CN205723231U - Automatic assembly machine for switch panels - Google Patents

Automatic assembly machine for switch panels Download PDF

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Publication number
CN205723231U
CN205723231U CN201620311293.XU CN201620311293U CN205723231U CN 205723231 U CN205723231 U CN 205723231U CN 201620311293 U CN201620311293 U CN 201620311293U CN 205723231 U CN205723231 U CN 205723231U
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Prior art keywords
switch panel
joint robot
automatic assembly
switch
assembly machine
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CN201620311293.XU
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褚伟雄
徐昕
张洪磊
胡光民
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Guangdong Yixuesong Robot Equipment Co ltd
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Guangdong Yixuesong Robot Equipment Co ltd
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Abstract

本实用新型涉及自动组装机的技术领域,公开开关面板的自动组装机,包括工作台,工作台的外端设有成品出料槽以及四条进料槽,工作台上设有中转固定架、安装座、水平多关节机器人以及多功能垂直多关节机器人,水平多关节机器人的前端安装有第一抓手,垂直多关节机器人的前端连接有第二抓手,第二抓手包括四个抓臂,其中一个抓臂上设有连接有第一动力源,水平多关节机器人、第一抓手、第二抓手以及垂直多关节机器人,分别进行夹取与压合开关面板配件以及夹取装配完成的开关面板至成品出料槽处收集,全自动式组装开关面板,生产效率高,并且,组装的准确率高,减少人工的劳动强度,结构简单,实用性强。

The utility model relates to the technical field of automatic assembly machines, and discloses an automatic assembly machine for switch panels, including a workbench, the outer end of the workbench is provided with a finished product discharge trough and four feed troughs, and the workbench is provided with a transfer fixing frame, installation Seat, horizontal multi-joint robot and multifunctional vertical multi-joint robot. The front end of the horizontal multi-joint robot is equipped with a first gripper, and the front end of the vertical multi-joint robot is connected with a second gripper. The second gripper includes four grabbing arms. One of the grasping arms is connected with the first power source, the horizontal multi-joint robot, the first gripper, the second gripper and the vertical multi-joint robot, which are respectively used for gripping and pressing switch panel accessories and gripping and assembling. The switch panel is collected from the finished product discharge chute, and the switch panel is assembled fully automatically, with high production efficiency, high assembly accuracy, reduced labor intensity, simple structure, and strong practicability.

Description

The automatic assembling of switch panel
Technical field
This utility model relates to the automatic assembling of the technical field of kludge, especially switch panel.
Background technology
Switch panel refers to that one can make open circuit, makes current interruptions or make its electronic component flowing to other circuit.The " closed " (closed) of contact represents electronic contact conducting, it is allowed to electric current flows through;" open circuit " (open) of switch panel represents that electronic contact is not turned on forming open circuit, does not allow electric current to flow through.
Switch panel is general all by base, adapter, the accessory such as button and upper cover forms, it is all manually the above part to be fitted together formation switch panel in certain sequence at present, the process of one switch panel of man-made assembly is: placed by base, adapter and button correspondence are installed in base, in the upper end that upper cover is pressed into base, as can be seen here, utilize and manually bother very much time-consuming at assembling switch panel, production efficiency is relatively low, the problem that neglected loading or misloading the most easily occur, it is thus desirable to a kind of machine of design, realize automatically assembling switch panel, to improve production efficiency.
Utility model content
The purpose of this utility model is to provide the automatic assembling of switch panel, it is intended to solve in prior art, utilizes and manually bothers very much time-consuming at assembling switch panel, and production efficiency is relatively low, problem neglected loading or misloading the most easily occur.
