CN206898724U - Down lamp spring full-automatic assembly equipment - Google Patents

Abstract

The utility model discloses a kind of Down lamp spring full-automatic assembly equipment, automatic assembling available for Down lamp spring, including spring automatic feeding, spring automatic fetching device, Down lamp automatic conveyor, spring or so automatic clamping device, automatic fork-shifting device before and after spring, Down lamp is automatically positioned clamping device and control system, spring automatic sending and taking material device includes vibrating disk, feed mechanism, spring mechanism in place, folder Down lamp automatic conveyor includes track, driving belt, multiple carriers and one group of positioning splint, spring or so automatic clamping device includes spring clamp mechanism and spring presses close to dipper crowding gear, spring presses close to dipper crowding gear and presses close to mechanism and spring dipper crowding gear including spring.The utility model using automatic charging, automatic material taking, it is automatic push and automatic shift fork etc., Down lamp using transmitting, be automatically positioned and Automatic-clamping automatically, each mechanism can self-return, only need to manually place Down lamp, save manually；And efficient, steady quality and replacing lamp kind are convenient etc..

Description

Down lamp spring full-automatic assembly equipment

Technical field

The utility model belongs to technical field of automation equipment, more particularly to a kind of suitable for the automatic of Down lamp spring assembling Change equipment.

Background technology

Down lamp is a kind of illuminator for being embedded into light down-ejection type in ceiling.Its maximum feature can exactly keep building It is unified and perfect to build the entirety of decoration, the perfect unity of furred ceiling art will not be destroyed because of the setting of light fixture.It is this to be flush-mounted in Hidden putting property light fixture inside ceiling, all light all project downwards, belong to direct luminous intensity distribution.Down lamp prevents take up space, can increase The soft atmosphere in space, if it is desired to building warm sensation, it can try to install more Down lamps, mitigate space constriction.Important It is easy for installation, two holes only need to be opened on ceiling etc., and the spring of Down lamp both sides is caught in, therefore by more and more The favor of people.

But constrained by technology, when spring to be installed on to the both sides of Down lamp at present, be all by the way of artificial, first install The spring of side installs the spring of opposite side again, and the yield of processing depends on the qualification of employee's operation, can only rely on old member Work operates, and the speed for newly entering employee of less than 1 year only has the 1/3 of old employee's speed, along with reasons such as the separation rates of employee, Skilled employee will accompany foster for a long time, also differ and surely stay and must live, and the wages of old employee are of a relatively high, cause in processing output With in processing cost be difficult accept or reject.Furthermore manual operation is bothersome laborious, and cost is high, and production capacity is low.

The operating type of this man-made assembly can not meet the hair for mass producing required high-efficiency high-quality and low cost Exhibition trend.And other preferably work pattern or not can solve the problem that the automation equipment of above mentioned problem at present.

Utility model content

The utility model is mainly solving the technical problems that provide a kind of Down lamp spring full-automatic assembly equipment, the Down lamp bullet Spring full-automatic assembly equipment uses entire roboticized work pattern, and spring is using self-feeding, automatic material taking, automatic pushing and automatic poking Fork etc., Down lamp using transmitting, be automatically positioned with Automatic-clamping etc. automatically, each mechanism can self-return, only need to artificial placing tube Lamp, saving is a large amount of artificial, and the automatic transmission mechanism of stable performance is selected in mechanism, ensures matter while reducing cost Amount, and the spring of Down lamp both sides is installed simultaneously, further improves efficiency；Only the manually installed Down lamp of need is in whole process again Can, therefore people's multimachine can be realized, reduce cost of labor while improving efficiency.In addition, the utility model also have structure simplify, The features such as Speed Efficient, steady quality, strong convenient regulation and replacing lamp kind convenient and general.

In order to solve the above technical problems, the technical scheme that the utility model uses is：It is complete to provide a kind of Down lamp spring Automatic assembly equipment, a kind of Down lamp spring full-automatic assembly equipment are automatic using the direction of Down lamp transmission as front, including spring It is automatic before and after feed device, spring automatic fetching device, Down lamp automatic conveyor, spring or so automatic clamping device, spring Shifting fork device and Down lamp are automatically positioned clamping device, the spring automatic feeding, the spring automatic fetching device and institute State the side that spring or so automatic clamping device is all located at the Down lamp automatic conveyor, the spring automatic fetching device position It is located at spring automatic sending and taking material dress in front, the spring or so the automatic clamping device of the spring automatic feeding The front put, the Down lamp are automatically positioned clamping device and are located at the top of the Down lamp automatic conveyor and are located at the spring The front of automatic fetching device, automatic fork-shifting device is located at before the Down lamp is automatically positioned clamping device before and after the spring Side.

Further say, the outer wall of the left and right sides of Down lamp, which has, pacifies spring-loaded spring card slot, the wire of Down lamp backward, The spring automatic feeding is provided with two and respectively positioned at the both sides of the Down lamp automatic conveyor and both are relative sets Put；Accordingly, the spring automatic fetching device also is provided with two and is located at the both sides of the Down lamp automatic conveyor respectively And both are oppositely arranged；Corresponding, described spring or so automatic clamping device is provided with two and automatic positioned at the Down lamp respectively Both sides of conveyer and corresponding with the spring card slot of Down lamp.

Further say, the spring automatic feeding includes feed mechanism and spring, and mechanism, the spring arrive in place Position mechanism is located at the front of the feed mechanism；

The feed mechanism includes chute feeder and is installed on the straight shake auxiliary loader of the lower section of the chute feeder, described to send The discharge end of hopper with the spring dock in place by mechanism；

Mechanism includes that the holding groove of a spring can be accommodated the spring in place, and the front end of the chute feeder of the feed mechanism is Discharge end and being docked with the holding groove, the holding groove is used to accept spring, and the tail end of spring is located in the holding groove, The head end of the spring is exposed to outside the holding groove；

Mechanism also includes spring feed inductor in place to the spring in place.

