CN105600327A - Modifying and washing automatic assembly line system for china sanitary ware green bodies - Google Patents
Modifying and washing automatic assembly line system for china sanitary ware green bodies Download PDFInfo
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- CN105600327A CN105600327A CN201510925842.2A CN201510925842A CN105600327A CN 105600327 A CN105600327 A CN 105600327A CN 201510925842 A CN201510925842 A CN 201510925842A CN 105600327 A CN105600327 A CN 105600327A
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- green body
- base substrate
- section
- washing
- modifying
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- 238000005406 washing Methods 0.000 title claims abstract description 22
- 238000012360 testing method Methods 0.000 claims abstract description 26
- 238000001035 drying Methods 0.000 claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000000758 substrate Substances 0.000 claims description 63
- 230000008859 change Effects 0.000 claims description 15
- 238000009826 distribution Methods 0.000 claims description 10
- 238000012546 transfer Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 3
- 239000000428 dust Substances 0.000 abstract description 15
- 238000007790 scraping Methods 0.000 abstract description 7
- 230000008901 benefit Effects 0.000 abstract description 2
- 230000003247 decreasing effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 11
- 238000005507 spraying Methods 0.000 description 5
- 238000012545 processing Methods 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000003287 bathing Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 230000003387 muscular Effects 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 230000007115 recruitment Effects 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses a modifying and washing automatic assembly line system for china sanitary ware green bodies. The modifying and washing automatic assembly line system comprises a green body feed assistance arm, a conveying line system and a green body discharge assistance arm. The conveying line system is provided with a rough modifying and washing green body dust removal workshop, a drying line, a fine modifying and washing green body dust removal workshop and a code scanning and checking station. The rough modifying and washing green body dust removal workshop is provided with green body rough scraping and water feeding stations. The fine modifying and washing green body dust removal workshop is provided with green body fine scraping and oil test stations. The green body rough scraping and water feeding stations of the rough modifying and washing green body dust removal workshop and the green body fine scraping and oil test stations of the fine modifying and washing green body dust removal workshop are connected with a dust removal device. The conveying line system comprises a green body inlet section, an automatic distributing rough scraping and water feeding section, a convergence section, a drying section, a diversion section, an automatic distributing, fine scraping and oil test section and a green body outlet section. Compared with the prior art, the modifying and washing automatic assembly line system has the advantages that labor is saved, the damage rate is decreased, the occupied place is small, the site environment is clean, and management is more standard.
Description
Technical field
The present invention relates to sanitary equipment base substrate and change cleaning device, relate in particular to a kind of china sanitary wareBase substrate changes the automatic assembly line system of washing.
Background technology
Existing china sanitary ware base substrate changes to be washed, and operating procedure mainly comprises a dead liftImplementation modification on base substrate to simple rotary working platform, drifting dust, scouring, then removeGet off to stack (or move on base car and deposit), this traditional china sanitary ware base substrateChange mold cleaning formula shortcoming as follows: one, dust is large, environment is severe, efficiency is low, recruitment is many.Two, repeatedly carry that labour intensity is large, large (base substrate weight is at 60 kilograms for base substrate breakage rateLeft and right, 2 people just can bring up to, move down). Three, occupied ground is large, logistics confusion,Management difficulty very large (four-wheel hand push base car is a lot, and transverse cross pendulum disorderly).
Summary of the invention
The present invention is in order to solve above-mentioned deficiency, and a kind of china sanitary ware base substrate is providedChange the automatic assembly line system of washing.
Above-mentioned purpose of the present invention realizes by following technical scheme: a kind of pottery is defendedRaw sanitary equipment base substrate changes washes automatic assembly line system, comprises base substrate reach the standard grade power assistant arm, conveyingWire system, the base substrate power assistant arm that rolls off the production line, described pipeline system is provided with slightly to change washes base dedusting workBetween work, drying line, essence change and wash base dedusting workplace and barcode scanning testing station, slightly change and wash baseDedusting workplace is provided with base substrate and slightly scrapes water conservancy project position, and essence changes washes base dedusting workplace and be provided with baseBody essence is scraped and is tested oily station, and the described base substrate of washing base dedusting workplace that slightly changes is slightly scraped water conservancy project positionChanging the base substrate essence of washing base dedusting workplace with essence scrapes and tests oily station and be connected cleaner;
Described pipeline system comprise into billet, automatically distribution slightly scrape forebay, the section of converging,Dryer section, shunting section, automatically distribute essence to scrape to test oil section and go out billet; Described slightly changing washed baseDedusting workplace and base substrate are slightly scraped water conservancy project position and are arranged on automatic distribution and slightly scrape on forebay,Drying line is arranged on dryer section, and essence changes washes base dedusting workplace and base substrate essence and scrape and test oily stationBeing arranged on automatic distribution essence scrapes and tests in oil section; Barcode scanning testing station is arranged on out billet.
