CN105499989B - A kind of solar energy lamp automatic assembling - Google Patents
A kind of solar energy lamp automatic assembling Download PDFInfo
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- CN105499989B CN105499989B CN201610014659.1A CN201610014659A CN105499989B CN 105499989 B CN105499989 B CN 105499989B CN 201610014659 A CN201610014659 A CN 201610014659A CN 105499989 B CN105499989 B CN 105499989B
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- disk
- manipulator
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- feeding device
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
Abstract
The invention discloses a kind of solar energy lamp automatic assembling, it is related to automated production equipment field, including base（1）, the base（1）Provided with the first disk（A）With the second disk（B）, base（1）Around the first disk（A）It is sequentially arranged at intervals with the first feeding device (3), the second feeding device (4), at least one automatic locking screw machine (5), three axle point gum machines (6), the 3rd feeding device (7) and upset transplantation device (8)；Base（1）Around the second disk（B）It is sequentially arranged at intervals with the 4th feeding device（9）, automatic welding machine（10）, the 5th feeding device（12）, automatic locking screw machine（13）And device for discharging（14）.Beneficial effects of the present invention：The kludge can automatic assembling solar energy lamp, have the advantages that production efficiency height, compact in design, floor space be small, high degree of automation.
Description
Technical field
Field is set the present invention relates to automated production, more specifically a kind of solar energy lamp automatic assembling.
Background technology
As depicted in figs. 1 and 2, a kind of solar energy lamp include solar panels a, in horn-like upper lid b, battery box c,
Pcb board d and lower cover e, wherein upper lid b top is provided with recess b1, recess b1 and is provided with through hole b2 and screw b3；Battery
Box body c is provided with through hole c1, screw c2, battery case c3 and stud c4；Lower cover e is provided with battery installing port e1, through hole e2 and spiral shell
Hole e3.The installation steps of the solar energy lamp：1. battery case c is positioned in upper lid b, pass through screw（It is not drawn into figure）From upper
Lid b top locks in battery case c in upper lid b through screw b3, screw c2.2. by glue by solar panels a loaded in recess b1.
3. pcb board d is loaded on by battery case c by battery case c3 side wall.4. solar panels a both positive and negative polarity a1 is passed through into wire（In figure
It is not drawn into）It is connected after via through holes b2, through hole c1 with pcb board d.5. pass through screw（It is not drawn into figure）Will through screw e3 and stud c4
Lower cover e is fixed on battery case c.The installation steps of the current solar energy lamp be by multiple staff on assembly production chain
Above-mentioned steps are installed to complete, this traditional pipeline system man-made assembly mode has problems with：1. each station is at least needed
One operating personnel, whole piece assembly line operation personnel are more, and production cost is high.2. station is more, streamline is longer, required place
It is bigger.3.The production efficiency of man-made assembly is limited by the skilled operation degree of staff, once because changing new person or other are artificial
Factor may result in the assembling speed reduction of whole production line when causing the speed of some station not catch up with, seriously can even make
Production line can not be run, and heavy losses are caused to enterprise.Increasingly reduce in human resources, flow of personnel it is more and more frequently modern
My god, the influence of this human factor seems especially prominent.Therefore space can be saved, save manpower and production by needing design one kind
The automatic assembling of efficiency high.
The content of the invention
The present invention provides a kind of solar energy lamp automatic assembling, it is therefore intended that solve the existing above-mentioned solar energy of man-made assembly
The mode of light fixture has that low production efficiency, production cost be big, production line take up an area it is big, the problem of be easily affected by human factors etc..
