CN113484657B - Standardized high-frequency transformer automatic detection equipment - Google Patents
Standardized high-frequency transformer automatic detection equipment Download PDFInfo
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- CN113484657B CN113484657B CN202110746109.XA CN202110746109A CN113484657B CN 113484657 B CN113484657 B CN 113484657B CN 202110746109 A CN202110746109 A CN 202110746109A CN 113484657 B CN113484657 B CN 113484657B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/01—Subjecting similar articles in turn to test, e.g. "go/no-go" tests in mass production; Testing objects at points as they pass through a testing station
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/04—Housings; Supporting members; Arrangements of terminals
- G01R1/0408—Test fixtures or contact fields; Connectors or connecting adaptors; Test clips; Test sockets
- G01R1/0425—Test clips, e.g. for IC's
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/12—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing
- G01R31/18—Subjecting similar articles in turn to test, e.g. go/no-go tests in mass production
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- Testing Electric Properties And Detecting Electric Faults (AREA)
Abstract
The invention discloses standardized high-frequency transformer automatic detection equipment, which comprises a pressure-resistant linear feeding mechanism, a pressure-resistant testing mechanism, a comprehensive interlayer feeding linear feeding mechanism, a comprehensive interlayer testing mechanism and a comprehensive interlayer discharging linear feeding mechanism which are connected in sequence; the pressure-resistant feeding mechanical arm is arranged between the pressure-resistant linear feeding mechanism and the pressure-resistant testing mechanism, the pressure-resistant discharging mechanical arm is arranged between the pressure-resistant testing mechanism and the comprehensive interlayer feeding linear feeding mechanism, the comprehensive interlayer feeding mechanical arm is arranged between the comprehensive interlayer feeding linear feeding mechanism and the comprehensive interlayer feeding mechanical arm, and the comprehensive interlayer discharging mechanical arm is arranged between the comprehensive interlayer testing mechanism and the comprehensive interlayer discharging linear feeding mechanism. The standardized high-frequency transformer automatic detection equipment realizes the automatic withstand voltage test and the comprehensive electrical parameter test of the electronic product through the matching arrangement of the mechanisms and the mechanical arm, and does not need manual intervention; the detection efficiency of the product is improved, and the labor intensity of workers is reduced.
Description
Technical Field
The invention relates to the technical field of high-frequency transformer detection equipment, in particular to standardized high-frequency transformer automatic detection equipment.
Background
At present, the conventional pressure-resistant detection and comprehensive electrical parameter detection method of electronic products adopts single operation, namely, the instrument prompts good products or bad products, and OK products and NG products are manually screened. Because the manual judgment has a certain subjective consciousness, and the instrument prompts the alarm sound to be influenced by the whole workshop environment, the conventional instrument test mode has a certain hidden danger to cause the outflow of defective products.
Based on the above situation, the invention provides a standardized automatic detection device for a high-frequency transformer, which can effectively solve the above problems.
Disclosure of Invention
The invention aims to provide standardized high-frequency transformer automatic detection equipment. The standardized high-frequency transformer automatic detection equipment is simple in structure and convenient to use, and realizes automatic withstand voltage test and comprehensive electrical parameter test of electronic products through the cooperation of each mechanism and the mechanical arm without manual intervention; the detection efficiency of the product is improved, and the labor intensity of workers is reduced.
The invention is realized by the following technical scheme:
the utility model provides a standardized high frequency transformer automated inspection equipment, includes frame and lower frame, go up the frame and locate in the lower frame, include:
the pressure-resistant linear feeding mechanism is used for conveying products to the component of the pressure-resistant feeding manipulator grabbing point positions;
the pressure-resistant feeding mechanical arm is used for conveying products from the pressure-resistant linear feeding mechanism to the components of the pressure-resistant testing mechanism;
the pressure-resistant testing mechanism is used for performing pressure-resistant testing on the product;
the pressure-resistant discharging mechanical arm is used for conveying products from the pressure-resistant testing mechanism to the components of the comprehensive interlayer feeding linear feeding mechanism;
the comprehensive interlayer feeding linear feeding mechanism is used for conveying products to components of the comprehensive interlayer testing mechanism;
the comprehensive interlayer feeding mechanical arm is used for conveying products from the comprehensive interlayer feeding linear feeding mechanism to the component of the comprehensive interlayer testing mechanism;
the comprehensive interlayer testing mechanism is used for comprehensively and interlayer testing the product;
the comprehensive interlayer discharging mechanical arm is used for conveying products from the comprehensive interlayer testing mechanism to the comprehensive interlayer discharging linear feeding mechanism or a part of a defective product assembly line;
the comprehensive interlayer discharging linear feeding mechanism is used for conveying the product to a component of the next step;
the pressure-resistant linear feeding mechanism, the pressure-resistant testing mechanism, the comprehensive interlayer feeding linear feeding mechanism, the comprehensive interlayer testing mechanism and the comprehensive interlayer discharging linear feeding mechanism are sequentially connected from right to left, the pressure-resistant feeding mechanical arm is arranged between the pressure-resistant linear feeding mechanism and the pressure-resistant testing mechanism, the pressure-resistant discharging mechanical arm is arranged between the pressure-resistant testing mechanism and the comprehensive interlayer feeding linear feeding mechanism, the comprehensive interlayer feeding mechanical arm is arranged between the comprehensive interlayer feeding linear feeding mechanism and the comprehensive interlayer feeding mechanical arm, and the comprehensive interlayer discharging mechanical arm is arranged between the comprehensive interlayer testing mechanism and the comprehensive interlayer discharging linear feeding mechanism;
the pressure-resistant linear feeding mechanism, the pressure-resistant feeding mechanical arm, the pressure-resistant testing mechanism, the pressure-resistant discharging mechanical arm, the comprehensive interlayer feeding linear feeding mechanism, the comprehensive interlayer feeding mechanical arm, the comprehensive interlayer testing mechanism, the comprehensive interlayer discharging mechanical arm and the comprehensive interlayer discharging linear feeding mechanism are all arranged in the upper frame.
