CN102502200A - Automatic machining and conveying line of steel bar parts as well as process flow of automatic machining and conveying line - Google Patents
Automatic machining and conveying line of steel bar parts as well as process flow of automatic machining and conveying line Download PDFInfo
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- CN102502200A CN102502200A CN2011103257362A CN201110325736A CN102502200A CN 102502200 A CN102502200 A CN 102502200A CN 2011103257362 A CN2011103257362 A CN 2011103257362A CN 201110325736 A CN201110325736 A CN 201110325736A CN 102502200 A CN102502200 A CN 102502200A
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- reinforcing bar
- straight way
- bar parts
- moving conveyor
- horizontal roller
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Abstract
The invention discloses an automatic machining and conveying line of steel bar parts as well as a process flow of the automatic machining and conveying line. The automatic machining and conveying line of the steel bar parts comprises a straightway conveyor and a plurality of movable conveyors, wherein the straightway conveyor is fixedly arranged in an axial direction; a plurality of parts of the straightway conveyor are separated by a plurality of work step rails which are vertical to the straightway conveyor; the plurality of movable conveyors are respectively arranged on the plurality of work step rails and move on the respective work step rails under the control of a control system. The process flow comprises the following steps of: carrying out a first machining process; receiving steel bar parts to be machined of the first machining process by the movable conveyors; carrying out a second machining process; returning the steel bar parts to be machined, which are machined by the second machining process, by the movable conveyors; carrying out a final machining process; and inputting the machined steel bar parts into a finished product area. The automatic machining and conveying line of the steel bar parts as well as the process flow of the automatic machining and conveying line, provided by the invention, have the beneficial effects that a conveying line of the steel bar parts to be machined is composed of the straightway conveyor and the movable conveyors, the transfer time between the processes is saved, the labor intensity is reduced, the transporting equipment is reduced, the production efficiency is high, and the standardized and integrated management is realized.
Description
Technical field
What the present invention relates to is reinforcing bar parts automation processing travel line and the technological process thereof that is used in the reinforcing bar job shop.
Background technology
Deep development along with economic construction; The demand of steel also increases thereupon; Particularly rapidly increase at building field, road and bridge and field of traffic consumption; Reinforcing bar parts with the processing of mechanization production instead of manual are popularized, and therefore, the enterprise of a collection of automation processing reinforcing bar parts increases rapidly.
At present; In the enterprise in the reinforcing bar job shop; Though the manufacturing procedure of reinforcing bar parts has realized on automation equipment, accomplishing processing; The layout of most equipment is not installed according to the technological process layout, and the operation that is connected each other need artificially transmit half-blank reinforcing bar parts by means of crane, transport vehicle.Prior art still is in a backward condition the conveying operation of half-blank reinforcing bar parts between the automation equipment of many separation.
There is following defective in the transmission of reinforcing bar component processing operation in the above-mentioned prior art reinforcing bar job shop: because the general batch of producing of reinforcing bar parts is big; The reinforcing bar parts itself have the big characteristics of volume and weight; Carry half-blank reinforcing bar parts to need severe duty lifting appliance and transport vehicle in the workshop, have auxiliary conveying equipments cost and freight charges height, operating difficulties, the big and inefficient defective of hand labor intensity.
Summary of the invention
The objective of the invention is to overcome the deficiency of above-mentioned technology; Provide a kind of usefulness fixedly rollgang and mobile rollgang with many equipment serial connections separated from one another; Automatically accomplish the processing of reinforcing bar parts, save the automation processing travel line and the technological process thereof of manpower and auxiliary conveying equipments.
The technical scheme that solves the problems of the technologies described above is:
A kind of reinforcing bar parts automation processing travel line, said reinforcing bar parts automation processing travel line comprises: straight way conveyer and a plurality of moving conveyor; Said straight way conveyer fixedly installs vertically, on the straight way conveyer, has many places to be broken off by perpendicular a plurality of work step tracks; At straight way conveyer top many straight way horizontal roller are arranged, said straight way horizontal roller is rotational conveyance reinforcing bar parts under drive power source; Said a plurality of moving conveyor is separately positioned on said a plurality of work step track, and its length L is slightly less than the width that said straight way conveyer breaks off, and under control system control, on work step track separately, moves; Many mobile and horizontal rollers are arranged at the top of moving conveyor, and said mobile and horizontal roller is rotational conveyance reinforcing bar parts under drive power source; Said mobile and horizontal roller is with said straight way horizontal roller axially parallel and highly equate.