nullThis utility model is realized in,The automatic assembling of switch panel,Including workbench,The outer end of described workbench be provided with finished product blow tank and four be respectively used to conveyor mat、Swich buckle、Panel and the feed well of switching surface plate,Described workbench is provided with transfer fixed mount、Mounting seat、Carry out pressing and assemble for gripping horizontal articulated robot that the accessory of switch panel to described transfer fixed mount and can horizontally rotate and being transported in described mounting seat by the panel accessory on described transfer fixed mount in order the switch panel completed is transported to the multifunctional vertical articulated robot of described finished product blow tank again,The front end of described horizontal articulated robot is provided with the first handgrip of the accessory capturing switch panel,The front end of described vertical multi-joint robot connects to be had for gripping the second handgrip that the switch fitting on described transfer fixed mount is placed in described mounting seat,Described second handgrip includes the gripping arm that four rotatable and around described vertical multi-joint robot front interval are arranged,One of them described gripping arm is provided with connection has the described gripping arm of driving to move up and down with the first power source of pressed switch panel accessory.
Further, the front end of described horizontal articulated robot connects connection seat, on described connection seat, connection has described first handgrip, and described connection seat is provided with the second power source for driving described first handgrip to move up and down, and described first handgrip is connected with described second power source.
Further, the lower end of described first handgrip connects the first sucker.
Further, the outer end of described second handgrip connects installing frame, and four sides of described installing frame are connected to described gripping arm, and described gripping arm includes several spaced apart expansion links, and the lower end of described expansion link is provided with the second sucker.
Further, it is respectively equipped with evacuator in described expansion link and described first handgrip, described evacuator includes evacuating bar and built-in cylinder, described evacuation bar is movably placed in described built-in cylinder, and the upper end of described first sucker and described second sucker has through hole, described evacuation bar is plugged in described through hole.
Further, the front end of described workbench is placed with several pillars, several described pillars are provided with conveyer belt, the top of described pillar sets up several spaced apart supports, four spaced apart connecting rods it are inserted with on described support, the connecting rod of the different same positions on described support is a straight line, and the lower end of described connecting rod connects limited location bar, and four described positive stop strips enclose three described feed wells of formation between any two.
Further, the front end of described workbench is also placed with the carrier chain of the button for carrying switch panel accessory, and described carrier chain is provided with feed well described in Article 4.
Further, it is provided with high-precision servo motor, controller and reductor in described horizontal articulated robot and described vertical multi-joint robot, described high-precision servo motor is connected with described reductor, and described high-precision servo motor is connected with described controller respectively with described reductor.
Further, in described transfer fixed mount, it is provided with four positioning chambers matched with switch panel accessory, and four described positioning chambers are arranged side by side in transfer fixed mount.
Further, the automatic assembling of described switch panel includes switch board, described workbench is connected to the upper end of described switch board, is provided with controller in described switch board, and described first power source, the second power source, conveyer belt and carrier chain are electrically connected with described controller respectively.
Compared with prior art, the automatic assembling of the switch panel that this utility model provides, by arranging horizontal articulated robot, first handgrip, second handgrip and vertical multi-joint robot, carry out gripping respectively to collect to finished product blow tank with the switch panel that pressed switch panel accessory and gripping have assembled, second handgrip arranges four gripping arms, one of them gripping arm can move up and down under the driving of the first power source, realize the pressing to switch panel accessory, full rotation type assembles switch panel, production efficiency is high, and, the accuracy rate assembled is high, reduce artificial labor intensity, simple in construction, practical.
Accompanying drawing explanation
Fig. 1 is the perspective view of the automatic assembling of the switch panel that this utility model embodiment provides;
Fig. 2 is the close-up schematic view at the A of Fig. 1;
Fig. 3 is the close-up schematic view at the B of Fig. 1.
Detailed description of the invention
In order to make the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with drawings and Examples, this utility model is further elaborated.Should be appreciated that specific embodiment described herein, only in order to explain this utility model, is not used to limit this utility model.
Below in conjunction with specific embodiment, realization of the present utility model is described in detail.
With reference to Fig. 1 ~ 3, the preferred embodiment provided for this utility model.
The automatic assembling of the switch panel that the present embodiment provides, can be used in during automatically producing switch panel, it is achieved the automatic assembling of switch panel, improves the production efficiency of switch panel, and reduces the mistake in switch panel assembling process.