The present invention is adopted the following technical scheme that：
A kind of solar energy lamp automatic assembling, including base（1）, the base（1）Upper end be provided with rotatable first
Disk（A）With the second disk（B）, the first disk (A) is in each station provided with one first carrier (21), the second disk（B）Every
Individual station is provided with one second carrier（22）；Base（1）Along the first disk（A）Rotation direction around the first disk（A）Between successively
Every being provided with the first feeding device (3), the second feeding device (4), at least one automatic locking screw machine (5), three axle point gum machines
(6), the 3rd feeding device (7) and upset transplantation device (8)；Base（1）Along the second disk（B）Rotation direction around second
Disk（B）It is sequentially arranged at intervals with the 4th feeding device（9）, automatic welding machine（10）, the 5th feeding device（12）, lock spiral shell automatically
Silk machine（13）And device for discharging（14）；
First feeding device（3）Including vibrating disk (33) and the first manipulator (31), the first manipulator (31) includes two-phase
The clamping plate (311) of cooperation, the cylinder (312) for driving the mutual folding of two clamping plates (311), rotary components（313）And driving
Box (314), the driving box (314) provided with can vertical lifting and horizontally movable connecting rod (3141), cylinder (312) pass through rotation
Turn component（313）It is arranged at connecting rod（3141）；
Second feeding device（4）Including elevating mechanism（41）With the second manipulator（42）, elevating mechanism（41）Including support body
（413）, supporting plate（411）And for driving supporting plate（411）The cylinder of action（412）, supporting plate（411）Pass through connector（4111）
Support body can be arranged at vertical lifting（413）；Second manipulator（42）Including plate（422）With driving box（421）, the plate
（422）Provided with a plurality of Pneumatic suction cups（423）, the driving box（421）Provided with can vertical lifting and horizontally movable connecting rod
（4211）, plate（422）It is arranged at connecting rod（4211）And positioned at supporting plate（411）Surface；
3rd feeding device（7）Including conveyer belt（71）With the 3rd manipulator（72）, wherein the 3rd manipulator（72）Including
Support body（724）With two-dimentional slide track component（720）, two-dimentional slide track component（720）Including the horizontal slide rail being engaged（721）And transverse direction
Sliding block（722）, the transverse slider（722）Provided with the longitudinal slide rail being engaged（7221）And longitudinal sliding block（723）, support body（724）
Upper end be arranged at longitudinal sliding block（723）, and support body（724）Lower end be provided with projection（726）With a plurality of Pneumatic suction cups
（725）；
Overturn transplantation device（8）Including switching mechanism（81）With the 4th manipulator（82）, wherein switching mechanism（81）Including
Support（811）, rotary cylinder（812）And plate（813）, rotary cylinder（812）Support can be arranged at vertical lifting
（811）, plate（813）Pass through rotary cylinder（812）Support is arranged at turnablely（811）, plate（813）Both sides up and down it is equal
Provided with a projection（814）With a plurality of Pneumatic suction cups（815）；4th manipulator（82）Including two-dimentional slide track component（820）, two dimension
Slide track component（820）Horizontal slide rail including mutual cooperation（821）And transverse slider（822）, horizontal slide rail（821）From the first circle
Disk（A）Top extend to the second disk（B）Top, transverse slider（822）Provided with the longitudinal slide rail being engaged（8221）With
Longitudinal sliding block（823）, longitudinal sliding block（823）Provided with two clamping plates being engaged（825）With drive two clamping plates（825）The cylinder of folding
（826）；
4th feeding device（9）Including slide rail（911）, support plate（91）And the 5th manipulator（92）, the 5th manipulator
（92）Including two-dimentional slide track component（920）, two-dimentional slide track component（920）Including the transverse slider being engaged（922）With horizontal cunning
Rail（921）, wherein horizontal slide rail（921）With slide rail（911）It is mutually perpendicular to, transverse slider（922）It is sliding provided with the longitudinal direction being engaged
Rail（9221）And longitudinal sliding block（923）, longitudinal sliding block（923）Provided with two clamping plates being engaged（925）With drive two clamping plates（925）
The cylinder of folding（926）, two clamping plates（925）The end face of mutual cooperation is all provided with jagged（9251）；Support plate（91）Slidably set
It is placed in slide rail（911）, the support plate（91）Provided with a plurality of standing grooves（912）, each standing groove（912）It is equipped with and supplies clamping plate
（925）The breach of activity（9121）；
5th feeding device（12）Including elevating mechanism（121）With the 6th manipulator（122）, elevating mechanism（121）Including
Support body（123）And supporting plate（124）, supporting plate（124）Pass through connector（1241）Support body can be arranged at vertical lifting（123）；The
Six manipulators（122）Including plate（126）With driving box（127）, the plate（126）Provided with a plurality of Pneumatic suction cups（125）, should
Drive box（127）Provided with can vertical lifting and horizontally movable connecting rod（1271）, plate（126）It is arranged at connecting rod
（1271）And positioned at supporting plate（124）Surface.
Further, the first disk（A）Rotate toward the clockwise direction, second disk（B）Counterclockwise rotate.
Further, first disk（A）With the second disk（B）Drive device is equipped with, the drive device includes electricity
Machine（B1）And decelerator（B2）, wherein motor（B1）It is installed in base（1）It is interior, decelerator（B2）It is installed in base（1）Upper end
Face and pass through belt（B3）With motor（B1）Linkage.
Further, first carrier (21) is provided with boss (212), the boss（212）Provided with groove (213), first
Carrier (21) is provided around boss（212）Annular recess (211)；The upper surface of second carrier 22 is provided with groove（221）.
Further, the 3rd feeding device（7）Also include power-on detection device（73）, the longitudinal sliding block（723）If
There are rotary components（7231）, the support body（724）Upper end pass through rotary components（7231）It is arranged at longitudinal direction with can horizontally rotating
Sliding block（723）, conveyer belt（71）Positioned at the first disk（A）With the second disk（B）Between；Base（1）In conveyer belt（71）With
One disk（A）Between be provided with the power-on detection device（73）.
Further, the base（1）In automatic welding machine（10）With the 5th feeding device（12）Between be provided with charge and discharge electric-examination
Survey device（11）, the charge and discharge electric detection means（11）Including tester（111）, support（112）And two and tester
（111）The probe of electrical connection（115）, two probes（115）Pass through sliding block（114）Support can be arranged at vertical lifting（112）,
The support（112）Provided with driving sliding block（114）The cylinder of action（113）；Second carrier（22）In groove（221）Provided with through hole
（222）, the through hole（222）Inside it is provided with and tester（111）The illuminating lamp of electrical connection.