In described drive transfer system, enter billet, the section of converging, dryer section, shunting section andGoing out billet is full-automatic speed chain line, and the automatic lifting machine of arranging in pairs or groups, and transfers base substrate; AutomaticallyDistribute and slightly scrape forebay and automatically distribute essence to scrape and test oil section for rolling wire.
China sanitary ware base substrate of the present invention changes the work of washing automatic assembly line systemFlow process:
1, by mechanical arm, base substrate is placed on the streamline of processing.
2, base substrate enters to change and washes base dedusting workplace, manually coordinates rotary table to carry outScrape the work of washing.
3, scrape and wash qualified base substrate and automatically enter hothouse and dry (the base substrate of failingDistribute system outer).
4, after the base substrate of drying enters automatic dust removing between dedusting, secondary examination automaticallyDedusting again.
5, base substrate automatically enters mechanical arm and rolls off the production line and enter next procedure.
Thereby having solved pottery through inventor's original creation equipment formation pipeline system defendsThe backward technique of bathing producer's base substrate processing, realizes real great change.
The present invention's advantage is compared with prior art:
1, original technique is by 1～2 people's complete independently work, and each base substrate has 60 public affairsThe weight of jin, 2 people to bring up to, move down and (equals at the end of the day to have removed 6000 kilogramsBase substrate); A medium-sized enterprise, has 40 about people to be engaged in to change and wash base work and (equal every dayEveryone will remove the base substrate of 3000 kilograms). Using now power assistant arm technique instead coordinates artificialOperation, 2 people just can complete above-mentioned carrying work, and (people is responsible for bringing up to line, and a people is negativeDuty moves down line, respectively can easily deal with per capita, and other personnel are just without removing 3000 public affairs every dayThe base substrate of jin).
2, originally changed that to wash base personnel be that complete independently changes base, drifting dust, washes base, upper and lower baseDeng work. On present work all on-line, carry out, there is no heavy muscular labor, woman workerAll can easily deal with not only environmental protection (all pulse dust removals) but also clean, improved efficiency 30%Above.
3, original base substrate changes and washes, and manpower to be transported to the place of 2000 square metres of left and rightConcentrate, then the moisture drying of base substrate is fallen. On line, to carry out continuous drying, field nowTo take be one of original percentage, green body quality promotes more than 80% (former technique breakageLarge main cause is the links such as carrying).
4, original base substrate of drying, carry out in the place that comes out to appointment through a dead lift againSecondary examination and dedusting etc., place takies 1000m again2Left and right, and be four everywhereWheel blank car, the situation such as dust is large. On all on-line, carry out two inspections now, the operations such as drifting dust,It is original 1/10th that place takies, and green body quality promotes more than 50%, and scene does not haveA four-wheel base car, not only environmental protection but also clean, on-the-spot in perfect order, manage more specification.
5, original technique is the base substrate of having checked, and again moves into base car, transports to appointmentLocal storage; And then being transported to glaze spraying district, manpower is brought up to glaze spraying table glaze spraying. Be nowThe base substrate of having checked, be delivered directly to the direct glaze spraying in circulation glaze spraying system place, place accounts forWith being original 1/10th, green body quality promotes more than 50%, and scene does not have a baseCar, finishes the work on all on-line, not only environmental protection but also clean, on-the-spot logistics smoothly, managementSimpler.
6, original technique is that 2 people move into the roping of base car the base substrate of secondary check and walk.That 1 people uses power assistant arm to coordinate the (intensity of workers of can finishing the work nowMinimizing the same with the 1st, do not compare one by one).
Complex art effect: manpower is saved 35% and (greatly reduced labour intensity, make eachTechnique docking is optimized more). Breakage rate reduces more than 85%, and place takies to be only had originally60%, site environment is clean, and (all unified reaching the standard grade, do not have four-wheel base car to walk up and downDeng, avoid confusion one time, airborne dust rises from all around). It is easier, very clear to manage.