The accessory of switch panel includes base plate, swich buckle, panel and switching surface plate, the assembling of switch panel is followed successively by base plate, swich buckle, panel and switching surface plate, buckle pressing that product carries that what the connected mode of four accessories was leaned on is, omnidistance connects without screw.
nullThe automatic assembling of switch panel,Including workbench 10,The outer end of this workbench 10 be provided with finished product blow tank 15 and four be respectively used to conveyor mat、Swich buckle、The feed well 13 of panel and switching surface plate,This workbench 10 is provided with transfer fixed mount 104、Mounting seat 105、Carry out pressing and assemble for gripping horizontal articulated robot 16 that the accessory of switch panel to transfer fixed mount 104 and can horizontally rotate and being transported in mounting seat 105 by the panel accessory on transfer fixed mount 104 in order the switch panel completed is transported to the multifunctional vertical articulated robot 1116 of finished product blow tank 15 again,Wherein,The front end of horizontal articulated robot 16 is provided with the first handgrip 162,After first handgrip 162 captures the accessory of switch panel,First handgrip 162 and switch panel are together transported on transfer fixed mount 104 by horizontal articulated robot 16,First handgrip 162 unclamps the crawl to switch panel accessory,Both i.e. first handgrip 162 and horizontal articulated robot 16 combine to hold up and are transported on transfer fixed mount 104 by the accessory of switch panel.Additionally, the front end of vertical multi-joint robot 11 connects to be had for gripping the second handgrip that the switch fitting on transfer fixed mount 104 is placed in mounting seat 105, second handgrip includes the gripping arm that four rotatable and around vertical multi-joint robot 11 front interval are arranged, one of them gripping arm is provided with connection the first power source 112, and this first power source 112 can drive this gripping arm to move up and down with pressed switch panel accessory.
When carrying out the assembling of switch panel, (charging can be artificial blowing to the automatic feed of four feed wells 13, can also be to connect charger charging), 16 each workpiece of first handgrip 162 and horizontal articulated robot are helped to be put into transfer fixed mount 104 respectively, second handgrip and 11 workpiece of vertical multi-joint robot are helped to be put into mounting seat 105 from transfer fixed mount 104, utilize the gripping arm being connected with the first power source on the second handgrip that the switch panel in mounting seat 105 is carried out pressing assembling, after being completed, recycle the second handgrip and 11 finished products of vertical multi-joint robot move finished product blow tank 15 to, repeat above step.
The automatic assembling of above-mentioned switch panel, by arranging horizontal articulated robot 16, first handgrip 162, second handgrip and vertical multi-joint robot 11, carry out gripping respectively to collect to finished product blow tank 15 with the switch panel that pressed switch panel accessory and gripping have assembled, second handgrip arranges four gripping arms, one of them gripping arm can move up and down under the driving of the first power source, realize the pressing to switch panel accessory, full rotation type assembles switch panel, production efficiency is high, and, the accuracy rate assembled is high, reduce artificial labor intensity, simple in construction, practical.
In the present embodiment, the front end of above-mentioned horizontal articulated robot 16 connects connection seat 161, connect on this connection seat 161 and have the first above-mentioned handgrip 162, and connection seat 161 is provided with the second power source for driving the first handgrip 162 to move up and down, first handgrip 162 is connected with the second power source, and so, the first handgrip 162 is during the accessory of gripping switch panel is placed in transfer fixed mount 104, first handgrip 162 can move up and down, and avoids collision.
It addition, the lower end of the first above-mentioned handgrip 162 connects the first sucker 162, utilize the suction of the first sucker 162, on the accessory of absorption switch panel to transfer fixed mount 104.
For the ease of the installation of jig arm, the outer end of the second above-mentioned handgrip connects installing frame 111, and four sides of this installing frame 111 are connected to above-mentioned gripping arm.
