CN107283144B - Full-automatic assembly equipment for down lamp spring - Google Patents

Full-automatic assembly equipment for down lamp spring Download PDF

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Publication number
CN107283144B
CN107283144B CN201710580531.6A CN201710580531A CN107283144B CN 107283144 B CN107283144 B CN 107283144B CN 201710580531 A CN201710580531 A CN 201710580531A CN 107283144 B CN107283144 B CN 107283144B
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spring
automatic
clamping
down lamp
feeding
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CN107283144A (en
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龚德平
吴涛
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Kunshan Tuoyu Automation Technology Co ltd
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Kunshan Tuoyu Automation Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Specific Conveyance Elements (AREA)

Abstract

The invention discloses full-automatic assembly equipment for down lamp springs, which can be used for automatic assembly of the down lamp springs, and comprises a spring automatic feeding device, a spring automatic taking device, a down lamp automatic conveying device, a spring left-right automatic clamping device, a spring front-back automatic shifting fork device, a down lamp automatic positioning clamping device and a control system, wherein the spring automatic feeding device comprises a vibrating disc, a feeding mechanism and a spring in-place mechanism, the down lamp automatic conveying device comprises a track, a transmission belt, a plurality of carriers and a group of positioning clamping plates, the spring left-right automatic clamping device comprises a spring clamping mechanism and a spring pressing and pushing mechanism, and the spring pressing and pushing mechanism comprises a spring pressing mechanism and a spring pushing and pushing mechanism. The automatic feeding, automatic material taking, automatic pushing and pressing, automatic shifting fork and the like are adopted, the down lamp adopts automatic transmission, automatic positioning and automatic clamping, all mechanisms can return automatically, and the down lamp is only required to be placed manually, so that the labor is saved; and the lamp type is efficient, stable in quality, convenient and fast to replace and the like.

Description

Full-automatic assembly equipment for down lamp spring
Technical Field
The invention belongs to the technical field of automatic equipment, and particularly relates to automatic equipment suitable for down lamp spring assembly.
Background
The down lamp is a lighting lamp which is embedded into a ceiling and emits light downwards. The ceiling decoration device has the greatest characteristics that the integrated unification and perfection of the building decoration can be maintained, and the perfect unification of the ceiling art can not be damaged due to the arrangement of the lamp. The concealed lamp embedded in the ceiling projects all light downwards and belongs to direct light distribution. The down lamp does not occupy space, soft atmosphere of the space can be increased, and if a warm feeling is to be created, a plurality of down lamps can be tried to be installed, so that the space pressing feeling is reduced. The installation is convenient, and the two holes are formed in the ceiling and the like, and the springs at the two sides of the down lamp are clamped in, so that the down lamp is favored by more and more people.
However, due to the constraint of technology, when the springs are installed on two sides of the down lamp at present, a manual mode is adopted, the springs on one side are installed firstly, then the springs on the other side are installed, the processing yield depends on the proficiency of staff operation, only the old staff operation can be relied on, the speed of the new staff below one year is only 1/3 of the speed of the old staff, and the reasons such as the leaving rate of the staff are added, so that the proficient staff need to accompany for a long time, and also cannot be kept, and the salary of the old staff is relatively high, so that the processing yield and the processing cost are difficult to accept and reject. Furthermore, the manual operation is labor-consuming, the cost is high, and the productivity is low.
The manual assembly operation mode cannot meet the development trend of high efficiency, high quality and low cost required by large-scale production. There are no other better modes of operation or automated equipment that can solve the above problems.
Disclosure of Invention
The invention mainly solves the technical problems by providing the full-automatic assembly equipment for the down lamp spring, wherein the full-automatic assembly equipment for the down lamp spring adopts a full-automatic operation mode, the springs adopt automatic feeding, automatic material taking, automatic pushing, automatic shifting fork and the like, the down lamp adopts automatic transmission, automatic positioning, automatic clamping and the like, each mechanism can return automatically, the down lamp can be placed manually, a large amount of manpower is saved, an automatic conveying mechanism with stable performance is selected on the mechanism, the cost is reduced, the quality is ensured, the springs on two sides of the down lamp are installed simultaneously, and the efficiency is further improved; in the whole process, only the down lamp is required to be manually installed, so that multiple computers can be realized by one person, the efficiency is improved, and the labor cost is reduced. In addition, the invention has the characteristics of simple structure, high speed, stable quality, convenient adjustment, convenient lamp seed replacement, strong universality and the like.
In order to solve the technical problems, the invention adopts a technical scheme that: the utility model provides a full-automatic assembly equipment of down lamp spring, a full-automatic assembly equipment of down lamp spring to the direction of down lamp conveying is as the place ahead, including spring automatic feeding device, down lamp automatic conveying device, spring control automatic clamping device, spring front and back automatic shifting fork device and down lamp automatic positioning clamping device, spring automatic feeding device with spring control automatic clamping device all is located down lamp automatic conveying device's side, spring automatic feeding device is located spring automatic feeding device's place ahead, spring control automatic clamping device is located spring automatic feeding device's place ahead, down lamp automatic positioning clamping device is located down lamp automatic conveying device's top and be located spring automatic feeding device's place ahead, spring front and back automatic shifting fork device is located down lamp automatic positioning clamping device's place ahead.
Further, the outer walls of the left side and the right side of the down lamp are provided with spring clamping grooves for installing springs, wires of the down lamp are backwards, and the two spring automatic feeding devices are respectively positioned at the two sides of the down lamp automatic conveying device and are oppositely arranged; correspondingly, the automatic spring taking device is also provided with two automatic down lamp conveying devices which are respectively positioned at two sides of the automatic down lamp conveying device and are oppositely arranged; correspondingly, the left and right automatic clamping devices of the springs are provided with two spring clamping grooves which are respectively positioned at two sides of the automatic down lamp conveying device and correspond to the down lamps.
