CN209753684U - Automatic sheet metal part bending production line - Google Patents
Automatic sheet metal part bending production line Download PDFInfo
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- CN209753684U CN209753684U CN201920141310.3U CN201920141310U CN209753684U CN 209753684 U CN209753684 U CN 209753684U CN 201920141310 U CN201920141310 U CN 201920141310U CN 209753684 U CN209753684 U CN 209753684U
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Abstract
The utility model discloses an automatic change sheet metal component production line of bending, including material loading manipulator, the conveyer belt, the mechanism of bending, detection mechanism, ejection of compact manipulator and waste product recovery processing mechanism, material loading manipulator, detection mechanism set up the both ends at the conveyer belt respectively, the mechanism of bending sets up the middle part at the conveyer belt, waste product recovery processing mechanism includes waste product manipulator and flattening mechanism, ejection of compact manipulator, waste product manipulator set up detection mechanism's both sides respectively, the sheet metal component detects the back through detection mechanism, ejection of compact manipulator snatchs the yields sheet metal component ejection of compact, waste product manipulator snatchs waste product sheet metal component and carries out recovery processing to flattening mechanism. The utility model discloses an add detection mechanism and waste product recovery processing mechanism, can detect and sort the processing to the sheet metal component after bending, can also flatten recovery processing to reporting to the police simultaneously, improve work efficiency and sheet metal component's quality greatly.
Description
Technical Field
The utility model relates to a processing production technical field of sheet metal component indicates an automatic sheet metal component production line of bending especially.
Background
The metal plate has the characteristics of light weight, high strength, conductivity, low cost, good large-scale mass production performance and the like, and is widely applied to the fields of electronic appliances, communication, automobile industry, medical appliances and the like, for example, in computer cases, mobile phones and MP3, the metal plate is an essential component. According to the market and the client requirements, the demand of the sheet metal is increased, but according to the original production process, the productivity can not meet the client requirements. In the sheet metal machining production process, bending is an important process, but in the sheet metal bending process, a thickness tester is needed to be used by hands for detection, and a manual operation machine tool is needed for bending. In recent years, in the field of sheet metal processing, the application of automated processing techniques has become widespread. The core technology of sheet metal plate processing automation lies in the automation of plate bending.
The principle of the bending production line is that according to an 'automatic bending production line' formed by a machine and a rolling production line which are reformed by a metal plate bending process, a shaft joint mechanical arm grabs workpieces in a mode of controlling a vacuum chuck, a magnet, a clamp and the like through an electromagnetic valve, and the automatic bending production line comprises auxiliary supporting equipment, a magnetic force splitter, a universal centering table, a bending machine, a turnover and position changing frame, a carrying and stacking mechanical arm, a full-automatic conveying system, the production line and other auxiliary equipment in all work stations, and the bending process processing is completed under the unmanned condition.
At present, when a bending machine is used for bending by using a bending die, due to operation errors and the like, the bending operation is easy to fail, a workpiece is damaged, and further the bending angle and the precision of a sheet metal part are influenced by various aspects such as bending parameters and material stability. After bending, manual sampling detection is performed, so that detection lag exists and no real-time property exists. Especially, the small sheet metal part has high requirements on the finished product and high rejection rate.
Disclosure of Invention
In order to solve the problem, the utility model provides an automatic change sheet metal component production line of bending can sort respectively the sheet metal component after bending and handle, can also carry out recovery processing to reporting to the police the piece simultaneously, improves work efficiency and sheet metal component's quality greatly.
For realizing above-mentioned purpose, the utility model discloses a technical scheme provide an automatic change sheet metal component production line of bending, including material loading manipulator, conveyer belt, the mechanism of bending, detection mechanism, ejection of compact manipulator and waste product recovery processing mechanism, material loading manipulator, detection mechanism set up the both ends at the conveyer belt respectively, the mechanism of bending sets up the middle part at the conveyer belt, waste product recovery processing mechanism includes waste product manipulator and flattens the mechanism, material loading manipulator, waste product manipulator set up the both sides of detection mechanism respectively, and the sheet metal component is through detection mechanism detection back, and ejection of compact manipulator snatchs the yields sheet metal component ejection of compact, and waste product manipulator snatchs waste product sheet metal component and carries out recovery processing to flattening the mechanism.
