CN108326222B - A kind of skidding component automatic riveting machine - Google Patents
A kind of skidding component automatic riveting machine Download PDFInfo
- Publication number
- CN108326222B CN108326222B CN201810080350.1A CN201810080350A CN108326222B CN 108326222 B CN108326222 B CN 108326222B CN 201810080350 A CN201810080350 A CN 201810080350A CN 108326222 B CN108326222 B CN 108326222B
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- Prior art keywords
- pulley
- mounting
- rack
- plate
- material fetching
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/12—Riveting machines with tools or tool parts having a movement additional to the feed movement, e.g. spin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/30—Particular elements, e.g. supports; Suspension equipment specially adapted for portable riveters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/38—Accessories for use in connection with riveting, e.g. pliers for upsetting; Hand tools for riveting
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses a kind of skidding component automatic riveting machines, solve the problems, such as that manual assembly riveting skidding component efficiency is low, its key points of the technical solution are that, controller, rotary table, the first feeding mechanism, the second feeding mechanism, the first material fetching mechanism, the second material fetching mechanism, testing agency, discharge mechanism, rotated riveting device, third material fetching mechanism and discharging mechanism are provided in rack, a kind of skidding component automatic riveting machine of the invention, the charging, assembly and rotation riveting operation that can realize pulley and mounting plate automatically, finally discharge;In the process, testing agency is able to detect the pulley in mounting groove whether level is put, if can carry out rotation riveting operation in horizontal positioned;Conversely, can not then carry out rotation riveting operation, and not horizontal positioned pulley can be transferred to outside operating platform by discharge mechanism, rotation riveting is avoided error occur;Rotary table can be such that operating platform is rotated in situ, so that the occupied space of equipment is reduced, it is more humanized.
Description
Technical field
The present invention relates to a kind of assembly equipment, in particular to a kind of skidding component automatic riveting machine.
Background technique
As shown in Figure 1, it is the explosive view in the prior art for the skidding component of elevator door, including pulley 55, pulley
55 inner circle is inlaid with bearing 56, and the inner ring of bearing 56 is fixed with rivet 57, and the end of the rivet 57 exceeds the end face of pulley 55.
Mounting plate 58 is provided on pulley 55, which includes the first fixed plate 59, and one end of the first fixed plate 59 extends vertically
There is connecting plate 60, the one end of connecting plate 60 far from the first fixed plate 59 has been extended vertically away from the direction of the first fixed plate 59
Second fixed plate 61, the first fixed plate 59, the second fixed plate 61 and connecting plate 60 together constitute the mounting plate of " Z " font
58, and the two sides of the second fixed plate 61 are outward extended with the extension plate 62 being symmetrical set.The plate face of first fixed plate 59 is passed through
It is installed with the first mounting hole 63 of the end grafting for rivet 57, running through on two pieces of extension plates 62 has the second mounting hole 64.Such as Fig. 2
Shown, mounting plate 58 and pulley 55 are realized generally by rotation riveting and are connected, and in actual installation process, it needs rivet 57 first
End be plugged in the first mounting hole 63 of the first fixed plate 59, then by riveter carry out rotation riveting operation so that installation
Plate 58 can link together with pulley 55, time-consuming and laborious, therefore there is also certain rooms for improvement.
Summary of the invention
The object of the present invention is to provide a kind of skidding component automatic riveting machine, oneself between mounting plate and pulley can be realized
Dynamic assembly and riveting.
Above-mentioned technical purpose of the invention has the technical scheme that
A kind of skidding component automatic riveting machine, including rack are provided in the rack
Controller;
Rotary table, the rotary table include operating platform and are fixed in rack and put down for driving to operate
The first power source that platform is circumferentially rotated, the upper surface of the operating platform are simultaneously equipped in the position by proximal edge for level
The mounting groove of pulley is placed, the side of the mounting groove is provided with the mounting rack for placing mounting plate;
First feeding mechanism, first feeding mechanism is for placing pulley;
Second feeding mechanism, second feeding mechanism is for placing mounting plate;
First material fetching mechanism, first material fetching mechanism be set to the side of the first feeding mechanism and for pick up first into
Expect in the pulley to mounting groove in mechanism;
Second material fetching mechanism, second material fetching mechanism be set to the side of the second feeding mechanism and for pick up second into
Expect that the mounting plate in mechanism to the upper surface of pulley, and is plugged in the end of rivet in the first mounting hole of mounting plate;
Testing agency, the testing agency are used to detect whether pulley to be placed horizontally in mounting groove and export corresponding inspection
Signal is surveyed to controller;
Discharge mechanism, the discharge mechanism are used to pick up outside not horizontal positioned pulley to operating platform;
Rotated riveting device, the rotated riveting device is used to execute the end of rivet rotation riveting operation, so that mounting plate and pulley connect
It is connected together, to form complete skidding component;
Third material fetching mechanism, the third material fetching mechanism are used to pick up on the pulley mutually spliced in mounting groove with mounting plate
Rotation riveting operation is executed to rotated riveting device;
Discharging mechanism, the discharging mechanism are used to the skidding component for completing rotation riveting operation moving away from rotated riveting device;
First material fetching mechanism, the second material fetching mechanism, testing agency, discharge mechanism, rotated riveting device, third material fetching mechanism
And discharging mechanism is successively located on the surrounding of operating platform along the direction of rotation of operating platform.