Further say, the spring automatic fetching device includes feeding clip mechanism, and the feeding clip mechanism is located at the spring The front of the spring of automatic feeding mechanism in place；

The incline direction and angle of the spring clamping jaw one of the feeding clip mechanism and the feeding of the spring automatic feeding The incline direction of groove is consistent with angle.

Further say, the chute feeder includes the first delivery sheet, the second delivery sheet and bottom plate, the first delivery sheet and second Delivery sheet is all tilted and is parallel to each other, and the bottom plate is connected under the lower end and second delivery sheet of first delivery sheet Between end, during feeding, the spring is located in the chute feeder and is fed forward in the presence of the straight shake auxiliary loader.

Further say, the feeding clip mechanism includes what spring clamping jaw one was clamped or unclamped with the driving spring clamping jaw one Gripper cylinder, the spring clamping jaw one include upper gripper jaw and lower clamping jaw, and the upper gripper jaw and the lower clamping jaw are symmetrical arranged, and clamp When, there is space, and the end of the upper gripper jaw and lower clamping jaw composition and institute between the upper gripper jaw and the lower clamping jaw State the clamping part that the spring coil of spring matches；

Further say, the spring clamp mechanism of described spring or so automatic clamping device including clamp springs, by spring The spring for delivering to spring card slot presses close to mechanism and spring is pushed into the spring dipper crowding gear of spring card slot, the spring clamp Mechanism and the spring dipper crowding gear are all pressed close in mechanism located at the spring, and the end of the spring dipper crowding gear, which is provided with, to be used for The briquetting of extrusion spring.

Further say, the spring dipper crowding gear includes spring at front end dipper crowding gear and spring rear end dipper crowding gear, institute Stating briquetting includes preceding briquetting and rear briquetting, and the spring at front end dipper crowding gear and the spring rear end dipper crowding gear are arranged side by side, The preceding briquetting is located at the end of the spring at front end dipper crowding gear, and the rear briquetting is located at the spring rear end dipper crowding gear End, each spring dipper crowding gear also include the second power unit for driving the briquetting tiltedly to push.

Further say, automatic fork-shifting device includes shift fork before and after the spring, and the end of the shift fork is dialled for left spring Fork and right spring shift fork portion, the left spring shift fork portion and the right spring shift fork portion are respectively aligned to the Spring Card of Down lamp both sides Groove, the left spring shift fork portion and the right spring shift fork portion share one group of power unit and to drive the of shift fork movement One power unit.

Further say, the Down lamp automatic conveyor includes drive, supporting frame, driving belt, multiple carriers With one group of positioning splint, the driving belt is placed on forward and backward drive and does front and rear shuttling movement, and all carriers all connect It is connected to the surface of the driving belt and is moved with driving belt, Down lamp is positioned on carrier, and the positioning splint is fixed on institute State supporting frame and the underface of clamping device is automatically positioned positioned at the Down lamp, the positioning splint is provided with two pieces and is respectively Left positioning splint and right positioning splint, the left positioning splint and right positioning splint are located at the branch of feed belt both sides respectively On support frame and it is oppositely arranged；The bottom and the left and right sides of the carrier are all provided with the to match with each positioning splint One groove, the surface of first groove neither contact with the surface of the driving belt and the supporting frame；

The Down lamp, which is automatically positioned clamping device, includes cylinder and the catch bar being connected with the cylinder, the cylinder driving The catch bar, which pushes Down lamp and clamps the first groove of corresponding carrier with positioning splint, realizes that the positioning of Down lamp is fixed.

Further say, spring has that one end of spring coil is head end and the other end relative with the head end is tail end, institute The spring clamping jaw two that spring clamp mechanism is provided with the tail end for being capable of fastening spring is stated, the spring clamping jaw two includes upper fixture block with The root rotation connection of fixture block, the upper fixture block and the lower fixture block, and be provided with and use between the upper fixture block and the lower fixture block In the back-moving spring for automatically springing open upper fixture block, the pushing mechanism for promoting upper fixture block to push is additionally provided with.

Further say, provided with control system, the spring automatic feeding, the spring automatic fetching device, institute State automatic fork-shifting device and the cylinder before and after Down lamp automatic conveyor, the spring or so automatic clamping device, the spring Lamp is automatically positioned clamping device and electrically connected respectively with the control system.

The beneficial effects of the utility model are：

The utility model includes spring automatic feeding, spring automatic fetching device, Down lamp automatic conveyor, spring Automatic fork-shifting device and Down lamp are automatically positioned clamping device before and after left and right automatic clamping device, spring, and spring passes through spring successively Automatic sending and taking material device realizes feeding, to position and pre- feeding is anticipated, and then realizes feeding by spring or so automatic clamping device And pushing, then the shift fork by automatic shifting fork mechanism before and after spring, spring is installed on to the both sides of Down lamp；Down lamp passes through during being somebody's turn to do Automatic transmission mechanism feeding is crossed, and is automatically positioned clamp system by Down lamp and realizes that positioning clamps, and then completes the assembling of spring, Down lamp can realize the full-automatic installation of spring in transmit process, and each mechanism meeting self-return, prepares after execution Install next time, it is achieved that full-automation and the continuity of Down lamp spring Assembling Production；

In whole production process, Down lamp only need to be manually placed, saving is a large amount of artificial, and stable performance is selected in mechanism Automatic transmission mechanism, ensure quality while reducing cost, and the spring of Down lamp both sides is installed simultaneously, further improve effect Rate；Only need to manually place Down lamp in whole process again, therefore people's multimachine can be realized, reduced while improving efficiency manually into This.In addition, also there is the utility model structure to simplify, Speed Efficient, steady quality, conveniently regulation and replacing lamp kind convenient and general The features such as property is strong.