Further, the automatic spring feeding device comprises a feeding mechanism and a spring positioning mechanism, wherein the spring positioning mechanism is positioned in front of the feeding mechanism;
the feeding mechanism comprises a feeding groove and a direct-vibration auxiliary feeder arranged below the feeding groove, and the discharge end of the feeding groove is in butt joint with the spring in-place mechanism;
the spring in-place mechanism comprises a receiving groove capable of containing a spring, the front end of a feeding groove of the feeding mechanism is a discharging end and is in butt joint with the receiving groove, the receiving groove is used for receiving the spring, the tail end of the spring is positioned in the receiving groove, and the head end of the spring is exposed out of the receiving groove;
the spring-in-place mechanism also includes a spring-feed-in-place sensor.
Further, the automatic spring taking device comprises a clamping mechanism, and the clamping mechanism is positioned in front of a spring positioning mechanism of the automatic spring feeding device;
the inclined direction and angle of the first spring clamping jaw of the clamping mechanism are consistent with those of the feeding groove of the automatic spring feeding device.
Further, the feeding groove comprises a first feeding plate, a second feeding plate and a bottom plate, wherein the first feeding plate and the second feeding plate are inclined and parallel to each other, the bottom plate is connected between the lower end of the first feeding plate and the lower end of the second feeding plate, and when feeding is performed, the spring is positioned in the feeding groove and is conveyed forwards under the action of the direct vibration auxiliary feeder.
The clamping mechanism comprises a first spring clamping jaw and a clamping cylinder for driving the first spring clamping jaw to clamp or unclamp, wherein the first spring clamping jaw comprises an upper clamping jaw and a lower clamping jaw, the upper clamping jaw and the lower clamping jaw are symmetrically arranged, a gap is reserved between the upper clamping jaw and the lower clamping jaw during clamping, and the end parts of the upper clamping jaw and the lower clamping jaw form a clamping part matched with a spring coil of the spring;
further, the left-right automatic spring clamping device comprises a spring clamping mechanism for clamping a spring, a spring approaching mechanism for conveying the spring to the close spring clamping groove and a spring pushing mechanism for pushing the spring into the spring clamping groove, wherein the spring clamping mechanism and the spring pushing mechanism are arranged on the spring approaching mechanism, and a pressing block for pressing the spring is arranged at the tail end of the spring pushing mechanism.
Further, the spring pushing mechanism comprises a spring front end pushing mechanism and a spring rear end pushing mechanism, the pressing blocks comprise a front pressing block and a rear pressing block, the spring front end pushing mechanism and the spring rear end pushing mechanism are arranged side by side, the front pressing block is arranged at the tail end of the spring front end pushing mechanism, the rear pressing block is arranged at the tail end of the spring rear end pushing mechanism, and each spring pushing mechanism further comprises a second power unit for driving the pressing blocks to obliquely press down.
Further, the front-back automatic shifting fork device for the spring comprises a shifting fork, the end part of the shifting fork is provided with a left spring shifting fork part and a right spring shifting fork part, the left spring shifting fork part and the right spring shifting fork part are respectively aligned with spring clamping grooves on two sides of the down lamp, and the left spring shifting fork part and the right spring shifting fork part share a group of power units and are first power units for driving the shifting fork to move.
Further, the automatic down lamp conveying device comprises a driving wheel, a supporting frame, a driving belt, a plurality of carriers and a group of positioning clamping plates, wherein the driving belt is sleeved on the front driving wheel and the rear driving wheel and performs front-rear circulating motion, all the carriers are connected to the surface of the driving belt and move along with the driving belt, the down lamps are placed on the carriers, the positioning clamping plates are fixed on the supporting frame and are positioned under the automatic down lamp positioning clamping device, the two positioning clamping plates are respectively a left positioning clamping plate and a right positioning clamping plate, and the left positioning clamping plate and the right positioning clamping plate are respectively positioned on the supporting frame on two sides of the driving belt and are oppositely arranged; the bottom of the carrier and the left and right sides of the carrier are provided with first grooves matched with each positioning clamping plate, and the surfaces of the first grooves are not contacted with the surfaces of the transmission belt and the supporting frame;
the automatic positioning and clamping device for the down lamp comprises an air cylinder and a pushing rod connected with the air cylinder, wherein the air cylinder drives the pushing rod to press down the down lamp and clamp a first groove of a corresponding carrier with a positioning clamping plate to fix the down lamp.
Further, one end of the spring with a spring coil is a head end, the other end of the spring with the spring coil opposite to the head end is a tail end, the spring clamping mechanism is provided with a spring clamping jaw II capable of clamping the tail end of the spring, the spring clamping jaw II comprises an upper clamping block and a lower clamping block, the root of the upper clamping block is rotationally connected with the root of the lower clamping block, a reset spring for automatically bouncing off the upper clamping block is arranged between the upper clamping block and the lower clamping block, and a pushing mechanism for pushing the upper clamping block to press downwards is further arranged.
Further, a control system is arranged, and the spring automatic feeding device, the spring automatic taking device, the down lamp automatic conveying device, the spring left-right automatic clamping device, the spring front-back automatic shifting fork device and the down lamp automatic positioning clamping device are respectively and electrically connected with the control system.
The beneficial effects of the invention are as follows:
the automatic feeding device comprises an automatic spring feeding device, an automatic spring taking device, an automatic down lamp conveying device, an automatic spring left and right clamping device, an automatic spring front and back shifting fork device and an automatic down lamp positioning and clamping device, wherein the springs sequentially pass through the automatic spring feeding and taking device to realize feeding, material positioning and pre-taking, then the automatic spring left and right clamping device to realize taking and pushing, and then the springs are arranged on two sides of the down lamp through shifting forks of the automatic spring front and back shifting fork mechanism; in the process, the down lamp is fed through the automatic conveying mechanism, and is positioned and clamped through the down lamp automatic positioning and clamping mechanism, so that the assembly of the spring is completed, the down lamp can be fully automatically installed in the conveying process, and each mechanism can automatically return after finishing action, and is ready for the next installation, so that the full automation and the continuity of the assembly production of the down lamp spring are realized;
in the whole production process, the down lamp is only needed to be placed manually, a large amount of labor is saved, an automatic conveying mechanism with stable performance is selected on the mechanism, the cost is reduced, the quality is ensured, springs on two sides of the down lamp are installed at the same time, and the efficiency is further improved; in the whole process, the down lamp is only needed to be placed manually, so that multiple computers can be realized by one person, the efficiency is improved, and the labor cost is reduced. In addition, the invention has the characteristics of simple structure, high speed, stable quality, convenient adjustment, convenient lamp seed replacement, strong universality and the like.
