CN111250421A - Ammeter sorting method - Google Patents
Ammeter sorting method Download PDFInfo
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- CN111250421A CN111250421A CN202010206266.7A CN202010206266A CN111250421A CN 111250421 A CN111250421 A CN 111250421A CN 202010206266 A CN202010206266 A CN 202010206266A CN 111250421 A CN111250421 A CN 111250421A
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- electric meter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0063—Using robots
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Abstract
The invention provides an ammeter sorting method, relates to the technical field of ammeter sorting, and comprises the following steps: writing the type of the electric meter to be sorted into the upper computer; identifying the target electric meter: the electric meters in the turnover box are identified through the visual identification mechanism, and the identified electric meter information is transmitted to the upper computer, so that the upper computer determines a target electric meter according to the type of the electric meter to be sorted; sorting the electric meters: and the lower computer controls the sorting mechanism to grab the target electric meters in the turnover box. Because after writing into the ammeter type that needs the letter sorting into to the host computer, the host computer can confirm the target ammeter according to the ammeter information automatic determination that the visual identification mechanism discerned, host computer and next computer communication for next computer control letter sorting mechanism realizes grabbing to the target ammeter automatically, no longer relies on the artifical discernment of letter sorting personnel and selects the target ammeter, and the discernment of ammeter and grabbing are all accomplished automatically, have saved the labour, and degree of automation is high.
Description
Technical Field
The invention relates to the technical field of ammeter sorting, in particular to an ammeter sorting method.
Background
An electric energy meter is an instrument for measuring electric energy, is also called a watt-hour meter and is called an electric meter for short; the electric meter can be divided into a direct current electric meter and an alternating current electric meter according to the type of the used current, and the alternating current electric meter can be divided into a single-phase electric meter and a three-phase electric meter according to the phase line of the alternating current electric meter.
In the off-line link of the electric energy meter production process, different types of electric energy meters need to be sorted, for example, single-phase electric energy meters are separately sorted from various types of mixed electric energy meters, so that the electric energy meters of the same type can be packaged in batches.
The existing sorting mode for the electric energy meters is mainly carried out manually, a plurality of sorting personnel stand beside a production line to carry out manual identification and pick out the electric energy meters with required types, the automation degree is low, the labor capacity is large, and mistakes are easily made.
The information disclosed in this background section is only for enhancement of understanding of the general background of the invention and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art that is known to a person skilled in the art.
Disclosure of Invention
The invention aims to provide an electric meter sorting method, which solves the technical problems of high labor consumption and low automation degree of the existing electric meter sorting method.
In order to solve the technical problems, the technical scheme provided by the invention is as follows:
the electric meter sorting method provided by the invention comprises the following steps of: writing the type of the electric meter to be sorted into the upper computer;
identifying the target electric meter: the electric meters in the turnover box are identified through a visual identification mechanism, and the identified electric meter information is transmitted to the upper computer, so that the upper computer determines a target electric meter according to the type of the electric meter to be sorted;
sorting the electric meters: and the lower computer controls the sorting mechanism to grab the target electric meters in the turnover box.
Further, the target meter identification includes: an information identification step and an information processing step.
Further, the information identifying step includes:
the visual identification mechanism identifies the type information and the position information of the ammeter;
the visual identification mechanism transmits the type information and the position information of the electric meter to the upper computer.
Further, the information processing step includes:
the upper computer compares the identified type information with the types of the electric meters needing to be sorted to determine the number of the target electric meters and correspondingly determine the grabbing positions of the target electric meters;
and the upper computer transmits the grabbing position information of the target electric meter to the lower computer.
Further, the sorting electric meter includes:
and the lower computer controls the sorting mechanism to move to the grabbing position of the target electric meter and controls the sorting mechanism to grab the target electric meter.
Further, the electric meter sorting method further comprises the following steps:
and the lower computer controls the sorting mechanism to drive the grabbed target electric meter to move and place the electric meter on the discharging conveying belt.
