CN205989119U - A kind of cover plate of power battery welding equipment - Google Patents
A kind of cover plate of power battery welding equipment Download PDFInfo
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- CN205989119U CN205989119U CN201620945579.3U CN201620945579U CN205989119U CN 205989119 U CN205989119 U CN 205989119U CN 201620945579 U CN201620945579 U CN 201620945579U CN 205989119 U CN205989119 U CN 205989119U
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Abstract
本实用新型公开了一种动力电池盖板焊接设备,包括底板,前支架、后支架及中间支架,分别设于前支架上的第一流水线及设于第一流水线一侧的第二流水线,与第一流水线配合进料用的第一机械手以及与该第一机械手相对设置的第二机械手,设于底板上的转盘组件,位于转盘组件上部的顶升旋转机构及设于顶升旋转机构两侧的定位气缸组件,连接在顶升旋转机构上方并与其配合夹紧电池的电池夹具,设于转盘组件周边并与其配合焊接电池盖板的点焊机构及满焊机构,设于中间支架上的复位机构,以及设于中间支架上的压装机构。本实用新型有效解决了现有的电池盖板的焊接需要通过工人手工进行操作,从而导致加工过程较为繁琐,焊接效率及焊接精度较低等技术问题。
The utility model discloses a power battery cover plate welding device, which comprises a bottom plate, a front bracket, a rear bracket and an intermediate bracket, a first assembly line respectively arranged on the front bracket and a second assembly line arranged on one side of the first assembly line, and The first assembly line cooperates with the first manipulator for feeding and the second manipulator set opposite to the first manipulator, the turntable assembly on the bottom plate, the jacking and rotating mechanism on the upper part of the turntable assembly and the two sides of the jacking and rotating mechanism The positioning cylinder assembly is connected to the top of the jacking and rotating mechanism and cooperates with the battery clamp to clamp the battery. It is located around the turntable assembly and cooperates with the spot welding mechanism and full welding mechanism for welding the battery cover. The reset on the middle bracket mechanism, and the press-fit mechanism located on the middle bracket. The utility model effectively solves the technical problems that the welding of the existing battery cover plate needs to be manually operated by workers, resulting in complicated processing, low welding efficiency and welding precision, and the like.
Description
【技术领域】【Technical field】
本实用新型涉及激光焊接技术领域,特别涉及一种动力电池盖板焊接设备。The utility model relates to the technical field of laser welding, in particular to a power battery cover plate welding equipment.
【背景技术】【Background technique】
锂电池是性能卓越的新一代绿色高能电池,因其具有高电压、高容量、低消耗、无记忆效应、无公害、体积小、内阻小、自放电少、循环次数多等特点。而广泛应用于新能源交通工具,移动电话、笔记本电脑、平板电脑等众多民用及军事领域。Lithium battery is a new generation of green high-energy battery with excellent performance, because it has the characteristics of high voltage, high capacity, low consumption, no memory effect, pollution-free, small size, low internal resistance, less self-discharge, and many cycles. It is widely used in many civil and military fields such as new energy vehicles, mobile phones, notebook computers, and tablet computers.
锂电池在制造过程中,需要将电池盖板焊接到电池壳体的封口端而将壳体密封。现有的锂电池盖板的焊接都是通过工人使用简单的焊接工具及夹具来进行焊接和定位操作的,这种手工的焊接方式不仅定位不准确、而且导致良品率较低,此外通过人工焊接的方式还需要分别对上下料、压装、定位、焊接、校验等每一个工作流程配置对应的生产线,因此导致整个生产过程较为繁琐,焊接精度、生产效率及自动化程度较低,劳动强度较大并不能满足大批量锂电池生产的需求。During the manufacturing process of the lithium battery, the battery cover needs to be welded to the sealing end of the battery case to seal the case. The welding of the existing lithium battery cover plate is carried out by workers using simple welding tools and fixtures for welding and positioning operations. This manual welding method is not only inaccurate in positioning, but also leads to a low yield rate. The method also needs to configure the corresponding production line for each workflow such as loading and unloading, press-fitting, positioning, welding, and calibration, so the entire production process is more cumbersome, welding accuracy, production efficiency and automation are lower, and labor intensity is higher. Large and can not meet the needs of mass production of lithium batteries.
【发明内容】【Content of invention】
综上所述,本实用新型主要的目的是为了解决现有的电池盖板的焊接需要通过工人手工进行操作,从而导致加工过程较为繁琐,生产成本较高、焊接效率及焊接精度较低等技术问题,而提供一种动力电池盖板焊接设备。To sum up, the main purpose of this utility model is to solve the existing technology that the welding of the battery cover plate needs to be manually operated by workers, resulting in a relatively cumbersome processing process, high production costs, low welding efficiency and welding precision, etc. problem, and provide a power battery cover plate welding equipment.