A kind of technological process of reinforcing bar parts automation processing travel line, said technological process is carried out according to following steps:
1). first procedure processing: the reinforcing bar raw material is put into first reinforcing bar Fabricating machinery be processed into reinforcing bar parts to be processed; With reinforcing bar component transfer to be processed to the straight way conveyer, by the straight way horizontal roller rotational conveyance of straight way conveyer to next process or be delivered directly to the finished product district;
2). moving conveyor receives first procedure reinforcing bar parts to be processed: the gap that moving conveyor is moved to the straight way conveyer along the work step track docks with the straight way conveyer, receives reinforcing bar parts to be processed;
3). second operation work processing: drive the moving conveyor that receives reinforcing bar parts to be processed and move to second reinforcing bar Fabricating machinery dress discharge zone along the work step track; The mobile and horizontal roller that drives on the moving conveyor rotates, with accomplishing second operation work on reinforcing bar component feed to the second to be processed reinforcing bar Fabricating machinery;
4) the reinforcing bar parts to be processed after the moving conveyor loopback second operation work processing: the reinforcing bar parts to be processed that second reinforcing bar Fabricating machinery will be accomplished second operation work are recycled on the moving conveyor; Drive moving conveyor is back to the straight way conveyer along the work step track gap and dock with the straight way conveyer, and with reinforcing bar parts to be processed according to the above-mentioned the 1st) to 3) the straight way conveyor delivery in past its downstream of step carries out subsequent processing and processes;
5). final working procedure processing: repeat above-mentioned 1) to 4) step; Reinforcing bar component feed to be processed is accomplished final operation to final reinforcing bar Fabricating machinery process the reinforcing bar component end item, through moving conveyor the reinforcing bar component end item is recycled to past its downstream were docked and continued in disconnection place of straight way conveyer with the straight way conveyer straight way conveyor delivery again;
6). input finished product district: according to above-mentioned steps 5) the reinforcing bar component end item is transported to the finished product district through the straight way conveyer.
The invention has the beneficial effects as follows: the present invention overcomes the deficiency of prior art, forms the manufacturing procedure travel line that transmits reinforcing bar parts to be processed through fixing straight way conveyer and the moving conveyor that moves, and accomplishes the processing of reinforcing bar parts to be processed and carries overall process.The present invention saves passing time between manufacturing procedure; Reduce labour intensity, reduce expensive heavy transportation device, production efficiency is high; Be convenient to realize to standardize, integrated management mode, for reinforcing bar component processing workshop realizes full-automaticly producing, technical foundation is established in management.
Description of drawings
Fig. 1 structural representation of the present invention;
Fig. 2 is the partial enlarged drawing of straight way conveyer among Fig. 1;
Fig. 3 is an A-A cutaway view among Fig. 1, shows the moving conveyor structure.
" sequence number explanation in the accompanying drawing "
1: the reinforcing bar raw material; 1a: reinforcing bar parts to be processed; 1b: reinforcing bar component end item; 2: the straight way horizontal roller; 3: the work step track; 4a: first reinforcing bar Fabricating machinery; 4b: second reinforcing bar Fabricating machinery; 4c: final reinforcing bar Fabricating machinery; 5: frame; 6: roller; 7: propulsion source; 8: travelling car; 10: the straight way conveyer; 30: moving conveyor; 31: the mobile and horizontal roller; 40: the finished product district; L: length.
The specific embodiment
Below in conjunction with accompanying drawing embodiments of the invention are further detailed.
Fig. 1 structural representation of the present invention; Fig. 2 is the partial enlarged drawing of straight way conveyer among Fig. 1; Fig. 3 is an A-A cutaway view among Fig. 1, shows the moving conveyor structure.
As shown in the figure, the present invention provides a kind of reinforcing bar parts automation processing travel line, and said reinforcing bar parts automation processing travel line comprises: straight way conveyer 10 and a plurality of moving conveyors 30.
Said straight way conveyer 10 fixedly installs vertically, on straight way conveyer 10, has many places to be broken off by perpendicular work step track 3; At straight way conveyer 10 tops many straight way horizontal roller 2 are arranged, said straight way horizontal roller 2 is rotational conveyance reinforcing bar parts under drive power source.