Further, the ammeter unloading still includes:
the target ammeter on the blanking conveying belt is detected through the blanking detection part, and when the blanking detection part detects the existence of the target ammeter, the lower computer sends a grabbing completion flag bit to the upper computer.
Further, the sorting method further comprises the following steps of:
the stacking condition of the target electric meter on the discharging conveying belt is detected through the stacking detection part, and when the target electric meter covers the stacking detection part, the lower computer sends an electric meter stacking full zone bit to the upper computer.
Further, the stockpile detection further comprises:
after the upper computer receives the ammeter full flag bit, the upper computer controls the alarm to send out full alarm information.
Further, the sorting method further comprises the following steps of electric meter feeding:
the ammeter turnover box is placed on the sorting conveyor belt, and the sorting conveyor belt drives the turnover box to sequentially pass through the visual identification mechanism and the sorting mechanism.
By combining the technical scheme, the invention has the beneficial effects that:
the electric meter sorting method provided by the invention comprises the following steps of: writing the type of the electric meter to be sorted into the upper computer; identifying the target electric meter: the electric meters in the turnover box are identified through the visual identification mechanism, and the identified electric meter information is transmitted to the upper computer, so that the upper computer determines a target electric meter according to the type of the electric meter to be sorted; sorting the electric meters: and the lower computer controls the sorting mechanism to grab the target electric meters in the turnover box.
Because after writing into the ammeter type that needs the letter sorting into to the host computer, the host computer can confirm the target ammeter according to the ammeter information automatic determination that the visual identification mechanism discerned, host computer and next computer communication for next computer control letter sorting mechanism realizes grabbing to the target ammeter automatically, no longer relies on the artifical discernment of letter sorting personnel and selects the target ammeter, and the discernment of ammeter and grabbing are all accomplished automatically, have saved the labour, and degree of automation is high.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is an overall schematic block diagram of a method for sorting electric meters according to an embodiment of the present invention;
fig. 2 is a control flow chart of the electric meter sorting method according to the embodiment of the present invention.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that, as the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. appear, their indicated orientations or positional relationships are based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" as appearing herein are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" should be interpreted broadly, e.g., as a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The embodiment provides a method for sorting electric meters, as shown in an overall schematic block diagram shown in fig. 1, including task selection: writing the type of the electric meter to be sorted into the upper computer; identifying the target electric meter: the electric meters in the turnover box are identified through the visual identification mechanism, and the identified electric meter information is transmitted to the upper computer, so that the upper computer determines a target electric meter according to the type of the electric meter to be sorted; sorting the electric meters: and the lower computer controls the sorting mechanism to grab the target electric meters in the turnover box.
Specifically, the upper computer is preferably set as an industrial personal computer, the lower computer is preferably set as a PLC (programmable logic controller), the upper computer is in communication connection with the lower computer, the upper computer is provided with a display and control software, a human-computer interaction interface of the control software is displayed through the display, the type of the electric meter needing to be sorted can be selected through the cooperation of the display, the control software and the writing device, for example, a three-phase electric meter or a single-phase electric meter, the control software writes the selected type of the electric meter into the upper computer, and the writing device can be set as a mouse, a keyboard and the like.
The visual identification mechanism is preferably set as a code scanning gun which is in communication connection with an upper computer, and a two-dimensional code or a bar code containing the type information of the electric meter is pasted on the electric meter; the visual identification mechanism transmits the swept electric meter type information to the upper computer, the upper computer identifies a target electric meter needing sorting according to the preset electric meter type, the upper computer controls the sorting mechanism to grab the target electric meter through the lower computer, and the sorting mechanism comprises a mechanical gripper and a plurality of slide rail assemblies capable of driving the mechanical gripper to freely move in the space.