Using the above scheme, the charging, assembly and rotation riveting operation that can realize pulley and mounting plate automatically, are finally gone out
Material;In the process, testing agency is able to detect the pulley in mounting groove whether level is put, if in horizontal positioned, it can be into
Row rotation riveting operation;Conversely, can not then carry out rotation riveting operation, and not horizontal positioned pulley can be transferred to behaviour by discharge mechanism
Make outside platform, rotation riveting is avoided error occur;Rotary table can be such that operating platform is rotated in situ, so that in mounting groove
Pulley and mounting rack on mounting plate can switch to the station where different institutions therewith, and can be effectively reduced and set
Standby occupied space, it is more humanized.
Preferably, first feeding mechanism includes the mounting disc being placed in rack, the upper surface of the mounting disc
Offer several placing grooves for the vertical grafting of pulley;The upper surface of the rack is additionally provided with for limiting mounting disc horizontal position
The restriction protrusion set;
First material fetching mechanism includes being set to mounting disc side and being used to clamp the first clamping jaw of pulley and be connected to
First clamping jaw and the first multiaxial motion platform for being used to that the first clamping jaw to be driven to be moved.
Using the above scheme, multiple pulleys can be vertically arranged simultaneously in multiple placing grooves of mounting disc, so that multiple
Pulley can be carried simultaneously under the support of mounting disc, to increase the efficiency of replacement pulley;Each pulley energy simultaneously
Enough is in be vertically arranged in placing groove, so that the first material fetching mechanism can more easily pick up the pulley in mounting disc;And it limits
Position protrusion can effectively limit the lateral position of mounting disc, avoid in the course of work, and transverse positional displacement occurs for mounting disc, to mention
Working efficiency and precision are risen.
Preferably, second feeding mechanism includes the mounting table being set to above rack, it is vertical on the mounting table
It is extended with placement plate, offers the accommodation groove of the extension plate sliding clamping for mounting plate two sides in the placement plate vertically, it is described
The both ends of accommodation groove extend respectively to the upper/lower terminal of placement plate;Sliding is connected with for abutting mounting plate in the accommodation groove
The drive block of lower face is fixed with below the drive block in the rack gear for being vertically arranged and being located in accommodation groove;The rack
Upper surface through there is the perforation passed through for rack gear, be provided with below the rack be intermeshed with rack gear with drive rack and
Drive block carry out the gear of linear reciprocating motion in the vertical direction and be connected to gear rotated with sliding tooth wheel it is second dynamic
Power source;
Second material fetching mechanism includes the preset positioned at operating platform side, and the upper surface of the preset is provided with
It is arranged in the positioning column on mounting plate in two the second mounting holes respectively, the side of the preset is provided with to hold for that will be located at
The mounting plate for setting groove top portion carries out absorption and the mounting plate is transported to the electromagnet of preset upper surface and be used for will be preset
Mounting plate on platform is assembled to the second clamping jaw of pulley upper surface;It is additionally provided in the rack for drive electromagnet and
Second multiaxial motion platform of two jaw actions.
Using the above scheme, mounting plate can be vertically stacked in the accommodation groove of placement plate, and drive block is connected to mounting plate
Lower face;Second multiaxial motion platform can mounting plate at the top of drive electromagnet absorption accommodation groove to the upper surface of preset,
And two positioning columns is enable to be plugged in two the second mounting holes of mounting plate respectively, to limit the lateral position of mounting plate;
Second clamping jaw can link with electromagnet, when the mounting plate in preset is transported to the rivet end of pulley by the second clamping jaw
When interior, electromagnet, which can synchronize, reapposes the mounting plate at the top of accommodation groove in the upper surface of preset, with lifting means
Operating efficiency, it is more humanized;Second power source can drive gear to be rotated, to carry out on vertical direction with carry-over bar
Linear reciprocating motion, and then drive block is driven to carry out the linear reciprocating motion on vertical direction, so that drive block can drive appearance
The mounting plate set in slot moves up;After the mounting plate being located at the top of accommodation groove is taken away by electromagnet, moved up by drive block
A distance can effectively elapse the mounting plate for being located at the top in mounting plate remaining in accommodation groove to the top of accommodation groove, with
Guarantee accommodation groove top can there are mounting plates always, drawn again convenient for electromagnet, improve operating efficiency.