Described above is only the general introduction of technical solutions of the utility model, in order to better understand skill of the present utility model Art means, and being practiced according to the content of specification, with preferred embodiment of the present utility model and coordinate accompanying drawing detailed below Describe in detail bright as after.

Brief description of the drawings

Fig. 1 is overall structure diagram of the present utility model (exemplified by provided with vibrating disk)；

Fig. 2 is the structural representation of spring automatic feeding of the present utility model (exemplified by provided with vibrating disk)；

Fig. 3-1 is the structural representation of the feed device of embodiment 1 of the present utility model；

Structural representation when Fig. 3-2 is 1 feeding of embodiment of the present utility model；

Fig. 3-3 is the positive structure schematic of the chute feeder of embodiment 1 of the present utility model；

Fig. 4-1 is the structural representation of the feed device of embodiment 2 of the present utility model；

Structural representation when Fig. 4-2 is 2 feeding of embodiment of the present utility model；

Fig. 4-3 is the structure schematic diagram of the chute feeder of embodiment 2 of the present utility model；

Fig. 5 is the structural representation of the spring of the present utility model undertaking groove location of mechanism in place；

Fig. 6 is the structural representation of feeding device of the present utility model；

Fig. 7 is the structural representation of feeding clip mechanism of the present utility model；

Fig. 8 is one of decomposition texture schematic diagram of feeding clip mechanism of the present utility model；

Fig. 9 is the two of the decomposition texture schematic diagram of feeding clip mechanism of the present utility model；

Figure 10 is the structural representation of Down lamp automatic driver of the present utility model；

Figure 11 is the structural representation of Down lamp positioning and clamping mechanism of the present utility model；

Figure 12 is the structural representation of carrier and positioning splint part of the present utility model；

Figure 13 is the structural representation of spring of the present utility model or so automatic clamping device；

Figure 14 is the structural representation of spring dipper crowding gear of the present utility model；

Figure 15 is the structural representation of spring clamp mechanism of the present utility model；

Figure 16 is the structural representation of automatic fork-shifting device before and after spring of the present utility model；

Figure 17 is the structural representation of shift fork of the present utility model；

Figure 18 is the structural representation of spring of the present utility model；

Figure 19 is one of structural representation of Down lamp of the present utility model (unassembled spring)；

Figure 20 is two (after assembling springs) of the structural representation of Down lamp of the present utility model；

Each several part mark is as follows in accompanying drawing：

Spring automatic feeding 10, feed mechanism 11, chute feeder 111, the first delivery sheet 1111, the second delivery sheet 1112nd, bottom plate 1113, straight shake auxiliary loader 112, upper mounting plate 113, second adjust elongated hole 1131, lower installation board the 114, the 3rd Adjust elongated hole 1141, the 3rd bolt 115, spring mechanism 12, holding groove 121, High lateral wall 1211, low sidewall 1212, baffle plate in place 1213rd, locating piece 1214, spigot surface 1215, first adjust elongated hole 12141, spring feed in place inductor 122, support column 123, Vibrating disk 13, blow tank 131, spring automatic fetching device 20, feeding clip mechanism 21, spring clamping jaw 1, upper gripper jaw 2111, under Clamping jaw 2112, clamping part 2113, upper clamping face 21131, lower clamping face 21132, inner segment face 21133, outer section of face 21134, clamping Cylinder 212, top shoe 2121, sliding block 2122, upper rail 2123, lower railway 2124, interval trough 2125, convex platform 2126, under Boss 2127, upper groove 2128, low groove 2129, screw 2130, first through hole 2131, the first cylinder 213, the second cylinder 214, Down lamp automatic conveyor 30, supporting frame 31, driving belt 32, carrier 33, the first groove 331, the second groove 332, Zuo Ding Position clamping plate 341, left groove 3411, right groove 3421, right positioning splint 342, motor 35, first support 36, spring or so are automatic Clamping device 40, spring clamp mechanism 41, spring clamping jaw 2 411, upper fixture block 4111, lower fixture block 4112, back-moving spring 4113, pressure Tight cylinder 412, compress push rod 413, fixed plate 414, that spring presses close to mechanism 42, the 3rd oblique upper and lower translation cylinder the 421, the 3rd is oblique Push rod 422, Mobile base 423, the 3rd anterior-posterior translation cylinder 424,3rd or so flat-removing air cyclinder 425, spring dipper crowding gear 43, spring Front end dipper crowding gear 431, spring rear end dipper crowding gear 432, preceding briquetting 433, rear briquetting 434, the second oblique upper and lower translation cylinder 435th, the second oblique push rod 436, mounting seat 437, bottom plate 4371, foreboard 4372, back plate 4373, opening 43731, support block 438, Second through hole 4381, Down lamp be automatically positioned clamping device 50, catch bar 51, elastic component 52, lower air cylinder 53, second support 54, It is automatic before and after Down lamp 60, spring card slot 61, wire 62, spring 70, spring coil 71, head end 72, tail end 73, straight spring silk 74, spring Shifting fork device 80, shift fork 81, left spring shift fork portion 811, right spring shift fork portion 812, reinforced connecting plate 813, about first are flat Move cylinder 82, push rod 85, connecting seat 86, space H, spring before and after lower push-rod 84, first on the first anterior-posterior translation cylinder 83, first Bottom surface to the height h01 in the axle center of the spring coil of spring, spring bottom surface to the lower tangent line of the spring coil of spring height h02, bullet The height h03 of the tail end of spring, the height (h12, h22) of the height (h11, h21) of the first delivery sheet and the second delivery sheet, the left side The height h of the end in spring shift fork portion and the right spring shift fork portion, thickness d and shift fork length l.

Embodiment

Illustrate specific embodiment of the present utility model below by way of particular specific embodiment, those skilled in the art can The advantages of the utility model is understood by content disclosed in the present specification easily and effect.The utility model can also it is other not Same mode is practiced, i.e. under the scope of without departing substantially from disclosed in the utility model, can give different modification and change.