为了解决上述技术问题,本实用新型提供一种动力电池盖板焊接设备,包括:底板,分别设于底板前后两端的前支架、后支架及固接在前支架和后支架顶部的中间支架,分别设于所述前支架长度方向上并用于输入待焊接电池及输出焊接后电池用的第一流水线以及设于第一流水线一侧并用于输出不良品的第二流水线,分别与所述前支架及中间支架连接并与第一流水线配合进料用的第一机械手以及与该第一机械手相对设置并分别与第一流水线和第二流水线配合出料用的第二机械手,设于所述底板上且位于前支架及后支架之间并用于在各工位之间旋转切换的转盘组件,位于转盘组件上部的若干个顶升旋转机构及设于每个顶升旋转机构两侧用于将电池定位的若干个定位气缸组件,连接在每个顶升旋转机构上方并与其配合夹紧电池的电池夹具,设于转盘组件周边并与其配合焊接电池盖板的点焊机构及满焊机构,设于中间支架上且与满焊机构相对设置并用于校正转盘旋转所产生角度误差的复位机构,以及设于中间支架上并用于将盖板校正压平的压装机构。In order to solve the above-mentioned technical problems, the utility model provides a power battery cover plate welding equipment, comprising: a bottom plate, a front bracket, a rear bracket respectively arranged at the front and rear ends of the bottom plate, and an intermediate bracket fixedly connected to the top of the front bracket and the rear bracket, respectively The first assembly line arranged in the length direction of the front support and used for inputting the battery to be welded and the output of the battery after welding, and the second assembly line arranged on one side of the first assembly line and used for outputting defective products are respectively connected to the front support and The middle bracket is connected with the first manipulator for feeding in cooperation with the first assembly line, and the second manipulator for discharging with the first assembly line and the second assembly line is arranged opposite to the first manipulator, and is arranged on the bottom plate and The turntable assembly is located between the front support and the rear support and is used to rotate and switch between various stations, several jacking and rotating mechanisms are located on the upper part of the turntable assembly, and the two sides of each jacking and rotating mechanism are used to position the battery. A number of positioning cylinder components are connected above each jacking and rotating mechanism and cooperate with the battery clamp to clamp the battery. They are arranged around the turntable assembly and cooperate with the spot welding mechanism and full welding mechanism for welding the battery cover plate. They are arranged on the middle bracket The reset mechanism is arranged on the top and opposite to the full welding mechanism and is used to correct the angle error generated by the rotation of the turntable, and the press-fit mechanism is arranged on the middle support and used to correct and flatten the cover plate.
所述转盘组件包括:转盘,设于转盘下部并与其驱动连接的转盘电机、设于所述转盘电机一侧并用于当顶升旋转机构转动至满焊工位处时保证焊接精度的焊接电机,均匀分布在所述转盘圆周表面上的四个工位,分别安装在每个工位上的顶升旋转机构及与该顶升旋转机构配合连接的电池夹具及设于所述转盘上部中间并与转盘电机同轴连接的滑环组件。The turntable assembly includes: a turntable, a turntable motor arranged at the lower part of the turntable and connected to the turntable motor, a welding motor arranged at one side of the turntable motor and used to ensure welding accuracy when the jacking rotation mechanism rotates to the full welding position, uniform The four stations distributed on the circumferential surface of the turntable, the jacking rotation mechanism installed on each station and the battery fixture that is connected with the jacking rotation mechanism and the middle of the upper part of the turntable and connected with the turntable Slip ring assembly for coaxial connection of motor.
所述第一机械手包括:第一平移台,设于第一平移台上并驱动其往复左右移动的第一电机,活动连接在所述第一平移台上的第一抓料缸固定板,固定连接在第一抓料缸固定板上的第一气缸,所述第一气缸通过连接在其上的防撞机构与电池夹指相连接,并驱动电池夹指张开及夹紧,所述电池夹指内侧表面上还设有防止电池夹伤的第一柔性片。The first manipulator includes: a first translation platform, a first motor that is arranged on the first translation platform and drives it to reciprocate and move left and right, and is movably connected to the first grasping cylinder fixed plate on the first translation platform, fixed The first air cylinder connected to the fixing plate of the first grasping cylinder, the first air cylinder is connected with the battery clamp finger through the anti-collision mechanism connected thereon, and drives the battery clamp finger to open and clamp, the battery A first flexible sheet to prevent the battery from being pinched is also provided on the inner surface of the finger.