Preferably, the testing agency includes the plate that compresses for compressing rivet end, fixed in the rack useful
The third power source that plate carries out linear reciprocating motion in the vertical direction is compressed in driving, described compress is provided on plate for examining
Survey the height detection unit for compressing plate falling head.
Using the above scheme, whether the height that plate decline is compressed by height detection unit detection, effectively can monitor pulley
It is placed horizontally in mounting groove;If pulley is not horizontally arranged, the rivet end on pulley can be higher than pulley and be placed horizontally at peace
State when in tankage just can effectively judge whether pulley is fully horizontally placed in mounting groove with this.
Preferably, the discharge mechanism includes the third clamping jaw for clamping pulley in mounting groove, the third clamping jaw
On be connected with third multiaxial motion platform for driving third jaw action.
Using the above scheme, the pulley not being placed in fully horizontally in mounting groove operation is transferred to by third clamping jaw to put down
It outside platform, can effectively avoid pulley during carrying out rotation riveting, angle offset occurs, to promote rotation riveting precision.
Preferably, the side of the third multiaxial motion platform is provided with the directing plate being inclined to set, the guidance
Reject chute is provided with below plate.
Using the above scheme, enable and put underproof pulley and slid onto reject chute along directing plate, in order to rear
Phase is collected, more humanized.
Preferably, the third material fetching mechanism includes the rotary cylinder being fixed on above rack, the rotary cylinder
It is vertically-mounted in shaft to have engagement plate, vertically set lifting cylinder, the lifting cylinder are fixed on the engagement plate
Drive shaft be fixed with the first extension rod extended horizontally outward, the shaft of first extension rod is fixed with the first flexible gas
The transmission direction of cylinder, first telescopic cylinder is arranged along the length direction of the first extension rod, first telescopic cylinder
Transmission shaft is fixed with the 4th clamping jaw for clamping pulley in mounting groove.
Using the above scheme, can effectively clamp the pulley in mounting groove by the 4th clamping jaw, and by lifting cylinder into
Row lifting, then turned to by rotary cylinder, the 4th clamping jaw and the pulley of clamping are transported finally by the first telescopic cylinder
It send to carrying out rotation riveting operation in rotated riveting device.
Preferably, the discharging mechanism includes being fixed on the drive shaft of lifting cylinder and what is extended horizontally outward second prolongs
Stock, second extension rod are located at the outside of the first extension rod and keep angled between the two;Second extension rod
Shaft is fixed with the second telescopic cylinder, and the transmission direction of second telescopic cylinder is set along the length direction of the second extension rod
It sets, the transmission shaft of second telescopic cylinder is fixed with the 5th clamping jaw for clamping pulley in rotated riveting device;
It is additionally provided with the pre-land positioned at rotated riveting device side above the rack, is fixed with and is used in the rack
Pre-land is driven to carry out the 4th power source of horizontal displacement.
Using the above scheme, the skidding that rotation riveting operation has been completed in rotated riveting device can be effectively clamped by the 5th clamping jaw
Component, and being gone up and down by lifting cylinder, then turned to by rotary cylinder, finally by the second telescopic cylinder by the 5th
Clamping jaw and the skidding component of clamping are transported on pre-land;And the first extension rod and the second extension rod can be realized linkage,
To promote working efficiency.
Preferably, the side of the pre-land is additionally provided with the 6th clamping jaw for clamping pulley and for driving the
4th multiaxial motion platform of six jaw actions.
Using the above scheme, the skidding component above pre-land can effectively be clamped by the 6th clamping jaw, and passes through the 4th
Multiaxial motion platform is shifted, to be collected to the skidding component for completing rotation riveting operation.
Preferably, the mounting groove is equipped with eight, eight mounting grooves are located on operating platform at equal intervals.
Using the above scheme, enable mechanism continuous operation on different station, be not susceptible to pause, be set to be promoted
Standby operational efficiency and fluency.
In conclusion the invention has the following advantages: can realize automatically the charging of pulley and mounting plate, assembly and
Riveting operation is revolved, is finally discharged;In the process, testing agency is able to detect the pulley in mounting groove whether level is put,
If rotation riveting operation can be carried out in horizontal positioned;Conversely, can not then carry out rotation riveting operation, and discharge mechanism can will non-water
The pulley of placing flat is transferred to outside operating platform, and rotation riveting is avoided error occur;Rotary table can make operating platform in situ
It is rotated, so that the mounting plate on the pulley and mounting rack in mounting groove can switch to the work where different institutions therewith
Position, and can be effectively reduced the occupied space of equipment, it is more humanized.