Embodiment 1：A kind of Down lamp spring full-automatic assembly equipment, as shown in Fig. 1 to Fig. 3-3 and Fig. 5 to Figure 20, with Down lamp The direction of transmission is used as front, including spring automatic feeding 10, spring automatic fetching device 20, Down lamp automatic conveyor 30th, automatic fork-shifting device 80 and Down lamp are automatically positioned clamping device 50 before and after spring or so automatic clamping device 40, spring, described Spring automatic feeding, the spring automatic fetching device and the spring or so automatic clamping device are all located at the Down lamp The side of automatic conveyor, the spring automatic fetching device are located at the front of the spring automatic feeding, the bullet Spring or so automatic clamping device is located at the front of the spring automatic sending and taking material device, and the Down lamp is automatically positioned clamping device position It is automatic before and after the spring in the top of the Down lamp automatic conveyor and positioned at the front of the spring automatic fetching device Shifting fork device is located at the front that the Down lamp is automatically positioned clamping device.

The outer wall of the left and right sides of Down lamp 60, which has, pacifies spring-loaded spring card slot 61, and the wire 62 of Down lamp is backward, described Spring automatic feeding be provided with two and respectively positioned at the Down lamp automatic conveyor both sides and both be oppositely arranged；Phase Answer, the spring automatic fetching device also be provided with two and respectively positioned at the Down lamp automatic conveyor both sides and both It is oppositely arranged；Corresponding, described spring or so automatic clamping device is provided with two and automatically delivers dress positioned at the Down lamp respectively The both sides put and corresponding with the spring card slot of Down lamp.

The spring automatic feeding 10 includes feed mechanism 11 and spring mechanism 12 in place, spring mechanism in place Positioned at the front of the feed mechanism；

The feed mechanism 11 includes chute feeder 111 and is installed on the straight shake auxiliary loader of the lower section of the chute feeder 112, the discharge end of the chute feeder with the spring dock in place by mechanism；

Mechanism 12 includes that the holding groove 121 of a spring can be accommodated the spring in place, the chute feeder of the feed mechanism Front end is discharge end and docked with the holding groove that the holding groove is used to accept spring, and the tail end of spring is held positioned at described In access slot, the head end of the spring is exposed to outside the holding groove；

Mechanism 12 also includes spring feed inductor 122 in place to the spring in place.

The spring automatic fetching device 20 includes feeding clip mechanism 21, and the feeding clip mechanism is located at the spring self-feeding The front of the spring of device mechanism in place；

Spring 70 has that one end of spring coil 71 is head end 72 and the other end relative with the head end is tail end 73, the folder The gripper cylinder 212 that material mechanism 21 includes spring clamping jaw 1 and drives the spring clamping jaw one to clamp or unclamp, the spring Clamping jaw one includes upper gripper jaw 2111 and lower clamping jaw 2112, and the upper gripper jaw and the lower clamping jaw are symmetrical arranged, during clamping, it is described on There is space H, and the end of the upper gripper jaw and lower clamping jaw composition and the spring between clamping jaw and the lower clamping jaw The clamping part 2113 that spring coil matches；

The incline direction and angle of the spring clamping jaw one of the feeding clip mechanism and the feeding of the spring automatic feeding The incline direction of groove is consistent with angle.

The chute feeder 111 includes the first delivery sheet 1111, the second delivery sheet 1112 and bottom plate 1113, the first delivery sheet and Second delivery sheet is all tilted and is parallel to each other, and the bottom plate is connected to the lower end of first delivery sheet and second delivery sheet Lower end between, during feeding, the spring be located in the chute feeder and in the presence of the straight shake auxiliary loader forward Conveying.

Using the conveying direction of spring as front, the holding groove 121 has the height in front of first delivery sheet Side wall 1211, the low sidewall 1212 in front of second delivery sheet and the bottom wall of connection low sidewall and High lateral wall lower end, The front end of the holding groove is provided with baffle plate 1213, and the low sidewall is provided with locating piece 1214, and High lateral wall, low sidewall and locating piece are all Tilt and gradient be consistent with first delivery sheet, the upper end and rear end of the locating piece formed with spring coil cooperation by spring Guided from chute feeder to the spigot surface 1215 of holding groove, the spring coil of the spring is hung on the upper end of the locating piece.

The spigot surface is cambered surface or inclined-plane, but not limited to this.

In the present embodiment, inductor is installed on the cell wall of the holding groove spring feed in place.

Inductor is fiber sensor to the spring feed in place.

The holding groove is located at the upper end of support column 123.

The locating piece can be moved up and down and fixed along the upper surface of the low sidewall to adjust the height of undertaking spring Position, and realize that the above-mentioned structure for moving up and down and fixing is：The locating piece is provided with the first regulation elongated hole 12141, described low Side wall be provided with first locking screw, the first bolt be through at the first regulation elongated hole and first locking screw locating piece is fixed on it is low Wall outer surface.

The gripper cylinder 212 of the feeding clip mechanism is parallel switch formula cylinder and has top shoe 2121 and sliding block 2122, under the gripper cylinder is provided with the upper rail 2123 to match with the top shoe and matched with the sliding block Track 2124, the upper rail and lower railway are located along the same line, and interval is provided between the upper rail and the lower railway Groove 2125；

The outer face of the top shoe is provided with convex platform 2126, and the outer face of the sliding block is provided with lower convex platform 2127, institute State convex platform and lower convex platform and be all provided with screw 2130, the root of the upper gripper jaw is provided with the upper groove to match with the convex platform 2128, the root of the upper gripper jaw is provided with first through hole 2131, and the root of the lower clamping jaw is provided with to match with the lower convex platform Low groove 2129, the root of the lower clamping jaw is provided with first through hole, and the upper gripper jaw is stuck in the top shoe by upper groove Convex platform and the first through hole of bolt through upper gripper jaw be locked in the screw of convex platform and realize that positioning is fixedly connected, under described The first through hole of lower convex platform and bolt through lower clamping jaw that clamping jaw is stuck in the sliding block by low groove is locked on lower convex platform Realize that positioning is fixedly connected in screw.