The foregoing description is only an overview of the present invention, and is intended to provide a better understanding of the present invention, as it is embodied in the following description, with reference to the preferred embodiments of the present invention and the accompanying drawings.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention (for example, a vibration plate is provided);
FIG. 2 is a schematic view of a spring automatic feeding apparatus (for example, a vibration plate is provided) according to the present invention;
FIG. 3-1 is a schematic view of the feeding device according to embodiment 1 of the present invention;
FIG. 3-2 is a schematic view of the structure of the invention in feeding according to example 1;
fig. 3 to 3 are schematic front views of the feed chute of embodiment 1 of the present invention;
FIG. 4-1 is a schematic view showing the structure of a feeding device according to embodiment 2 of the present invention;
FIG. 4-2 is a schematic view of the structure of the invention in feeding according to example 2;
fig. 4-3 are schematic rear structural views of a feed chute according to embodiment 2 of the present invention;
FIG. 5 is a schematic view of the structure of the receiving slot portion of the spring in place mechanism of the present invention;
FIG. 6 is a schematic view of the structure of the reclaimer device of the present invention;
FIG. 7 is a schematic view of the structure of the clamping mechanism of the present invention;
FIG. 8 is one of the exploded schematic views of the clamping mechanism of the present invention;
FIG. 9 is a second exploded view of the clamping mechanism of the present invention;
FIG. 10 is a schematic view of the automatic transmission mechanism of the down lamp of the present invention;
FIG. 11 is a schematic view of a down lamp positioning and clamping mechanism of the present invention;
FIG. 12 is a schematic view of the structure of the carrier and locating cleat portion of the present invention;
FIG. 13 is a schematic view of the spring left and right automatic clamping device of the present invention;
FIG. 14 is a schematic view of the spring biasing mechanism of the present invention;
FIG. 15 is a schematic view of the spring clamping mechanism of the present invention;
FIG. 16 is a schematic view of the spring front-rear automatic fork assembly of the present invention;
FIG. 17 is a schematic view of the structure of the fork of the present invention;
FIG. 18 is a schematic view of the structure of the spring of the present invention;
FIG. 19 is one of the schematic structural views of the down lamp of the present invention (without the spring);
FIG. 20 is a second schematic view of the structure of the down lamp of the present invention (after assembling the spring);
the parts in the drawings are marked as follows:
spring autoloading device 10, feeding mechanism 11, feeding chute 111, first feeding plate 1111, second feeding plate 1112, bottom plate 1113, direct vibration assist feeder 112, upper mounting plate 113, second adjustment slot 1131, lower mounting plate 114, third adjustment slot 1141, third bolt 115, spring in-place mechanism 12, receiving chute 121, high side wall 1211, low side wall 1212, baffle 1213, positioning block 1214, guide surface 1215, first adjustment slot 12141, spring in-place sensor 122, support post 123, vibration plate 13, discharge chute 131, spring autoloading device 20, clamping mechanism 21, spring jaw one 211, upper jaw 2111, lower jaw 2112, clamping portion 2113, upper clamping surface 21131, lower clamping surface 21132, inner section 21133, outer section 21134, clamping cylinder 212, upper slider 2121, lower slider 2122, upper rail 2123, lower rail 2124, spacing groove 2125, upper boss 2126, lower boss 2127, upper groove 2128 lower groove 2129, screw hole 2130, first through hole 2131, second cylinder 214, down lamp transfer device 30, support frame 31, drive belt 32, carrier 33, first groove 331, second groove 332, left positioning clamp plate 341, left groove 3411, right positioning clamp plate 342, motor 35, first bracket 36, spring left and right automatic clamping device 40, spring clamping mechanism 41, spring clamping jaw two 411, upper clamping block 4111, lower clamping block 4112, return spring 4113, compression cylinder 412, compression push rod 413, fixing plate 414, spring pressing mechanism 42, third tilt up and down translation cylinder 421, third tilt push rod 422, moving seat 423, third front and rear translation cylinder 424, third left and right translation cylinder 425, spring pressing mechanism 43, spring front end pressing mechanism 431, spring rear end pressing mechanism 432, front pressing block 433, rear pressing block 434, second tilt up and down translation cylinder 435, the second oblique push rod 436, the mounting seat 437, the bottom plate 4371, the front plate 4372, the rear plate 4373, the opening 43731, the support block 438, the second through hole 4381, the down-tube lamp automatic positioning clamping device 50, the push rod 51, the elastic member 52, the down-tube cylinder 53, the second bracket 54, the down-tube lamp 60, the spring clamping groove 61, the wire 62, the spring 70, the coil 71, the head end 72, the tail end 73, the flat spring wire 74, the spring front-rear automatic shifting device 80, the shifting fork 81, the left spring shifting fork part 811, the right spring shifting fork part 812, the reinforced connecting plate 813, the first up-down translation cylinder 82, the first front-rear translation cylinder 83, the first up-down push rod 84, the first front-rear push rod 85, the connecting seat 86, the gap H, the height H01 of the bottom surface of the spring to the axis of the coil of the spring, the height H02 of the bottom surface of the spring to the lower tangent line of the coil of the spring, the height H03 of the tail end of the spring, the height H11, H21 of the first feeding plate and the height (H12, H22) of the second feeding plate, the height H22 of the shifting fork and the length d of the spring part.