According to the electric meter sorting method, after the electric meter type needing sorting is written into the upper computer, the upper computer can automatically determine the target electric meter according to the electric meter information identified by the visual identification mechanism, the upper computer communicates with the lower computer, so that the lower computer controls the sorting mechanism to automatically realize the grabbing of the target electric meter, the target electric meter is not required to be manually identified and selected by sorting personnel, the identification and grabbing of the electric meter are automatically completed, the labor force is saved, and the automation degree is high.
On the basis of the above embodiment, further, the electric meter sorting method provided by this embodiment further includes electric meter loading: the ammeter turnover box is placed on the sorting conveyor belt, and the sorting conveyor belt drives the turnover box to sequentially pass through the visual identification mechanism and the sorting mechanism.
Specifically, the turnover case sets up to the open box structure in top, is fixed with a plurality of spacing lugs on the bottom surface inner wall of turnover case, and adjacent many for example enclose between four adjacent spacing lugs and establish the region of placing that forms the ammeter, and a plurality of regions of placing are arranged one by one and are set up, and the host computer prestore has a plurality of coordinate values that correspond with a plurality of regions of placing. The sorting conveyer belt can be arranged to be of a roller type or a belt type, and the visual recognition mechanism and the sorting mechanism are supported above the sorting conveyer belt through the mounting support, so that the sorting conveyer belt drives the turnover box to sequentially pass through the visual recognition mechanism and the sorting mechanism.
In addition, a first sensor and a second sensor are arranged on the frame of the sorting conveyer belt, the first sensor and the second sensor can be set as proximity switches or distance sensors, the first sensor and the second sensor are in communication connection with a lower computer, and a driving motor of the sorting conveyer belt is also in communication connection with the lower computer; the first sensor is configured to enable the lower computer to control the sorting conveyer belt to stop running when detecting that the turnover box exists, so that the turnover box stops under the visual identification mechanism, and the lower computer controls the sorting conveyer belt to normally run after the visual identification mechanism finishes code scanning on the electric meter; and the second sensor is configured to enable the lower computer to control the sorting conveyer belt to stop running when detecting that the turnover box exists, so that the turnover box stops under the sorting mechanism, and the lower computer controls the sorting conveyer belt to normally run after the sorting mechanism finishes sorting the electric meters.
Further, the target meter identification includes: an information identification step and an information processing step. Wherein the information identifying step comprises: the visual identification mechanism identifies the type information and the position information of the ammeter; the visual identification mechanism transmits the type information and the position information of the electric meter to the upper computer.
Specifically, the visual recognition mechanism recognizes the type of the electric meter through the code scanning, and can take the position information of the electric meter, and then the visual recognition mechanism transmits the type information and the position information of the electric meter to the upper computer.
Further, the information processing step includes: the upper computer compares the identified type information with the types of the electric meters needing to be sorted to determine the number of the target electric meters and correspondingly determine the grabbing positions of the target electric meters; and the upper computer transmits the grabbing position information of the target electric meter to the lower computer.
Specifically, the host computer compares the ammeter type that visual identification mechanism discerned one by one according to the ammeter type of writing in to screen out the target ammeter, transfer the positional information of target ammeter simultaneously, and transmit the positional information of target ammeter to the next machine.
Further, the sorting electric meter includes: and the lower computer controls the sorting mechanism to move to the grabbing position of the target electric meter and controls the sorting mechanism to grab the target electric meter.
Specifically, when the number of the target electric meters is multiple, the lower computer controls the sorting mechanism to grab the target electric meters one by one according to the position instruction of the upper computer, for example, the target electric meters are preferably grabbed sequentially row by row from left to right until all the target electric meters are grabbed completely. When the quantity of target ammeter was zero, the letter sorting conveyer belt drives the turnover case and directly passes through letter sorting mechanism, and letter sorting mechanism need not carry out and snatchs the action.
