CN105966863A - Automatic assembly line for sanitary ceramics after taking out of kiln - Google Patents
Automatic assembly line for sanitary ceramics after taking out of kiln Download PDFInfo
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- CN105966863A CN105966863A CN201610547961.3A CN201610547961A CN105966863A CN 105966863 A CN105966863 A CN 105966863A CN 201610547961 A CN201610547961 A CN 201610547961A CN 105966863 A CN105966863 A CN 105966863A
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- sanitary ceramics
- conveyor module
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- substandard products
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/34—Devices for discharging articles or materials from conveyor
- B65G47/46—Devices for discharging articles or materials from conveyor and distributing, e.g. automatically, to desired points
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
- B65G49/08—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for ceramic mouldings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
Abstract
The invention relates to a sanitary ceramic production line, in particular to an automatic assembly line for sanitary ceramics after taking out of a kiln. The automatic assembly line comprises a kiln unloading device, a first-class detection system for detecting appearances and functions of the sanitary ceramics, a defective product processing line, a radio frequency door and a tool plate which are used for processing defective sanitary ceramic products, a detecting class temporary storage module and a packing class temporary storage module which are used for storing the sanitary ceramics temporarily, a packing module, a tool plate recovering module, accessory mounting stations and a part delivery device. The sanitary ceramic production line is used after the sanitary ceramics are taken out of the kiln, the structure is compact, appearance and function detection and water test detection are formulated according to conditions of the sanitary ceramics, the quality of the sanitary ceramics is further guaranteed, the sanitary ceramics having relatively small problems in the production line can be completed through grinding and repair, and the sanitary ceramics having relatively large problems are repaired through repair and after-combustion, so that the loss is avoided.
Description
Technical field
The present invention relates to sanitary ceramics production line, automatic assembly line after particularly a kind of sanitary ceramics kiln discharge.
Background technology
Sanitary ceramics belongs to bathroom field, it it is a kind of ceramic, in sanitary ceramics production process, sanitary ceramic body through firing also needs to detect, and predominantly detects whether sanitary ceramics produces slight crack and deformation in firing, through detection, qualified non-defective unit is then delivered to subsequent processing and processes, this be operated in orderliness want it is clear that and due to be batch production, in terms of efficiency, also have higher requirement.At present, more producer uses streamline to achieve automated production, improves certain work efficiency, but current streamline is merely possible to means of delivery.
Summary of the invention
For drawbacks described above, it is an object of the invention to propose a kind of multiple functional, compact conformation, quality inspection is reliable and has the sanitary ceramics production line of certain repair function.
For reaching this purpose, the present invention by the following technical solutions:
As it is shown in figure 1, automatic assembly line after a kind of sanitary ceramics kiln discharge, including unloading kiln device and detection sanitary ceramics outward appearance and the one-level detecting system of function；Described one-level detecting system includes the feeding conveyor module for carrying sanitary ceramics, for detecting the detection station of sanitary ceramics, for shunting the rotating conveyor module of non-defective unit and substandard products, for carrying the substandard products conveyor module of sanitary ceramics substandard products and for carrying the non-defective unit conveyor module of sanitary ceramics non-defective unit；Described rotating conveyor module is arranged at described feeding conveyor module side；Described detection station two ends are connected to described feeding conveyor module and described rotating conveyor module；Described rotating conveyor module two ends are connected to described substandard products conveyor module and described non-defective unit conveyor module；After sanitary ceramics to be detected is positioned on the travel line of feeding conveyor module, being delivered to detect station by described feeding conveyor module detect, sanitary ceramics is branched to substandard products conveyor module or non-defective unit conveyor module by rotating conveyor module according to substandard products or non-defective unit after completing detection；Also including part flow arrangement, described part flow arrangement is connected to described part flow arrangement relative to feeding conveyor module horizontally set, described feeding conveyor module feed end；The described kiln device that unloads includes unloading kiln machinery and conveyer device, and described conveyer device is connected to unload between kiln device and described part flow arrangement.