The invention aims to provide standardized high-frequency transformer automatic detection equipment. The standardized high-frequency transformer automatic detection equipment is simple in structure and convenient to use, and realizes automatic withstand voltage test and comprehensive electrical parameter test of electronic products through the cooperation of each mechanism and the mechanical arm without manual intervention; the detection efficiency of the product is improved, and the labor intensity of workers is reduced.
Preferably, the pressure-resistant linear feeding mechanism comprises a first linear feeder, a first optical fiber sensor and a first stop block; and a first stop block is arranged at one end, close to the pressure-resistant testing mechanism, of the first linear feeder, and a first optical fiber sensor is arranged at the first stop block.
Preferably, the pressure-resistant feeding manipulator comprises a pressure-resistant feeding support rod, a first pressure-resistant feeding support plate, a second pressure-resistant feeding support plate, a third pressure-resistant feeding support plate, a first pressure-resistant feeding cylinder, a second pressure-resistant feeding cylinder, a third pressure-resistant feeding cylinder and a pressure-resistant feeding clamping cylinder;
the pressure-resistant feeding support rod bottom is connected to the lower frame, the top is connected with a first pressure-resistant feeding support plate, a second pressure-resistant feeding support plate is connected to the first pressure-resistant feeding support plate in a sliding mode, a push rod of the first pressure-resistant feeding cylinder is fixedly connected with the second pressure-resistant feeding support plate, one end of a third pressure-resistant feeding support plate is connected to the second pressure-resistant feeding support plate in a sliding mode, the third pressure-resistant feeding support plate is fixedly connected with the push rod of the second pressure-resistant feeding cylinder, a third pressure-resistant feeding cylinder is arranged above the other end, extending to the outer side of the second pressure-resistant feeding support plate, of the third pressure-resistant feeding support plate, the push rod of the third pressure-resistant feeding cylinder penetrates through the third pressure-resistant feeding support plate and is fixedly connected with a pressure-resistant feeding clamping cylinder, and a pressure-resistant feeding clamping hand is arranged at the bottom of the pressure-resistant feeding clamping cylinder.
Preferably, the pressure-resistant testing mechanism comprises a pressure-resistant bottom plate, a pressure-resistant base is arranged on the pressure-resistant bottom plate, a longitudinal pressure-resistant pressure head capable of moving up and down is arranged right above the pressure-resistant base, a transverse pressure-resistant pressure head capable of moving back and forth is arranged on each of the front side and the rear side of the pressure-resistant base, and the longitudinal pressure-resistant pressure head and the transverse pressure-resistant pressure head are fixedly connected with a push rod of the air cylinder.
Preferably, the pressure-resistant discharging manipulator comprises a pressure-resistant discharging supporting rod, a first pressure-resistant discharging supporting plate, a second pressure-resistant discharging supporting plate, a first pressure-resistant discharging cylinder, a second pressure-resistant discharging cylinder and a pressure-resistant discharging clamping cylinder;
the pressure-resistant discharging support rod is characterized in that the bottom of the pressure-resistant discharging support rod is connected to the lower frame, the top of the pressure-resistant discharging support rod is connected with a first pressure-resistant discharging support plate, a second pressure-resistant discharging support plate is connected to a push rod of a first pressure-resistant discharging cylinder in a sliding manner, one side of the second pressure-resistant discharging support plate is connected to a second pressure-resistant discharging cylinder in a fixed manner, a push rod of the second pressure-resistant discharging cylinder is connected to a pressure-resistant discharging clamping cylinder in a fixed manner, and a pressure-resistant discharging clamping hand is arranged at the bottom of the pressure-resistant discharging clamping cylinder.
Preferably, the comprehensive interlayer feeding linear feeding mechanism comprises a second linear feeder, a second optical fiber sensor and a second stop block; and a second stop block is arranged at one end, close to the comprehensive interlayer testing mechanism, of the second linear feeder, and a second optical fiber sensor is arranged at the second stop block.
Preferably, the comprehensive interlayer feeding manipulator comprises a comprehensive interlayer feeding installation seat, wherein the comprehensive interlayer feeding installation seat is connected with two comprehensive interlayer feeding clamping cylinders capable of moving up and down through a comprehensive interlayer feeding cylinder in a sliding manner, and a comprehensive interlayer feeding clamping hand is arranged at the bottom of the comprehensive interlayer feeding clamping cylinder.
