block 94.
In order to avoid the problem that the bolts cannot smoothly fall into the falling pipe 81 due to mutual clamping in the conical containing cylinder 83, the conical containing cylinder 83 is vibrated by the vibration motor 92, the bolts can be prevented from being clamped mutually, elastic deformation force can be improved through the vibration spring 93 and the rubber block 94, vibration amplitude is reduced, and vibration frequency is improved.
Third embodiment, please refer to fig. 9, the present embodiment provides an assembly assisting mechanism for an LED lamp, the present embodiment has substantially the same structure as the above embodiments, and the difference is that the present embodiment further includes a tool unit 5, the tool unit 5 includes a tool box 51, a hinge 52, a box cover 53, a fixed grid 54, a binding sleeve 55, a tool rack 56 and a placing cylinder 57, the tool box 51 is fixed to the first mounting plate 32, one side of the top opening of the tool box 51 is movably connected to the box cover 53 through the hinge 52, the fixed grid 54 is disposed on the inner side of the box cover 53, the binding sleeve 55 is disposed on the fixed grid 54, and the placing cylinder 57 is mounted in the middle of the tool box 51 through the tool rack 56.
The box cover 53 can expose the fixed grid 54 after being opened through the hinge 52, tools can be fixed on the fixed grid 54, the binding sleeve 55 can bind the tool handle to ensure the stability of the tool handle, and the placing barrel 57 on the tool rack 56 can conveniently place long rod-shaped tools.
It should be noted that the input terminals of the feeding motor 29, the power motor 47, the sorting motor 74 and the vibrating motor 92 disclosed in the above embodiments are all electrically connected to the output terminal of the external power source through an external PLC controller, and the specific models and powers of the feeding motor 29, the power motor 47, the sorting motor 74 and the vibrating motor 92 can be configured according to the actual usage scenario, and the external PLC controller controls the feeding motor 29, the power motor 47, the sorting motor 74 and the vibrating motor 92 to work by a method commonly used in the prior art.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (9)

1. The utility model provides an equipment complementary unit of LED lamps and lanterns which characterized in that: comprises a conveying and supporting unit (1), an intermittent feeding unit (2), a lampshade supply unit (3), a lampshade supply power unit (4), a lampshade blocking unit (6), a bolt arranging unit (7) and a bolt containing unit (8);
the conveying and supporting unit (1) comprises two U-shaped supports (11), a conveying belt (14) and a conveying cross beam (15), the bottoms of the rear sides of the two U-shaped supports (11) are connected through the conveying cross beam (15), and the conveying belt (14) is arranged between the two U-shaped supports (11);
the intermittent feeding unit (2) comprises a feeding support (21), a rail (22), a dovetail groove (23), a feeding clamp frame (24), a first fixed shaft (25), a movable rod (26), a motor support (27), a feeding motor base (28), a feeding motor (29), a dovetail slide bar (210), a slide bar (211), a limiting rod (212), a movable sleeve (213), a second fixed shaft (214), a clamping rod (215), a movable shaft (216) and a rotary rod (217), the middle part of the conveying cross beam (15) is connected with the horizontal rail (22) through the feeding support (21), the horizontal position of the rail (22) is higher than the top of the conveying belt (14), the dovetail groove (23) is arranged on the front side of the rail (22), the dovetail slide bar (210) is fixed on the rear side of the slide bar (211), and the dovetail slide bar (210) is connected with the dovetail groove (23) in a horizontal sliding manner, a movable sleeve (213) is movably connected with the front end of the right end of the sliding rod (211) through a second fixed shaft (214), a clamping rod (215) is fixed at the bottom of the movable sleeve (213), and the rear side of the surface of the conveying belt (14) is provided with feeding clamping frames (24) which are correspondingly matched with the clamping rods (215) at equal intervals, a limiting rod (212) is fixed at the position of the front side of the sliding rod (211) at the left side of the clamping rod (215), the front side of the left end of the sliding rod (211) is movably connected with one end of a movable rod (26) through a first fixed shaft (25), the left end of the conveying beam (15) is provided with a feeding motor base (28) through a motor bracket (27), a feeding motor (29) is fixed on the feeding motor base (28), an output shaft of the feeding motor (29) is fixedly connected with one end of a rotating rod (217), the other end of the rotating rod (217) is movably connected with the other end of the movable rod (26) through a movable shaft (216);
the lampshade supplying unit (3) is installed at the front end of the left U-shaped support (11), the lampshade supplying power unit (4) with the power function is installed on the lampshade supplying unit (3), the lampshade blocking unit (6) which blocks the lampshade is further arranged on the lampshade supplying unit (3), and the bolt arranging unit (7) and the bolt containing unit (8) are installed on the U-shaped support (11) on the right side respectively.