所述第二机械手包括:第二平移台,设于第二平移台上并驱动其往复左右移动的第二电机,活动连接在所述第二平移台上的第二抓料缸固定板,固定连接在第二抓料缸固定板上的第二气缸,活动连接在第二气缸一侧的弹性上下料组件,以及连接在该上下料组件下方用于夹持电池的机械夹爪,所述机械夹爪内侧表面上还设有防止电池夹伤的第二柔性片。The second manipulator includes: a second translation platform, a second motor that is arranged on the second translation platform and drives it to reciprocate and move left and right, and is movably connected to the second grasping cylinder fixed plate on the second translation platform, fixed The second air cylinder connected to the second cylinder fixing plate, the elastic loading and unloading assembly movably connected to one side of the second air cylinder, and the mechanical gripper connected under the loading and unloading assembly for clamping the battery, the mechanical A second flexible sheet to prevent the battery from being pinched is also provided on the inner surface of the jaw.
所述复位机构包括:轴承座底板,分别固定连接在所述轴承座底板上的气缸安装板、复位电机安装座及感应器安装座,固定在轴承座底板上且位于气缸安装板及复位电机安装座之间的轴承座,安装在气缸安装板上第三气缸,安装在复位电机安装座上的复位电机,同轴安装在所述轴承座上的转轴,同轴安装在所述转轴的上端及下端的从动轮及压头连接块,所述从动轮通过套设于其上的皮带与设于复位电机输出轴上的主动轮驱动连接,所述压头连接块则与设于其底部的压头座固接,该压头座则与压头嵌入配合,所述感应器安装座上还安装有光电感应器。The reset mechanism includes: a bearing seat bottom plate, a cylinder mounting plate fixedly connected to the bearing seat bottom plate, a reset motor mounting seat and an inductor mounting seat, which are fixed on the bearing seat bottom plate and located on the cylinder mounting plate and the reset motor mounting plate. The bearing seat between the seats is installed on the third cylinder on the cylinder mounting plate, the reset motor installed on the reset motor mounting seat, the rotating shaft coaxially installed on the bearing seat, coaxially installed on the upper end of the rotating shaft and The driven wheel and the pressure head connection block at the lower end, the driven wheel is driven and connected with the driving wheel set on the output shaft of the reset motor through the belt sleeved on it, and the pressure head connection block is connected with the pressure head connection block located at its bottom. The head seat is fixedly connected, and the indenter seat is embedded with the indenter, and a photoelectric sensor is also installed on the sensor mounting seat.
所述转轴上固定连接有定位板,在该定位板上安装有与所述光电感应器配合感应复位状态的复位感应片。A positioning plate is fixedly connected to the rotating shaft, and a reset sensing sheet cooperating with the photoelectric sensor to sense a reset state is installed on the positioning plate.
所述点焊机构包括:安装在所述底板上并可沿X、Y、Z轴移动的第三平移台,安装在所述第三平移台的Z轴上并用于对电池盖板进行点焊的第一激光焊接头。The spot welding mechanism includes: a third translation stage installed on the bottom plate and movable along the X, Y, and Z axes, installed on the Z axis of the third translation stage and used for spot welding the battery cover The first laser welding head.
所述满焊机构包括:安装在所述后支架上并可沿X、Y、Z轴移动的第四平移台,安装在所述第四平移台的Z轴上并用于对电池盖板进行满焊的第二激光焊接头,固设于第二激光焊接头一侧的抽风管,同轴连接在所述激光出射头上并用于防止激光焊接所产生的粉尘向外飘散的同轴吸尘罩,该同轴吸尘罩上设有至少一个将粉尘吸出的出气孔,该出气孔经管道与抽风管上的抽风孔相连通,抽风管则与外部烟雾净化器相连通,并通过烟雾净化器将同轴吸尘罩中的粉尘吸出。The full welding mechanism includes: a fourth translation stage installed on the rear bracket and movable along the X, Y, and Z axes, installed on the Z axis of the fourth translation stage and used for full welding of the battery cover. The second laser welding head for welding, the exhaust pipe fixed on one side of the second laser welding head, is coaxially connected to the laser exit head and used to prevent the dust generated by laser welding from flying outwards. The coaxial dust suction hood is provided with at least one air outlet for sucking out the dust. The air outlet is connected with the air outlet on the air exhaust pipe through the pipe, and the air exhaust pipe is connected with the external smoke purifier. The fume extractor sucks the dust out of the coaxial hood.