The automatic bending machine further comprises a control device, and the feeding mechanical arm, the conveying belt, the bending mechanism, the detection mechanism, the discharging mechanical arm and the waste recycling mechanism are respectively electrically connected with the control device.
The bending mechanism comprises a grabbing manipulator and a bending machine, the grabbing manipulator and the bending machine are arranged on two sides of the middle of the conveying belt respectively, the grabbing manipulator comprises a three-axis driving device, a gas claw fixing plate, a material taking gas claw and a material discharging gas claw, the material taking gas claw and the material discharging gas claw are fixed at two ends of the gas claw fixing plate respectively, the material taking gas claw and the material discharging gas claw are electrically connected with a control device respectively, the grabbing action of the material taking gas claw and the material discharging gas claw is controlled independently and relatively, the three-axis driving device is connected with the gas claw fixing plate in a driving mode, and then the material taking gas claw is driven to grab a sheet metal part on the conveying belt to the bending machine and the sheet metal part on the bending.
The three-axis driving device comprises a transverse moving mechanism, a longitudinal moving mechanism and a lifting mechanism, the transverse moving mechanism is in driving connection with the longitudinal moving mechanism, the longitudinal moving mechanism is in driving connection with the lifting mechanism, and the lifting mechanism drives the lifting mechanism to move in the vertical direction of the gas claw fixing plate.
The detection mechanism comprises a detection manipulator and an ultrasonic crack detector, the ultrasonic crack detector is electrically connected with the control device, the detection manipulator is used for grabbing bent sheet metal parts on the conveying belt to the ultrasonic crack detector for crack detection, the ultrasonic crack detector feeds back detection results to the control device, and the control device is used for controlling the discharge manipulator or the waste manipulator to grab the sheet metal parts to the next station according to the detection results.
Wherein, flattening mechanism is including pressing platform, cylinder and clamp plate, the cylinder sets up on pressing the platform, and the output and the clamp plate of cylinder are connected, the clamp plate is located and presses the platform directly over, press the platform be equipped with clamp plate assorted recess, the waste product manipulator snatchs the waste product sheet metal component and places in the recess, the clamp plate downstream under the drive of cylinder flattens the waste product sheet metal component.
The beneficial effects of the utility model reside in that:
The utility model discloses an add detection mechanism and waste product recovery processing mechanism, can detect the sheet metal component after bending and sort the processing, can also flatten the sheet metal component that fails to bend simultaneously, be convenient for bend the processing again, cooperate the bender to use, it is more convenient to operate, improve machining efficiency and sheet metal component's quality; the utility model discloses realize that the sheet metal component is automatic to be bent, from the raw materials to the finished product targets in place in one step, from the use that reduces manpower and materials, unit cooperation is optimized to this workstation, and degree of automation is high, can automatic production after debugging the procedure, and power consumptive few, with low costs reduces the manual work, easy to maintain.
Drawings
Fig. 1 is a top view of the structure of the present invention.
Fig. 2 is a schematic structural view of the grasping robot.
Fig. 3 is a schematic structural view of the flattening mechanism.
The reference numbers illustrate: 1-a feeding manipulator; 2-a conveyor belt; 3-a grabbing manipulator; 4-bending machine; 5, detecting a mechanical arm; 6-ultrasonic crack detector; 7-a discharging manipulator; 8-a waste manipulator; 9-a flattening mechanism; 10-gas claw fixing plate; 11-material taking gas claw; 12-discharging gas claw; 13-a traversing mechanism; 14-a longitudinal movement mechanism; 15-a lifting mechanism; 16-pressing the platform; 17-a cylinder; 18-a platen; 19-a groove; 20-control means.