Detailed Description
The following specific embodiments of the invention are described in order to provide those skilled in the art with an understanding of the present disclosure. The invention may be embodied in other different forms, i.e., modified and changed without departing from the scope of the invention.
Example 1: the full-automatic assembly equipment for the down lamp spring is shown in fig. 1 to 3-3 and 5-20, takes the direction of down lamp transmission as the front, and comprises a spring automatic feeding device 10, a spring automatic feeding device 20, a down lamp automatic transmission device 30, a spring left-right automatic clamping device 40, a spring front-back automatic shifting fork device 80 and a down lamp automatic positioning clamping device 50, wherein the spring automatic feeding device, the spring automatic feeding device and the spring left-right automatic clamping device are all positioned on the side edge of the down lamp automatic transmission device, the spring automatic feeding device is positioned in front of the spring automatic feeding device, the spring left-right automatic clamping device is positioned in front of the spring automatic feeding device, the down lamp automatic positioning clamping device is positioned above the down lamp automatic transmission device and in front of the spring automatic feeding device, and the spring front-back automatic shifting fork device is positioned in front of the down lamp automatic positioning clamping device.
The outer walls of the left side and the right side of the down lamp 60 are provided with spring clamping grooves 61 for installing springs, the lead wires 62 of the down lamp are backwards, and the two spring automatic feeding devices are respectively positioned at the two sides of the down lamp automatic conveying device and are oppositely arranged; correspondingly, the automatic spring taking device is also provided with two automatic down lamp conveying devices which are respectively positioned at two sides of the automatic down lamp conveying device and are oppositely arranged; correspondingly, the left and right automatic clamping devices of the springs are provided with two spring clamping grooves which are respectively positioned at two sides of the automatic down lamp conveying device and correspond to the down lamps.
The spring automatic feeding device 10 comprises a feeding mechanism 11 and a spring positioning mechanism 12, wherein the spring positioning mechanism is positioned in front of the feeding mechanism;
the feeding mechanism 11 comprises a feeding groove 111 and a direct vibration auxiliary feeder 112 arranged below the feeding groove, and the discharge end of the feeding groove is in butt joint with the spring in-place mechanism;
the spring in-place mechanism 12 comprises a receiving groove 121 capable of accommodating a spring, the front end of a feeding groove of the feeding mechanism is a discharging end and is in butt joint with the receiving groove, the receiving groove is used for receiving the spring, the tail end of the spring is positioned in the receiving groove, and the head end of the spring is exposed out of the receiving groove;
the spring-in-place mechanism 12 also includes a spring-feed-in-place sensor 122.
The automatic spring material taking device 20 comprises a material clamping mechanism 21, wherein the material clamping mechanism is positioned in front of a spring positioning mechanism of the automatic spring material feeding device;
the spring 70 has a head end 72 at one end of a spring coil 71 and a tail end 73 at the other end opposite to the head end, the clamping mechanism 21 comprises a first spring clamping jaw 211 and a clamping cylinder 212 for driving the first spring clamping jaw to clamp or unclamp, the first spring clamping jaw comprises an upper clamping jaw 2111 and a lower clamping jaw 2112, the upper clamping jaw and the lower clamping jaw are symmetrically arranged, a gap H is formed between the upper clamping jaw and the lower clamping jaw when clamping, and the ends of the upper clamping jaw and the lower clamping jaw form a clamping part 2113 matched with the spring coil of the spring;
the inclined direction and angle of the first spring clamping jaw of the clamping mechanism are consistent with those of the feeding groove of the automatic spring feeding device.
The feeding groove 111 comprises a first feeding plate 1111, a second feeding plate 1112 and a bottom plate 1113, wherein the first feeding plate and the second feeding plate are inclined and parallel to each other, the bottom plate is connected between the lower end of the first feeding plate and the lower end of the second feeding plate, and when feeding, the spring is positioned in the feeding groove and is conveyed forwards under the action of the direct vibration auxiliary feeder.
Taking the conveying direction of the spring as the front, the receiving groove 121 is provided with a high side wall 1211 positioned in front of the first feeding plate, a low side wall 1212 positioned in front of the second feeding plate and a bottom wall connecting the lower side wall and the lower end of the high side wall, the front end of the receiving groove is provided with a baffle 1213, the low side wall is provided with a positioning block 1214, the high side wall, the low side wall and the positioning block are all inclined and have the same inclination as the first feeding plate, the upper end and the rear end of the positioning block are provided with a guide surface 1215 which is matched with a spring coil to guide the spring from the feeding groove to the receiving groove, and the spring coil of the spring is hung at the upper end of the positioning block.
The guide surface is an arc surface or an inclined surface, but is not limited thereto.
In this embodiment, the spring feed position sensor is mounted on the groove wall of the receiving groove.
The spring feeding position sensor is an optical fiber sensor.
The receiving groove is arranged at the upper end of the supporting column 123.
The positioning block can move up and down along the upper surface of the low side wall and is fixed to adjust the height position of the bearing spring, and the structure for realizing the up and down movement and fixation is as follows: the positioning block is provided with a first adjusting long hole 12141, the low side wall is provided with a first locking screw hole, and a first bolt penetrates through the first adjusting long hole and the first locking screw hole to fix the positioning block on the outer surface of the low side wall.
The clamping cylinder 212 of the clamping mechanism is a parallel switch type cylinder and is provided with an upper sliding block 2121 and a lower sliding block 2122, the clamping cylinder is provided with an upper rail 2123 matched with the upper sliding block and a lower rail 2124 matched with the lower sliding block, the upper rail and the lower rail are positioned on the same straight line, and a spacing groove 2125 is arranged between the upper rail and the lower rail;
the outer terminal surface of going up the slider is equipped with boss 2126, the outer terminal surface of slider is equipped with boss 2127 down, it all is equipped with screw 2130 to go up boss and boss down, go up the root of clamping jaw be equipped with boss assorted upper groove 2128, the root of going up the clamping jaw be equipped with first through-hole 2131, the root of clamping jaw be equipped with boss assorted lower groove 2129 down, the root of clamping jaw is equipped with first through-hole down, go up the clamping jaw through last recess card in go up the boss of slider and the bolt pass the first through-hole closure of clamping jaw realize location fixed connection in the screw of boss on, the clamping jaw through down the recess card in the lower boss of slider and the bolt pass the first through-hole closure of clamping jaw in the screw of boss down realize location fixed connection.