Gripping arm includes several spaced apart expansion links 114, and the lower end of expansion link 114 is provided with the second sucker 113, drives the second sucker 113 to move down by expansion link 114, draws the accessory of switch panel, thus realizes the gripping of switch panel accessory.
nullSpecifically,It is respectively equipped with evacuator in above-mentioned expansion link 114 and the first handgrip 162,This evacuator includes evacuating bar and built-in cylinder,This evacuation bar is movably placed in built-in cylinder,And the upper end of the first above-mentioned sucker 162 and the second sucker 113 has through hole,Described evacuation bar is plugged in through hole,So,When switch panel drawn by needs,First sucker 162 and the second sucker 113 bear against switch panel or accessory respectively,Evacuation bar is moved upwardly by,Extract the air between the first sucker 162 and the second sucker 113 and switch panel or accessory,Become vacuum state,Thus pick up switch panel or accessory,When needs put down switch panel or accessory,Evacuate bar to move down,Air is filled toward between the first sucker 162 and the second sucker 113 and switch panel or accessory,The first sucker 162 and the second sucker 113 can be made to separate with switch panel or accessory.
In the present embodiment, the front end of workbench 10 is placed with several pillars 134, several pillars 134 are provided with conveyer belt 13, set up above pillar 134 and have several spaced apart supports 131, four spaced apart connecting rods 132 it are inserted with on support 131, the connecting rod 132 of the different same positions on support 131 is in a straight line, and the lower end of connecting rod 132 connects limited location bar 133, article four, positive stop strip 133 encloses three above-mentioned feed wells 13 of formation between any two, so, the feed well 13 that switch panel accessory is placed sequentially between two adjacent positive stop strips 133 carries, desirably prevent switch panel accessory, during conveying, position deviation occurs, production efficiency can also be improved.
In order to improve the production efficiency of switch panel, the front end of workbench 10 is also placed with the carrier chain of the button for carrying switch panel accessory, and this carrier chain is provided with the above-mentioned feed well of Article 4 13.
Additionally, it is provided with high-precision servo motor, controller and reductor in above-mentioned horizontal articulated robot 16 and vertical multi-joint robot 11, wherein, high-precision servo motor is connected with reductor, and high-precision servo motor is connected with controller respectively with reductor, thus realize the various operations of horizontal articulated robot 16 and vertical multi-joint robot 11.
In the present embodiment, four positioning chambers matched with switch panel accessory it are provided with in transfer fixed mount 104, and four positioning chambers are arranged side by side in transfer fixed mount 104, switch panel accessory level can be put and can also vertically put, quantity can one can also be multiple.
In the present embodiment, the automatic assembling of switch panel also includes switch board, described workbench 10 is connected to the upper end of switch board, and, controller it is provided with in switch board, above-mentioned the first power source, the second power source, conveyer belt and carrier chain is electrically connected with controller respectively, is controlled above-mentioned structure successively by controller so that the carrying out that automatic assembling is orderly.
Above-mentioned switch board is provided with the control panel for manipulator's operation, and this control panel is provided with several buttons 142 and the display screen 141 for display working condition, button 142 and display screen 141 are electrically connected with controller respectively;By manipulating on the control panel, it is achieved the operation to the automatic assembling of switch panel, simple and convenient.
In order to improve the safety of whole automatic assembling, workbench 10 is provided with start button 102 and scram button 103, start button 102 and scram button 103 and is electrically connected with controller respectively.
Above-mentioned mounting seat 105 can increase according to the number of components of product or slow down, it is also possible to improve efficiency for providing production efficiency to increase corresponding number of components.
The foregoing is only preferred embodiment of the present utility model, not in order to limit this utility model, all any amendment, equivalent and improvement etc. made within spirit of the present utility model and principle, within should be included in protection domain of the present utility model.