Detailed description of the invention
Fig. 1 is the explosive view of skidding component in the prior art;
Fig. 2 is the structural schematic diagram of skidding component in the prior art;
Fig. 3 is the structural schematic diagram one of the present embodiment;
Fig. 4 is the structural schematic diagram two of the present embodiment;
Fig. 5 is the structural schematic diagram three of the present embodiment;
Fig. 6 is the structural schematic diagram four of the present embodiment;
Fig. 7 is the structural schematic diagram five of the present embodiment;
Fig. 8 is the structural schematic diagram six of the present embodiment;
Fig. 9 is the structural schematic diagram seven of the present embodiment.
In figure: 1, rack;3, rotary table;4, operating platform;5, the first power source;6, mounting groove;7, mounting rack;8,
First feeding mechanism;9, the second feeding mechanism;10, the first material fetching mechanism;11, the second material fetching mechanism;12, testing agency;13, it arranges
Expect mechanism;14, rotated riveting device;15, third material fetching mechanism;16, discharging mechanism;17, mounting disc;18, placing groove;19, limit is prominent
It rises;20, the first clamping jaw;21, the first multiaxial motion platform;22, mounting table;23, placement plate;24, accommodation groove;25, drive block;
26, rack gear;27, it perforates;28, gear;29, the second power source;30, preset;31, positioning column;32, electromagnet;33, the second folder
Pawl;34, the second multiaxial motion platform;35, plate is compressed;36, third power source;37, height detection unit;38, third clamping jaw;
39, third multiaxial motion platform;40, directing plate;41, reject chute;42, rotary cylinder;43, engagement plate;44, lifting cylinder;45,
First extension rod;46, the first telescopic cylinder;47, the 4th clamping jaw;48, the second extension rod;49, the second telescopic cylinder;50, the 5th
Clamping jaw;51, pre-land;52, the 4th power source;53, the 6th clamping jaw;54, the 4th multiaxial motion platform;55, pulley;56, axis
It holds;57, rivet;58, mounting plate;59, the first fixed plate;60, connecting plate;61, the second fixed plate;62, extension plate;63, first
Mounting hole;64, the second mounting hole.
Specific embodiment
Below in conjunction with attached drawing, invention is further described in detail.
This specific embodiment is only explanation of the invention, is not limitation of the present invention, those skilled in the art
Member can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but as long as at this
All by the protection of Patent Law in the scope of the claims of invention.
A kind of skidding component automatic riveting machine disclosed in the present embodiment is arranged in rack 1 as shown in figure 3, including rack 1
There are controller, rotary table 3, the first feeding mechanism 8, the second feeding mechanism 9, the first material fetching mechanism 10, the second material fetching mechanism
11, testing agency 12, discharge mechanism 13, rotated riveting device 14, third material fetching mechanism 15 and discharging mechanism 16.Said mechanism by
It controls in controller, wherein controller can be single-chip microcontroller, computer or PLC.
Specifically, as shown in figure 4, rotary table 3 includes operating platform 4 and is fixed in rack 1 and is used to drive
The first power source 5 that operating platform 4 is circumferentially rotated, wherein operating platform 4 is preferably in horizontally disposed discoid, and first
Power source 5 is preferably motor, and the shaft of motor is mutually fixed with the center of circle of the lower end surface of operating platform 4.The upper surface of operating platform 4
And it is equipped with the mounting groove 6 for being horizontally arranged pulley 55 in the position by proximal edge, the mounting groove 6 is preferably in the form of annular discs, and with
The shape size of pulley 55 is consistent, is placed in mounting groove 6 so that pulley 55 can be stablized.The side of mounting groove 6 is provided with
For placing the mounting rack 7 of mounting plate 58, which is preferably in inverted " L " type, and bends towards the direction of mounting groove 6.
Mounting groove 6 is equipped with eight, and eight mounting grooves 6 are located on operating platform 4 at equal intervals, and the quantity of mounting rack 7 is preferably also eight, and
It is corresponded with mounting groove 6.First material fetching mechanism 10, the second material fetching mechanism 11, testing agency 12, discharge mechanism 13, rotation are riveted
It sets 14, third material fetching mechanism 15 and discharging mechanism 16 and is successively located on operating platform 4 along the direction of rotation of operating platform 4
Surrounding.
As shown in figure 5, the first feeding mechanism 8 is for placing pulley 55, the first material fetching mechanism 10 is set to the first charger
The side of structure 8 simultaneously is used to pick up in the pulley 55 to mounting groove 6 on the first feeding mechanism 8.More specifically, the first feeding mechanism 8
Including the mounting disc 17 being placed in rack 1, the mounting disc 17 preferably elongated setting, the upper surface of mounting disc 17 is offered
Several placing grooves 18 for the vertical grafting of pulley 55, the placing groove 18 preferably it is elongated, and be divided into it is multiple rows of, if every row be equipped with
Dry, so that pulley 55 can be neat and be vertically arranged in the upper surface of mounting disc 17.The upper surface of rack 1 is additionally provided with use
In the restriction protrusion 19 for limiting 17 horizontal position of mounting disc, there are four which sets, and it is respectively arranged at mounting disc 17
Corner location.First material fetching mechanism 10 includes being set to 17 side of mounting disc and 20 He of the first clamping jaw for clamping pulley 55
It is connected to the first clamping jaw 20 and the first multiaxial motion platform 21 for driving the first clamping jaw 20 to be moved.