所述压装机构包括:固定连接在所述中间支架上的压装座,分别固定连接在压装座底部的气缸安装板及缓冲座,安装在所述压装座上并用于压装电池盖板的第四气缸,安装在所述气缸安装板上并用于校正电池位置的校正气缸,固定连接在所述第四气缸活动端端部的压板及与该压板固接的压头。The press-fit mechanism includes: a press-fit seat fixedly connected to the intermediate bracket, a cylinder mounting plate and a buffer seat fixedly connected to the bottom of the press-fit seat respectively, installed on the press-fit seat and used for press-fitting the battery cover The fourth cylinder of the plate is installed on the cylinder mounting plate and used for correcting the position of the battery, the pressure plate fixedly connected to the movable end of the fourth cylinder and the pressure head fixed to the pressure plate.
所述电池夹具包括:夹具壳体,设于所述夹具壳体顶部并用于防止灰尘进入的防尘板,活动设于夹具壳体内侧的夹具基准板,以及弹性连接在夹具壳体及夹具基准板之间并用于当放入电池后自动压紧电池的弹性压紧机构。The battery fixture includes: a fixture shell, a dust-proof plate arranged on the top of the fixture shell and used to prevent dust from entering, a fixture reference plate movable on the inside of the fixture shell, and an elastic connection between the fixture shell and the fixture reference plate. An elastic pressing mechanism between the plates and used to automatically compress the battery when the battery is placed.
采用上述技术方案,与现有技术相比,本实用新型所产生的有益效果在于:本实用新型通过设有可循环上下料的第一流水线及第二流水线,将待焊接电池通过机械手抓取至转盘机构的夹具上进行定位夹紧,并通过压装机构将电池盖板压紧在电池壳体上、将电池盖板及电池壳体通过定位气缸组件夹紧定位,最后分别通过点焊机构及满焊机构将电池盖板焊接在电池壳体上,不良品则通过第二机械手夹持至第二流水线输出。整个过程由机器全自动进行操作,而无须人工进行干预,因此极大地降低了劳动强度以及生产成本、使工作效率显著提高。本实用新型还具有自动化程度高,且易于实施等特点。Adopting the above technical scheme, compared with the prior art, the beneficial effect of the utility model is that: the utility model is provided with a first assembly line and a second assembly line which can be loaded and unloaded recyclably, and the battery to be welded is grabbed by the manipulator to the Positioning and clamping is carried out on the fixture of the turntable mechanism, and the battery cover is pressed on the battery case by the press-fitting mechanism, the battery cover and the battery case are clamped and positioned by the positioning cylinder assembly, and finally the spot welding mechanism and the The full welding mechanism welds the battery cover to the battery case, and the defective products are clamped by the second manipulator to the output of the second assembly line. The whole process is fully automated by the machine without manual intervention, thus greatly reducing labor intensity and production costs, and significantly improving work efficiency. The utility model also has the characteristics of high degree of automation and easy implementation.
【附图说明】【Description of drawings】
图1是本实用新型的整体结构立体示意图;Fig. 1 is a three-dimensional schematic view of the overall structure of the utility model;
图2是本实用新型的第一机械手的结构示意图;Fig. 2 is the structural representation of the first manipulator of the present utility model;
图3是本实用新型的第一机械手的结构示意图;Fig. 3 is the structural representation of the first manipulator of the present utility model;
图4是本实用新型的转盘组件的结构示意图;Fig. 4 is a schematic structural view of the turntable assembly of the present invention;
图5是本实用新型的点焊机构的结构示意图;Fig. 5 is the structural representation of the spot welding mechanism of the present utility model;
图6是本实用新型的满焊机构的结构示意图;Fig. 6 is a schematic structural view of the full welding mechanism of the present utility model;
图7是本实用新型的复位机构的结构示意图;Fig. 7 is a structural schematic diagram of the reset mechanism of the present invention;
图8是本实用新型的压装机构的结构示意图;Fig. 8 is a schematic structural view of the press-fitting mechanism of the present invention;
图9是本实用新型的电池夹具的结构示意图;Fig. 9 is a schematic structural view of the battery clamp of the present invention;
图10是本实用新型的电池夹具的另一结构示意图。Fig. 10 is another structural schematic diagram of the battery clamp of the present invention.
【具体实施方式】【detailed description】
下列实施例是对本实用新型的进一步解释和补充,对本实用新型不会构成任何限制。The following examples are further explanations and supplements to the utility model, and will not constitute any limitation to the utility model.