Claims (10)

1.开关面板的自动组装机,其特征在于,包括工作台,所述工作台的外端设有成品出料槽以及四条分别用于输送底板、开关扣、面板以及开关面板件的进料槽,所述工作台上设有中转固定架、安装座、用于按顺序夹取开关面板的配件到所述中转固定架且可水平旋转的水平多关节机器人以及将所述中转固定架上的面板配件搬运到所述安装座上进行压合组装再将完成的开关面板搬运到所述成品出料槽的多功能垂直多关节机器人,所述水平多关节机器人的前端安装有抓取开关面板的配件的第一抓手,所述垂直多关节机器人的前端连接有用于夹取所述中转固定架上的开关配件放置到所述安装座上的第二抓手,所述第二抓手包括四个可旋转且环绕着所述垂直多关节机器人的前端间隔布置的抓臂,其中一个所述抓臂上设有连接有驱动所述抓臂上下移动以压合开关面板配件的第一动力源。 1. The automatic assembly machine of the switch panel is characterized in that it includes a workbench, and the outer end of the workbench is provided with a finished product discharge trough and four feed troughs for conveying the bottom plate, switch buckle, panel and switch panel parts respectively , the workbench is provided with a transfer fixing frame, a mounting seat, a horizontal multi-joint robot that is used to clamp the accessories of the switch panel in order to the transfer fixing frame and can rotate horizontally, and the panel on the transfer fixing frame A multifunctional vertical multi-joint robot that transports accessories to the mounting base for press-fit assembly and then transports the completed switch panel to the finished product discharge trough. The front end of the horizontal multi-joint robot is equipped with accessories for grabbing the switch panel The first gripper of the vertical multi-joint robot is connected to the front end of the second gripper for clamping the switch accessories on the transit fixed frame and placing them on the mounting base. The second gripper includes four Rotatable grasping arms arranged at intervals around the front end of the vertical multi-joint robot, one of the grasping arms is provided with a first power source connected to drive the grasping arm to move up and down to press the switch panel fitting. 2.如权利要求1所述的开关面板的自动组装机,其特征在于,所述水平多关节机器人的前端连接有连接座,所述连接座上连接有所述第一抓手,且所述连接座上设有用于驱动所述第一抓手上下移动的第二动力源,所述第一抓手与所述第二动力源连接。 2. The automatic assembly machine of switch panel as claimed in claim 1, characterized in that, the front end of the horizontal multi-joint robot is connected with a connecting seat, the connecting seat is connected with the first gripper, and the The connecting base is provided with a second power source for driving the first handle to move up and down, and the first handle is connected to the second power source. 3.如权利要求2所述的开关面板的自动组装机,其特征在于,所述第一抓手的下端连接有第一吸盘。 3. The automatic assembly machine for switch panels according to claim 2, wherein a first suction cup is connected to the lower end of the first handle. 4.如权利要求3所述的开关面板的自动组装机,其特征在于,所述第二抓手的外端连接有安装框,所述安装框的四个侧面分别连接有所述抓臂,所述抓臂包括若干个间隔布置的伸缩杆,所述伸缩杆的下端设有第二吸盘。 4. The automatic assembly machine of the switch panel as claimed in claim 3, wherein the outer end of the second handle is connected with a mounting frame, and the four sides of the mounting frame are respectively connected with the grasping arms, The grasping arm includes several telescopic rods arranged at intervals, and the lower end of the telescopic rods is provided with a second suction cup. 5.如权利要求4所述的开关面板的自动组装机,其特征在于,所述伸缩杆以及所述第一抓手内分别设有抽空装置,所述抽空装置包括抽空杆以及内置缸,所述抽空杆活动置于所述内置缸内,且所述第一吸盘以及所述第二吸盘的上端具有通孔,所述抽空杆插设在所述通孔内。 5. The automatic assembly machine of the switch panel as claimed in claim 4, wherein an evacuating device is respectively arranged in the telescoping rod and the first gripper, and the evacuating device comprises an evacuating rod and a built-in cylinder, so that The evacuation rod is movably placed in the built-in cylinder, and the upper ends of the first suction cup and the second suction cup have through holes, and the evacuation rod is inserted into the through holes. 6.