2. The assembly assisting mechanism of the LED lamp according to claim 1, wherein: carry supporting element (1) and still include and carry axle (12) and conveying roller (13), the top of two U-shaped supports (11) rotates respectively and is connected with fore-and-aft transport axle (12), the fixed conveying roller (13) that has cup jointed in middle part of carrying axle (12), connect through conveyer belt (14) transmission between two conveying rollers (13).
3. The assembly assisting mechanism of the LED lamp according to claim 2, wherein: the lampshade supply unit (3) comprises a bent rod (31), a first mounting plate (32), a circular groove plate (33), a notch (34), an arc-shaped opening (35), a supply rotating shaft (36), a fixing ring (37), a lampshade containing cylinder (38), a conical inlet (39) and a baffle ring (310), wherein the front end of the bottom of the left U-shaped support (11) is fixed with the first mounting plate (32) through the bent rod (31), the first mounting plate (32) is rotatably connected with the bottom end of the supply rotating shaft (36), the side surface of the circular groove plate (33) is fixed on the side surface of the top of the left U-shaped support (11), the top of the supply rotating shaft (36) penetrates through a middle round hole of the circular groove plate (33) and is connected with a transmission disc with a diameter smaller than the circular groove on the circular groove plate (33), four arc-shaped openings (35) are formed in the side surface of the transmission disc at equal angles, the fixing ring (37) is fixedly connected to the left side of the circular groove plate (33), the lamp shade holds the top of a section of thick bamboo (38) and is equipped with toper import (39), the lamp shade holds the fixed fender ring (310) that has cup jointed in bottom side of a section of thick bamboo (38), the lamp shade holds the bottom suction of a section of thick bamboo (38) and corresponds in solid fixed ring (37) and with arc mouth (35), the right-hand member of slotted plate (33) is equipped with breach (34).
4. The assembly assisting mechanism of the LED lamp according to claim 3, wherein: the lampshade power supply unit (4) comprises a rotating plate (41), a groove (42), a turntable (43), a bottom rod (44), a power column (45), a power shaft (46) and a power motor (47), the bottom of the supply rotating shaft (36) is fixedly sleeved with a square rotating plate (41), each corner of the rotating plate (41) is provided with an arc-shaped notch, the middle part of each edge of the rotating plate (41) is provided with a groove (42), a power motor (47) is fixed on the mounting plate I (32), an output shaft of the power motor (47) is connected with a power shaft (46), the top of the power shaft (46) is connected with a turntable (43) matched with the arc notch, the bottom of the arc-shaped groove on the side surface of the turntable (43) is connected with a bottom rod (44), and a power column (45) matched with the groove (42) is fixed at the end part of the bottom rod (44).
5. The LED lamp assembly assisting mechanism according to claim 4, wherein: the lampshade blocking unit (6) comprises a slotted hole (61), a compression spring (62), a sliding block (63), a connecting block (64), a movable seat (65) and a blocking rod (66), the two sides of the lampshade holding cylinder (38) and the inner side of the baffle ring (310) are provided with corresponding slotted holes (61), the sliding blocks (63) are connected in the sliding holes at the bottoms of the two sides of the baffle ring (310) in a vertical sliding manner, the top parts of the sliding blocks (63) are fixed with connecting blocks (64), the top of the connecting block (64) is connected with the top of the inner side of the baffle ring (310) through a compression spring (62), the side surface of the connecting block (64) is movably connected with one end of a blocking rod (66), the middle part of the blocking rod (66) is movably connected with a slotted hole (61) on the side surface of the lampshade containing cylinder (38) through a movable seat (65), and the other end of the blocking rod (66) extends to the inner side of the lampshade containing cylinder (38).