The clamping portion 2113 includes an upper clamping surface 21131 that is a circular arc surface that mates with the outer circular surface of the coil, and a lower clamping surface 21132 that includes an inner segment surface 21133 that is also a circular arc surface that mates with the outer circular surface of the coil, and an outer segment surface 21134 that is a plane that mates with the flat wire 74 below the coil.
The radian of the upper clamping surface is less than 180 degrees, the radian of the inner section surface of the lower clamping surface is less than 90 degrees, and when the clamping is performed, a gap between the upper clamping jaw and the lower clamping jaw is 3-5mm.
A gap is reserved between the discharge end of the feeding groove and the receiving groove, and the front-back distance of the gap is 0.5-2.5mm.
The structure of the feeding groove is as follows: during feeding, the spring is positioned in the feeding groove and leans against the first feeding plate, the lower edge of the spring coil is not contacted with the upper end of the second feeding plate, and the tail end of the spring is not contacted with the bottom plate.
Preferably, the height h11 of the first feeding plate is 1-2mm greater than the height h01 from the bottom surface of the spring to the axis of the coil of the spring.
The width of the feed chute and the receiving chute are matched with the thickness of one spring, namely, only one spring is allowed to pass through in the width direction of the feed chute and the width direction of the receiving chute. Preferably, the width of the feed chute and the receiving chute is 1mm greater than the thickness of the spring.
Preferably, the down lamp spring generally has three specifications, and the height h11 of the first feeding plate is larger than the height from the bottom surface of the spring with the maximum specification to the axis of the spring coil of the spring, and the spring leans against the first feeding plate by gravity in the feeding process and is conveyed forwards, so that the universality of the feeding groove can be ensured.
The height h12 of the second feeding plate is mainly used for assisting in limiting, so that the spring is prevented from falling off in the spring conveying process, and the lowest value of the height h12 of the second feeding plate is not limited, but is preferably higher than the height h03 of the tail end of the spring.
The height h11 of the first feeding plate and the height h12 of the second feeding plate do not contain the height of the section overlapped with the thickness of the bottom plate, namely the height of the section positioned on the upper surface of the bottom plate.
The rear of the feeding mechanism is provided with a vibration disc 13, a discharge chute of the vibration disc is in butt joint with a feeding chute of the feeding mechanism, a gap is formed between the discharge chute 131 of the vibration disc and the feeding chute of the feeding mechanism, and the front-back distance of the gap is 0.5-2.5mm.
The feeding mechanism comprises an upper mounting plate 113 and a lower mounting plate 114, the lower end of the direct-vibration auxiliary feeder is mounted on the lower mounting plate, the upper end of the direct-vibration auxiliary feeder is mounted on the upper mounting plate, and the upper mounting plate is fixed on the bottom surface of the feeding groove.
The conveying direction of the spring is used as the front, the feeding groove can move back and forth along the upper surface of the direct-vibration auxiliary feeder and is fixed so as to adjust the front and back positions of the feeding groove, and the structure for realizing the back and forth movement and fixation is as follows: the upper mounting plate is provided with a second adjusting long hole 1131, the upper surface of the direct-vibration auxiliary feeder is provided with a second locking screw hole, and a second bolt penetrates through the second adjusting long hole and the second locking screw hole to fix the feeding groove on the upper surface of the direct-vibration auxiliary feeder.
The conveying direction of the spring is taken as the front, the feeding groove can move up and down and left and right along the upper surface of the operation table and is fixed so as to adjust the up and down and left and right positions of the feeding groove, and the structure for realizing the up and down and left and right movement and fixation is as follows: the lower mounting plate is provided with a third adjusting slot 1141, the upper surface of the operating platform is provided with a third locking screw hole, and a third bolt 115 passes through the third adjusting slot and the third locking screw hole to fix the direct-vibration auxiliary feeder on the upper surface of the operating platform
The first, second and third adjustment long holes are kidney-shaped holes, but are not limited thereto.
In this embodiment, the second regulation slot hole that is equipped with on the upper mounting panel for adjust the front and back position of supplementary feeder of direct shock, the third regulation slot hole on the lower mounting panel is used for adjusting the left and right positions and the height of supplementary feeder of direct shock, and then realizes the regulation of pay-off position, guarantees simultaneously and leaves the space between feed chute and the accepting groove, makes feed chute and accepting groove perfect butt joint, and can guarantee that the spring gets into in the accepting groove smoothly.
The material taking device further comprises a first cylinder 213 and a first rail which drive the material clamping mechanism to move obliquely upwards and downwards, and a second cylinder 214 and a second rail which drive the material clamping mechanism to move horizontally forwards and backwards.
The automatic down lamp conveying device 30 comprises a driving wheel, a supporting frame 31, a driving belt 32, a plurality of carriers 33 and a group of positioning clamping plates, wherein the driving belt is sleeved on the front driving wheel and the rear driving wheel and performs front-back circulating motion, all the carriers are connected to the surface of the driving belt and move along with the driving belt, the down lamps are placed on the carriers, the positioning clamping plates are fixed on the supporting frame and are positioned under the automatic down lamp positioning clamping device, two positioning clamping plates are arranged and are respectively a left positioning clamping plate 341 and a right positioning clamping plate 342, and the left positioning clamping plate and the right positioning clamping plate are respectively positioned on the supporting frame on two sides of the driving belt and are oppositely arranged; the bottom of the carrier, the left side and the right side of the carrier are provided with first grooves 331 matched with each positioning clamping plate, and the surfaces of the first grooves are not contacted with the surfaces of the transmission belt and the supporting frame;
the automatic down lamp positioning and clamping device comprises a down pressing cylinder 53 and a pushing rod 51 connected with the down pressing cylinder, wherein the down pressing cylinder drives the pushing rod to press down the down lamp and clamp a first groove of a corresponding carrier with a positioning clamping plate to realize the positioning and fixing of the down lamp.