Preferably, the comprehensive interlayer testing mechanism comprises a comprehensive interlayer tester, a comprehensive testing seat and an interlayer testing seat;
the comprehensive testing seat is provided with a socket, the socket is electrically connected with the comprehensive interlayer tester, the left side of the comprehensive testing seat is provided with an interlayer testing seat, the front side and the rear side of the interlayer testing seat are provided with probe assemblies capable of moving back and forth, and the probe assemblies are electrically connected with the comprehensive interlayer tester.
Preferably, the comprehensive interlayer discharging manipulator comprises a first comprehensive interlayer discharging cylinder, a comprehensive interlayer discharging supporting plate is connected to a push rod of the first comprehensive interlayer discharging cylinder, a comprehensive interlayer discharging mounting plate is connected to the comprehensive interlayer discharging supporting plate in a sliding mode, a second comprehensive interlayer discharging cylinder is connected to one side of the comprehensive interlayer discharging mounting plate, a rotary cylinder is arranged on the comprehensive interlayer discharging mounting plate, a comprehensive interlayer discharging clamping arm is connected to the rotary cylinder in a rotating mode, a comprehensive interlayer discharging clamping cylinder is arranged on one side of the comprehensive interlayer discharging clamping arm, and a comprehensive interlayer discharging clamping hand is connected to the bottom of the comprehensive interlayer discharging clamping cylinder.
Preferably, the comprehensive interlayer discharging linear feeding mechanism is a third linear feeder.
Compared with the prior art, the invention has the following advantages:
the standardized high-frequency transformer automatic detection equipment is simple in structure and convenient to use, realizes automatic withstand voltage test and comprehensive electrical parameter test of electronic products through the cooperation of each mechanism and the mechanical arm, does not need manual intervention, and can automatically judge whether the products are qualified and distinguish; the detection efficiency of the product is improved, and the labor intensity of workers is reduced.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of another view of the present invention (with the upper housing hidden);
FIG. 3 is a schematic structural view of the pressure-resistant linear feeding mechanism of the present invention;
FIG. 4 is a schematic structural view of the pressure-resistant feeding manipulator according to the present invention;
FIG. 5 is a schematic diagram of a pressure-resistant testing mechanism according to the present invention;
FIG. 6 is a schematic structural view of the pressure-resistant discharging manipulator according to the present invention;
FIG. 7 is a schematic structural view of the linear feeding mechanism for feeding materials between comprehensive layers according to the invention;
FIG. 8 is a schematic structural diagram of the comprehensive interlayer feeding manipulator according to the present invention;
FIG. 9 is a schematic diagram of the structure of the comprehensive interlayer testing mechanism according to the present invention;
FIG. 10 is a schematic structural view of the comprehensive interlayer discharging manipulator according to the present invention;
fig. 11 is a schematic structural diagram of the comprehensive interlayer discharging linear feeding mechanism.
Detailed Description
In order that those skilled in the art will better understand the technical solutions of the present invention, preferred embodiments of the present invention will be described below with reference to specific examples, but it should be understood that the drawings are for illustrative purposes only and should not be construed as limiting the present patent; for the purpose of better illustrating the embodiments, certain elements of the drawings may be omitted, enlarged or reduced and do not represent the actual product dimensions; it will be appreciated by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted. The positional relationship depicted in the drawings is for illustrative purposes only and is not to be construed as limiting the present patent.
The technical features of the tester, the linear feeder and the like (the constituent units/elements of the invention) in the invention are obtained from conventional commercial approaches or manufactured by conventional methods, and the specific structure, the working principle and the control mode and the spatial arrangement mode which possibly relate to the technical features are selected conventionally in the field, and are not considered to be innovation points of the invention, so that those skilled in the art can understand that the invention is not further specifically expanded and detailed.
Example 1:
as shown in fig. 1 to 11, the present invention provides a standardized high frequency transformer automatic detection apparatus including an upper chassis 100 and a lower chassis 200, the upper chassis 100 being provided on the lower chassis 200, comprising:
the pressure-resistant linear feeding mechanism 1 is used for conveying products to a component of the pressure-resistant feeding manipulator 2 at a grabbing point;
the pressure-resistant feeding mechanical arm 2 is used for conveying products from the pressure-resistant linear feeding mechanism 1 to the components of the pressure-resistant testing mechanism 3;
a withstand voltage test mechanism 3 for performing a withstand voltage test on the product;
the pressure-resistant discharging mechanical arm 4 is used for conveying products from the pressure-resistant testing mechanism 3 to the components of the comprehensive interlayer feeding linear feeding mechanism 5;
the comprehensive interlayer feeding linear feeding mechanism 5 is used for conveying products to the components of the comprehensive interlayer testing mechanism 7;
the comprehensive interlayer feeding mechanical arm 6 is used for conveying products from the comprehensive interlayer feeding linear feeding mechanism 5 to the components of the comprehensive interlayer testing mechanism 7;
the comprehensive interlayer test mechanism 7 is used for comprehensively and interlayer testing the product;
the comprehensive interlayer discharging manipulator 8 is used for conveying products from the comprehensive interlayer testing mechanism 7 to the comprehensive interlayer discharging linear feeding mechanism 9 or components of a defective product assembly line;
the comprehensive interlayer discharging linear feeding mechanism 9 is used for conveying the product to a component of the next step;
the pressure-resistant linear feeding mechanism 1, the pressure-resistant testing mechanism 3, the comprehensive interlayer feeding linear feeding mechanism 5, the comprehensive interlayer testing mechanism 7 and the comprehensive interlayer discharging linear feeding mechanism 9 are sequentially connected from right to left, the pressure-resistant feeding mechanical arm 2 is arranged between the pressure-resistant linear feeding mechanism 1 and the pressure-resistant testing mechanism 3, the pressure-resistant discharging mechanical arm 4 is arranged between the pressure-resistant testing mechanism 3 and the comprehensive interlayer feeding linear feeding mechanism 5, the comprehensive interlayer feeding mechanical arm 6 is arranged between the comprehensive interlayer feeding linear feeding mechanism 5 and the comprehensive interlayer feeding mechanical arm 6, and the comprehensive interlayer discharging mechanical arm 8 is arranged between the comprehensive interlayer testing mechanism 7 and the comprehensive interlayer discharging linear feeding mechanism 9;
the pressure-resistant linear feeding mechanism 1, the pressure-resistant feeding mechanical arm 2, the pressure-resistant testing mechanism 3, the pressure-resistant discharging mechanical arm 4, the comprehensive interlayer feeding linear feeding mechanism 5, the comprehensive interlayer feeding mechanical arm 6, the comprehensive interlayer testing mechanism 7, the comprehensive interlayer discharging mechanical arm 8 and the comprehensive interlayer discharging linear feeding mechanism 9 are all arranged in the upper frame 100.