Brief description of the drawings
Fig. 1 is side structure schematic diagram of the present invention.
Fig. 2 is plan structure schematic diagram of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in further detail.
As shown in Figure 1 and Figure 2, a kind of china sanitary ware base substrate changes and washes automation flowing waterWire system, comprises base substrate power assistant arm 1, pipeline system 2, the base substrate power-assisted that rolls off the production line of reaching the standard gradeArm 3, described pipeline system 2 be provided with slightly change wash base dedusting workplace 4, drying line 6,Essence changes washes base dedusting workplace 7 and barcode scanning testing station 9, slightly changes and washes base dedusting workplace4 are provided with base substrate slightly scrapes water conservancy project position 5, and essence changes washes base dedusting workplace 7 and be provided with base substrate essenceScrape and test oily station 8, the described base substrate of washing base dedusting workplace 4 that slightly changes is slightly scraped water conservancy project position5 change the base substrate essence of washing base dedusting workplace 7 with essence scrapes and tests oily station 8 and be connected cleaner10；
Described pipeline system 2 comprises into billet 2-1, forebay is slightly scraped in distribution automatically2-2, the section of converging 2-3, dryer section 2-4, shunting section 2-5, automatically distribute essence to scrape to test oilSection 2-6 and go out billet 2-7; Described slightly changing washed base dedusting workplace 4 and base substrate is slightly scrapedWater conservancy project position 5 is arranged on automatic distribution and slightly scrapes forebay 2-2 above, and drying line 6 is arranged on dryDry section of 2-4, essence changes washes base dedusting workplace 7 and base substrate essence and scrapes and test oily station 8 and be arranged onAutomatically distribute essence to scrape and test on oil section 2-6; Barcode scanning testing station 9 is arranged on out billet 2-7.
In described drive transfer system 2, enter billet 2-1, the section of converging 2-3, dryer section2-4, shunting section 2-5 and to go out billet 2-7 be full-automatic speed chain line 11, and collocation fromMoving jack 13, transfers base substrate; Automatically distribution is slightly scraped forebay 2-2 and is automatically distributedEssence is scraped and tested oil section 2-6 is rolling wire 12.
China sanitary ware base substrate of the present invention changes washes automatic assembly line system workflowJourney is as follows:
1, by power assistant arm, base substrate is placed on the streamline of processing.
2, base substrate enters slightly to change and washes base dedusting workplace, manually coordinates rotary table to enterRow is slightly scraped water conservancy project and is done.
3, scraping the base substrate of washing automatically enters hothouse and dries;
4, automatically enter essence through the base substrate of drying and change and wash base dedusting workplace, manually joinClosing rotary table carries out essence and scrapes the oil work of testing.
5, base substrate enters barcode scanning testing station automatically, by power assistant arm by under qualified base substrateLine or enter next procedure; (it is outer that defective base substrate distributes system).
Through inventor's original creation equipment, form pipeline system; Thereby solve potteryThe backward technique of bathroom producer base substrate processing, realizes real great change.
The foregoing is only embodiments of the invention, not thereby limit patent of the present inventionScope, every equivalent structure or equivalence that utilizes description of the present invention and accompanying drawing content to doFlow process conversion, or be directly or indirectly used in other relevant technical fields, all in like manner wrapDraw together in scope of patent protection of the present invention.
Claims (2)
1. china sanitary ware base substrate changes the automatic assembly line system of washing, its featureBe: comprise base substrate power assistant arm, pipeline system, the base substrate power assistant arm that rolls off the production line of reaching the standard grade, instituteStating pipeline system is provided with slightly to change and washes base dedusting workplace, drying line, essence and change and wash base dedustingWorkplace and barcode scanning testing station, slightly change and wash base dedusting workplace and be provided with base substrate and slightly scrape waterStation, essence changes washes base dedusting workplace and is provided with base substrate essence and scrapes and test oily station, describedly slightly changes and washesThe base substrate of base dedusting workplace slightly scrapes water conservancy project position and essence changes the base of washing base dedusting workplaceBody essence is scraped and is tested oily station connection cleaner;
Described pipeline system comprise into billet, automatically distribution slightly scrape forebay, the section of converging,Dryer section, shunting section, automatically distribute essence to scrape to test oil section and go out billet; Described slightly changing washed baseDedusting workplace and base substrate are slightly scraped water conservancy project position and are arranged on automatic distribution and slightly scrape on forebay,Drying line is arranged on dryer section, and essence changes washes base dedusting workplace and base substrate essence and scrape and test oily stationBeing arranged on automatic distribution essence scrapes and tests in oil section; Barcode scanning testing station is arranged on out billet.