The automatic down lamp conveying device further comprises a down lamp in-place sensor used for sensing in-place of the down lamp.
The lower extreme of push rod is equipped with elastic component 52, and when the location is pressed from both sides tightly, the elastic component with down lamp contact and compress tightly.
The upper surface of the carrier 33 has a second recess 332 that mates with the lower rim surface of the down light.
The lower surface of the left locating clamp plate is provided with a left groove 3411 matched with the transmission belt, the lower surface of the right locating clamp plate is provided with a right groove 3421 matched with the transmission belt, and gaps are reserved between the left groove and the transmission belt and between the right groove and the transmission belt.
The automatic down lamp transmitting device 30 further comprises a motor 35, and an output shaft of the motor is connected with one of the driving wheels.
The automatic down lamp conveying device 30 further comprises at least one group of first brackets 36, wherein the lower ends of the first brackets are fixed on the operation table, and the upper ends of the first brackets are connected with and support the support frame.
The automatic positioning and clamping device 50 for the down lamp further comprises a second bracket 54, the lower end of the second bracket is fixed on the operating platform, and the upper end of the second bracket is connected with and supports the lower pressure cylinder of the automatic positioning and clamping device for the down lamp.
Each of the carriers 33 is detachably connected to the driving belt 32.
The spring left-right automatic clamping device 40 comprises a spring clamping mechanism 41 for clamping a spring, a spring approaching mechanism 42 for conveying the spring to a position close to a spring clamping groove and a spring pushing mechanism for pushing the spring into the spring clamping groove, wherein the spring clamping mechanism and the spring pushing mechanism are arranged on the spring approaching mechanism, and a pressing block for pressing the spring is arranged at the tail end of the spring pushing mechanism.
The automatic shifting fork device 80 around the spring includes the shifting fork 81, the tip of shifting fork is left spring shifting fork portion 811 and right spring shifting fork portion 812, left spring shifting fork portion with right spring shifting fork portion aligns the spring draw-in groove of down lamp both sides respectively, left spring shifting fork portion with right spring shifting fork portion shares a set of power unit and is the drive the first power unit that the shifting fork removed.
The spring pushing mechanism 43 comprises a spring front end pushing mechanism 431 and a spring rear end pushing mechanism 432, the pressing blocks comprise a front pressing block 433 and a rear pressing block 434, the spring front end pushing mechanism and the spring rear end pushing mechanism are arranged side by side, the front pressing block is arranged at the tail end of the spring front end pushing mechanism, the rear pressing block is arranged at the tail end of the spring rear end pushing mechanism, and each spring pushing mechanism further comprises a second power unit for driving the pressing blocks to obliquely press down.
The spring clamping mechanism 41 is provided with a second spring clamping jaw 411 capable of clamping the tail end of the spring, the second spring clamping jaw comprises an upper clamping block 4111 and a lower clamping block 4112, the root parts of the upper clamping block and the lower clamping block are rotationally connected, a reset spring 4113 for automatically bouncing the upper clamping block is arranged between the upper clamping block and the lower clamping block, and a pushing mechanism for pushing the upper clamping block to be pressed down is further arranged.
One side surface of the lower clamping block of the spring clamping jaw II and one side surface of the pressing cylinder are both fixed on the same fixing plate 414, and the lower end of the spring clamping jaw is fixed on the spring pressing and pushing mechanism.
The height h of the tail ends of the left spring shifting fork part and the right spring shifting fork part is 7-9mm, the thickness d is 1.5-2.5mm, and the length l of the shifting fork is 7.5-14mm.
The structure of the pushing mechanism for pushing the upper clamping block to press down is as follows: the spring clamping mechanism 41 further comprises a compression cylinder 412, a compression push rod 413 is arranged on the compression cylinder, the compression push rod is connected with the upper clamping block of the spring clamping jaw, the compression push rod is pushed by the compression cylinder to push the upper clamping block to downwards press in the direction of the lower clamping block, and the upper clamping block and the lower clamping block provide clamping force for the tail end of the spring.
The shifting fork further comprises a reinforced connecting plate 813, one end of the reinforced connecting plate is a concave arc end which is matched with the shape of the down lamp, the other end of the reinforced connecting plate is connected with the first power unit, and the left end and the right end of the arc end respectively form the left spring shifting fork part and the right spring shifting fork part.
The first power unit for driving the shifting fork to move comprises a first up-down translation cylinder 82 and a first front-back translation cylinder 83, a first up-down push rod 84 is arranged at the lower end of the first up-down translation cylinder, and the first up-down translation cylinder drives the shifting fork to move up and down by pushing the first up-down push rod; the rear end of the first front-rear translation cylinder is provided with a first front-rear push rod 85, the lower end of the first front-rear push rod is fixed with the shifting fork through a connecting seat 86, and the first front-rear translation cylinder drives the shifting fork to move forwards and backwards by pushing the first front-rear push rod.
The second power unit for realizing the driving of the pressing block obliquely downwards comprises a second obliquely upwards and downwards translation cylinder 435, a second oblique push rod 436 is arranged at the lower end of the second obliquely upwards and downwards translation cylinder, the pressing block is arranged at the lower end of the second oblique push rod, and the second oblique push rod is pushed by the second obliquely upwards and downwards translation cylinder so as to drive a pressing head pressing spring.