As shown in fig. 6, the second feeding mechanism 9 is for placing mounting plate 58, the second material fetching mechanism 11 is set to the second charging
The side of mechanism 9 and for picking up mounting plate 58 on the second feeding mechanism 9 to the upper surface of pulley 55, and make the end of rivet 57
Portion is plugged in the first mounting hole 63 of mounting plate 58.Second feeding mechanism 9 includes the mounting table 22 for being set to 1 top of rack,
Placement plate 23 is extended on mounting table 22 vertically, offers the sliding of extension plate 62 for 58 two sides of mounting plate in placement plate 23 vertically
The accommodation groove 24 of clamping, the accommodation groove 24 are preferably T-slot.The both ends of accommodation groove 24 extend respectively to the upper and lower of placement plate 23
Both ends, so that the both ends open of accommodation groove 24 can extend to the upper/lower terminal of placement plate 23.Sliding is connected in accommodation groove 24
For abutting the drive block 25 of 58 lower face of mounting plate, which is preferably trapezoid block, and beveling faces outwardly setting.Driving
The lower section of block 25 is fixed in the rack gear 26 for being vertically arranged and being located in accommodation groove 24;The upper surface of rack 1, which is run through, to be had for rack gear
26 perforation 27 passed through, the lower section of rack 1, which is provided with, to be intermeshed with rack gear 26 with drive rack 26 and drive block 25 vertical
The second power source 29 for carrying out the gear 28 of linear reciprocating motion on direction and being connected to gear 28 to drive gear 28 to rotate,
Second power source 29 is preferably also motor.Second material fetching mechanism 11 includes the preset 30 positioned at 4 side of operating platform, this is pre-
Platform 30 is set to be set between the second feeding mechanism 9 and rotary table 3.The upper surface of preset 30 is provided with to be arranged in respectively
Positioning column 31 on mounting plate 58 in two the second mounting holes 64, the side of preset 30 are provided with for that will be located at accommodation groove 24
The mounting plate 58 at top carry out absorption and by the mounting plate 58 be transported to the electromagnet 32 of 30 upper surface of preset and be used for by
Mounting plate 58 in preset 30 is assembled to the second clamping jaw 33 of 55 upper surface of pulley;It is additionally provided in rack 1 for driving electricity
Magnet 32 and the second multiaxial motion platform 34 of the second clamping jaw 33 movement, so that electromagnet 32 is able to carry out with the second clamping jaw 33
Linkage, to be performed simultaneously two movements respectively, thus the operating efficiency of lifting means.
As shown in fig. 7, testing agency 12 is for detecting, whether pulley 55 is placed horizontally in mounting groove 6 and output is corresponding
Signal is detected to controller.More specifically, testing agency 12 includes compressing plate 35 for compress 57 end of rivet, in rack 1
It is fixed with for driving the third power source 36 for compressing plate 35 and carrying out linear reciprocating motion in the vertical direction, the third power source
36 cylinders being preferably vertically arranged, the drive shaft of the cylinder are in be vertically arranged and be fixed on the lower face for compressing plate 35, and support
The plate face of pressing plate 35 is in horizontally disposed and extends towards the direction of mounting groove 6.It compresses to be provided on plate 35 and compresses plate for detecting
The height detection unit 37 of 35 falling heads.An altitude datum value is preset in controller, when the mounting groove 6 for being placed with pulley 55
When turning to the underface for compressing plate 35, plate 35 is compressed by the driving of third power source 36 and is moved down, until pressing on rivet
57 end;Third power source 36 is out of service at this time, while height detection unit 37 starts the height that monitoring compresses the decline of plate 35
Degree;If falling head is just equal to altitude datum value, illustrate that pulley 55 has been put correctly;Conversely, if falling head is less than
Altitude datum value then illustrates that pulley 55 is not put correctly, and height detection unit 37 can feed back corresponding signal to controller at this time
It is interior.
As shown in figure 8, discharge mechanism 13 is used to pick up outside not horizontal positioned pulley 55 to operating platform 4, more specifically,
Discharge mechanism 13 includes the third clamping jaw 38 for clamping pulley 55 in mounting groove 6, is connected on third clamping jaw 38 for driving
The third multiaxial motion platform 39 that third clamping jaw 38 moves.The side of third multiaxial motion platform 39, which is provided with, to be inclined to set
Directing plate 40, the lower section of directing plate 40 are provided with reject chute 41, to collect the pulley 55 not being placed horizontally in mounting groove 6.