Said a plurality of moving conveyor 30; Be separately positioned on the said work step track 3; The length L of each moving conveyor 30 is slightly less than said straight way conveyer 10 open circuited width, and a plurality of moving conveyors 30 move on work step track 3 separately respectively under control system control; Many mobile and horizontal rollers 31 are arranged at the top of moving conveyor 30, and said mobile and horizontal roller 31 is rotational conveyance reinforcing bar parts under drive power source; Said mobile and horizontal roller 31 is with said straight way horizontal roller 2 axially parallels and highly equate.
Said straight way conveyer 10 is arranged on the discharging area of its both sides reinforcing bar Fabricating machinery.
Said moving conveyor 30 in control system control lower edge work step track 3 move to different work steps the reinforcing bar Fabricating machinery the dress discharge zone or be inserted in the gap of straight way conveyer 10.
Said straight way conveyer 10 comprises: frame 5, straight way horizontal roller 2 and propulsion source driving device; Said straight way horizontal roller 2 is hinged on the top of frame 5, and an end of straight way horizontal roller 2 connects the propulsion source driving device.
Said moving conveyor 30 comprises: travelling car 8, mobile and horizontal roller 31 and propulsion source driving device; Said mobile and horizontal roller 31 is hinged on the top of travelling car 8, and an end of mobile and horizontal roller 31 connects the propulsion source driving device; The bottom of travelling car 8 is provided with roller 6, and this roller 6 is along rolling on the said work step track 3;
More particularly; As shown in Figure 2; The structure that said driving straight way horizontal roller 2 is rotated comprises: a plurality of straight way horizontal roller 2 two ends are through bearing hinge connection and be supported on frame 5 both sides; One end of said straight way horizontal roller 2 protrusion is arranged on frame 5 outsides and sprocket wheel is housed, and the sprocket wheel on the said adjacent straight way horizontal roller 2 all links to each other through single chain, rotates when first straight way horizontal roller 2 and will be passed to 2 rotations of all straight way horizontal roller each other; Propulsion source 7 output shafts are equipped with drive sprocket, and drive sprocket connects one of them sprocket wheels of a plurality of straight way horizontal roller 2 through chain, when propulsion source 7 rotations just can be delivered to a plurality of straight way horizontal roller 2 co-rotation with rotation, are convenient to the conveying steel parts.
As shown in Figure 3, the structure that the mobile and horizontal roller 31 on the moving conveyor 30 rotates is same as the structure that straight way horizontal roller 2 is rotated, and omits explanation at this.
The present invention also provides a kind of technological process of reinforcing bar parts automation processing travel line, and said technological process is carried out according to following steps:
1). first procedure processing: reinforcing bar raw material 1 is put into first reinforcing bar Fabricating machinery 4a be processed into reinforcing bar parts 1a to be processed; Reinforcing bar parts 1a to be processed is transferred on the straight way conveyer 10 through first reinforcing bar Fabricating machinery 4a automatic blanking mechanism, by straight way horizontal roller 2 rotational conveyance of straight way conveyer 10 to next process; When said reinforcing bar parts 1a to be processed has been desired reinforcing bar component end item 1b, can be delivered directly to finished product district 40 by straight way conveyer 10;
2). moving conveyor 30 receives first procedure reinforcing bar parts to be processed 1a: the gap that moving conveyor 30 is moved to straight way conveyer 10 along work step track 3 docks with straight way conveyer 10, receives reinforcing bar parts 1a to be processed;
3). second operation work processing: drive the moving conveyor 30 that receives reinforcing bar parts 1a to be processed and move to second reinforcing bar Fabricating machinery 4b dress discharge zone along work step track 3; The mobile and horizontal roller 31 that drives on the moving conveyor 30 rotates, and reinforcing bar parts 1a to be processed is transported to second reinforcing bar Fabricating machinery 4b goes up the second operation work of accomplishing reinforcing bar parts 1a to be processed;
4) the reinforcing bar parts 1a to be processed after the moving conveyor 30 loopback second operation works processing: the reinforcing bar parts 1a to be processed that second reinforcing bar Fabricating machinery 4b will accomplish second operation work is recycled on the moving conveyor 30; Drive moving conveyor 30 is back to straight way conveyer 10 along work step track 3 gap and dock with straight way conveyer 10, and with reinforcing bar parts 1a to be processed according to the above-mentioned the 1st) to 3) step carries out subsequent processing toward straight way conveyer 10 conveyings in its downstream and processes;
5). final working procedure processing: repeat above-mentioned 1) to 4) step; Reinforcing bar parts 1a to be processed is transported to final reinforcing bar Fabricating machinery 4c accomplishes final operation and process reinforcing bar component end item 1b, through moving conveyor 30 reinforcing bar component end item 1b is recycled to straight way conveyer 10 gaps along work step track 3 again and docks with straight way conveyer 10 and continue and carry toward the straight way conveyer 10 in its downstream;
6). input finished product district: according to above-mentioned steps 5) reinforcing bar component end item 1b is transported to finished product district 40 through straight way conveyer 10.