In this embodiment, a mounting seat 437 is further provided at the lower end of the second oblique vertical translation cylinder, the mounting seat includes a bottom plate 4371, a front plate 4372 and a rear plate 4373, the root parts of the front plate and the rear plate are connected with the bottom plate, an opening 43731 is provided on the bottom plate, a supporting block 438 is fixed between the end parts of the front plate and the rear plate, and a second through hole 4381 is provided on the supporting block; the front pressing block and the rear pressing block penetrate through a second through hole of the supporting block and are exposed out of the through hole.
The spring proximate mechanism 42 includes a third oblique vertical translation cylinder 421, a third oblique push rod 422 is disposed at the lower end of the third oblique vertical translation cylinder, the spring pushing mechanism is fixed at the end of the third oblique push rod, and the third oblique vertical translation cylinder drives the spring pushing mechanism to move obliquely and toward a direction approaching or far away from the down lamp by pushing the third oblique push rod.
The spring proximate mechanism further comprises a moving seat 423, a third front-back translation cylinder 424 and a third left-right translation cylinder 425, the spring clamping mechanism and the spring pushing mechanism are arranged on the moving seat, the third front-back translation cylinder drives the moving seat to move front and back, and the third left-right translation cylinder drives the moving seat to move towards a direction close to or far away from the down lamp.
The automatic spring feeding device, the automatic spring taking device, the automatic down lamp conveying device, the left and right automatic spring clamping device, the front and back automatic spring shifting fork device and the automatic down lamp positioning and clamping device are respectively and electrically connected with the control system.
In this embodiment, the motor or cylinder, vibration plate, direct-vibration auxiliary feeder, spring feeding position sensor and down lamp in-position sensor of each device are all electrically connected with the control system.
In this embodiment, the cylinder of the power unit of each mechanism may be replaced by a motor.
In addition, through the replacement of the carrier and the adjustment of the position, the spring installation of products with different sizes and different types can be realized.
The inclination angles of the feeding groove, the receiving groove, the spring clamping mechanism, the spring pressing mechanism and the spring pushing mechanism are all equal to the installation angle of the down lamp spring, and in the embodiment, the inclination angles are 50 degrees.
Example 2: similar in structure to example 1, except: as shown in figures 4-1 to 4-3,
the structure of the feeding groove is as follows: the height h22 of the second feeding plate is larger than the height h02 of the part below the spring coil of the spring, and when feeding, the lower edge of the spring coil of the spring is hung at the upper end of the second feeding plate, and the tail end of the spring is in non-contact with the bottom plate.
Preferably, the height h22 of the second feeding plate is 1-2mm greater than the height h02 from the bottom surface of the spring to the lower tangent line of the coil of the spring.
Preferably, the down lamp spring generally has three specifications, and the height of the second feeding plate is greater than the height from the bottom surface of the spring with the maximum specification to the lower tangent line of the spring coil, and the spring is hung at the upper end of the second feeding plate by the lower edge of the spring coil in the feeding process and is conveyed forwards, so that the universality of the feeding groove can be ensured.
The height h21 of the first feeding plate is mainly used for assisting in limiting, so that the spring is prevented from falling off in the spring conveying process, and the lowest value of the height h21 of the first feeding plate is not limited, but is preferably higher than the height h03 of the tail end of the spring.
The height h21 of the first feeding plate and the height h22 of the second feeding plate do not contain the height of the section overlapped with the thickness of the bottom plate, namely the height of the section positioned on the upper surface of the bottom plate.
The working principle and working process of the invention are as follows (taking a vibration disc as an example):
manually placing the down lamp (namely placing the down lamp on a carrier), starting equipment, automatically moving the down lamp to a positioning clamping plate under the action of an automatic down lamp conveying device, and descending and pressing and fixing the down lamp by an automatic down lamp positioning clamping device; meanwhile, the springs are discharged under the action of the vibration disc of the automatic spring feeding device and conveyed forwards through the feeding mechanism, after the positions are sensed through the spring feeding position sensor of the spring position positioning mechanism, the first spring clamping jaw of the driving clamping mechanism clamps the spring coils, namely the first ends of the springs, and moves to the second spring clamping jaw of the spring clamping mechanism to clamp the tail ends of the springs, then the clamping mechanism returns, then the springs are pushed to the surface of the down lamp by the spring pressing mechanism to centralize the springs at the same time, the spring pushing mechanism presses the rear ends of the spring coils of the springs, the front and rear automatic shifting fork mechanisms are driven to press the rear ends of the spring coils of the springs into the spring clamping grooves of the down lamp, meanwhile, the left and right automatic clamping devices of the springs translate, the spring pushing mechanism presses the front ends of the spring coils of the springs and is installed in the spring clamping grooves of the down lamp, the left and right automatic clamping devices translate and return, namely the springs are installed, then the front and rear automatic shifting fork devices of the springs return automatically, then the left and right automatic clamping devices of the springs return, and the driving belt starts to convey the finished products and receive the materials at the other ends of the driving belt.
The foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all equivalent structures made by the description of the invention and the accompanying drawings, or direct or indirect application in other related technical fields, are included in the scope of the invention.

Claims (8)

1. Full-automatic assembly equipment of down lamp spring, its characterized in that: the automatic cylinder lamp feeding device comprises a cylinder lamp conveying direction serving as the front, and comprises an automatic spring feeding device, an automatic spring taking device, an automatic cylinder lamp conveying device, an automatic cylinder lamp left-right clamping device, an automatic spring front-back shifting fork device and an automatic cylinder lamp positioning and clamping device, wherein the automatic spring feeding device, the automatic spring taking device and the automatic cylinder lamp left-right clamping device are all positioned at the side edge of the automatic cylinder lamp conveying device, the automatic spring taking device is positioned in front of the automatic spring feeding device, the automatic spring left-right clamping device is positioned in front of the automatic spring feeding device, the automatic cylinder lamp positioning and clamping device is positioned above the automatic cylinder lamp conveying device and in front of the automatic spring taking device, and the automatic spring front-back shifting fork device is positioned in front of the automatic cylinder lamp positioning and clamping device; the spring left-right automatic clamping device comprises a spring clamping mechanism for clamping a spring, a spring approaching mechanism for conveying the spring to the spring approaching clamping groove and a spring pushing mechanism for pushing the spring into the spring clamping groove, wherein the spring clamping mechanism and the spring pushing mechanism are arranged on the spring approaching mechanism, and the tail end of the spring pushing mechanism is provided with a pressing block for pressing the spring; the outer walls of the left side and the right side of the down lamp are provided with spring clamping grooves for installing springs, wires of the down lamp are backwards, and the two spring automatic feeding devices are respectively positioned at the two sides of the down lamp automatic conveying device and are oppositely arranged; correspondingly, the automatic spring taking device is also provided with two automatic down lamp conveying devices which are respectively positioned at two sides of the automatic down lamp conveying device and are oppositely arranged; correspondingly, the left and right automatic clamping devices of the springs are provided with two spring clamping grooves which are respectively positioned at two sides of the automatic down lamp conveying device and correspond to the down lamps.