The clamping part 2113 includes upper clamping face 21131 and lower clamping face 21132, and the upper clamping face is and the spring The arc surface that the periphery of circle matches, the lower clamping face include inner segment face 21133 and outer section of face 21134, the inner segment face Also it is the arc surface to match with the periphery of the spring coil, the outer section of face is and the straight spring silk 74 below the spring coil The plane to match.

The radian of the upper clamping face<180 °, the radian in the inner segment face of the lower clamping face<90 °, during clamping, it is described on The space having between clamping jaw and the lower clamping jaw is 3-5mm.

The fore-and-aft clearance that gap and gap are left between the discharge end of the chute feeder and the holding groove is 0.5- 2.5mm。

The structure of the chute feeder is：During feeding, the spring is located at chute feeder and rests against first delivery sheet, institute It is contactless to state lower edge and the upper end of second delivery sheet of spring coil, and also without connecing between the tail end of the spring and the bottom plate Touch.

Preferably, height of the height h11 of first delivery sheet than axle center of the bottom surface to the spring coil of spring of spring The big 1-2mm of h01.

The thickness of the width of the chute feeder and the holding groove and a spring matches, i.e., in feeding well width side To and holding groove width on all only allow a spring to pass through.It is preferred that the width of the chute feeder and the holding groove Degree is bigger 1mm than the thickness of the spring.

It is preferred that Down lamp spring typically has three kinds of specifications, the height h11 of the first delivery sheet is more than the bullet of maximum specification Spring bottom surface to the axle center of the spring coil of spring height, because spring is rested against on the first delivery sheet in feeding process by gravity, And be fed forward, it can guarantee that the versatility of chute feeder.

And the height h12 of second delivery sheet is mainly used in auxiliary stopper, spring in spring transmit process is avoided to drop, Therefore the height h12 of the second delivery sheet minimum is not construed as limiting, but the height h03 of the generally more than tail end of spring is preferred.

The height h11 of the first delivery sheet and height h12 of the second delivery sheet is without that overlapping with base plate thickness Section, i.e., positioned at the upper surface of bottom plate that section height.

The rear of the feed mechanism is provided with vibrating disk 13, the feeding of the blow tank of the vibrating disk and the feed mechanism Groove docks, and has gap between the blow tank 131 of the vibrating disk and the chute feeder of the feed mechanism, and gap it is front and rear away from From for 0.5-2.5mm.

The feed mechanism includes upper mounting plate 113 and lower installation board 114, the lower end installation of the straight shake auxiliary loader In the lower installation board, the upper end of the straight shake auxiliary loader is installed on the upper mounting plate, and the upper mounting plate is fixed In the bottom surface of the chute feeder.

Using the conveying direction of spring as front, before the chute feeder can aid in the upper surface of loader along the straight shake Move afterwards and fixed to adjust the front and back position of chute feeder, and realize that above-mentioned movable and fixed structure is：The upper peace Loading board is provided with the second regulation elongated hole 1131, and the upper surface of the straight shake auxiliary loader is provided with the second locking screw, the second spiral shell Bolt is through at the upper surface that chute feeder is fixed on straight shake auxiliary loader by the second regulation elongated hole and the second locking screw.

Using the conveying direction of spring as front, the chute feeder can be along above and below the upper surface of operating desk and moving left and right And it is fixed to adjust the upper and lower and right position of chute feeder, and the structure realized above and below above-mentioned and moved left and right and fix is：Institute State lower installation board has the 3rd locking screw, the 3rd bolt 115 provided with the 3rd regulation elongated hole 1141, the upper surface of the operating desk It is through at the upper surface that straight shake is aided in loader to be fixed on operating desk by the 3rd regulation elongated hole and the 3rd locking screw

The first regulation elongated hole, the second regulation elongated hole and the 3rd regulation elongated hole are mounting hole, but not limited to this.

In the present embodiment, the second regulation elongated hole that upper mounting plate is provided with, for before and after adjusting straight shake auxiliary loader Position, the 3rd regulation elongated hole on lower installation board is used for the right position and height for adjusting straight shake auxiliary loader, and then realizes The regulation of feeding position, while ensure to leave space between chute feeder and holding groove so that chute feeder docks with holding groove perfection, And it can guarantee that spring smoothly enters in holding groove.

The feeding device also includes driving oblique first cylinder 213 and the first track moved up and down of feeding clip mechanism And the second cylinder 214 and the second track of the driving feeding clip mechanism horizontal shifting.

The Down lamp automatic conveyor 30 includes drive, supporting frame 31, driving belt 32, multiple carriers 33 and one Group positioning splint, the driving belt are placed on forward and backward drive and do front and rear shuttling movement, and all carriers are both connected to The surface of the driving belt and moved with driving belt, Down lamp is positioned on carrier, and the positioning splint is fixed on the branch Support frame and the underface that clamping device is automatically positioned positioned at the Down lamp, the positioning splint are provided with two pieces and are respectively left fixed Position clamping plate 341 and right positioning splint 342, the left positioning splint and right positioning splint are respectively positioned at the described of feed belt both sides On supporting frame and it is oppositely arranged；The bottom and the left and right sides of the carrier are all provided with what is matched with each positioning splint First groove 331, the surface of first groove neither contact with the surface of the driving belt and the supporting frame；

The Down lamp, which is automatically positioned clamping device, includes lower air cylinder 53 and the catch bar 51 being connected with the lower cylinder, institute Lower air cylinder is stated to drive the catch bar to push Down lamp and the first groove of corresponding carrier and positioning splint are clamped into realization The positioning of Down lamp is fixed.