如图1~图10所示,本实用新型的一种动力电池盖板焊接设备包括底板1,前支架14、后支架15,中间支架16,第一流水线2,第二流水线3,第一机械手4,第二机械手5,转盘组件6,顶升旋转机构7,定位气缸组件8,电池夹具9,点焊机构10,满焊机构11,复位机构12,以及压装机构13。As shown in Figures 1 to 10, a power battery cover plate welding equipment of the present invention includes a bottom plate 1, a front bracket 14, a rear bracket 15, an intermediate bracket 16, a first assembly line 2, a second assembly line 3, and a first manipulator. 4. The second manipulator 5, the turntable assembly 6, the jacking rotation mechanism 7, the positioning cylinder assembly 8, the battery clamp 9, the spot welding mechanism 10, the full welding mechanism 11, the reset mechanism 12, and the pressing mechanism 13.
如图1所示,所述前支架14及后支架15分别设于底板1的前后两端,所述中间支架16固定连接在前支架和后支架顶部。所述第一流水线2设于所述前支架14长度方向上,其一端用于输入待焊接电池以供机械手夹取,其另一端用于输出焊接后的电池。所述第二流水线3设于所述前支架14长度方向上且位于第一流水线2一侧,其用于输出不良品电池。所述第一机械手4及第二机械手5分别与所述前支架14及中间支架16连接且第二机械手5设置在第一机械手4的相对侧,所述第一机械手4与第一流水线2配合进料,将由第一流水线输入的待焊接电池夹取至转盘组件6上。所述第二机械手5分别与第一流水线2和第二流水线3配合出料,进一步地,良品电池由第二机械手5夹持至第一流水线2输出,不良品电池由第二机械手5夹持至第二流水线输出。As shown in FIG. 1 , the front bracket 14 and the rear bracket 15 are respectively arranged at the front and rear ends of the base plate 1 , and the middle bracket 16 is fixedly connected to the top of the front bracket and the rear bracket. The first assembly line 2 is arranged in the lengthwise direction of the front support 14, one end of which is used to input the battery to be welded for gripping by the manipulator, and the other end is used to output the battery after welding. The second assembly line 3 is arranged in the longitudinal direction of the front support 14 and on the side of the first assembly line 2, and is used for outputting defective batteries. The first manipulator 4 and the second manipulator 5 are respectively connected to the front support 14 and the middle support 16 and the second manipulator 5 is arranged on the opposite side of the first manipulator 4, and the first manipulator 4 cooperates with the first assembly line 2 Feeding, clamping the battery to be welded input by the first assembly line onto the turntable assembly 6 . The second manipulator 5 cooperates with the first assembly line 2 and the second assembly line 3 respectively to discharge materials. Further, the good battery is clamped by the second manipulator 5 to the output of the first assembly line 2, and the defective battery is clamped by the second manipulator 5 to the second pipeline output.
如图2所示,具体地,所述第一机械手4包括:第一平移台41,设于第一平移台41上并驱动其往复左右移动的第一电机42,活动连接在所述第一平移台41上的第一抓料缸固定板43,固定连接在第一抓料缸固定板上的第一气缸44,所述第一气缸44通过连接在其上的防撞机构45与电池夹指46相连接,并驱动电池夹指张开及夹紧,所述电池夹指46内侧表面上还设有防止电池夹伤的第一柔性片。As shown in Figure 2, specifically, the first manipulator 4 includes: a first translation platform 41, a first motor 42 that is arranged on the first translation platform 41 and drives it to move back and forth left and right, and is movably connected to the first translation platform 41. The first grab material cylinder fixed plate 43 on the translation platform 41 is fixedly connected to the first cylinder 44 on the first grab material cylinder fixed plate, and the first cylinder 44 is connected to the battery clip by the anti-collision mechanism 45 connected thereto. The fingers 46 are connected to drive the battery clamp fingers to open and clamp. The inner surface of the battery clamp fingers 46 is also provided with a first flexible sheet to prevent the battery from being pinched.
如图3所示,具体地,所述第二机械手5包括:第二平移台51,设于第二平移台51上并驱动其往复左右移动的第二电机52,活动连接在所述第二平移台51上的第二抓料缸固定板53,固定连接在第二抓料缸固定板上的第二气缸54,活动连接在第二气缸54一侧的弹性上下料组件55,以及连接在该上下料组件下方用于夹持电池的机械夹爪56,所述机械夹爪56内侧表面上还设有防止电池夹伤的第二柔性片。As shown in Figure 3, specifically, the second manipulator 5 includes: a second translation platform 51, a second motor 52 that is arranged on the second translation platform 51 and drives it to move back and forth left and right, and is movably connected to the second translation platform 51. The second catch material cylinder fixed plate 53 on the translation platform 51 is fixedly connected to the second cylinder 54 on the second catch material cylinder fixed plate, the elastic loading and unloading assembly 55 that is movably connected to the second cylinder 54 one side, and is connected to the The mechanical jaw 56 under the loading and unloading assembly is used to clamp the battery, and the inner surface of the mechanical jaw 56 is also provided with a second flexible sheet to prevent the battery from being pinched.