2. The full-automatic assembly equipment for down lamp springs according to claim 1, wherein: the spring automatic feeding device comprises a feeding mechanism and a spring positioning mechanism, wherein the spring positioning mechanism is positioned in front of the feeding mechanism;
the feeding mechanism comprises a feeding groove and a direct-vibration auxiliary feeder arranged below the feeding groove, and the discharge end of the feeding groove is in butt joint with the spring in-place mechanism;
the spring in-place mechanism comprises a receiving groove capable of containing a spring, the front end of a feeding groove of the feeding mechanism is a discharging end and is in butt joint with the receiving groove, the receiving groove is used for receiving the spring, the tail end of the spring is positioned in the receiving groove, and the head end of the spring is exposed out of the receiving groove;
the spring-in-place mechanism also includes a spring-feed-in-place sensor.
3. The full-automatic assembly equipment for down lamp springs according to claim 1, wherein: the automatic spring material taking device comprises a material clamping mechanism, wherein the material clamping mechanism is positioned in front of a spring in-place mechanism of the automatic spring material feeding device;
the clamping mechanism comprises a first spring clamping jaw and a clamping cylinder for driving the first spring clamping jaw to clamp or unclamp, the first spring clamping jaw comprises an upper clamping jaw and a lower clamping jaw, the upper clamping jaw and the lower clamping jaw are symmetrically arranged, a gap is reserved between the upper clamping jaw and the lower clamping jaw during clamping, and the ends of the upper clamping jaw and the lower clamping jaw form a clamping part matched with a spring coil of the spring;
the inclined direction and angle of the first spring clamping jaw of the clamping mechanism are consistent with those of the feeding groove of the automatic spring feeding device.
4. The full-automatic assembly equipment for down lamp springs according to claim 1, wherein: the automatic shifting fork device around the spring includes the shift fork, the tip of shift fork is left spring shifting fork portion and right spring shifting fork portion, left side spring shifting fork portion with the spring draw-in groove of down lamp both sides is aimed at respectively to right spring shifting fork portion, left side spring shifting fork portion with right spring shifting fork portion shares a set of power unit and is the drive the first power unit that the shift fork removed.
5. The full-automatic assembly equipment for down lamp springs according to claim 1, wherein: the spring pushing mechanism comprises a spring front end pushing mechanism and a spring rear end pushing mechanism, the pressing blocks comprise a front pressing block and a rear pressing block, the spring front end pushing mechanism and the spring rear end pushing mechanism are arranged side by side, the front pressing block is arranged at the tail end of the spring front end pushing mechanism, the rear pressing block is arranged at the tail end of the spring rear end pushing mechanism, and each spring pushing mechanism further comprises a second power unit for driving the pressing blocks to obliquely press down.
6. The full-automatic assembly equipment for down lamp springs according to claim 1, wherein: the automatic down lamp conveying device comprises a driving wheel, a supporting frame, a driving belt, a plurality of carriers and a group of positioning clamping plates, wherein the driving belt is sleeved on the front driving wheel and the rear driving wheel and circularly moves forwards and backwards, all the carriers are connected to the surface of the driving belt and move along with the driving belt, the down lamps are placed on the carriers, the positioning clamping plates are fixed on the supporting frame and are positioned under the automatic down lamp positioning clamping device, two positioning clamping plates are arranged and are respectively a left positioning clamping plate and a right positioning clamping plate, and the left positioning clamping plates and the right positioning clamping plates are respectively positioned on the supporting frame on two sides of the driving belt and are oppositely arranged; the bottom of the carrier and the left and right sides of the carrier are provided with first grooves matched with each positioning clamping plate, and the surfaces of the first grooves are not contacted with the surfaces of the transmission belt and the supporting frame;
the automatic positioning and clamping device for the down lamp comprises an air cylinder and a pushing rod connected with the air cylinder, wherein the air cylinder drives the pushing rod to press down the down lamp and clamp a first groove of a corresponding carrier with a positioning clamping plate to fix the down lamp.
7. The full-automatic assembly equipment for down lamp springs according to claim 1, wherein: the spring has the one end of spring coil be the head end and with the opposite other end of head end is the tail end, spring clamping mechanism is equipped with the spring clamping jaw two that can press from both sides the tail end of tight spring, spring clamping jaw two includes clamp splice and lower clamp splice, go up the clamp splice with the root of clamp splice rotates down and is connected, just go up the clamp splice with be equipped with between the clamp splice down and be used for automatic spring open reset spring of clamp splice, still be equipped with the pushing mechanism who pushes down of clamp splice.
8. The full-automatic assembly equipment for down lamp springs according to claim 1, wherein: the automatic spring feeding device, the automatic spring taking device, the automatic down lamp conveying device, the left and right automatic spring clamping device, the front and back automatic spring shifting fork device and the automatic down lamp positioning and clamping device are respectively and electrically connected with the control system.
CN201710580531.6A 2017-07-17 2017-07-17 Full-automatic assembly equipment for down lamp spring Active CN107283144B (en)

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