Claims (6)
1. a reinforcing bar parts automation processing travel line is characterized in that, said reinforcing bar parts automation processing travel line comprises: straight way conveyer (10) and a plurality of moving conveyor (30);
Said straight way conveyer (10) fixedly installs vertically, on straight way conveyer (10), has many places to be broken off by perpendicular a plurality of work step tracks (3); At straight way conveyer (10) top many straight way horizontal roller (2) are arranged, said straight way horizontal roller (2) is rotational conveyance reinforcing bar parts under drive power source;
Said a plurality of moving conveyor (30) is separately positioned on said a plurality of work step tracks (3), and its length L is slightly less than the open circuited width of said straight way conveyer (10), under control system control, goes up mobile at work step track (3) separately; Many mobile and horizontal rollers (31) are arranged at the top of moving conveyor (30), and said mobile and horizontal roller (31) is rotational conveyance reinforcing bar parts under drive power source; Said mobile and horizontal roller (31) is with said straight way horizontal roller (2) axially parallel and highly equate.
2. according to the processing of the reinforcing bar parts automation described in the claim 1 travel line, it is characterized in that,
Said straight way conveyer (10) is arranged on the discharging area of its both sides reinforcing bar Fabricating machinery.
3. according to the processing of the reinforcing bar parts automation described in the claim 1 travel line; It is characterized in that, said moving conveyor (30) move at control system control lower edge work step track (3) different work steps the reinforcing bar Fabricating machinery the dress discharge zone or be inserted in the gap of straight way conveyer (10).
4. according to the processing of the reinforcing bar parts automation described in the claim 1 travel line, it is characterized in that said straight way conveyer (10) comprising: frame (5), straight way horizontal roller (2) and propulsion source driving device; Said straight way horizontal roller (2) is hinged on the top of frame (5), and an end of straight way horizontal roller (2) connects the propulsion source driving device.
5. according to the processing of the reinforcing bar parts automation described in the claim 1 travel line, it is characterized in that said moving conveyor (30) comprising: travelling car (8), mobile and horizontal roller (31) and propulsion source driving device; Said mobile and horizontal roller (31) is hinged on the top of travelling car (8), and an end of mobile and horizontal roller (31) connects the propulsion source driving device; The bottom of travelling car (8) is provided with roller (6), and this roller (6) is gone up along said work step track (3) and rolled.
6. the technological process of a reinforcing bar parts automation processing travel line is characterized in that said technological process is carried out according to following steps:
1). first procedure processing: reinforcing bar raw material (1) is put into first reinforcing bar Fabricating machinery (4a) be processed into reinforcing bar parts to be processed (1a); Reinforcing bar parts to be processed (1a) are transferred on the straight way conveyer (10), by straight way horizontal roller (2) rotational conveyance of straight way conveyer (10) to next process or be delivered directly to finished product district (40);
2). moving conveyor (30) receives first procedure reinforcing bar parts to be processed (1a): the gap that moving conveyor (30) is moved to straight way conveyer (10) along work step track (3) docks with straight way conveyer (10), receives reinforcing bar parts to be processed (1a);
3). second operation work processing: drive the moving conveyor (30) that receives reinforcing bar parts to be processed (1a) and move to second reinforcing bar Fabricating machinery (4b) dress discharge zone along work step track (3); The mobile and horizontal roller (31) that drives on the moving conveyor (30) rotates, and reinforcing bar parts to be processed (1a) is transported to second reinforcing bar Fabricating machinery (4b) goes up the completion second operation work;