如图4所示,所述转盘组件6设于所述底板1上且位于前支架14及后支架15之间,其用于在各工位之间精密旋转切换,所述转盘组件6包括:转盘61,设于转盘下部并与其驱动连接的转盘电机62、设于所述转盘电机一侧并用于当顶升旋转机构7转动至满焊工位处时保证焊接精度的焊接电机63,在所述转盘61圆周表面上均匀分布有四个工位,在本实施例中,四个工位分别为上料工位,CCD检测工位,复位工位及下料工位。各工位上分别安装有顶升旋转机构7、与该顶升旋转机构7配合连接的电池夹具9及设于所述转盘61上部中间并与转盘电机62同轴连接的滑环组件64。在本实施例中,所述转盘电机为步进电机,该转盘电机以90度为单位顺时针在各工位上进行精密转动。在本实施例中,在所述转盘组件6上部还设有若干个当对顶盖焊接完后将其上顶推出的顶升旋转机构7,在每个顶升旋转机构两侧设有用于将电池定位的若干个定位气缸组件8,在每个顶升旋转机构7上方还设有并与其配合夹紧电池用的电池夹具9。As shown in Figure 4, the turntable assembly 6 is arranged on the base plate 1 and is located between the front support 14 and the rear support 15, which is used for precise rotation and switching between various stations, and the turntable assembly 6 includes: Turntable 61, the turntable motor 62 that is arranged on the lower part of the turntable and connected with it, and the welding motor 63 that is arranged on one side of the turntable motor and is used to ensure the welding accuracy when the jacking rotation mechanism 7 rotates to the full welding station, in the Four stations are evenly distributed on the circumferential surface of the turntable 61. In this embodiment, the four stations are respectively a loading station, a CCD detection station, a reset station and an unloading station. Each station is respectively equipped with a jacking and rotating mechanism 7 , a battery fixture 9 cooperating with the jacking and rotating mechanism 7 , and a slip ring assembly 64 arranged in the middle of the upper part of the turntable 61 and coaxially connected with the turntable motor 62 . In this embodiment, the turntable motor is a stepper motor, and the turntable motor performs precise rotation clockwise at each station with a unit of 90 degrees. In this embodiment, several jacking and rotating mechanisms 7 are provided on the upper part of the turntable assembly 6 to push out the top cover after the welding of the top cover is completed. Several positioning cylinder assemblies 8 for battery positioning are also provided with a battery clamp 9 for clamping the battery in cooperation with each jacking and rotating mechanism 7 .
如图5所示,所述点焊机构10设于转盘组件6周边,其用于将电池盖板接触面的个别点焊接起来。所述点焊机构10包括:安装在所述底板1上并可沿X、Y、Z轴移动的第三平移台101,安装在所述第三平移台101的Z轴上并用于对电池盖板进行点焊的第一激光焊接头102。As shown in FIG. 5 , the spot welding mechanism 10 is arranged around the turntable assembly 6 , and is used to weld individual spots on the contact surface of the battery cover. The spot welding mechanism 10 includes: a third translation platform 101 installed on the base plate 1 and movable along the X, Y, and Z axes, installed on the Z axis of the third translation platform 101 and used for aligning the battery cover The plate is spot welded with the first laser welding head 102 .
如图6所示,所述满焊机构11设于转盘组件6周边,其用于将电池盖板与电池壳体接触部分全部融焊,所述满焊机构11包括:安装在所述后支架15上并可沿X、Y、Z轴移动的第四平移台111,安装在所述第四平移台111的Z轴上并用于对电池盖板进行满焊的第二激光焊接头112,固设于第二激光焊接头112一侧的抽风管113,同轴连接在所述激光出射头1上并用于防止激光焊接所产生的粉尘向外飘散的同轴吸尘罩114,该同轴吸尘罩上设有至少一个将粉尘吸出的出气孔115,该出气孔经管道与抽风管113上的抽风孔116相连通,抽风管113则与外部烟雾净化器相连通,并通过烟雾净化器将同轴吸尘罩114中的粉尘吸出。As shown in Figure 6, the full welding mechanism 11 is arranged around the turntable assembly 6, and it is used to melt and weld the contact part of the battery cover plate and the battery case. The full welding mechanism 11 includes: installed on the rear bracket 15 and the fourth translation stage 111 that can move along the X, Y, and Z axes, the second laser welding head 112 that is installed on the Z axis of the fourth translation stage 111 and is used for full welding of the battery cover, is fixed The exhaust pipe 113 that is located at the second laser welding head 112 side is coaxially connected on the laser emitting head 1 and is used to prevent the coaxial dust suction cover 114 that the dust generated by laser welding is scattered outwards. The dust hood is provided with at least one outlet hole 115 for sucking dust out. The outlet hole communicates with the exhaust hole 116 on the exhaust pipe 113 through a pipe, and the exhaust pipe 113 communicates with an external smoke purifier, and passes through the smoke. The purifier sucks out the dust in the coaxial dust suction hood 114 .