The Down lamp automatic conveyor also includes being used to sense the Down lamp sensors in place of Down lamp in place.

The lower end of the catch bar is provided with elastic component 52, and when positioning clamps, the elastic component is contacted and pressed with the Down lamp Tightly.

The upper surface of the carrier 33 has the second groove 332 that the lower edge face with the Down lamp matches.

The lower surface of the left positioning splint is provided with the left groove 3411 to match with the driving belt, the right positioning The lower surface of clamping plate be provided with the right groove 3421 that matches with the driving belt, the left groove and the right groove with it is described All there is space between driving belt.

One of the Down lamp automatic conveyor 30 also includes motor 35, the output shaft of the motor and the drive Connection.

The Down lamp automatic conveyor 30 also includes at least one set of first support 36, and the lower end of the first support is fixed In operating desk, the upper end of the first support connects and supports the supporting frame.

The Down lamp, which is automatically positioned clamping device 50, also includes second support 54, and behaviour is fixed in the lower end of the second support Make platform, the upper end connection of the second support and support the Down lamp to be automatically positioned the lower air cylinder of clamping device.

Each carrier 33 is all detachably connected with the driving belt 32.

The spring or so automatic clamping device 40 includes the spring clamp mechanism 41 of clamp springs, delivers to by spring The spring of spring card slot press close to mechanism 42 and by spring be pushed into spring card slot spring dipper crowding gear, the spring clamp mechanism and The spring dipper crowding gear is all pressed close in mechanism located at the spring, and the end of the spring dipper crowding gear, which is provided with, to be used to extrude bullet The briquetting of spring.

Automatic fork-shifting device 80 includes shift fork 81 before and after the spring, and the end of the shift fork is left spring shift fork portion 811 With right spring shift fork portion 812, the left spring shift fork portion and the right spring shift fork portion are respectively aligned to the Spring Card of Down lamp both sides Groove, the left spring shift fork portion and the right spring shift fork portion share one group of power unit and to drive the of shift fork movement One power unit.

The spring dipper crowding gear 43 includes spring at front end dipper crowding gear 431 and spring rear end dipper crowding gear 432, the pressure Block includes preceding briquetting 433 and rear briquetting 434, and the spring at front end dipper crowding gear and the spring rear end dipper crowding gear are set side by side Put, the preceding briquetting is located at the end of the spring at front end dipper crowding gear, and the rear briquetting pushes machine located at the spring rear end The end of structure, each spring dipper crowding gear also include the second power unit for driving the briquetting tiltedly to push.

The spring clamp mechanism 41 is provided with the spring clamping jaw 2 411 for the tail end for being capable of fastening spring, the spring clamping jaw Two include upper fixture block 4111 and lower fixture block 4112, the root rotation connection of the upper fixture block and the lower fixture block, and the upper folder The back-moving spring 4113 for being used for automatically springing open upper fixture block is provided between block and the lower fixture block, is additionally provided with and promotes what upper fixture block pushed Pushing mechanism.

The one side of the lower fixture block of the spring clamping jaw two and the one side of the compression cylinder, which are all fixed on same, to be consolidated On fixed board 414, and the lower end of spring clamping jaw is fixed on the spring and pressed close on dipper crowding gear.

The height h of the end in the left spring shift fork portion and the right spring shift fork portion is 7-9mm and thickness d is 1.5- 2.5mm, the length l of the shift fork is 7.5-14mm.

Realizing the structure for the pushing mechanism that the promotion upper fixture block pushes is：The spring clamp mechanism 41 also includes compressing Cylinder 412, the compression cylinder, which is provided with, compresses push rod 413, the upper fixture block for compressing push rod and connecting the spring clamping jaw, leads to Cross compression cylinder to promote compression push rod and then promote upper fixture block to push to lower fixture block direction, make upper fixture block and lower fixture block to spring Tail end provides clamping force.

The shift fork also includes reinforced connecting plate 813, and one end of the reinforced connecting plate is mutually to be fitted with Down lamp profile The arc end and the other end for the spill answered connect the first power unit, and the left and right end of the arc end respectively constitutes the left bullet Spring shift fork portion and the right spring shift fork portion.

Realize and drive the first power unit of the shift fork movement to include putting down before and after the first upper and lower translation cylinder 82 and first Cylinder 83 is moved, the lower end of the first upper and lower translation cylinder is provided with lower push-rod 84 on first, and the first upper and lower translation cylinder leads to Cross and promote lower push-rod on described first and then drive the shift fork to move up and down；The rear end of the first anterior-posterior translation cylinder is provided with Push rod 85 before and after first, the shift fork is fixed in the lower end of push rod by connecting seat 86 before and after described first, is put down before and after described first Cylinder is moved by push rod before and after promoting first to drive the shift fork to move forward and backward.

Realizing the second power unit for driving the briquetting tiltedly to push includes the second oblique upper and lower translation cylinder 435, and described the The lower end of two oblique upper and lower translation cylinders is provided with the second oblique push rod 436, and the lower end of the second oblique push rod is provided with the briquetting, The second oblique push rod is promoted and then with dynamic head holddown spring by the described second oblique upper and lower translation cylinder.

In the present embodiment, the lower end of the second oblique upper and lower translation cylinder is additionally provided with mounting seat 437, and the mounting seat includes Bottom plate 4371, foreboard 4372 and back plate 4373, the root of the front and rear panels are connected with the bottom plate, and the bottom plate is provided with Opening 43731, support block 438 is fixed between the end of the front and rear panels, the support block is provided with the second through hole 4381；Wherein, pressed before the opening connection of the second oblique push rod of a second oblique upper and lower translation cylinder through mounting seat is described Block, the opening connection rear briquetting of the second oblique push rod through the mounting seat of a second oblique upper and lower translation cylinder are described Preceding briquetting and the rear briquetting all pass through the second through hole of the support block and are exposed to the outside of through hole.