As shown in figure 9, rotated riveting device 14 is used to execute the end of rivet 57 rotation riveting operation, so that mounting plate 58 and pulley
55 link together, to form complete skidding component.Third material fetching mechanism 15 be used for by mounting groove 6 with 58 phase of mounting plate
The pulley 55 mutually spliced is picked up to execution rotation riveting operation at rotated riveting device 14.Third material fetching mechanism 15 includes being fixed in rack 1
The rotary cylinder 42 of side, it is vertically-mounted in the shaft of rotary cylinder 42 to have engagement plate 43, it is fixed with straight up on engagement plate 43
The lifting cylinder 44 of setting, the drive shaft of lifting cylinder 44 are fixed with the first extension rod 45 extended horizontally outward, and first extends
The shaft of bar 45 is fixed with the first telescopic cylinder 46, the transmission direction of the first telescopic cylinder 46 along the first extension rod 45 length
Direction setting, the transmission shaft of the first telescopic cylinder 46 are fixed with for clamping the pulley 55 in mounting groove 6 to rotated riveting device 14
4th clamping jaw 47.
As shown in figure 9, discharging mechanism 16 is used to the skidding component for completing rotation riveting operation moving away from rotated riveting device 14.More specifically
Ground, discharging mechanism 16 include the second extension rod 48 for being fixed on the drive shaft of lifting cylinder 44 and extending horizontally outward, and second prolongs
Stock 48 is located at the outside of the first extension rod 45 and keeps angled between the two, and is between the two preferably in 90 °.Second extends
The shaft of bar 48 is fixed with the second telescopic cylinder 49, the transmission direction of the second telescopic cylinder 49 along the second extension rod 48 length
Direction setting, the transmission shaft of the second telescopic cylinder 49 are fixed with the 5th clamping jaw 50 for clamping pulley 55 in rotated riveting device 14.
The movement of the 4th clamping jaw 47 and the 5th clamping jaw 50 can carry out simultaneously simultaneously, to promote operating efficiency.
As shown in figure 9, the top of rack 1 is additionally provided with the pre-land 51 positioned at 14 side of rotated riveting device, consolidate in rack 1
Surely there is the 4th power source 52 for driving pre-land 51 to carry out horizontal displacement, the 4th power source 52 is preferably also cylinder.
The side of pre-land 51 is additionally provided with the 6th clamping jaw 53 for clamping pulley 55 and for driving the 6th clamping jaw 53 to move
4th multiaxial motion platform 54 can effectively clamp complete skidding component on pre-land 51 by the 6th clamping jaw 53, and pass through
4th multiaxial motion platform 54 is transported to outside equipment.
Specific work process is as follows:
It first passes through loop wheel machine and hangs the mounting disc 17 for sticking with pulley 55 and send between four restriction protrusions 19, then pass through first
Clamping jaw 20 clamps the pulley 55 in mounting disc 17 in placing groove 18, and the pulley 55 is placed horizontally in mounting groove 6.Then it grasps
Make platform 4 under the driving of the first power source 5, a station is rotated towards the second feeding mechanism 9, so as to be equipped with pulley 55
Mounting groove 6 can be opposite with the second material fetching mechanism 11, and then the absorption of electromagnet 32 is located at the mounting plate 58 at 24 top of accommodation groove, and
Under the drive of the second multiaxial motion platform 34, the mounting plate 58 of absorption is placed in the upper surface of preset 30, and makes to install
Second fixed plate 61 of plate 58 can be resisted against the top of mounting rack 7, while two positioning columns 31 can be plugged in two simultaneously
In second mounting hole 64;Then the mounting plate 58 in the second clamping jaw 33 clamping preset 30, and pass through the second multiaxial motion platform
34 are installed on the upper surface of pulley 55, and the end of rivet 57 is enabled to be plugged in the first mounting hole 63 of mounting plate 58
It is interior, so that the end of rivet 57 can exceed the upper surface of the first mounting hole 63;At the same time, the adsorption potential again of electromagnet 32
In the top of accommodation groove 24 mounting plate 58 to the upper surface of preset 30.
After having assembled mounting plate 58, operating platform 4 rotates down a station again, with alignment detection mechanism 12, warp
Cross the detection of testing agency 12.If pulley 55 is in horizontal positioned, operating platform 4 rotates down a station, with discharge
Mechanism 13 is opposite, and third clamping jaw 38 clamps the pulley 55 in mounting groove 6, and by third multiaxial motion platform 39, carries it
To directing plate 40 top and control third clamping jaw 38 decontrol so that pulley 55 can be snapped down to reject chute 41 along directing plate 40
It is interior;Conversely, operating platform 4 rotates down two stations if detecting pulley 55 in horizontal positioned, with 14 phase of rotated riveting device
It is right.The pulley 55 in mounting groove 6 is transferred in rotated riveting device 14 by third material fetching mechanism 15 again and completes rotation riveting operation, in this
Meanwhile discharging mechanism 16 is transferred to the skidding component that rotation riveting operates has been completed in former rotated riveting device 14 on pre-land 51,
Finally by the skidding component on the 6th clamping jaw 53 clamping pre-land 51, and it is transferred to and is set by the 4th multiaxial motion platform 54
It is standby to be collected outside, it is finally completed the rotation riveting operation of entire skidding component.