Detailed Description
The invention is described in detail below with reference to specific embodiments and drawings.
Please refer to fig. 1-3, the utility model discloses an automatic change sheet metal component production line of bending, including material loading manipulator 1, conveyer belt 2, the mechanism of bending, detection mechanism, play manipulator 7 and waste product recovery processing mechanism, material loading manipulator 1, detection mechanism set up respectively at the both ends of conveyer belt 2, the mechanism of bending sets up the middle part at conveyer belt 2, waste product recovery processing mechanism includes waste product manipulator 8 and flattening mechanism 9, play manipulator 7, waste product manipulator 8 set up the both sides of detection mechanism respectively, and the sheet metal component detects the back through detection mechanism, goes out manipulator 7 and snatchs the ejection of compact sheet metal component, and waste product manipulator 8 snatchs the waste product sheet metal component and carries out recovery processing to flattening mechanism 9.
The utility model discloses an add detection mechanism and waste product recovery processing mechanism, can detect the sheet metal component after bending and sort the processing, can also flatten the sheet metal component that fails to bend simultaneously, be convenient for bend the processing again, cooperate bender 4 to use, it is more convenient to operate, improve the quality of machining efficiency and sheet metal component; the utility model discloses realize that the sheet metal component is automatic to be bent, from the raw materials to the finished product targets in place in one step, from the use that reduces manpower and materials, unit cooperation is optimized to this workstation, and degree of automation is high, can automatic production after debugging the procedure, and power consumptive few, with low costs reduces the manual work, easy to maintain.
The automatic feeding device further comprises a control device 20, and the feeding manipulator 1, the conveying belt 2, the bending mechanism, the detection mechanism, the discharging manipulator 7 and the waste recycling mechanism are respectively electrically connected with the control device 20. By additionally arranging the control device 20, the automation of the production line is improved, and the control device 20 is used for analyzing the detection result of the detection mechanism and further controlling the discharging manipulator 7 or the waste manipulator 8 to further process the detected sheet metal parts.
The mechanism of bending is including snatching manipulator 3 and bender 4, snatch manipulator 3 and bender 4 and set up the both sides at 2 middle parts of conveyer belt respectively, snatch manipulator 3 includes triaxial drive arrangement, gas claw fixed plate 10, get material gas claw 11 and ejection of compact gas claw 12, get material gas claw 11, ejection of compact gas claw 12 and fix respectively at the both ends of gas claw fixed plate 10, and get material gas claw 11, ejection of compact gas claw 12 and be connected with controlling means 20 electricity respectively, get material gas claw 11 and ejection of compact gas claw 12 snatch action relatively independent control, triaxial drive arrangement is connected with gas claw fixed plate 10 drive, and then the drive is got material gas claw 11 and is snatched sheet metal component to bender 4 on the conveyer belt 2, ejection of compact gas claw 12 and snatch the sheet metal component on the bender 4 and put back on the conveyer belt 2. Wherein, triaxial drive arrangement includes sideslip mechanism 13, indulges and moves 14 and elevating system 15, sideslip mechanism 13 with indulge and move 14 drive connections of mechanism, sideslip mechanism 13 drive indulges 14 lateral shifting of mechanism, indulge and move 14 and be connected with elevating system 15 drive, indulge and move 14 drive elevating system 15 longitudinal shifting of mechanism, elevating system 15 and gas claw fixed plate 10 drive connection, elevating system 15 drive gas claw fixed plate 10 vertical direction removes. Get material gas claw 11 and snatch the sheet metal component on the conveyer belt 2 through controlling means 20 control, under the control of triaxial drive arrangement, gas claw fixed plate 10 removes to bender 4, and ejection of compact gas claw 12 snatchs the sheet metal component on bender 4, triaxial drive arrangement removes gas claw fixed plate 10 once more, make and get material gas claw 11 and remove to bender 4, and place the sheet metal component on bender 4, triaxial drive arrangement keeps away from bender 4 home position once more at last, ejection of compact gas claw 12 is placed the sheet metal component after bending and is carried once more on conveyer belt 2, get material gas claw 11 simultaneously and will snatch the operation once more, with this circulation function, realize getting the seamless connection of material-bending-ejection of compact.