6. The LED lamp assembly assisting mechanism according to claim 5, wherein: the bolt arranging unit (7) comprises a transverse plate (71), supporting plates (72), an arranging roller shaft (73), an arranging motor (74), an arranging motor seat (75), a driving gear (76), a driven gear (77) and a second mounting plate (78), the inner side of a U-shaped support (11) on the right side is connected with the second mounting plate (78) through the transverse plate (71), the two supporting plates (72) are arranged on the second mounting plate (78) in the front and at the back, the supporting plate (72) on the front side is higher than the supporting plate (72) on the back side, the two arranging roller shafts (73) are rotatably connected between the tops of the two supporting plates (72), a gap is reserved between the two arranging roller shafts (73), the driven gears (77) are respectively arranged at the front ends of the two arranging roller shafts (73), the two driven gears (77) are meshed with each other and connected, the arranging motor (74) is installed on the side surface of the supporting plate (72) on the front side through the arranging motor seat (75), an output shaft of the tidying motor (74) is connected with a driving gear (76), and the driving gear (76) is meshed with one driven gear (77).
7. The assembly assisting mechanism of the LED lamp according to claim 6, wherein: the bolt holds unit (8) and includes down pipe (81), valve (82), toper and holds a section of thick bamboo (83), lantern ring (84), holds a section of thick bamboo support (85) and holds a section of thick bamboo connecting plate (86), and the front end of the backup pad (72) of front side is fixed with holds a section of thick bamboo connecting plate (86), it is fixed with lantern ring (84) through holding a section of thick bamboo support (85) on holding a section of thick bamboo connecting plate (86), it has the toper to hold a section of thick bamboo (83) to fix the cover in lantern ring (84), the toper holds the bottom of a section of thick bamboo (83) and is connected with just to the pipe (81) that falls down at two arrangement roller (73) tops, install valve (82) on pipe (81) that falls down.
8. The assembly assisting mechanism of the LED lamp according to claim 7, wherein: still include bolt vibrations unit (9), bolt vibrations unit (9) include arc apron (91), shock dynamo (92), vibrations spring (93) and rubber block (94), the inboard that the toper held a section of thick bamboo (83) is equipped with arc apron (91), arc apron (91) internal fixation has shock dynamo (92), the terminal surface of shock dynamo (92) passes through vibrations spring (93) and connects arc apron (91) inboard, and the side of shock dynamo (92) passes through rubber block (94) and connects arc apron (91).
9. The assembly assisting mechanism of the LED lamp according to claim 8, wherein: still include tool unit (5), tool unit (5) include toolbox (51), hinge (52), case lid (53), fixed net (54), constraint cover (55), tool holder (56) and place a section of thick bamboo (57), mounting panel (32) are fixed with toolbox (51), and hinge (52) swing joint case lid (53) are passed through to the open-top one side of toolbox (51), the inboard of case lid (53) is equipped with fixed net (54), be equipped with constraint cover (55) on fixed net (54), a section of thick bamboo (57) are placed in the middle part of toolbox (51) is installed through tool holder (56).
CN202011507906.4A 2020-12-18 2020-12-18 Assembly auxiliary mechanism of LED lamp Active CN112705922B (en)

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Publication number Priority date Publication date Assignee Title
CN114654415B (en) * 2022-05-25 2022-08-16 江苏烨明光电有限公司 LED lamps and lanterns production equipment assistance-localization real-time frock
CN117566369A (en) * 2023-10-08 2024-02-20 南通三喜电子有限公司 Accessory short distance conveying device for energy-saving lamp assembly

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