Further, also include the secondary detection system for sanitary ceramics examination water detection, described secondary detection system is connected to described one-level detecting system, described secondary detection system includes carrying after the second feeding conveyor module of sanitary ceramics, emulation detection station, detection for carrying the blanking conveyor module of sanitary ceramics and laterally accepting line for accept described blanking conveyor module, described horizontal undertaking line is also located between described second feeding conveyor module and non-defective unit conveyor module, for non-defective unit sanitary ceramics is transferred to the second feeding conveyor module；Described second feeding conveyor module is connected in described non-defective unit conveyor module；Described blanking conveyor module is arranged at described second feeding conveyor module side；Described emulation detection station two ends are connected to described second feeding conveyor module and described blanking conveyor module；Sanitary ceramics is delivered to emulation detection station by the travel line of the second feeding conveyor module, and sanitary ceramics is delivered to the travel line of blanking conveyor module after emulation detection；Described blanking conveyor module outfan is connected to described horizontal undertaking line.
Further, also including the substandard products processing line for the processing of sanitary ceramics substandard products, described substandard products processing line is connected to described one-level detecting system；Described substandard products processing line includes the substandard products feeding module for carrying sanitary ceramics substandard products, for repairing the repairing station of substandard products, by the resintering processing line of the substandard products resintering of repairing, the sanitary ceramics reinspection line being used for detecting the complete sanitary ceramics of resintering；Described substandard products feeding module is connected to described substandard products conveyor module, described substandard products conveyor module sanitary ceramics is delivered to described substandard products feeding module；Described substandard products are repaired station two ends and are connected between described substandard products feeding module and described resintering processing line, and described sanitary ceramics enters resintering processing line resintering after repairing station processing；It is parallel that described resintering processing line rechecks line with described sanitary ceramics, and described resintering processing line is rechecked with described sanitary ceramics and is connected the conveyer device having for transition sanitary ceramics between line, and sanitary ceramics rechecks line for detecting the sanitary ceramics that resintering is complete；Described sanitary ceramics is rechecked line output terminal and is connected to described non-defective unit conveyor module by conveyer device, and described sanitary ceramics is rechecked line and is provided with waste product conveyer device.
Further, also include that radio frequency door and working plate, described radio frequency door are arranged at described feeding conveyor module porch and described second feeding conveyor module porch；Described working plate is used for delivering sanitary ceramics, working plate and sanitary ceramics and is equipped with technique identification card, and two described technique identification cards are used for compareing confirmation；Sanitary ceramics is positioned over described working plate, described working plate through described radio frequency door, radio frequency door sensing technique identification card, then record this product under this technique identification card and complete the technique of correspondence, and according to next step flow process of processing arrangement before.
It is preferred that also include depositing the classifying temporary storing module to be checked of sanitary ceramics and classifying temporary storing module of packing for temporarily；Described classifying temporary storing module to be checked and packing classifying temporary storing module are that conveyer belt is constituted, and conveyer device two ends are provided with for input and the cross transition device of output；Described one-level detecting system and described unloading are provided with described classifying temporary storing module to be checked between kiln device, described part flow arrangement and the described kiln device that unloads are connected to the cross transition device at described classifying temporary storing module two ends to be checked；Described packing classifying temporary storing module is arranged at described second detecting system tail end, and the described cross transition device for input is connected to described blanking conveyor module.
It is preferred that be additionally provided with the packetization module for sanitary ceramics of packing, described packetization module input is connected to the described packing classifying temporary storing module cross transition device for output；Described packetization module includes that packing station and automatic joint sealing position, described packing station and automatic joint sealing bit string connect.
It is preferred that described packetization module is additionally provided with working plate recycling module；Described working plate recycling module includes shunting transition apparatus and working plate exhausting line, described shunting transition apparatus is arranged between described cross transition device and the described packetization module of output, described working plate exhausting line is connected in described shunting transition apparatus, and described shunting transition apparatus is connected to described packetization module and the described cross transition device for output；The described working plate exhausting line other end is working plate memory module, and described working plate memory module is used for storing and carry described working plate.