Further, the detection mechanism comprises a detection manipulator 5 and an ultrasonic crack detector 6, the ultrasonic crack detector 6 is electrically connected with the control device 20, the detection manipulator 5 picks the bent sheet metal part on the conveying belt 2 to perform crack detection on the ultrasonic crack detector 6, the ultrasonic crack detector 6 feeds back the detection result to the control device 20, and the control device 20 controls the discharge manipulator 7 or the waste manipulator 8 to pick the sheet metal part to the next station according to the detection result. Whether the bending part of the sheet metal part has cracks or not can be detected through the ultrasonic crack detector 6, the detection precision is high, the quality of the finished sheet metal part can be improved, meanwhile, the sorting of the good sheet metal part products and the waste products is realized through the control of the control device 20, the automation of the sorting of the sheet metal parts is realized, the use of manpower is reduced, and the automation degree is high.
Referring to fig. 3, in this embodiment, the flattening mechanism 9 includes a pressing table 16, an air cylinder 17 and a pressing plate 18, the air cylinder 17 is disposed on the pressing table 16, an output end of the air cylinder 17 is connected to the pressing plate 18, the pressing plate 18 is located right above the pressing table 16, the pressing table 16 is provided with a groove 19 matched with the pressing plate 18, the scrap metal sheet is grabbed and placed in the groove 19 by the scrap manipulator 8, and the pressing plate 18 moves downward under the driving of the air cylinder 17 to flatten the scrap metal sheet. Through the design that cylinder 17 and clamp plate 18 drive are connected, under the use of cooperation pressure platform 16, can flatten the sheet metal component that fails to bend, be convenient for retrieve, be convenient for simultaneously to the sheet metal component that can reuse bend the processing once more.
The utility model discloses a theory of operation does: the feeding manipulator 1 grabs and places sheet metal parts on the conveying belt 2, the conveying belt 2 conveys the sheet metal parts to the detection mechanism, when the sheet metal parts are conveyed to the bending machine 4, the grabbing manipulator 3 grabs and places the sheet metal parts on the bending machine 4 for bending treatment and brings the bent sheet metal parts back to the conveying belt 2 for continuous transportation, when the bent sheet metal parts are conveyed to the tail end of the conveying belt 2, the detection manipulator 5 grabs and places the sheet metal parts on the ultrasonic crack detector 6 for detection, the ultrasonic crack detector 6 feeds detection results back to the control device 20, the control device 20 analyzes the detection results, and firstly, the discharging manipulator 7 is controlled to grab the sheet metal parts and discharge the good sheet metal parts; secondly, controlling the waste manipulator 8 to grab the sheet metal part and recycling the waste sheet metal part; wherein, the waste manipulator 8 snatchs the sheet metal component and places flattening mechanism 9 and flatten recovery processing.
the above embodiments are only for describing the preferred embodiments of the present invention, and are not intended to limit the scope of the present invention, and various modifications and improvements made by the technical solution of the present invention by those skilled in the art are all within the scope of the present invention as defined by the claims.
Claims (6)
1. The utility model provides an automatic change sheet metal component production line of bending, includes material loading manipulator, conveyer belt, the mechanism of bending, ejection of compact manipulator, its characterized in that: still include detection mechanism and waste product recovery processing mechanism, material loading manipulator, detection mechanism set up respectively at the both ends of conveyer belt, the mechanism of bending sets up the middle part at the conveyer belt, waste product recovery processing mechanism includes waste product manipulator and flattening mechanism, ejection of compact manipulator, waste product manipulator set up the both sides of detection mechanism respectively, and the sheet metal component is through detection mechanism detection back, and ejection of compact manipulator snatchs the ejection of compact sheet metal component, and waste product manipulator snatchs waste product sheet metal component and carries out recovery processing to flattening mechanism.