Claims (9)
1. a kind of skidding component automatic riveting machine is provided on the rack (1) it is characterized in that: including rack (1)
Controller;
Rotary table (3), the rotary table (3) include operating platform (4) and are fixed on rack (1) and are used to drive
The first power source (5) that dynamic operating platform (4) are circumferentially rotated, the upper surface of the operating platform (4) and in leaning on proximal edge
Position be equipped with mounting groove (6) for being horizontally arranged pulley (55), the side of the mounting groove (6) is provided with for placing peace
The mounting rack (7) of loading board (58);
First feeding mechanism (8), first feeding mechanism (8) is for placing pulley (55);
Second feeding mechanism (9), second feeding mechanism (9) is for placing mounting plate (58);
First material fetching mechanism (10), first material fetching mechanism (10) are set to the side of the first feeding mechanism (8) and for picking up
It takes in pulley (55) to the mounting groove (6) on the first feeding mechanism (8);
Second material fetching mechanism (11), second material fetching mechanism (11) are set to the side of the second feeding mechanism (9) and for picking up
It takes the mounting plate (58) on the second feeding mechanism (9) to the upper surface of pulley (55), and the end of rivet (57) is made to be plugged in peace
In the first mounting hole (63) of loading board (58);
Testing agency (12), the testing agency (12) is for detecting whether pulley (55) is placed horizontally in mounting groove (6) simultaneously
The corresponding signal that detects of output is to controller;
Discharge mechanism (13), the discharge mechanism (13) be used for picks up be not horizontally arranged pulley (55) to operating platform (4) outside;
Rotated riveting device (14), the rotated riveting device (14) is used to execute the end of rivet (57) rotation riveting operation, so that mounting plate
(58) it links together with pulley (55), to form complete skidding component;
Third material fetching mechanism (15), the third material fetching mechanism (15) are used to mutually spell in mounting groove (6) with mounting plate (58)
The pulley (55) connect is picked up to execution rotation riveting operation at rotated riveting device (14);
Discharging mechanism (16), the discharging mechanism (16) are used to the skidding component for completing rotation riveting operation moving away from rotated riveting device
(14);
First material fetching mechanism (10), the second material fetching mechanism (11), testing agency (12), discharge mechanism (13), rotated riveting device
(14), third material fetching mechanism (15) and discharging mechanism (16) are successively located on operation along the direction of rotation of operating platform (4)
The surrounding of platform (4);
Second feeding mechanism (9) includes being set to mounting table (22) above rack (1), vertical on the mounting table (22)
It is extended with placement plate (23), offers extension plate (62) the sliding card for mounting plate (58) two sides on the placement plate (23) vertically
The both ends of the accommodation groove (24) connect, the accommodation groove (24) extend respectively to the upper/lower terminal of placement plate (23);The accommodation groove
(24) sliding is connected with the drive block (25) for abutting mounting plate (58) lower face in, and the lower section of the drive block (25) is fixed
Have in the rack gear (26) for being vertically arranged and being located in accommodation groove (24);The upper surface of the rack (1), which is run through, to be had for rack gear (26)
The perforation (27) passed through is provided with below the rack (1) and is intermeshed with rack gear (26) with drive rack (26) and driving
Block (25) carries out the gear (28) of linear reciprocating motion in the vertical direction and is connected to gear (28) to drive gear (28)
The second power source (29) of rotation;
Second material fetching mechanism (11) includes the preset (30) positioned at operating platform (4) side, the preset (30)
Upper surface is provided with the positioning column (31) being arranged in upper two the second mounting holes (64) of mounting plate (58) respectively, the preset
(30) side is provided with for the mounting plate (58) being located at the top of accommodation groove (24) to be carried out absorption and by the mounting plate (58)
It is transported to the electromagnet (32) of preset (30) upper surface and for the mounting plate (58) on preset (30) to be assembled to cunning
Take turns second clamping jaw (33) of (55) upper surface;It is additionally provided on the rack (1) and is pressed from both sides for drive electromagnet (32) and second
Second multiaxial motion platform (34) of pawl (33) movement.
2. a kind of skidding component automatic riveting machine according to claim 1, it is characterized in that: first feeding mechanism (8)
Including the mounting disc (17) being placed on rack (1), the upper surface of the mounting disc (17) offers several perpendicular for pulley (55)
The placing groove (18) that straight cutting connects;The upper surface of the rack (1) is additionally provided with the limit for limiting mounting disc (17) horizontal position
Position protrusion (19);
First material fetching mechanism (10) includes being set to mounting disc (17) side and the first clamping jaw for clamping pulley (55)
(20) and it is connected to the first clamping jaw (20) and for the first multiaxial motion platform (21) for driving the first clamping jaw (20) to be moved.