如权利要求1至5任一项所述的开关面板的自动组装机,其特征在于,所述工作台的前端放置有若干个支柱,若干个所述支柱上设有输送带,所述支柱的上方架设有若干个间隔布置的支架,所述支架上插设有四个间隔布置的连接杆,不同的所述支架上的同一位置的连接杆呈一直线布置,且所述连接杆的下端连接有限位条,四条所述限位条两两之间围合形成三条所述进料槽。 6. The automatic assembly machine for switch panels as claimed in any one of claims 1 to 5, wherein several pillars are placed on the front end of the workbench, and conveyor belts are provided on the several pillars, and the Several brackets arranged at intervals are erected on the top of the pillar, and four connecting rods arranged at intervals are inserted on the brackets. The connecting rods at the same position on different supports are arranged in a straight line, and the connecting rods are arranged in a straight line. The lower end is connected with limiting strips, and two of the four limiting strips are enclosed to form three feeding troughs. 7.如权利要求6所述的开关面板的自动组装机,其特征在于,所述工作台的前端还放置有用于输送开关面板配件的按钮的输送链,所述输送链上设有第四条所述进料槽。 7. The automatic assembly machine of the switch panel as claimed in claim 6, characterized in that, the front end of the workbench is also placed with a conveyor chain for transporting the buttons of the switch panel accessories, and the conveyor chain is provided with a fourth The feed tank. 8.如权利要求1至5任一项所述的开关面板的自动组装机,其特征在于,所述水平多关节机器人以及所述垂直多关节机器人内设有高精度伺服电机、控制器以及减速机,所述高精度伺服电机与所述减速机连接,且所述高精度伺服电机与所述减速机分别与所述控制器连接。 8. The automatic assembly machine of switch panels as claimed in any one of claims 1 to 5, wherein the horizontal multi-joint robot and the vertical multi-joint robot are provided with high-precision servo motors, controllers and speed reducers. The high-precision servo motor is connected to the reducer, and the high-precision servo motor and the reducer are respectively connected to the controller. 9.如权利要求1至5任一项所述的开关面板的自动组装机,其特征在于,所述中转固定架内设有四个与开关面板配件相配套的定位腔,且四个所述定位腔并排布置在所述中转固定架内。 9. The automatic assembly machine for switch panels as claimed in any one of claims 1 to 5, wherein four positioning cavities matching the switch panel accessories are arranged in the said transfer fixing frame, and the four said The positioning cavities are arranged side by side in the transit fixing frame. 10.如权利要求7所述的开关面板的自动组装机,其特征在于,所述开关面板的自动组装机包括控制柜,所述工作台连接在所述控制柜的上端,所述控制柜内设有控制器,所述第一动力源、第二动力源、输送带以及输送链分别与所述控制器电性连接。 10. The automatic assembly machine of the switch panel as claimed in claim 7, characterized in that, the automatic assembly machine of the switch panel comprises a control cabinet, the workbench is connected to the upper end of the control cabinet, and inside the control cabinet A controller is provided, and the first power source, the second power source, the conveyor belt and the conveyor chain are respectively electrically connected to the controller.
CN201620311293.XU 2016-04-14 2016-04-14 Automatic assembly machine for switch panels Active CN205723231U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105679578A (en) * 2016-04-14 2016-06-15 广东伊雪松机器人设备有限公司 Automatic assembly machine for switch panels
CN108188688A (en) * 2018-03-28 2018-06-22 漳州群利机械制造有限公司 A kind of Hardware fitting assembles pipeline
CN110340633A (en) * 2019-07-25 2019-10-18 泰州亿丰达电器有限公司 A kind of omnipotent breaker kludge

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105679578A (en) * 2016-04-14 2016-06-15 广东伊雪松机器人设备有限公司 Automatic assembly machine for switch panels
CN105679578B (en) * 2016-04-14 2019-01-22 广东伊雪松机器人设备有限公司 Automatic assembly machine for switch panel
CN108188688A (en) * 2018-03-28 2018-06-22 漳州群利机械制造有限公司 A kind of Hardware fitting assembles pipeline
CN108188688B (en) * 2018-03-28 2020-08-14 漳州群利机械制造有限公司 Hardware fitting assembles transfer chain
CN110340633A (en) * 2019-07-25 2019-10-18 泰州亿丰达电器有限公司 A kind of omnipotent breaker kludge

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