The spring, which presses close to mechanism 42, includes the 3rd oblique upper and lower translation cylinder 421, the lower end of the 3rd oblique upper and lower translation cylinder Provided with the 3rd oblique push rod 422, the spring dipper crowding gear is fixed in the end of the 3rd oblique push rod, and the described 3rd is tiltedly upper and lower Flat-removing air cyclinder drives the spring dipper crowding gear oblique and to closer or far from cylinder by promoting the 3rd oblique push rod The direction movement of lamp.

The spring, which presses close to mechanism, also includes Mobile base 423, the 3rd anterior-posterior translation cylinder 424 and 3rd or so flat-removing air cyclinder 425, spring clamp mechanism and the spring dipper crowding gear is all on the Mobile base, the 3rd anterior-posterior translation cylinder driving The Mobile base anterior-posterior translation, 3rd or so the flat-removing air cyclinder drive the Mobile base to the direction shifting closer or far from Down lamp It is dynamic.

Provided with control system, the spring automatic feeding, the spring automatic fetching device, the Down lamp pass automatically Automatic fork-shifting device and the Down lamp before and after device, the spring or so automatic clamping device, the spring is sent to be automatically positioned folder Tight device electrically connects with the control system respectively.

In the present embodiment, motor or cylinder, vibrating disk, straight shake auxiliary loader, the spring feed of each device sense in place Device and Down lamp sensors in place electrically connect with the control system.

In the present embodiment, the cylinder of the power set of each mechanism can also use motor to replace.

In addition, pass through replacing and the adjustment of position to carrier, it is possible to achieve to different size and different types of product The installation of spring.

The chute feeder, the holding groove, the spring clamp mechanism, spring press close to inclining for mechanism and spring dipper crowding gear Rake angle is all equal with the setting angle of the Down lamp spring, is 50 ° in the present embodiment.

Embodiment 2：Similar with the structure of embodiment 1, difference is：As shown in Fig. 4-1 to 4-3,

The structure of the chute feeder is：The height h22 of second delivery sheet is more than the spring coil of the spring with lower portion Height h02, during feeding, the lower edge of the spring coil of the spring is hung on the upper end of second delivery sheet and the tail end of the spring It is contactless with bottom plate.

Preferably, the height h22 of second delivery sheet than the bottom surface of spring to the high of the lower tangent line of the spring coil of spring Spend the big 1-2mm of h02.

It is preferred that Down lamp spring typically has three kinds of specifications, the height of the second delivery sheet is more than the spring of maximum specification Bottom surface to the lower tangent line of spring coil height, because spring is hung on the upper of the second delivery sheet in feeding process by the lower edge of spring coil End, and be fed forward, it can guarantee that the versatility of chute feeder.

And the height h21 of first delivery sheet is mainly used in auxiliary stopper, spring in spring transmit process is avoided to drop, Therefore the height h21 of the first delivery sheet minimum is not construed as limiting, but the height h03 of the generally more than tail end of spring is preferred.

The height h21 of the first delivery sheet and height h22 of the second delivery sheet is without that overlapping with base plate thickness Section, i.e., positioned at the upper surface of bottom plate that section height.

Operation principle and the course of work of the present utility model are following (exemplified by provided with vibrating disk)：

It is artificial to place Down lamp (refer to and Down lamp is placed on carrier), starting device, in the effect of Down lamp automatic conveyor Under, Down lamp is moved at positioning splint automatically, and Down lamp is automatically positioned clamping device and declines and be fixed Down lamp；Spring exists simultaneously The lower discharge of vibrating disk effect of spring automatic feeding, and being forwarded through feed mechanism, the spring through spring mechanism in place After feed inductor sensing in place in place, the spring clamping jaw one of feeding clip mechanism is driven to clamp the spring coil of spring i.e. head end, and move Move at the spring clamping jaw two of spring clamp mechanism and clamp the tail end of spring, feeding clip mechanism return, subsequent spring are pressed close to afterwards The surface that spring is pushed into Down lamp by mechanism simultaneously extrudes the rear end of the spring coil of spring spring righting, spring dipper crowding gear, drives The rear end of the spring coil of spring is pressed into the spring card slot of Down lamp by automatic shifting fork mechanism before and after spring of moving, while spring or so is automatic Clamping device translates, and spring dipper crowding gear is by the forward ends thereof of the spring coil of spring and is installed in the spring card slot of Down lamp, spring Left and right automatic clamping device translation return, that is, realize the installation of spring, then automatic fork-shifting device self-return before and after spring, with Spring or so automatic clamping device return afterwards, driving belt start, finished product are transported away and in the other end rewinding of driving belt.

Embodiment of the present utility model is the foregoing is only, not thereby limits the scope of the claims of the present utility model, it is every The equivalent structure made using the utility model specification and accompanying drawing content, or directly or indirectly it is used in other related technologies Field, similarly it is included in scope of patent protection of the present utility model.

Claims (10)

1. A kind of 1. Down lamp spring full-automatic assembly equipment, it is characterised in that：Front, including spring are used as using the direction of Down lamp transmission Before and after automatic feeding, spring automatic fetching device, Down lamp automatic conveyor, spring or so automatic clamping device, spring Automatic fork-shifting device and Down lamp are automatically positioned clamping device, the spring automatic feeding, the spring automatic fetching device All it is located at the side of the Down lamp automatic conveyor, the spring automatic material taking dress with the spring or so automatic clamping device It is located at the spring automatic sending and taking setting in front, the spring or so the automatic clamping device of the spring automatic feeding Expect the front of device, the Down lamp is automatically positioned clamping device and is located at the top of the Down lamp automatic conveyor and positioned at described The front of spring automatic fetching device, automatic fork-shifting device is located at the Down lamp and is automatically positioned clamping device before and after the spring Front.
2. 2. Down lamp spring full-automatic assembly equipment according to claim 1, it is characterised in that：Outside the left and right sides of Down lamp Wall, which has, pacifies spring-loaded spring card slot, and backward, the spring automatic feeding is provided with two and respectively position to the wire of Down lamp In the both sides of the Down lamp automatic conveyor and both be oppositely arranged；Accordingly, the spring automatic fetching device also is provided with Two and respectively positioned at the Down lamp automatic conveyor both sides and both be oppositely arranged；Corresponding, described spring or so is certainly Dynamic clamping device is provided with two and respectively positioned at both sides of the Down lamp automatic conveyor and relative with the spring card slot of Down lamp Should.
3. 3. Down lamp spring full-automatic assembly equipment according to claim 1, it is characterised in that：The spring self-feeding dress Put including feed mechanism and spring mechanism in place, mechanism is located at the front of the feed mechanism to the spring in place；