Further, the device for discharging（14）Including the 7th manipulator（141）And conveyer belt（142）, base（1）The 7th
Manipulator（141）With conveyer belt（142）Between be provided with and be used to place the collection box of defective products（143）.
Further, the driving box (314), driving box（421）And driving box（127）It is CRIUS board HSV models
Manipulator pick-and-place module.
Further, the kludge also includes being arranged at the seal closure above base, and each side wall of the seal closure is equipped with can
The windowpane of folding.
From stating the description to structure of the present invention, the invention has the advantages that：
One, the present invention include base（1）, the base（1）Upper end be provided with rotatable first disk（A）With the second circle
Disk（B）；Base（1）Along the first disk（A）Rotation direction around the first disk（A）It is sequentially arranged at intervals with the first feeding device
(3), the second feeding device (4), at least one automatic locking screw machine (5), three axle point gum machines (6), the 3rd feeding device (7) and
Overturn transplantation device (8)；Base（1）Along the second disk（B）Rotation direction around the second disk（B）It is sequentially arranged at intervals with
Four feeding devices（9）, automatic welding machine（10）, the 5th feeding device（12）, automatic locking screw machine（13）And device for discharging
（14）.Can be with automatic assembling and solar energy lamp shown in Fig. 1 or solar energy lamp similar therewith, compared to people by kludge
Work assemble, with save manpower, production efficiency is high the features such as.The device of each station is set by the laying mode of circulating type simultaneously
The first disk and the second disk are placed in, the structure of whole kludge can be allowed compacter, the space-consuming of equipment is reduced.
Secondly, the present invention, overturn transplantation device（8）Including switching mechanism（81）With the 4th manipulator（82）, wherein overturning
Mechanism（81）Including support（811）, rotary cylinder（812）And plate（813）, rotary cylinder（812）It can set vertical lifting
It is placed in support（811）, plate（813）Pass through rotary cylinder（812）Support is arranged at turnablely（811）, plate（813）It is upper
Lower both sides are equipped with a projection（814）With a plurality of Pneumatic suction cups（815）.Pass through rotary cylinder（812）Can be by Pneumatic suction cup
（815）The semi-finished product of absorption are quickly overturn, so as to follow-up assembling；Plate（813）Both sides up and down be equipped with startup sucker
（815）, therefore plate（813）Both sides up and down be respectively provided with adsorption function, it is possible to reduce plate（813）Rotary movement.Projection
（814）Coordinate Pneumatic suction cup（815）It can prevent that the members of semi-finished product during upset from sliding or departing from.
Thirdly, the present invention in, the 3rd feeding device（7）Including the 3rd manipulator（72）, power-on detection device（73）And
Conveyer belt（71）, support body（724）Upper end pass through rotary components（7231）It is arranged at longitudinal sliding block with can horizontally rotating（723）,
Base（1）In conveyer belt（71）With the first disk（A）Between be provided with the power-on detection device（73）.Pass through the 3rd manipulator
（72）Solar panels a is moved into power-on detection device（73）If, power-on detection device（73）Electric current is detected, then illustrates solar energy
Plate a both positive and negative polarity and power-on detection device（73）Probe correctly contact, solar panels a placing direction is correct, can be straight by its
Connect for assembling；If power-on detection device（73）Electric current is not detected by, then illustrates that solar panels a both positive and negative polarity is not detected with being powered
Device（73）Probe correctly contact, rotary components need to be passed through（7231）This is detected again after solar panels a is rotated by 90 °, until
It just can be used for assembling untill detecting electric current.Therefore power-on detection device is passed through（73）And rotary components（7231）Can be by solar energy
Plate a is accurately assembled, and solar panels a is being arranged in conveyer belt by staff（71）When, only need to be by solar panels a with positive negative electricity
Mode extremely directed downwardly is positioned over conveyer belt（71）It is upper, without the monolithic placement in the way of assembling by solar panels a
In conveyer belt（71）On, it is possible to reduce the workload of staff.
Brief description of the drawings
Fig. 1 is the assembling schematic diagram of solar energy lamp.
Fig. 2 is the assembling schematic diagram of solar energy lamp inversion state.
Fig. 3 is dimensional structure diagram of the invention.
Fig. 4 is top view of the invention.
Fig. 5 by the second disk B and with drive device schematic diagram.
Fig. 6 is the structural representation of the first feeding device.
Fig. 7 is the structural representation of the second feeding device.
Fig. 8 is automatic locking screw machine（5）Structural representation.
Fig. 9 is the structural representation of the 3rd feeding device.
Figure 10 is the structural representation of upset transplantation device.
Figure 11 is the structural representation of the 4th feeding device.
Figure 12 is the enlarged diagram of Q1 parts in Figure 11.
Figure 13 is the enlarged diagram of Q2 parts in Figure 11.