Example 2:
as shown in fig. 1 to 11, the present invention provides a standardized high frequency transformer automatic detection apparatus including an upper chassis 100 and a lower chassis 200, the upper chassis 100 being provided on the lower chassis 200, comprising:
the pressure-resistant linear feeding mechanism 1 is used for conveying products to a component of the pressure-resistant feeding manipulator 2 at a grabbing point;
the pressure-resistant feeding mechanical arm 2 is used for conveying products from the pressure-resistant linear feeding mechanism 1 to the components of the pressure-resistant testing mechanism 3;
a withstand voltage test mechanism 3 for performing a withstand voltage test on the product;
the pressure-resistant discharging mechanical arm 4 is used for conveying products from the pressure-resistant testing mechanism 3 to the components of the comprehensive interlayer feeding linear feeding mechanism 5;
the comprehensive interlayer feeding linear feeding mechanism 5 is used for conveying products to the components of the comprehensive interlayer testing mechanism 7;
the comprehensive interlayer feeding mechanical arm 6 is used for conveying products from the comprehensive interlayer feeding linear feeding mechanism 5 to the components of the comprehensive interlayer testing mechanism 7;
the comprehensive interlayer test mechanism 7 is used for comprehensively and interlayer testing the product;
the comprehensive interlayer discharging manipulator 8 is used for conveying products from the comprehensive interlayer testing mechanism 7 to the comprehensive interlayer discharging linear feeding mechanism 9 or components of a defective product assembly line;
the comprehensive interlayer discharging linear feeding mechanism 9 is used for conveying the product to a component of the next step;
the pressure-resistant linear feeding mechanism 1, the pressure-resistant testing mechanism 3, the comprehensive interlayer feeding linear feeding mechanism 5, the comprehensive interlayer testing mechanism 7 and the comprehensive interlayer discharging linear feeding mechanism 9 are sequentially connected from right to left, the pressure-resistant feeding mechanical arm 2 is arranged between the pressure-resistant linear feeding mechanism 1 and the pressure-resistant testing mechanism 3, the pressure-resistant discharging mechanical arm 4 is arranged between the pressure-resistant testing mechanism 3 and the comprehensive interlayer feeding linear feeding mechanism 5, the comprehensive interlayer feeding mechanical arm 6 is arranged between the comprehensive interlayer feeding linear feeding mechanism 5 and the comprehensive interlayer feeding mechanical arm 6, and the comprehensive interlayer discharging mechanical arm 8 is arranged between the comprehensive interlayer testing mechanism 7 and the comprehensive interlayer discharging linear feeding mechanism 9;
the pressure-resistant linear feeding mechanism 1, the pressure-resistant feeding mechanical arm 2, the pressure-resistant testing mechanism 3, the pressure-resistant discharging mechanical arm 4, the comprehensive interlayer feeding linear feeding mechanism 5, the comprehensive interlayer feeding mechanical arm 6, the comprehensive interlayer testing mechanism 7, the comprehensive interlayer discharging mechanical arm 8 and the comprehensive interlayer discharging linear feeding mechanism 9 are all arranged in the upper frame 100.
Further, in another embodiment, the pressure-resistant linear feeding mechanism 1 includes a first linear feeder 11, a first optical fiber sensor 12, and a first stopper 13; the first linear feeder 11 is provided with a first stop block 13 near one end of the pressure-resistant testing mechanism 3, and a first optical fiber sensor 12 is arranged at the first stop block 13.
Due to the above structure, when the product is conveyed to the first stopper 13 by the vibration of the first linear feeder 11, the first optical fiber sensor 12 detects the product, the first optical fiber sensor 12 sends a signal to the controller, and the controller sends a signal to the pressure-resistant feeding manipulator 2 to clamp the product onto the pressure-resistant test mechanism 3.