   The feed mechanism includes chute feeder and is installed on the straight shake auxiliary loader of the lower section of the chute feeder, the chute feeder Discharge end mechanism is docked in place with the spring；

   Mechanism includes that the holding groove of a spring can be accommodated the spring in place, and the front end of the chute feeder of the feed mechanism is discharging Hold and docked with the holding groove, the holding groove is used to accept spring, and the tail end of spring is located in the holding groove, described The head end of spring is exposed to outside the holding groove；

   Mechanism also includes spring feed inductor in place to the spring in place.
4. 4. Down lamp spring full-automatic assembly equipment according to claim 1, it is characterised in that：The spring automatic material taking dress Put including feeding clip mechanism, the feeding clip mechanism is located at the front of the spring of spring automatic feeding mechanism in place；

   The gripper cylinder that the feeding clip mechanism includes spring clamping jaw one and drives the spring clamping jaw one to clamp or unclamp, the bullet Spring clamping jaw one includes upper gripper jaw and lower clamping jaw, and the upper gripper jaw and the lower clamping jaw are symmetrical arranged, during clamping, the upper gripper jaw and There is space, and the spring coil phase of the end of the upper gripper jaw and lower clamping jaw composition and the spring between the lower clamping jaw The clamping part matched somebody with somebody；

   The incline direction and angle of the spring clamping jaw one of the feeding clip mechanism and the chute feeder of the spring automatic feeding Incline direction is consistent with angle.
5. 5. Down lamp spring full-automatic assembly equipment according to claim 1, it is characterised in that：Described spring or so fills automatically The spring clamp mechanism of clamp device including clamp springs, the spring that spring delivered to spring card slot press close to mechanism and by spring The spring dipper crowding gear of spring card slot is pushed into, the spring clamp mechanism and the spring dipper crowding gear all paste located at the spring In nearly mechanism, the end of the spring dipper crowding gear is provided with the briquetting for extrusion spring.
6. 6. Down lamp spring full-automatic assembly equipment according to claim 1, it is characterised in that：Automatic poking before and after the spring Fork device includes shift fork, and the end of the shift fork is left spring shift fork portion and right spring shift fork portion, the left spring shift fork portion and The right spring shift fork portion is respectively aligned to the spring card slot of Down lamp both sides, the left spring shift fork portion and the right spring shift fork portion Share one group of power unit and to drive the first power unit of the shift fork movement.
7. 7. Down lamp spring full-automatic assembly equipment according to claim 5, it is characterised in that：The spring dipper crowding gear bag Spring at front end dipper crowding gear and spring rear end dipper crowding gear are included, the briquetting includes preceding briquetting and rear briquetting, the spring at front end Dipper crowding gear and the spring rear end dipper crowding gear are arranged side by side, and the preceding briquetting is located at the end of the spring at front end dipper crowding gear End, the rear briquetting are located at the end of the spring rear end dipper crowding gear, and each spring dipper crowding gear also includes driving institute State the second power unit that briquetting tiltedly pushes.
8. 8. Down lamp spring full-automatic assembly equipment according to claim 1, it is characterised in that：The Down lamp automatically delivers dress Put and be placed on forward and backward biography including drive, supporting frame, driving belt, multiple carriers and one group of positioning splint, the driving belt Driving wheel and front and rear shuttling movement is done, all carriers are both connected to the surface of the driving belt and moved with driving belt Dynamic, Down lamp is positioned on carrier, and the positioning splint is fixed on the supporting frame and is automatically positioned clamping positioned at the Down lamp The underface of device, the positioning splint are provided with two pieces and respectively left positioning splint and right positioning splint, the left locating clip Plate and right positioning splint on the supporting frame of feed belt both sides and are oppositely arranged respectively；The bottom of the carrier and The left and right sides is all provided with the first groove to match with each positioning splint, surface and the transmission of first groove The surface of belt and the supporting frame neither contacts；

   The Down lamp, which is automatically positioned clamping device, includes cylinder and the catch bar that be connected with the cylinder, described in the cylinder drives Catch bar, which pushes Down lamp and clamps the first groove of corresponding carrier with positioning splint, realizes that the positioning of Down lamp is fixed.
9. 9. Down lamp spring full-automatic assembly equipment according to claim 5, it is characterised in that：Spring has one end of spring coil For head end and the other end relative with the head end is tail end, and the spring clamp mechanism is provided with the tail end for being capable of fastening spring Spring clamping jaw two, the spring clamping jaw two include upper fixture block and lower fixture block, the root rotation of the upper fixture block and the lower fixture block Connection, and the back-moving spring for being used for automatically springing open upper fixture block is provided between the upper fixture block and the lower fixture block, it is additionally provided with promotion The pushing mechanism that upper fixture block pushes.
10. 10. Down lamp spring full-automatic assembly equipment according to claim 1, it is characterised in that：It is described provided with control system Spring automatic feeding, the spring automatic fetching device, the Down lamp automatic conveyor, described spring or so fill automatically It is electric with the control system respectively to be automatically positioned clamping device for automatic fork-shifting device and the Down lamp before and after clamp device, the spring Connection.