It is preferred that also include that accessory installs station, described accessory is installed station and is used for installing the accessory of sanitary ceramics, and described accessory is installed station and is connected to the second feeding conveyor module, and described accessory is installed station and is positioned at described second feeding conveyor module；Described second feeding conveyor module is equipped with described accessory and installs station.
Preferably, also include parts presenter, described parts presenter is arranged at below described second feeding conveyor module, described parts presenter is conveyer belt, described parts presenter is by described second feeding conveyor module both sides connection, make part spare part arrive opposite side by parts presenter, when having two the second feeding conveyor modules, by described parts presenter, the part of outside is transported between two described second feeding conveyor modules.
It is preferred that the streamline between described packing classifying temporary storing module and described second detecting system is provided with repairing station and polishing station.
After the sanitary ceramics kiln discharge that the present invention proposes, automatic assembly line is multiple functional, compact conformation, outward appearance and Function detection and examination water detection has been formulated according to the situation of sanitary ceramics, further ensure the quality of sanitary ceramics, the sanitary ceramics that in production line, problem is less can be completed by polishing and repairing, the bigger sanitary ceramics of problem is then by repairing and resintering is repaired, it is to avoid loss.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of one embodiment of the present of invention；.
nullWherein: one-level detecting system 100、Feeding conveyor module 110、Detection station 120、Rotating conveyor module 130、Substandard products conveyor module 140、Non-defective unit conveyor module 150、Part flow arrangement 160、Secondary detection system 200、Second feeding conveyor module 210、Emulation detection station 220、Blanking conveyor module 230、Laterally accept line 240、Transfer line 250、Substandard products processing line 300、Substandard products feeding module 310、Repair station 320、Resintering processing line 330、Line 340 rechecked by sanitary ceramics、Classifying temporary storing module 400A to be checked、Packing classifying temporary storing module 400B、Cross transition device 410、Packetization module 500、Packing station 510 and automatic joint sealing position 520、Shunting transition apparatus 610、Working plate exhausting line 620、Working plate memory module 630、Accessory installs station 700、Parts presenter 800、Unload kiln device 900、Unload kiln machinery 910、Radio frequency door A.
Detailed description of the invention
Further illustrate technical scheme below in conjunction with the accompanying drawings and by detailed description of the invention.
As it is shown in figure 1, automatic assembly line after a kind of sanitary ceramics kiln discharge, including unloading kiln device 900 and detection sanitary ceramics outward appearance and the one-level detecting system 100 of function；Described one-level detecting system 100 includes the feeding conveyor module 110 for carrying sanitary ceramics, for detecting the detection station 120 of sanitary ceramics, for shunting the rotating conveyor module 130 of non-defective unit and substandard products, for carrying the substandard products conveyor module 140 of sanitary ceramics substandard products and for carrying the non-defective unit conveyor module 150 of sanitary ceramics non-defective unit；
Described rotating conveyor module 130 is arranged at described feeding conveyor module 110 side, and on the basis of plane right-angle coordinate, described rotating conveyor module 130 is arranged in Y-direction；Described detection station 120 two ends are connected to described feeding conveyor module 110 and described rotating conveyor module 130, wherein feeding conveyor module 130 is arranged in Y-direction, it is preferred that detection station 120 is connected to described feeding conveyor module 130 and detection station 120 end；Described rotating conveying 130 pieces of two ends of mould are connected to described substandard products conveyor module 140 and described non-defective unit conveyor module 150, and wherein, described substandard products conveyor module 140 and described non-defective unit conveyor module 150 are all arranged in X-direction；After sanitary ceramics to be detected is positioned on the travel line of feeding conveyor module 110, it is delivered to detect station 120 by described feeding conveyor module 110 detect, after sanitary ceramics is completed detection by testing staff, branch to substandard products conveyor module 140 or non-defective unit conveyor module 150 by controlling 130 substandard products of rotating conveyor module and non-defective unit；Also including that part flow arrangement 160, described part flow arrangement 160 are arranged in X-direction, described feeding conveyor module 110 feed end is connected to described part flow arrangement 160；The described kiln device 900 that unloads includes unloading kiln machinery 910 and conveyer device, and described conveyer device is connected to unload between kiln device 910 and described part flow arrangement 160；This device is implemented in combination with sanitary ceramic product outward appearance and the detection of function, transmission by the operation of multiple modules, uses mechanical work to replace part manual operation, alleviates the labor intensity of workman, reduces product clashing and breaking.The detection station 120 of the present invention is arranged on feeding conveyor module 110 side, compared with existing straight line test production line, main line both sides arrange shunting station can reasonably utilize hall space, make limited delivery room can accommodate more station, and the centralization of station is arranged makes workman detect production line, Jian Gongshi, multiple modules can be monitored, it is not necessary to the walking about of distance back and forth simultaneously, improve artificial detection efficiency and monitor effect.