Figure 14 is the structural representation of charge and discharge electric detection means.
Figure 15 is the structural representation of the second carrier.
Figure 16 is the structural representation of the 5th feeding device.
Figure 17 is the structural representation of device for discharging.
Figure 18 is the structural representation of the invention containing seal closure.
Embodiment
Illustrate the embodiment of the present invention with reference to the accompanying drawings.
Reference picture 3, Fig. 4 and Fig. 5, a kind of solar energy lamp automatic assembling include base 1, and the base 1 is by left side 1.1
It is spliced with right side 1.2, the upper surface of the base 1 is provided with the first circle that can be rotated toward the clockwise direction in left side 1.1
Disk A, the second disk B that can counterclockwise rotate is provided with right side 1.2.First disk A and the second disk B driving dress
Put identical, by taking the second disk B as an example：Its drive device includes motor B1 and decelerator B2, and wherein motor B1 is installed in base 1
Interior, decelerator B2 is installed in the upper surface of base 1 and linked by belt B3 and motor B1.
Reference picture 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 6, rotation direction of the base 1 along the first disk A around the first disk A according to
Minor tick sets the oriented kludge to provide battery case c the first feeding device 3, lid b the second confession is provided to the kludge
Expect device 4, at least one battery case c and upper lid b are locked automatic locking screw machine 5, up cover b recess b1 gluings three axles
Point gum machine 6, provide solar panels a to the kludge and solar panels a is installed in recess b1 the 3rd feeding device 7 and made
Upper lid b overturns and moves to the second disk B upset transplantation device 8.First disk A upper surface is in each station provided with one the
One carrier 21, first carrier 21 is provided with boss 212, and the boss 212, which is provided with, is used for box for placing cell in ether c groove 213, and the
One carrier 21 is provided around the annular recess 211 of boss 212, and when upper lid b is placed on into boss 212, upper lid b lower end is embedded in annular
In recess 211, and the surface of upper lid b inner surface and boss 212 fits.
Reference picture 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 6, the first feeding device 3 include the manipulator 31 of vibrating disk 33 and first, shake
The discharging opening of Moving plate 33 is provided with extension rail 32, and the end of the extension rail 32 is provided with link stopper 321.First manipulator 31 includes two
The clamping plate 311 being engaged, the cylinder 312 for driving the mutual folding of two clamping plate 311 and driving box 314.Driving box 314 be
The manipulator pick-and-place module of CRIUS board HSV models.The driving box 314 is provided with can vertical lifting and horizontally movable connecting rod
3141, cylinder 312 is arranged at connecting rod 3141 by rotary components 313.The operation principle of first feeding device 3：Pass through first
Mixed and disorderly battery case c is delivered to extension rail 32 by vibrating disk 33 one by one with identical disposing way, and on extension rail 32
Spaced is arranged in a row；Again 90 will be rotated by the first manipulator 31 by rotary components 313 positioned at the battery case c of forefront
Put after degree to the groove 213 of the first carrier 21；Then rotated by the first disk A, next first carrier 21 is gone into the work
Position；Again battery case c is provided by the first feeding device 3 in an identical manner for the first carrier 21.
Reference picture 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 7, the second feeding device 4 include the manipulator 42 of elevating mechanism 41 and second.
Elevating mechanism 41 includes the support body 413 provided with the body of rod 4131, supporting plate 411 and cylinder 412 for stacking upper lid b.Supporting plate 411
Support body 413 can be arranged at along the vertical lifting of the body of rod 4131 by connector 4111, cylinder 412 is arranged in base 1, cylinder
412 piston（It is not drawn into figure）It is connected with connecting portion 4111, to drive supporting plate 411 to move up and down.Second manipulator 42
Including plate 422 and driving box 421, driving box 421 is the manipulator pick-and-place module of CRIUS board HSV models.The plate 422
Lower surface is provided with a plurality of Pneumatic suction cups 423, and the driving box 421 is provided with can vertical lifting and horizontally movable connecting rod
4211, plate 422 is arranged at connecting rod 4211 and positioned at the surface of supporting plate 411.The operation principle of second feeding device 4：
First by the way that manually upper lid b is stacked on supporting plate 411；Drive supporting plate 411 to rise by cylinder 412, will be located on supporting plate 411
The upper lid b on top is moved at the adsorbable height and position of sucker 423；The upper lid b on top is adsorbed simultaneously by the second manipulator 42
Be moved on current first carrier 21, and allow lid b three screw b3 and battery case c three screw c2 1 to it；With
Rotated afterwards by the first disk A, next first carrier 21 is gone into the station；Again by the second feeding device 4 in an identical manner
To cover b on the first carrier 21.
Reference picture 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 8, the first disk A are used to lock battery case c and upper lid b provided with three
Automatic locking screw machine 5.Automatic locking screw machine 5 includes fixed mount 51, electric screwdriver 53 and screw feeder 54, and electric screwdriver 53 passes through work
Dynamic component 52 is arranged at fixed mount 51.Three automatic locking screw machines 5 lock in screw three screw b3 respectively, so that by battery case
C and upper lid b locks.