Further, in another embodiment, the pressure-resistant feeding manipulator 2 includes a pressure-resistant feeding support bar 21, a first pressure-resistant feeding support plate 22, a second pressure-resistant feeding support plate 23, a third pressure-resistant feeding support plate 24, a first pressure-resistant feeding cylinder 25, a second pressure-resistant feeding cylinder 26, a third pressure-resistant feeding cylinder 27, and a pressure-resistant feeding clamping cylinder 28;
the bottom of the pressure-resistant feeding support rod 21 is connected to the lower frame 200, the top is connected with a first pressure-resistant feeding support plate 22, a second pressure-resistant feeding support plate 23 is slidably connected to the first pressure-resistant feeding support plate 22, a push rod of the first pressure-resistant feeding cylinder 25 is fixedly connected with the second pressure-resistant feeding support plate 23, one end of a third pressure-resistant feeding support plate 24 is slidably connected to the second pressure-resistant feeding support plate 23, the third pressure-resistant feeding support plate 24 is fixedly connected with a push rod of the second pressure-resistant feeding cylinder 26, a third pressure-resistant feeding cylinder 27 is arranged above the other end of the third pressure-resistant feeding support plate 24 extending to the outer side of the second pressure-resistant feeding support plate 23, a push rod of the third pressure-resistant feeding cylinder 27 penetrates through the third pressure-resistant feeding support plate 24 and is fixedly connected with a pressure-resistant feeding clamping cylinder 28, and a pressure-resistant feeding clamping hand 29 is arranged at the bottom of the pressure-resistant feeding clamping cylinder 28.
The first pressure-resistant feeding cylinder 25 can drive the second pressure-resistant feeding support plate 23 to move transversely by a large extent, the second pressure-resistant feeding cylinder 26 can drive the third pressure-resistant feeding support plate 24 to move transversely by a small extent, the third pressure-resistant feeding cylinder 27 can drive the pressure-resistant feeding clamping cylinder 28 to move up and down, and the pressure-resistant feeding clamping cylinder 28 can enable the pressure-resistant feeding clamping hand 29 to clamp.
Further, in another embodiment, the pressure-resistant testing mechanism 3 includes a pressure-resistant bottom plate 31, a pressure-resistant base 32 is disposed on the pressure-resistant bottom plate 31, a vertical pressure-resistant pressure head 33 capable of moving up and down is disposed right above the pressure-resistant base 32, a lateral pressure-resistant pressure head 34 capable of moving back and forth is disposed on each of front and rear sides of the pressure-resistant base 32, and the vertical pressure-resistant pressure head 33 and the lateral pressure-resistant pressure head 34 are fixedly connected with a push rod of the cylinder.
Due to the above structure, the pressure-resistant feeding robot 2 can clamp the product onto the pressure-resistant base 32 of the pressure-resistant testing mechanism 3, and perform pressure testing on the product by using the longitudinal pressure-resistant press head 33 and the transverse pressure-resistant press head 34.
Further, in another embodiment, the pressure-resistant discharging manipulator 4 includes a pressure-resistant discharging support bar 41, a first pressure-resistant discharging support plate 42, a second pressure-resistant discharging support plate 43, a first pressure-resistant discharging cylinder 44, a second pressure-resistant discharging cylinder 45, and a pressure-resistant discharging clamping cylinder 46;
the bottom of the pressure-resistant discharging support rod 41 is connected to the lower frame, the top of the pressure-resistant discharging support rod is connected with a first pressure-resistant discharging support plate 42, a second pressure-resistant discharging support plate 43 is connected to the first pressure-resistant discharging support plate 42 in a sliding manner, the second pressure-resistant discharging support plate 43 is fixedly connected with a push rod of the first pressure-resistant discharging cylinder 44, one side of the second pressure-resistant discharging support plate 43 is fixedly connected with a second pressure-resistant discharging cylinder 45, the push rod of the second pressure-resistant discharging cylinder 45 is fixedly connected with a pressure-resistant discharging clamping cylinder 46, and a pressure-resistant discharging clamping hand 47 is arranged at the bottom of the pressure-resistant discharging clamping cylinder 46.
The first pressure-resistant discharging cylinder 44 can drive the second pressure-resistant discharging supporting plate 43 to transversely move, the second pressure-resistant discharging cylinder 45 can drive the pressure-resistant discharging clamping cylinder 46 to vertically move, and the pressure-resistant discharging clamping cylinder 46 can enable the pressure-resistant discharging clamping hand 47 to clamp.
Further, in another embodiment, the integrated interlayer feeding linear feeding mechanism 5 is a second linear feeder 51, a second optical fiber sensor 52 and a second stop block 53; the second linear feeder 51 is provided with a second stop block 53 near one end of the comprehensive interlayer test mechanism 7, and a second optical fiber sensor 52 is arranged at the second stop block 53.
Due to the above structure, when the product is conveyed to the second stopper 53 by the vibration of the second linear feeder 51, the second optical fiber sensor 52 detects the product, the second optical fiber sensor 52 sends a signal to the controller, and the controller sends a signal to the interlayer feeding manipulator 6 to clamp the product onto the comprehensive interlayer test mechanism 7.
Further, in another embodiment, the comprehensive interlayer feeding manipulator 6 includes a comprehensive interlayer feeding mounting seat 61, the comprehensive interlayer feeding mounting seat 61 is slidably connected with two comprehensive interlayer feeding clamping cylinders 62 capable of moving up and down through a comprehensive interlayer feeding cylinder 64, and a comprehensive interlayer feeding clamping hand 63 is arranged at the bottom of the comprehensive interlayer feeding clamping cylinder 62.