According to the ammeter sorting method provided by the embodiment, the sorting conveyer belt drives the turnover box to sequentially pass through the visual identification mechanism and the sorting mechanism, so that the visual identification mechanism can conveniently identify the target ammeter firstly, and then the sorting mechanism sorts the target ammeter; the upper computer is used for comparing the recognized type information with the electric meter types needing sorting, the number and the positions of the target electric meters are automatically determined, the lower computer is used for controlling the sorting mechanism to sequentially grab the target electric meters, and the target electric meters are recognized and grabbed efficiently.
On the basis of the above embodiment, further, the electric meter sorting method provided in this embodiment further includes electric meter blanking: and the lower computer controls the sorting mechanism to drive the grabbed target electric meter to move and place the electric meter on the discharging conveying belt.
Specifically, the setting of unloading conveyer belt preferred is conveyer belt, and lower computer control letter sorting mechanism drives the target ammeter and removes the top of unloading conveyer belt and apart from conveyer belt fixed height, then makes the target ammeter that the letter sorting will snatch release on the unloading conveyer belt for the unloading conveyer belt drives the target ammeter and removes to direction of delivery's end.
Further, as shown in fig. 2, the discharging of the electric meter further comprises: the target ammeter on the blanking conveying belt is detected through the blanking detection part, and when the blanking detection part detects the existence of the target ammeter, the lower computer sends a grabbing completion flag bit to the upper computer.
Specifically, the blanking detection part can be set as a proximity switch, an optical fiber sensor and other sensors capable of detecting the existence of materials, and is in signal connection with the lower computer; the lower material detection portion is installed on a frame of the lower material conveying belt and is opposite to a position point where the target electric meters are released onto the lower material conveying belt by the sorting mechanism, when the lower material detection portion detects that the target electric meters exist, the sorting mechanism is used for successfully grabbing one electric meter from a turnover box and smoothly placing the target electric meter on the lower material conveying belt, namely successfully completing sorting of one electric meter, the lower computer sends a grabbing completion flag bit to the upper computer, and the upper computer is told to continue sorting of the next electric meter until sorting of all the quantity of the target electric meters in the turnover box is completed. Because the in-process that letter sorting mechanism snatched the ammeter probably appears snatching the failure, perhaps sorts the unexpected landing of in-process ammeter that mechanism drove the ammeter and remove, when the host computer did not receive to snatch and accomplish the marker bit, means the ammeter single snatchs the failure, and the steerable alarm of host computer sends alarm information to operating personnel, carries out artifical troubleshooting, has good mistake proofing ability.
Further, as shown in fig. 2, the sorting method further includes stacking detection: the stacking condition of the target electric meter on the discharging conveying belt is detected through the stacking detection part, and when the target electric meter covers the stacking detection part, the lower computer sends an electric meter stacking full zone bit to the upper computer.
Specifically, be provided with limit baffle at the end of unloading conveyer belt, limit baffle fixed mounting is on the frame of unloading conveyer belt, and the ammeter that the unloading was accomplished in the drive of unloading conveyer belt moves to limit baffle for the ammeter just piles up in proper order to the opposite direction of delivery of conveyer belt from limit baffle department on the unloading conveyer belt. The windrow detection part can also be set as a proximity switch, an optical fiber sensor and other sensors capable of detecting whether materials exist, the windrow detection part is also installed on a frame of the blanking conveying belt, the windrow detection part is positioned on one side of the blanking detection part close to the limit baffle, the windrow detection part can be gradually covered when the electric meters are more and more piled, the number of the heaped electric meters reaches the set requirement, the electric meters need to be stored and processed in a centralized manner, and the lower computer sends the signal change of the windrow detection part, namely the full-pile mark position of the electric meters to the upper computer.
Further, the stockpiling detection further comprises: after the upper computer receives the ammeter full flag bit, the upper computer controls the alarm to send out full alarm information.
Specifically, the alarm can set up to bee calling organ or flash light, and the alarm passes through the pencil and is connected with the host computer, and steerable relevant solenoid valve is supplied power to the alarm after the ammeter is piled up the marker bit is received to the host computer for the alarm makes sound or flash of light and reports to the police, in order to remind operating personnel in time to accomodate or pack accumulational ammeter, and human-computer interaction is good, and it is very convenient to use.