2. The automatic sheet metal part bending production line of claim 1, characterized in that: the automatic feeding device is characterized by further comprising a control device, wherein the feeding mechanical arm, the conveying belt, the bending mechanism, the detection mechanism, the discharging mechanical arm and the waste recycling mechanism are respectively electrically connected with the control device.
3. The automatic sheet metal part bending production line of claim 2, characterized in that: the bending mechanism comprises a grabbing manipulator and a bending machine, wherein the grabbing manipulator and the bending machine are arranged on two sides of the middle of the conveying belt respectively, the grabbing manipulator comprises a three-shaft driving device, a gas claw fixing plate, a material taking gas claw and a material discharging gas claw, the material taking gas claw and the material discharging gas claw are fixed at two ends of the gas claw fixing plate respectively, the material taking gas claw and the material discharging gas claw are electrically connected with a control device respectively, the grabbing action of the material taking gas claw and the material discharging gas claw is controlled independently and relatively, the three-shaft driving device is connected with the gas claw fixing plate in a driving mode, and then the material taking gas claw is driven to grab a sheet metal part on the conveying belt to the bending machine and the sheet metal part.
4. An automatic sheet metal part bending production line according to claim 3, characterized in that: the three-axis driving device comprises a transverse moving mechanism, a longitudinal moving mechanism and a lifting mechanism, wherein the transverse moving mechanism is in driving connection with the longitudinal moving mechanism, the longitudinal moving mechanism is in driving connection with the lifting mechanism, and the lifting mechanism drives the lifting mechanism to move in the vertical direction of the gas claw fixing plate.
5. The automatic sheet metal part bending production line of claim 2, characterized in that: the detection mechanism comprises a detection manipulator and an ultrasonic crack detector, the ultrasonic crack detector is electrically connected with the control device, the detection manipulator picks the bent sheet metal part on the conveying belt and carries out crack detection on the ultrasonic crack detector, the ultrasonic crack detector feeds back the detection result to the control device, and the control device controls the discharge manipulator or the waste manipulator to pick the sheet metal part to the next station according to the detection result.
6. The automatic sheet metal part bending production line of claim 1, characterized in that: the mechanism of flattening presses including pressing platform, cylinder and clamp plate, the cylinder sets up on pressing the platform, and the output and the clamp plate of cylinder are connected, the clamp plate is located and presses directly over the platform, press the platform be equipped with clamp plate assorted recess, the waste product manipulator snatchs the waste product sheet metal component and places in the recess, the clamp plate downstream under the drive of cylinder flattens the waste product sheet metal component.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920141310.3U CN209753684U (en) | 2019-01-25 | 2019-01-25 | Automatic sheet metal part bending production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920141310.3U CN209753684U (en) | 2019-01-25 | 2019-01-25 | Automatic sheet metal part bending production line |
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| CN209753684U true CN209753684U (en) | 2019-12-10 |
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| CN201920141310.3U Active CN209753684U (en) | 2019-01-25 | 2019-01-25 | Automatic sheet metal part bending production line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111014495A (en) * | 2019-12-19 | 2020-04-17 | 安徽好派文化体育用品有限公司 | Sheet metal part forming mechanism |
| CN114346699A (en) * | 2022-02-23 | 2022-04-15 | 祥鸿全自动汽车检修设备(辽宁)有限公司 | Automatic production line for high-efficiency processing of steel plates |
-
2019
- 2019-01-25 CN CN201920141310.3U patent/CN209753684U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111014495A (en) * | 2019-12-19 | 2020-04-17 | 安徽好派文化体育用品有限公司 | Sheet metal part forming mechanism |
| CN114346699A (en) * | 2022-02-23 | 2022-04-15 | 祥鸿全自动汽车检修设备(辽宁)有限公司 | Automatic production line for high-efficiency processing of steel plates |
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