Reference picture 1, Fig. 2, Fig. 3 and Fig. 4, three axle point gum machines 6 are up covered in b recess b1 by three axle point gum machines 6 and applied
Glue, in case solar panels a is installed in recess b1.
Reference picture 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 9, the 3rd feeding device 7 include the manipulator 72 of conveyer belt 71 and the 3rd.Its
In the 3rd manipulator 72 include support body 724 and two-dimentional slide track component 720, two-dimentional slide track component 720 includes horizontal slide rail 721 and horizontal stroke
To sliding block 722, the gas that transverse slider 722 is acted provided with longitudinal slide rail 7221, longitudinal sliding block 723 and driving longitudinal sliding block 723
Cylinder 724.The upper end of support body 724 is arranged at longitudinal sliding block 723, and support body 724 in which can horizontally rotate by rotary components 7231
Lower end is provided with a projection 726 and a plurality of is used to adsorb solar panels a Pneumatic suction cup 725.Conveyer belt 71 is located at the first circle
Between disk A and the second disk B, the both sides of conveyer belt 71 are provided with baffle plate 711.For the ease of by solar panels a both positive and negative polarity a1 with
Pcb board d both positive and negative polarity correspondence is connected, and solar panels a needs to be installed in unified disposing way in upper lid b groove 213.Cause
This, base 1 is provided with power-on detection device 73 between the disk A of conveyer belt 71 and first, and the power-on detection device 73 is visited provided with two
Pin 731, only solar panels a could be contacted with each other and are in two probes 731 with its both positive and negative polarity of specific disposing way a1
"on" position.The operation principle of 3rd feeding device 7：1. by the way that manually solar panels a is arranged one by one in electrode mode directed downwardly
Conveyer belt 71 is listed in, by the lower section of the manipulator 72 of conveyer belt 71 to the 3rd.2. by transverse slider 722 transversely slide rail 721 by frame
Body 724 is moved to the surface of conveyer belt 71, then is moved down support body 724 along longitudinal slide rail 7221 by longitudinal sliding block 723, makes
Pneumatic suction cup 725 is mutually contradicted with solar panels a；Restart Pneumatic suction cup 725 to adsorb solar panels a.3. pass through the 3rd
Solar panels a is moved to power-on detection device 73 by manipulator 72, and make solar panels a lower end and two phase mutual connections of probe 731
If touch 4. power-on detection devices 73 be not detected by electric current, illustrate solar panels a both positive and negative polarity a1 do not contacted with two probes 731 and
Disposing way is not right, and now result is fed back to the 3rd manipulator 72 by power-on detection device 73, by longitudinal sliding block 723 by the sun
Can plate a rise, then solar panels a is contacted with probe 731 again after by rotary components 7231, solar panels a is rotated by 90 °.
5. repeat step 4, untill power-on detection device 73 detects electric current, at this moment solar panels a placing direction has been adjusted
Finish, then solar panels a is put into by the 3rd manipulator 72 in the groove 213 of first carrier 21, and remove Pneumatic suction cup 725
Suction, and solar panels a is suppressed by a period of time by projection 726 down, allow glue mutually to paste solar panels a with upper lid b
Firmly.6. the 3rd manipulator 72 is resetted, and the first disk A is rotated, in case being captured and assembling next solar panels a.
Reference picture 1, Fig. 2, Fig. 3, Fig. 4 and Figure 10, upset transplantation device 8 include the switching mechanism 81 for making to cover b upsets
With the 4th manipulator 82 for being moved to upper lid b on the second disk B from the first disk A.Wherein switching mechanism 81 includes support
811st, rotary cylinder 812 and plate 813, support 811 are provided with slide rail（It is not drawn into figure）With cylinder 816, rotary cylinder 812 leads to
Support 811 can be arranged at vertical lifting by crossing slide rail, plate 813 by rotary cylinder 812 it is turnable be arranged at support 811,
The both sides up and down of plate 813 are equipped with a projection 814 and a plurality of Pneumatic suction cups 815.4th manipulator 82 includes two-dimentional slide rail
Component 820, two-dimentional slide track component 820 includes extending to the horizontal slide rail of the second disk B top above the first disk A
821 and transverse slider 822, transverse slider 822 is moved provided with longitudinal slide rail 8221, longitudinal sliding block 823 and driving longitudinal sliding block 823
The cylinder 824 of work.Cylinder 826 of the longitudinal sliding block 823 provided with two clamping plates 825 being engaged and the driving folding of two clamping plate 825.Second
Disk B is provided with the second carrier 22 in each station, and the upper surface of second carrier 22 is provided with a groove being adapted with upper lid b
221.Overturn the operation principle of transplantation device 8：1. declining plate 813 by cylinder 816, and make the projection of the lower end of plate 813
814 mutually contradict with solar panels a, and Pneumatic suction cup 815 adsorbs lid b, then will be adsorbed with by cylinder 816 upper lid b plate
The lifting of block 813；Plate 813 is rotated by 180 degree by rotary cylinder 812, lid b is overturn to the top of plate 813.3 pass through
Two clamping plates 825 of the 4th manipulator 82 clamp plastic plate c, and the upper lid b after upset is moved to the groove 221 of the second carrier 22
It is interior；A upper lid b is adsorbed by the Pneumatic suction cup 815 of the downside of plate 813 again simultaneously.