In addition, also include the secondary detection system 200 for sanitary ceramics examination water detection, described secondary detection system 200 is connected to described one-level detecting system 100, described secondary detection system includes the second feeding conveyor module 210 carrying sanitary ceramics, emulation detection station 220, for carrying the blanking conveyor module 230 of sanitary ceramics and for accepting the laterally undertaking line 240 of described blanking conveyor module 230 after detection, it is provided with transfer line 250 between described second feeding conveyor module 210 and non-defective unit conveyor module 150, for non-defective unit sanitary ceramics being transferred to the second feeding conveyor module 210, described horizontal undertaking line 240 and described transfer line 250 are arranged in X-direction；Described second feeding conveyor module 210 is connected in described non-defective unit conveyor module 150；Described blanking conveyor module 230 is arranged at described second feeding conveyor module 210 side, and described blanking conveyor module 230 and described feeding conveyor module 210 are arranged in Y direction；Described emulation detection station 220 two ends are connected to described second feeding conveyor module 210 and described blanking conveyor module 230, and described emulation detection station 220 is arranged in X-direction；Emulation detection station that described X-direction is arranged and laterally accept line 240 and be arranged in parallel, between be combined into multiple interval by being arranged described blanking conveyor module 230 by Y direction, interval is operated by personnel position；Sanitary ceramics is delivered to emulation detection station 220 by the travel line of the second feeding conveyor module 210, and sanitary ceramics is delivered to the travel line of blanking conveyor module 230 after emulation detection；Described blanking conveyor module 230 outfan is connected to described horizontal undertaking line 240；Compared with existing straight line test production line, main line both sides arrange shunt line can reasonably utilize hall space, and is provided with the detection device for test device and can improve efficiency and product quality, it is to avoid substandard products enter into subsequent processing, cause waste.
Additionally, also include the substandard products processing line 300 for the processing of sanitary ceramics substandard products, described substandard products processing line 300 is connected to described one-level detecting system 100；Described substandard products processing line 300 includes the substandard products feeding module 310 for carrying sanitary ceramics substandard products, for repairing the repairing station 320 of substandard products, by the resintering processing line 330 of the substandard products resintering of repairing, the sanitary ceramics reinspection line 340 being used for detecting the complete sanitary ceramics of resintering；Described substandard products feeding module 310 is connected to described substandard products conveyor module 140, and described substandard products feeding module 310 is arranged in Y direction, described substandard products conveyor module 140 sanitary ceramics is delivered to described substandard products feeding module 310；Described substandard products are repaired station 320 two ends and are connected between described substandard products feeding module 310 and described resintering processing line 330, and described resintering processing line 330 is arranged in Y direction, and described repairing station is that X-direction is arranged, and described repairing station 320 is interval with multiple；Described sanitary ceramics enters resintering processing line 330 resintering after repairing station 320 processing；It is parallel that described resintering processing line 330 rechecks line 340 with described sanitary ceramics, described resintering processing line is rechecked with described sanitary ceramics and is connected, between line 340, the conveyer device having for transition sanitary ceramics, this conveyer device is that X-direction is arranged, two ends are connected to the discharge end of described resintering processing line 330 and described pottery reinspection line 340 feed end, line rechecked by described pottery is that Y-direction is arranged, and sanitary ceramics rechecks line 340 for detecting the sanitary ceramics that resintering is complete；Described sanitary ceramics is rechecked line 340 outfan and is connected to described non-defective unit conveyor module 150 by conveyer device, the substandard products detected the most do not send into non-defective unit conveyor module 150, rechecking line directly from pottery to transfer out, described sanitary ceramics is rechecked line 340 and is provided with waste product conveyer device；It is lower to Factory Building length requirement that the layout structure of substandard products processing line 300 compares straight line test production line, and substandard products are checked by substandard products processing line 300 again, therefrom detect the non-defective unit of erroneous judgement, or have and repair the sanitary ceramics being worth, these sanitary ceramics are detected and collect, certain loss can be retrieved.