Because the comprehensive interlayer feeding manipulator 6 with the structure can transport the products on the comprehensive interlayer feeding linear feeding mechanism 5 to the comprehensive test seat 71 of the comprehensive interlayer test mechanism 7, and also can transport the products on the comprehensive test seat 71 to the interlayer test seat 72. The comprehensive interlayer feeding cylinder 64 can drive the comprehensive interlayer feeding clamping cylinder 62 to move up and down.
Further, in another embodiment, the comprehensive interlayer test mechanism 7 includes a comprehensive interlayer tester, a comprehensive test seat 71, and an interlayer test seat 72;
the comprehensive test seat 71 is provided with a socket 711, the socket 711 is electrically connected with the comprehensive interlayer tester, the left side of the comprehensive test seat 71 is provided with an interlayer test seat 72, the front side and the rear side of the interlayer test seat 72 are provided with probe assemblies 73 capable of moving back and forth, and the probe assemblies 73 are electrically connected with the comprehensive interlayer tester.
Due to the above structure, the product can be inserted on the socket 711 and electrically connected with the comprehensive interlayer tester through the socket 711, so that the comprehensive interlayer tester can perform comprehensive test on the product, and then the product can be placed on the interlayer test seat 72 to perform interlayer test by correspondingly contacting the probe on the probe assembly with the PIN PIN of the product.
Further, in another embodiment, the comprehensive interlayer discharging manipulator 8 includes a first comprehensive interlayer discharging cylinder 81, a comprehensive interlayer discharging supporting plate 82 is connected to a push rod of the first comprehensive interlayer discharging cylinder 81, the comprehensive interlayer discharging supporting plate 82 is slidably connected with a comprehensive interlayer discharging mounting plate 83, one side of the comprehensive interlayer discharging mounting plate 83 is connected with a second comprehensive interlayer discharging cylinder 84, a rotary cylinder 85 is arranged on the comprehensive interlayer discharging mounting plate 83, a comprehensive interlayer discharging clamping arm 86 is rotatably connected to the rotary cylinder 85, a comprehensive interlayer discharging clamping cylinder 87 is arranged on one side of the comprehensive interlayer discharging clamping arm 86, and a comprehensive interlayer discharging clamping hand 88 is connected to the bottom of the comprehensive interlayer discharging clamping cylinder 87.
The comprehensive interlayer discharging manipulator 8 can place good products on the discharging linear feeding mechanism 9 and place defective products on a poor backflow production line;
the first comprehensive interlayer discharging cylinder 81 can drive the comprehensive interlayer discharging supporting plate 82 to move up and down, the second comprehensive interlayer discharging cylinder 84 can drive the comprehensive interlayer discharging mounting plate 83 to move transversely, the rotary cylinder 85 can drive the comprehensive interlayer discharging clamping arm 86 to rotate, and the comprehensive interlayer discharging clamping cylinder 87 can enable the comprehensive interlayer discharging clamping hand 88 to clamp and take the products so as to place the products on different production lines.
Further, in another embodiment, the integrated interlayer discharging linear feeding mechanism 9 is a third linear feeder.
The standardized high frequency transformer automatic detection apparatus of the present invention can be easily manufactured or used by those skilled in the art based on the description of the present invention and the accompanying drawings, and can produce the positive effects described in the present invention.
Unless specifically stated otherwise, in the present invention, if there are terms such as "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., the positional relationship indicated is based on the positional relationship indicated in the drawings, and is merely for convenience of describing the present invention and simplifying the description, and it is not necessary to indicate or imply that the referred devices or elements must have a specific orientation, be constructed and operated in a specific orientation, so that the terms describing the positional relationship in the present invention are merely for exemplary illustration and should not be construed as limitations of the present patent, and it is possible for those skilled in the art to understand the specific meaning of the above terms in conjunction with the drawings and according to the specific circumstances.
Unless specifically stated or limited otherwise, the terms "disposed," "connected," and "connected" herein are to be construed broadly, e.g., they may be fixed, removable, or integral; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
The foregoing description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and any simple modification, equivalent variation, etc. of the above embodiment according to the technical matter of the present invention fall within the scope of the present invention.