Reference picture 1, Fig. 2, Fig. 3 and Fig. 4, between rotation direction of the base 1 along the second disk B surround the second disk B successively
Every the 4th confession for being provided with the 4th manipulator 82 for moving to the semi-finished product on the first disk A on the second disk B, providing pcb board d
Expect device 9, the automatic welding machine 10 that pcb board d is welded and fixed, charge and discharge electric detection means 11, the 5th feed dress that lower cover e is provided
Put 12, filled by the back cylinder cover e and battery case c automatic locking screw machines 13 locked and by finished product from the second disk B dischargings removed
Put 14.
Reference picture 1, Fig. 2, Fig. 3, Fig. 4, Figure 11, Figure 12 and Figure 13, the 4th feeding device 9 include slide rail 911, support plate 91 with
And the 5th manipulator 92, the 5th manipulator 92 includes two-dimentional slide track component 920, and two-dimentional slide track component 920 includes and the phase of slide rail 911
Mutually vertical horizontal slide rail 921 and transverse slider 922, transverse slider 922 provided with longitudinal slide rail 9221, longitudinal sliding block 923 and
The cylinder 924 for driving longitudinal sliding block 923 to act.Longitudinal sliding block 923 is provided with two clamping plates 925 of two clamping plates 925 being engaged and driving
The cylinder 926 of folding, the end face that two clamping plates 925 cooperate is equipped with the breach 9251 for placing pcb board d.Support plate 91 can
That slides is arranged at slide rail 911, and the support plate 91 is provided with a plurality of standing grooves 912 arranged in arrays for being used to place pcb board d, often
Individual standing groove 912 is equipped with the breach 9121 for the activity of clamping plate 925.The operation principle of 4th feeding device 9：1. by manually will
Pcb board d is positioned in the standing groove 912 of support plate 91.2. pcb board d is held on by two clamping plates 925 of the 5th manipulator 92 scarce
In mouthfuls 9251, then pcb board d is installed in the battery case c on the second carrier 22.Wherein the 5th manipulator 92 to capture position one by one
The pcb board d of a row immediately below the 5th manipulator 92, after the pcb board d in the row takes, support plate 91 is slided along slide rail 911 automatically
A unit is moved, the next column for making support plate 91 be covered with pcb board d is located at the underface of the 5th manipulator 92, in case using.
Reference picture 1, Fig. 2, Fig. 3, Fig. 4, Figure 14 and Figure 15, charge and discharge electric detection means 11 include tester 111, support
112 and two probes 115 electrically connected with tester 111, two probes 115 can be set vertical lifting by sliding block 114
Support 112 is placed in, the cylinder 113 that the support 112 is acted provided with driving sliding block 114.Second carrier 22 is in groove 221 provided with logical
Provided with the illuminating lamp (being not drawn into figure) electrically connected with tester 111 in hole 222, the through hole 222.The charge and discharge electric detection means
11 operation principle：1 is declined sliding block 114 by cylinder 113, and makes two probes 115 respectively at solar panels a both positive and negative polarity
A1 is relative to be connect.2. lighting illuminating lamp, detect whether solar panels a charge function is normal by tester 111.Shone 3. closing
Bright lamp, detects whether solar panels a discharging function is normal by tester 111.4. testing result is fed back into master control
Device（It is not drawn into figure）, while sliding block 114 is resetted.
The structure and principle of reference picture 1, Fig. 2, Fig. 3, Fig. 4 and Figure 16, the 5th feeding device 12 and the second feeding device 4
It is identical, including the manipulator 122 of elevating mechanism 121 and the 6th.Elevating mechanism 121 includes support body 123, supporting plate 124 and driving support
The cylinder that plate 124 is acted（It is not drawn into figure）, supporting plate 124 can be arranged at support body 123 vertical lifting by connector 1241；The
Six manipulators 122 include plate 126 and driving box 127, and driving box 127 is the manipulator pick-and-place module of CRIUS board HSV models.
The plate 126 is provided with a plurality of Pneumatic suction cups 125, and the driving box 127 is provided with can vertical lifting and horizontally movable connecting rod
1271, plate 126 is arranged at connecting rod 1271 and positioned at the surface of supporting plate 124.By the way that lower cover e manually is stacked in into lifting
Mechanism 121, proper height is pushed to by elevating mechanism 121 by lower cover e, one by one will by the 6th manipulator 122 under upper
Lower cover e is moved on the upper lid b of station.
Reference picture 1, Fig. 2, Fig. 3 and Fig. 4, automatic locking screw machine 13 pass through four screws respectively provided with four electric screwdrivers 131
E3 and stud c4 locks lower cover e and battery case c.