如图7所示,所述复位机构12设于中间支架16上且与满焊机构11相对设置,其用于校正转盘旋转所产生角度误差。所述复位机构12包括:轴承座底板121,分别固定连接在所述轴承座底板121上的气缸安装板122、复位电机安装座123及感应器安装座124,固定在轴承座底板121上且位于气缸安装板及复位电机安装座之间的轴承座125,安装在气缸安装板122上第三气缸126,安装在复位电机安装座123上的复位电机127,同轴安装在所述轴承座125上的转轴(图中未示),同轴安装在所述转轴的上端及下端的从动轮129及压头连接块1210,所述从动轮128通过套设于其上的皮带1211与设于复位电机126输出轴上的主动轮1212驱动连接,所述压头连接块1210则与设于其底部的压头座1213固接,该压头座则与压头1214嵌入配合,所述感应器安装座124上还安装有光电感应器1215。进一步地,所述转轴128上固定连接有定位板1281,在该定位板上安装有与所述光电感应器1215配合感应复位状态的复位感应片1282。As shown in FIG. 7 , the reset mechanism 12 is arranged on the intermediate support 16 and opposite to the full welding mechanism 11 , which is used to correct the angular error generated by the rotation of the turntable. The reset mechanism 12 includes: a bearing seat bottom plate 121, a cylinder mounting plate 122 fixedly connected to the bearing seat bottom plate 121, a reset motor mounting seat 123 and an inductor mounting seat 124, which are fixed on the bearing seat bottom plate 121 and located on the bearing seat bottom plate 121. The bearing seat 125 between the cylinder mounting plate and the reset motor mounting seat is installed on the cylinder mounting plate 122, the third cylinder 126, and the reset motor 127 installed on the reset motor mounting seat 123 is coaxially installed on the bearing seat 125 The rotating shaft (not shown in the figure), the driven wheel 129 and the pressure head connecting block 1210 coaxially installed on the upper and lower ends of the rotating shaft, the driven wheel 128 is set on the reset motor through the belt 1211 sleeved on it The driving wheel 1212 on the 126 output shaft is driven and connected, and the pressure head connecting block 1210 is fixedly connected with the pressure head seat 1213 located at its bottom, and the pressure head seat is embedded with the pressure head 1214. 124 is also equipped with a photoelectric sensor 1215. Further, a positioning plate 1281 is fixedly connected to the rotating shaft 128, and a reset sensing piece 1282 that cooperates with the photoelectric sensor 1215 to sense a reset state is mounted on the positioning plate.
如图8所示,所述压装机构13设于中间支架16上,其用于将盖板校正压平。所述压装机构13包括:固定连接在所述中间支架16上的压装座131,分别固定连接在压装座131底部的气缸安装板132及缓冲座133,安装在所述压装座131上并用于压装电池盖板的第四气缸132,安装在所述气缸安装板132上并用于校正电池位置的校正气缸134,固定连接在所述第四气缸132活动端端部的压板135及与该压板固接的压头136。As shown in FIG. 8 , the press-fitting mechanism 13 is arranged on the middle support 16 and is used for correcting and pressing the cover plate. The press-fit mechanism 13 includes: a press-fit seat 131 fixedly connected to the intermediate support 16, a cylinder mounting plate 132 and a buffer seat 133 fixedly connected to the bottom of the press-fit seat 131 respectively, installed on the press-fit seat 131 The fourth cylinder 132 for press-fitting the battery cover, the correction cylinder 134 installed on the cylinder mounting plate 132 and used for correcting the position of the battery, the pressing plate 135 fixedly connected to the movable end of the fourth cylinder 132 and A pressure head 136 affixed to the pressure plate.
如图9,图10所示,所述电池夹具9包括:夹具壳体91,设于所述夹具壳体顶部并用于防止灰尘进入的防尘板92,活动设于夹具壳体91内侧的夹具基准板93,以及弹性连接在夹具壳体91及夹具基准板93之间并用于当放入电池后自动压紧电池的弹性压紧机构94。As shown in Figure 9 and Figure 10, the battery clamp 9 includes: a clamp housing 91, a dust-proof plate 92 arranged on the top of the clamp housing and used to prevent dust from entering, and a clamp that is movable inside the clamp housing 91 The reference plate 93, and the elastic pressing mechanism 94 elastically connected between the clamp housing 91 and the clamp reference plate 93 and used for automatically compressing the battery after the battery is put in.