Claims (10)
1. The standardized high-frequency transformer automatic detection equipment comprises an upper rack (100) and a lower rack (200), wherein the upper rack (100) is arranged on the lower rack (200), and is characterized by comprising:
the pressure-resistant linear feeding mechanism (1) is used for conveying products to the component of the pressure-resistant feeding mechanical arm (2) at the grabbing point;
the pressure-resistant feeding mechanical arm (2) is used for conveying products from the pressure-resistant linear feeding mechanism (1) to the components of the pressure-resistant testing mechanism (3);
the pressure-resistant testing mechanism (3) is used for performing pressure-resistant testing on the product;
the pressure-resistant discharging mechanical arm (4) is used for conveying products from the pressure-resistant testing mechanism (3) to a component of the comprehensive interlayer feeding linear feeding mechanism (5);
the comprehensive interlayer feeding linear feeding mechanism (5) is used for conveying products to the components of the comprehensive interlayer testing mechanism (7);
the comprehensive interlayer feeding mechanical arm (6) is used for conveying products from the comprehensive interlayer feeding linear feeding mechanism (5) to the component of the comprehensive interlayer testing mechanism (7);
a comprehensive interlayer test mechanism (7) for comprehensively and interlayer testing the product;
the comprehensive interlayer discharging manipulator (8) is used for conveying products from the comprehensive interlayer testing mechanism (7) to the comprehensive interlayer discharging linear feeding mechanism (9) or the components of the defective product assembly line;
a comprehensive interlayer discharging linear feeding mechanism (9) for conveying the product to the component of the next step;
the pressure-resistant linear feeding mechanism (1), the pressure-resistant testing mechanism (3), the comprehensive interlayer feeding linear feeding mechanism (5), the comprehensive interlayer testing mechanism (7) and the comprehensive interlayer discharging linear feeding mechanism (9) are sequentially connected from right to left, the pressure-resistant feeding manipulator (2) is arranged between the pressure-resistant linear feeding mechanism (1) and the pressure-resistant testing mechanism (3), the pressure-resistant discharging manipulator (4) is arranged between the pressure-resistant testing mechanism (3) and the comprehensive interlayer feeding linear feeding mechanism (5), the comprehensive interlayer feeding manipulator (6) is arranged between the comprehensive interlayer feeding linear feeding mechanism (5) and the comprehensive interlayer feeding manipulator (6), and the comprehensive interlayer discharging manipulator (8) is arranged between the comprehensive interlayer testing mechanism (7) and the comprehensive interlayer discharging linear feeding mechanism (9);
the device comprises an upper frame (100), wherein the upper frame is provided with a pressure-resistant linear feeding mechanism (1), a pressure-resistant feeding mechanical arm (2), a pressure-resistant testing mechanism (3), a pressure-resistant discharging mechanical arm (4), a comprehensive interlayer feeding linear feeding mechanism (5), a comprehensive interlayer feeding mechanical arm (6), a comprehensive interlayer testing mechanism (7), a comprehensive interlayer discharging mechanical arm (8) and a comprehensive interlayer discharging linear feeding mechanism (9).
2. The standardized high frequency transformer automatic detection apparatus of claim 1, wherein: the pressure-resistant linear feeding mechanism (1) comprises a first linear feeder (11), a first optical fiber sensor (12) and a first stop block (13); a first stop block (13) is arranged at one end, close to the pressure-resistant testing mechanism (3), of the first linear feeder (11), and a first optical fiber sensor (12) is arranged at the first stop block (13).
3. The standardized high frequency transformer automatic detection apparatus of claim 1, wherein: the pressure-resistant feeding manipulator (2) comprises a pressure-resistant feeding support rod (21), a first pressure-resistant feeding support plate (22), a second pressure-resistant feeding support plate (23), a third pressure-resistant feeding support plate (24), a first pressure-resistant feeding cylinder (25), a second pressure-resistant feeding cylinder (26), a third pressure-resistant feeding cylinder (27) and a pressure-resistant feeding clamping cylinder (28);
the pressure-resistant feeding support rod (21) bottom is connected to the lower frame (200), the top is connected with a first pressure-resistant feeding support plate (22), sliding connection has a second pressure-resistant feeding support plate (23) on the first pressure-resistant feeding support plate (22), the push rod of first pressure-resistant feeding cylinder (25) is fixedly connected with a second pressure-resistant feeding support plate (23), sliding connection has one end of a third pressure-resistant feeding support plate (24) on the second pressure-resistant feeding support plate (23), the push rod of third pressure-resistant feeding support plate (24) and the second pressure-resistant feeding cylinder (26) is fixedly connected, the other end top of the third pressure-resistant feeding support plate (24) extending to the outer side of the second pressure-resistant feeding support plate (23) is provided with a third pressure-resistant feeding cylinder (27), the push rod of the third pressure-resistant feeding cylinder (27) passes through the third pressure-resistant feeding support plate (24) and is fixedly connected with a pressure-resistant feeding clamping cylinder (28), and the bottom of the pressure-resistant feeding clamping cylinder (28) is provided with a pressure-resistant feeding clamping hand (29).
4. The standardized high frequency transformer automatic detection apparatus of claim 1, wherein: the pressure-resistant testing mechanism (3) comprises a pressure-resistant bottom plate (31), a pressure-resistant base (32) is arranged on the pressure-resistant bottom plate (31), a longitudinal pressure-resistant pressure head (33) capable of moving up and down is arranged right above the pressure-resistant base (32), a transverse pressure-resistant pressure head (34) capable of moving back and forth is arranged on the front side and the rear side of the pressure-resistant base (32), and the longitudinal pressure-resistant pressure head (33) and the transverse pressure-resistant pressure head (34) are fixedly connected with a push rod of an air cylinder.