According to the ammeter sorting method provided by the embodiment, the target ammeter on the blanking conveying belt is detected by the blanking detection part, and when the blanking detection part detects that the target ammeter exists, the lower computer sends the grabbing completion flag bit to the upper computer, so that the ammeter sorting method provided by the embodiment has good error-proof capability, and the target ammeter in the turnover box is prevented from being mistakenly considered as successful sorting when not being successfully grabbed or not being smoothly released on the blanking conveying belt; when covering the windrow detection portion through the target ammeter, the host computer sends the ammeter to the host computer and piles up the position, and the host computer control alarm sends out the full alarm information of ejection of compact, conveniently reminds the windrow condition of operating personnel ammeter, and is humanized, and at the in-process that the ammeter was not piled full, operating personnel can engage in other operations, has improved personnel's utilization ratio, does benefit to and improves production efficiency.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (10)
1. A method of sorting electricity meters, comprising:
task selection: writing the type of the electric meter to be sorted into the upper computer;
identifying the target electric meter: the electric meters in the turnover box are identified through a visual identification mechanism, and the identified electric meter information is transmitted to the upper computer, so that the upper computer determines a target electric meter according to the type of the electric meter to be sorted;
sorting the electric meters: and the lower computer controls the sorting mechanism to grab the target electric meters in the turnover box.
2. The meter sorting method according to claim 1, wherein the target meter identification comprises: an information identification step and an information processing step.
3. The meter sorting method according to claim 2, wherein the information identifying step comprises:
the visual identification mechanism identifies the type information and the position information of the ammeter;
the visual identification mechanism transmits the type information and the position information of the electric meter to the upper computer.
4. The meter sorting method according to claim 3, wherein the information processing step comprises:
the upper computer compares the identified type information with the types of the electric meters needing to be sorted to determine the number of the target electric meters and correspondingly determine the grabbing positions of the target electric meters;
and the upper computer transmits the grabbing position information of the target electric meter to the lower computer.
5. The meter sorting method according to claim 4, wherein the sorting of the meters comprises:
and the lower computer controls the sorting mechanism to move to the grabbing position of the target electric meter and controls the sorting mechanism to grab the target electric meter.
6. The meter sorting method according to claim 5, further comprising meter blanking:
and the lower computer controls the sorting mechanism to drive the grabbed target electric meter to move and place the electric meter on the discharging conveying belt.
7. The meter sorting method according to claim 6, wherein the meter blanking further comprises:
the target ammeter on the blanking conveying belt is detected through the blanking detection part, and when the blanking detection part detects the existence of the target ammeter, the lower computer sends a grabbing completion flag bit to the upper computer.
8. The meter sorting method according to claim 7, further comprising stockpiling detection:
the stacking condition of the target electric meter on the discharging conveying belt is detected through the stacking detection part, and when the target electric meter covers the stacking detection part, the lower computer sends an electric meter stacking full zone bit to the upper computer.
9. The meter sorting method of claim 8, wherein the windrow detection further comprises:
after the upper computer receives the ammeter full flag bit, the upper computer controls the alarm to send out full alarm information.
10. The meter sorting method according to any one of claims 1-9, further comprising meter loading:
the ammeter turnover box is placed on the sorting conveyor belt, and the sorting conveyor belt drives the turnover box to sequentially pass through the visual identification mechanism and the sorting mechanism.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010206266.7A CN111250421A (en) | 2020-03-23 | 2020-03-23 | Ammeter sorting method |
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| CN202010206266.7A CN111250421A (en) | 2020-03-23 | 2020-03-23 | Ammeter sorting method |
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| CN111250421A true CN111250421A (en) | 2020-06-09 |
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Cited By (1)
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| CN112077009A (en) * | 2020-09-11 | 2020-12-15 | 国网安徽省电力有限公司蚌埠供电公司 | Mutual inductor sorting device |
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