2. a kind of china sanitary ware base substrate according to claim 1 changes and washes automaticallyChange pipeline system, it is characterized in that: in described drive transfer system, enter billet, remittanceThe section of closing, dryer section, shunting section and to go out billet be full-automatic speed chain line, and collocation is automaticallyJack, transfers base substrate; Automatically distribution is slightly scraped forebay and is automatically distributed essence to scrape and test oil sectionFor rolling wire.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510925842.2A CN105600327A (en) | 2015-12-15 | 2015-12-15 | Modifying and washing automatic assembly line system for china sanitary ware green bodies |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510925842.2A CN105600327A (en) | 2015-12-15 | 2015-12-15 | Modifying and washing automatic assembly line system for china sanitary ware green bodies |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105600327A true CN105600327A (en) | 2016-05-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510925842.2A Pending CN105600327A (en) | 2015-12-15 | 2015-12-15 | Modifying and washing automatic assembly line system for china sanitary ware green bodies |
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| Country | Link |
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| CN (1) | CN105600327A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105966863A (en) * | 2016-07-12 | 2016-09-28 | 广东丽柏特科技有限公司 | Automatic assembly line for sanitary ceramics after taking out of kiln |
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| CN202862380U (en) * | 2012-09-24 | 2013-04-10 | 惠达卫浴股份有限公司 | Cycling, drying and finishing production line of sanitary ceramic clay billet |
| CN202912011U (en) * | 2012-11-06 | 2013-05-01 | 佛山市百田建材实业有限公司 | Sorting recycling line of ceramic bathroom |
| CN103465360A (en) * | 2013-07-29 | 2013-12-25 | 广西北流市智诚陶瓷自动化科技有限公司 | Domestic ceramic automatic base trimming system |
| CN203613116U (en) * | 2013-12-18 | 2014-05-28 | 温州瓷爵士科技股份有限公司 | China repairing production line device |
| CN204195962U (en) * | 2014-10-29 | 2015-03-11 | 山东交通学院 | A kind of ceramic body dust arrester |
| CN104563254A (en) * | 2015-01-13 | 2015-04-29 | 广东汇利兴精工科技有限公司 | Online assembly aging integrated wire of intelligent toilet and operation technology thereof |
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2015
- 2015-12-15 CN CN201510925842.2A patent/CN105600327A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201862595U (en) * | 2010-11-15 | 2011-06-15 | 中材高新材料股份有限公司 | Big-size ceramic crucible post-processing equipment |
| US20120262519A1 (en) * | 2011-04-13 | 2012-10-18 | Ricoh Company, Ltd. | Treatment liquid application device and image forming apparatus |
| CN102837954A (en) * | 2012-09-19 | 2012-12-26 | 惠达卫浴股份有限公司 | Online booster equipment for plaster model |
| CN202862380U (en) * | 2012-09-24 | 2013-04-10 | 惠达卫浴股份有限公司 | Cycling, drying and finishing production line of sanitary ceramic clay billet |
| CN202912011U (en) * | 2012-11-06 | 2013-05-01 | 佛山市百田建材实业有限公司 | Sorting recycling line of ceramic bathroom |
| CN103465360A (en) * | 2013-07-29 | 2013-12-25 | 广西北流市智诚陶瓷自动化科技有限公司 | Domestic ceramic automatic base trimming system |
| CN203613116U (en) * | 2013-12-18 | 2014-05-28 | 温州瓷爵士科技股份有限公司 | China repairing production line device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105966863A (en) * | 2016-07-12 | 2016-09-28 | 广东丽柏特科技有限公司 | Automatic assembly line for sanitary ceramics after taking out of kiln |
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| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20160810 Address after: 529700 industrial zone along the Yangtze River, Gucheng Town, Heshan, Guangdong Applicant after: Jiangmen Long Valley Technology Co., Ltd. Address before: 529700 Guangdong province Heshan city Sha Ping Zhen Xin Cheng Lu Dong Sheng Village No. 238 room 604 Applicant before: Guan Qingliang |
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| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160525 |