Reference picture 1, Fig. 2, Fig. 3, Fig. 4 and Figure 17, device for discharging 14 include removing finished product Q into the 7th of the second disk B
Manipulator 141 and conveyer belt 142, base 1 is provided between the 7th manipulator 141 and conveyer belt 142 to be used to place defective products
Collection box 143, and the collection box 143 is bad and discharge failure is sorted out respectively according to solar panels a charging.The discharging
The operation principle of device 14：General control system is fed back to according to charge and discharge electric detection means 11（It is not drawn into figure）Model, judge
Whether current finished product is non-defective unit, if defective products, then finished product Q is moved into recovery from the second carrier 22 by the 7th manipulator 141
In case 143；If non-defective unit, then finished product Q is moved to by conveyer belt 142 from the second carrier 22 by the 7th manipulator 141.
Reference picture 3 and Figure 18, the kludge are additionally provided with seal closure 15 in the top of base 1, each side wall of the seal closure 15
Provided with retractable windowpane 154, in order to which staff observes and repaired the kludge, and needing to be equipped with artificial work
Position goes out provided with opening, and is provided with status lamp 153 and for controlling the He of kludge touch-screen 151 in the side wall of seal closure 15
A plurality of operation buttons 152.
Reference picture 1, Fig. 2, Fig. 3, Fig. 4, Fig. 6, Figure 14 and Figure 15, the kludge have certain versatility, can pass through letter
Single removable parts device or motor program, such as changes the motion of the first carrier 21, the second carrier 22 or each device storage inside
Program etc., it is possible to achieve assembling has the Solar lamp of similar accessory and assembling mode with solar energy lamp shown in Fig. 1
Tool.
The embodiment of the present invention is above are only, but present invention ground design concept is not limited thereto, it is all to utilize this
Conceive the change that unsubstantiality is carried out to the present invention, the behavior for invading the scope of the present invention all should be belonged to.
Claims (8)
1. a kind of solar energy lamp automatic assembling, it is characterised in that：Including base（1）, the base（1）Upper end provided with can turn
The first dynamic disk（A）With the second disk（B）, the first disk (A) is in each station provided with one first carrier (21), the second disk
（B）One second carrier is provided with each station（22）；Base（1）Along the first disk（A）Rotation direction around the first disk（A）
It is sequentially arranged at intervals with the first feeding device (3), the second feeding device (4), at least one automatic locking screw machine (5), 3 axle points
Glue machine (6), the 3rd feeding device (7) and upset transplantation device (8)；Base（1）Along the second disk（B）Rotation direction surround
Second disk（B）It is sequentially arranged at intervals with the 4th feeding device（9）, automatic welding machine（10）, the 5th feeding device（12）, it is automatic
Screw locking machine（13）And device for discharging（14）；
First feeding device（3）Including vibrating disk (33) and the first manipulator (31), the first manipulator (31) is engaged including two
Clamping plate (311), for driving two clamping plates (311) the mutually cylinder (312) of folding, rotary components（313）And driving box
(314), the driving box (314) provided with can vertical lifting and horizontally movable connecting rod (3141), cylinder (312) pass through rotation
Component（313）It is arranged at connecting rod（3141）；
Second feeding device（4）Including elevating mechanism（41）With the second manipulator（42）, elevating mechanism（41）Including support body
（413）, supporting plate（411）And for driving supporting plate（411）The cylinder of action（412）, supporting plate（411）Pass through connector（4111）
Support body can be arranged at vertical lifting（413）；Second manipulator（42）Including plate（422）With driving box（421）, the plate
（422）Provided with a plurality of Pneumatic suction cups（423）, the driving box（421）Provided with can vertical lifting and horizontally movable connecting rod
（4211）, plate（422）It is arranged at connecting rod（4211）And positioned at supporting plate（411）Surface；
3rd feeding device（7）Including conveyer belt（71）With the 3rd manipulator（72）, wherein the 3rd manipulator（72）Including support body
（724）With two-dimentional slide track component（720）, two-dimentional slide track component（720）Including the horizontal slide rail being engaged（721）And transverse slider
（722）, the transverse slider（722）Provided with the longitudinal slide rail being engaged（7221）And longitudinal sliding block（723）, support body（724）It is upper
End is arranged at longitudinal sliding block（723）, and support body（724）Lower end be provided with projection（726）With a plurality of Pneumatic suction cups（725）；
Overturn transplantation device（8）Including switching mechanism（81）With the 4th manipulator（82）, wherein switching mechanism（81）Including support
（811）, rotary cylinder（812）And plate（813）, rotary cylinder（812）Support can be arranged at vertical lifting（811）, plate
Block（813）Pass through rotary cylinder（812）Support is arranged at turnablely（811）, plate（813）To be equipped with one convex for both sides up and down
Block（814）With a plurality of Pneumatic suction cups（815）；4th manipulator（82）Including two-dimentional slide track component（820）, two-dimentional slide track component