3. a kind of skidding component automatic riveting machine according to claim 1, it is characterized in that: the testing agency (12) includes
For compressing compressing plate (35) for rivet (57) end, it is fixed on the rack (1) and compresses plate (35) vertical for driving
On direction carry out linear reciprocating motion third power source (36), it is described compress be provided on plate (35) for detect compress plate
(35) height detection unit (37) of falling head.
4. a kind of skidding component automatic riveting machine according to claim 1, it is characterized in that: the discharge mechanism (13) includes
For clamping the third clamping jaw (38) of mounting groove (6) interior pulley (55), it is connected on the third clamping jaw (38) for driving the
The third multiaxial motion platform (39) of three clamping jaws (38) movement.
5. a kind of skidding component automatic riveting machine according to claim 4, it is characterized in that: the third multiaxial motion platform
(39) side is provided with the directing plate (40) being inclined to set, and is provided with reject chute (41) below the directing plate (40).
6. a kind of skidding component automatic riveting machine according to claim 1, it is characterized in that: the third material fetching mechanism (15)
It is vertically-mounted in the shaft of the rotary cylinder (42) to have engagement plate including the rotary cylinder (42) being fixed on above rack (1)
(43), it is fixed with vertically set lifting cylinder (44) on the engagement plate (43), the driving of the lifting cylinder (44)
Axis is fixed with the first extension rod (45) extended horizontally outward, and the shaft of first extension rod (45) is fixed with the first flexible gas
Cylinder (46), the transmission direction of first telescopic cylinder (46) are arranged along the length direction of the first extension rod (45), and described the
The transmission shaft of one telescopic cylinder (46) is fixed with the 4th clamping jaw (47) for clamping mounting groove (6) interior pulley (55).
7. a kind of skidding component automatic riveting machine according to claim 6, it is characterized in that: the discharging mechanism (16) includes
The second extension rod (48) for being fixed on the drive shaft of lifting cylinder (44) and extending horizontally outward, the second extension rod (48) position
In the first extension rod (45) outside and keep angled between the two;The shaft of second extension rod (48) is fixed with second
The transmission direction of telescopic cylinder (49), second telescopic cylinder (49) is arranged along the length direction of the second extension rod (48),
The transmission shaft of second telescopic cylinder (49) is fixed with the 5th clamping jaw for clamping rotated riveting device (14) interior pulley (55)
(50);
The pre-land (51) positioned at rotated riveting device (14) side is additionally provided with above the rack (1), on the rack (1)
It is fixed with the 4th power source (52) for driving pre-land (51) to carry out horizontal displacement.
8. a kind of skidding component automatic riveting machine according to claim 7, it is characterized in that: the one of the pre-land (51)
Side is additionally provided with the 6th clamping jaw (53) for clamping pulley (55) and the 4th multiaxis for driving the 6th clamping jaw (53) to move
Motion platform (54).
9. a kind of skidding component automatic riveting machine according to any one of claims 1 to 8, it is characterized in that: the mounting groove
(6) eight are equipped with, eight mounting grooves (6) are located on operating platform (4) at equal intervals.
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CN108326222B true CN108326222B (en) | 2019-08-09 |
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Families Citing this family (5)
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CN110576142A (en) * | 2019-09-12 | 2019-12-17 | 上海信耀电子有限公司 | Multi-point rotary riveting assembly and rotary riveting mechanism using same |
CN110608693A (en) * | 2019-10-14 | 2019-12-24 | 和氏工业技术股份有限公司 | Emergency driving rod detection equipment |
CN112170765A (en) * | 2020-09-18 | 2021-01-05 | 柳州工学院 | Spin riveting machine and abutting device thereof |
CN113084016A (en) * | 2021-04-02 | 2021-07-09 | 浙江浦江圣力工贸有限公司 | Efficient riveting equipment for assembling pulley |
CN118074447B (en) * | 2024-04-19 | 2024-06-25 | 张掖市龙渠三级水电有限责任公司 | Automatic press riveting device of generator rotor |
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Effective date of registration: 20220826 Address after: 315800-3, 1st Floor, Building 1, No. 10, Chuangfu Road, Xiaogang Street, Beilun District, Ningbo City, Zhejiang Province, China Patentee after: Ningbo Yijiang Precision Machinery Technology Co.,Ltd. Address before: 315731 Haihe Road, Shipu Science and Technology Park, Xiangshan County, Ningbo City, Zhejiang Province (within Ningbo Zhengye Industry and Trade Development Co., Ltd.) Patentee before: NINGBO SANPU AUTOMATION TECHNOLOGY CO.,LTD. |