5. The standardized high frequency transformer automatic detection apparatus of claim 1, wherein: the pressure-resistant discharging mechanical arm (4) comprises a pressure-resistant discharging supporting rod (41), a first pressure-resistant discharging supporting plate (42), a second pressure-resistant discharging supporting plate (43), a first pressure-resistant discharging cylinder (44), a second pressure-resistant discharging cylinder (45) and a pressure-resistant discharging clamping cylinder (46);
the pressure-resistant discharging support rod (41) is connected to the bottom of the lower frame, the top is connected with a first pressure-resistant discharging support plate (42), a second pressure-resistant discharging support plate (43) is connected to the first pressure-resistant discharging support plate (42) in a sliding mode, the second pressure-resistant discharging support plate (43) is fixedly connected with a push rod of a first pressure-resistant discharging cylinder (44), one side of the second pressure-resistant discharging support plate (43) is fixedly connected with a second pressure-resistant discharging cylinder (45), the push rod of the second pressure-resistant discharging cylinder (45) is fixedly connected with a pressure-resistant discharging clamping cylinder (46), and a pressure-resistant discharging clamping hand (47) is arranged at the bottom of the pressure-resistant discharging clamping cylinder (46).
6. The standardized high frequency transformer automatic detection apparatus of claim 1, wherein: the comprehensive interlayer feeding linear feeding mechanism (5) comprises a second linear feeder (51), a second optical fiber sensor (52) and a second stop block (53); and a second stop block (53) is arranged at one end, close to the comprehensive interlayer testing mechanism (7), of the second linear feeder (51), and a second optical fiber sensor (52) is arranged at the second stop block (53).
7. The standardized high frequency transformer automatic detection apparatus of claim 1, wherein: the comprehensive interlayer feeding mechanical arm (6) comprises a comprehensive interlayer feeding installation seat (61), the comprehensive interlayer feeding installation seat (61) is connected with two comprehensive interlayer feeding clamping cylinders (62) capable of moving up and down in a sliding mode through comprehensive interlayer feeding cylinders (64), and comprehensive interlayer feeding clamping hands (63) are arranged at the bottoms of the comprehensive interlayer feeding clamping cylinders (62).
8. The standardized high frequency transformer automatic detection apparatus of claim 1, wherein: the comprehensive interlayer testing mechanism (7) comprises a comprehensive interlayer tester, a comprehensive testing seat (71) and an interlayer testing seat (72);
the comprehensive testing seat (71) is provided with a socket (711), the socket (711) is electrically connected with the comprehensive interlayer tester, the left side of the comprehensive testing seat (71) is provided with an interlayer testing seat (72), the front side and the rear side of the interlayer testing seat (72) are provided with probe assemblies (73) capable of moving forwards and backwards, and the probe assemblies (73) are electrically connected with the comprehensive interlayer tester.
9. The standardized high frequency transformer automatic detection apparatus of claim 1, wherein: comprehensive interlayer discharging manipulator (8) is including first comprehensive interlayer discharging cylinder (81), be connected with comprehensive interlayer discharging backup pad (82) on the push rod of first comprehensive interlayer discharging cylinder (81), comprehensive interlayer discharging backup pad (82) sliding connection has comprehensive interlayer discharging mounting panel (83), comprehensive interlayer discharging mounting panel (83) one side is connected with second comprehensive interlayer discharging cylinder (84), be equipped with revolving cylinder (85) on the comprehensive interlayer discharging mounting panel (83), revolving cylinder (85) are last to rotate and to be connected with comprehensive interlayer discharging clamping arm (86), comprehensive interlayer discharging clamping arm (86) one side is equipped with comprehensive interlayer discharging clamping cylinder (87), comprehensive interlayer discharging clamping cylinder (87) bottom is connected with comprehensive interlayer discharging clamping hand (88).
10. The standardized high frequency transformer automatic detection apparatus of claim 1, wherein: the comprehensive interlayer discharging linear feeding mechanism (9) is a third linear feeder.
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| CN202110746109.XA CN113484657B (en) | 2021-07-01 | 2021-07-01 | Standardized high-frequency transformer automatic detection equipment |
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| CN202110746109.XA CN113484657B (en) | 2021-07-01 | 2021-07-01 | Standardized high-frequency transformer automatic detection equipment |
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| CN113484657B true CN113484657B (en) | 2023-10-13 |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202427653U (en) * | 2011-12-08 | 2012-09-12 | 深圳市惠世光科技有限公司 | Fully automatic integrated testing machine for high-frequency transformer |
| WO2012163064A1 (en) * | 2011-06-01 | 2012-12-06 | 浙江省电力公司 | Full-automatic detecting system and method for transformer |
| CN206527068U (en) * | 2017-02-16 | 2017-09-29 | 江西省高新超越精密电子有限公司 | A kind of transformer back segment automatic test all-in-one machine equipment |
| CN210358170U (en) * | 2019-07-29 | 2020-04-21 | 东莞市志慧自动化设备科技有限公司 | Transformer comprehensive test machine |
-
2021
- 2021-07-01 CN CN202110746109.XA patent/CN113484657B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2012163064A1 (en) * | 2011-06-01 | 2012-12-06 | 浙江省电力公司 | Full-automatic detecting system and method for transformer |
| CN202427653U (en) * | 2011-12-08 | 2012-09-12 | 深圳市惠世光科技有限公司 | Fully automatic integrated testing machine for high-frequency transformer |
| CN206527068U (en) * | 2017-02-16 | 2017-09-29 | 江西省高新超越精密电子有限公司 | A kind of transformer back segment automatic test all-in-one machine equipment |
| CN210358170U (en) * | 2019-07-29 | 2020-04-21 | 东莞市志慧自动化设备科技有限公司 | Transformer comprehensive test machine |
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