（820）Horizontal slide rail including mutual cooperation（821）And transverse slider（822）, horizontal slide rail（821）From the first disk（A）'s
Top extends to the second disk（B）Top, transverse slider（822）Provided with the longitudinal slide rail being engaged（8221）And longitudinal sliding block
（823）, longitudinal sliding block（823）Provided with two clamping plates being engaged（825）With drive two clamping plates（825）The cylinder of folding（826）；
4th feeding device（9）Including slide rail（911）, support plate（91）And the 5th manipulator（92）, the 5th manipulator（92）Bag
Include two-dimentional slide track component（920）, two-dimentional slide track component（920）Including the transverse slider being engaged（922）And horizontal slide rail
（921）, wherein horizontal slide rail（921）With slide rail（911）It is mutually perpendicular to, transverse slider（922）Provided with the longitudinal slide rail being engaged
（9221）And longitudinal sliding block（923）, longitudinal sliding block（923）Provided with two clamping plates being engaged（925）With drive two clamping plates（925）Open
The cylinder of conjunction（926）, two clamping plates（925）The end face of mutual cooperation is all provided with jagged（9251）；Support plate（91）It is slidable to set
In slide rail（911）, the support plate（91）Provided with a plurality of standing grooves（912）, each standing groove（912）It is equipped with and supplies clamping plate（925）
The breach of activity（9121）；
5th feeding device（12）Including elevating mechanism（121）With the 6th manipulator（122）, elevating mechanism（121）Including support body
（123）And supporting plate（124）, supporting plate（124）Pass through connector（1241）Support body can be arranged at vertical lifting（123）；6th machine
Tool hand（122）Including plate（126）With driving box（127）, the plate（126）Provided with a plurality of Pneumatic suction cups（125）, the driving
Box（127）Provided with can vertical lifting and horizontally movable connecting rod（1271）, plate（126）It is arranged at connecting rod（1271）And
And positioned at supporting plate（124）Surface.
2. a kind of solar energy lamp automatic assembling according to claim 1, it is characterised in that：First disk（A）
Rotate toward the clockwise direction, second disk（B）Counterclockwise rotate.
3. a kind of solar energy lamp automatic assembling according to claim 1, it is characterised in that：First disk（A）
With the second disk（B）Drive device is equipped with, the drive device includes motor（B1）And decelerator（B2）, wherein motor（B1）
It is installed in base（1）It is interior, decelerator（B2）It is installed in base（1）Upper surface and pass through belt（B3）With motor（B1）Connection
It is dynamic.
4. a kind of solar energy lamp automatic assembling according to claim 1, it is characterised in that：First carrier (21)
Provided with boss (212), the boss（212）Provided with groove (213), the first carrier (21) is provided around boss（212）Annular
Recess (211)；The upper surface of second carrier 22 is provided with groove（221）.
5. a kind of solar energy lamp automatic assembling according to claim 1, it is characterised in that：3rd feeding device
（7）Also include power-on detection device（73）, the longitudinal sliding block（723）Provided with rotary components（7231）, the support body（724）'s
Upper end passes through rotary components（7231）It is arranged at longitudinal sliding block with can horizontally rotating（723）, conveyer belt（71）Positioned at the first disk
（A）With the second disk（B）Between；Base（1）In conveyer belt（71）With the first disk（A）Between be provided with the power-on detection device
（73）.
6. a kind of solar energy lamp automatic assembling according to claim 1, it is characterised in that：The base（1）Certainly
Dynamic bonding machine（10）With the 5th feeding device（12）Between be provided with charge and discharge electric detection means（11）, the charge and discharge electric detection means（11）
Including tester（111）, support（112）And two and tester（111）The probe of electrical connection（115）, two probes
（115）Pass through sliding block（114）Support can be arranged at vertical lifting（112）, the support（112）Provided with driving sliding block（114）It is dynamic
The cylinder of work（113）；Second carrier（22）In groove（221）Provided with through hole（222）, the through hole（222）Inside it is provided with and tester
Device（111）The illuminating lamp of electrical connection.
7. a kind of solar energy lamp automatic assembling according to claim 1, it is characterised in that：The device for discharging（14）
Including the 7th manipulator（141）And conveyer belt（142）, base（1）In the 7th manipulator（141）With conveyer belt（142）Between set
There is the collection box for placing defective products（143）.
8. a kind of solar energy lamp automatic assembling according to claim 1, it is characterised in that：Also include being arranged at base
The seal closure of top, each side wall of the seal closure is equipped with retractable windowpane.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610014659.1A CN105499989B (en) | 2016-01-11 | 2016-01-11 | A kind of solar energy lamp automatic assembling |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610014659.1A CN105499989B (en) | 2016-01-11 | 2016-01-11 | A kind of solar energy lamp automatic assembling |
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Denomination of invention: Automatic assembling machine of solar lamp Effective date of registration: 20200708 Granted publication date: 20170714 Pledgee: Industrial Bank Limited by Share Ltd. Quanzhou branch Pledgor: FUJIAN JOY SOLAR TECHNOLOGY Corp. Registration number: Y2020980003926 |
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