4) the reinforcing bar parts to be processed (1a) after the processing of moving conveyor (30) loopback second operation work: the reinforcing bar parts to be processed (1a) that second reinforcing bar Fabricating machinery (4b) will be accomplished second operation work are recycled on the moving conveyor (30); Drive moving conveyor (30) is back to straight way conveyer (10) along work step track (3) gap and dock with straight way conveyer (10), and with reinforcing bar parts to be processed (1a) according to the above-mentioned the 1st) to 3) step processes toward straight way conveyer (10) conveying the carrying out subsequent processing in its downstream;
5). final working procedure processing: repeat above-mentioned 1) to 4) step; Reinforcing bar parts to be processed (1a) are transported to the final operation of final reinforcing bar Fabricating machinery (4c) completion process reinforcing bar component end item (1b), through moving conveyor (30) reinforcing bar component end item (1b) is recycled to straight way conveyer (10) gap docked and continued past its downstream with straight way conveyer (10) straight way conveyer (10) conveying again;
6). input finished product district: according to above-mentioned steps 5) reinforcing bar component end item (1b) is transported to finished product district (40) through straight way conveyer (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103257362A CN102502200A (en) | 2011-10-24 | 2011-10-24 | Automatic machining and conveying line of steel bar parts as well as process flow of automatic machining and conveying line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103257362A CN102502200A (en) | 2011-10-24 | 2011-10-24 | Automatic machining and conveying line of steel bar parts as well as process flow of automatic machining and conveying line |
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| CN102502200A true CN102502200A (en) | 2012-06-20 |
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| CN2011103257362A Pending CN102502200A (en) | 2011-10-24 | 2011-10-24 | Automatic machining and conveying line of steel bar parts as well as process flow of automatic machining and conveying line |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104563254A (en) * | 2015-01-13 | 2015-04-29 | 广东汇利兴精工科技有限公司 | Online assembly aging integrated wire of intelligent toilet and operation technology thereof |
| CN107671201A (en) * | 2017-10-17 | 2018-02-09 | 中建三局集团有限公司 | A kind of intensive processing unit (plant) of beam steel |
| CN108687269A (en) * | 2018-05-30 | 2018-10-23 | 北京五隆兴科技发展有限公司 | A kind of safe and efficient reinforcing bar transfer device and its conveyer method |
| CN110090903A (en) * | 2019-04-18 | 2019-08-06 | 南京铁工机械有限公司 | A kind of unmanned full-automatic integrated system of each equipment in steel bar meter field |
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| CN1865100A (en) * | 2006-06-19 | 2006-11-22 | 罗放明 | Full-closed automatic tobacco leaf on-line grade-determining, collecting and conveying line |
| CN101570278A (en) * | 2008-04-30 | 2009-11-04 | 深超光电（深圳）有限公司 | Production line structure for improving efficacy of assembling working procedure and method thereof |
| CN202245177U (en) * | 2011-10-24 | 2012-05-30 | 建科机械（天津）股份有限公司 | Automatic processing conveying line for reinforcing steel bar part |
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2011
- 2011-10-24 CN CN2011103257362A patent/CN102502200A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH0748002A (en) * | 1993-08-06 | 1995-02-21 | Nippon Steel Corp | Transferring device |
| JPH0812059A (en) * | 1994-07-01 | 1996-01-16 | Daito Seiki Kk | Conveying device for steel material and the like |
| CN1865100A (en) * | 2006-06-19 | 2006-11-22 | 罗放明 | Full-closed automatic tobacco leaf on-line grade-determining, collecting and conveying line |
| CN101570278A (en) * | 2008-04-30 | 2009-11-04 | 深超光电（深圳）有限公司 | Production line structure for improving efficacy of assembling working procedure and method thereof |
| CN202245177U (en) * | 2011-10-24 | 2012-05-30 | 建科机械（天津）股份有限公司 | Automatic processing conveying line for reinforcing steel bar part |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104563254A (en) * | 2015-01-13 | 2015-04-29 | 广东汇利兴精工科技有限公司 | Online assembly aging integrated wire of intelligent toilet and operation technology thereof |
| CN107671201A (en) * | 2017-10-17 | 2018-02-09 | 中建三局集团有限公司 | A kind of intensive processing unit (plant) of beam steel |
| CN108687269A (en) * | 2018-05-30 | 2018-10-23 | 北京五隆兴科技发展有限公司 | A kind of safe and efficient reinforcing bar transfer device and its conveyer method |
| CN110090903A (en) * | 2019-04-18 | 2019-08-06 | 南京铁工机械有限公司 | A kind of unmanned full-automatic integrated system of each equipment in steel bar meter field |
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Application publication date: 20120620 |