本实用新型的动作流程如下:The action flow of the present utility model is as follows:
首先通过工作台外部的自动搬运车来料,并通过第一流水线上料,电池经第一流水线输送至第一机械手,并通过该第一机械手夹持至转盘组件的夹具上,并通过旋转组件的转盘电机驱动旋转,首先将电池旋转至点焊机构将电池盖板接触面的个别点焊接起来,然后转盘转动至满焊机构将电池盖板与电池壳体接触部分全部融焊。焊接完成后,通过CCD检测装置进行检测,如发现产品焊接不良则通过第二机械后将不良品放入第二流水线输出,如焊接后的电池焊接合格则通过第二机械手将良品放入第一流水线输出。至此本实用新型的操作全部完成。Firstly, the material is supplied by the automatic transfer vehicle outside the workbench, and the material is passed through the first assembly line. The battery is transported to the first manipulator through the first assembly line, and is clamped to the clamp of the turntable assembly by the first manipulator, and passed through the rotating assembly. The turntable motor is driven to rotate. First, the battery is rotated to the spot welding mechanism to weld individual points on the contact surface of the battery cover, and then the turntable is rotated to the full welding mechanism to weld all the contact parts of the battery cover and the battery case. After the welding is completed, it is detected by the CCD detection device. If the product is found to be poorly welded, it will pass through the second machine and put the defective product into the second assembly line for output. Pipeline output. So far the operation of the utility model is all completed.
尽管通过以上实施例对本实用新型进行了揭示,但是本实用新型的范围并不局限于此,在不偏离本实用新型构思的条件下,以上各构件可用所属技术领域人员了解的相似或等同元件来替换。Although the utility model has been disclosed through the above embodiments, the scope of the utility model is not limited thereto. Under the condition of not departing from the concept of the utility model, the above components can be realized by similar or equivalent elements understood by those skilled in the art replace.
Claims (10)
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| CN201620945579.3U CN205989119U (en) | 2016-08-26 | 2016-08-26 | A kind of cover plate of power battery welding equipment |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106112265A (en) * | 2016-08-26 | 2016-11-16 | 深圳市联赢激光股份有限公司 | A kind of cover plate of power battery welding equipment |
| CN106825856A (en) * | 2017-04-07 | 2017-06-13 | 安徽鸿创新能源动力有限公司 | Dynamic lithium battery housing process equipment |
| CN108080836A (en) * | 2018-01-26 | 2018-05-29 | 安徽三众智能装备有限公司 | A kind of switching mechanism of servo driven type |
| CN115070206A (en) * | 2022-07-25 | 2022-09-20 | 江苏联赢激光有限公司 | Mobile device, mobile welding equipment and welding method |
| CN115483445A (en) * | 2021-06-15 | 2022-12-16 | 深圳市联赢激光股份有限公司 | A method, device, and computer-readable storage medium for automatically handling batteries |
| CN117705814A (en) * | 2024-02-05 | 2024-03-15 | 宁德时代新能源科技股份有限公司 | Battery shell cover welding detection system and method |
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2016
- 2016-08-26 CN CN201620945579.3U patent/CN205989119U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106112265A (en) * | 2016-08-26 | 2016-11-16 | 深圳市联赢激光股份有限公司 | A kind of cover plate of power battery welding equipment |
| CN106112265B (en) * | 2016-08-26 | 2018-04-17 | 深圳市联赢激光股份有限公司 | A kind of cover plate of power battery welding equipment |
| CN106825856A (en) * | 2017-04-07 | 2017-06-13 | 安徽鸿创新能源动力有限公司 | Dynamic lithium battery housing process equipment |
| CN108080836A (en) * | 2018-01-26 | 2018-05-29 | 安徽三众智能装备有限公司 | A kind of switching mechanism of servo driven type |
| CN108080836B (en) * | 2018-01-26 | 2023-12-22 | 江苏神铸智能科技有限公司 | Servo drive type turnover mechanism |
| CN115483445A (en) * | 2021-06-15 | 2022-12-16 | 深圳市联赢激光股份有限公司 | A method, device, and computer-readable storage medium for automatically handling batteries |
| CN115070206A (en) * | 2022-07-25 | 2022-09-20 | 江苏联赢激光有限公司 | Mobile device, mobile welding equipment and welding method |
| CN117705814A (en) * | 2024-02-05 | 2024-03-15 | 宁德时代新能源科技股份有限公司 | Battery shell cover welding detection system and method |
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