Further, also include that radio frequency door A and working plate, described radio frequency door A are arranged at described feeding conveyor module 110 porch and described second feeding conveyor module 210 porch；Described working plate is used for delivering sanitary ceramics, working plate and sanitary ceramics and is equipped with technique identification card, and two described technique identification cards are used for compareing confirmation；Sanitary ceramics is positioned over described working plate, described working plate is through described radio frequency door A, radio frequency door A sensing technique identification card, under this technique identification card, record has the technique that this product completes correspondence, and according to next step flow process of processing arrangement before, relevant process option will be have input on working plate by staff at work；Radio frequency door combines working plate and technique identification card, be conducive to production line flow process and the monitoring of sanitary ceramics technique and management, radio frequency door A is generally disposed at the porch of an operation, sanitary ceramics and working plate through out-of-date will this information record, when detecting sanitary ceramics, detect the information under this sanitary ceramics technique identification card record, detect this information the most consistent with the information of working plate, can learn that this sanitary ceramics have passed through those PROCESS FOR TREATMENT.
Further, the classifying temporary storing module 400A to be checked for temporarily depositing sanitary ceramics and packing classifying temporary storing module 400B is also included；Described classifying temporary storing module 400A to be checked and packing classifying temporary storing module 400B is that conveyer belt is constituted, conveyer device two ends are provided with for input and the cross transition device 410 of output, it is provided with two ends between two cross transition devices and is connected to the conveyer belt of described cross transition device, conveyer belt is that Y-direction is arranged, and described conveyer belt is provided with a plurality of, sanitary ceramics model deposits in different conveyer belts respectively, and a temporary series products on each conveyer belt, described cross transition device 410 is all arranged in X-direction；Described one-level detecting system 100 and described unloading are provided with described classifying temporary storing module 400A to be checked between kiln device 900, described part flow arrangement 160 and the described kiln device 900 that unloads are connected to the cross transition device 410 at described classifying temporary storing module 400A two ends to be checked, wherein unload kiln device as drawing mechanism, being arranged at the feed end of the cross transition device 410 of classifying temporary storing module feed end to be checked, part flow arrangement 160 is then connected to the discharge end of the cross transition device 410 of classifying temporary storing module 400A discharge end to be checked；Described packing classifying temporary storing module 400B is arranged at described second detecting system 200 tail end, and in described packing classifying temporary storing module 400B, the described cross transition device 410 for input is connected to described blanking conveyor module 230；The function of classifying temporary storing module 400A to be checked and packing classifying temporary storing module 400B is all by temporary for sanitary ceramics classification, wherein, deposit in classifying temporary storing module to be checked is the product without detection, forward part in whole inline process, and store is the product through detection in the classifying temporary storing module 400B that packs, in the rear section of whole inline process；Packing classifying temporary storing module 400B reaches after some level work line feed still further below, with this ensure the workload of next stage be steadily supply rather than desultory come a collection of, do a collection of；So that staff can concentrate one's energy to stably accomplish work at present, thus ensure that work efficiency and work quality.
Further, being additionally provided with the packetization module 500 for sanitary ceramics of packing, described packetization module 500 input is connected to the described packing classifying temporary storing module 400B cross transition device 410 for output；Described packetization module 500 includes pack station 510 and automatic joint sealing position 520, described packing station 510 and automatic joint sealing position 520 concatenate, described packing station 510 and described automatic joint sealing station 520 are arranged in Y-direction, described packing station 510 feed end is connected to described cross transition device 410, described packing station 510 and described automatic joint sealing station 520 and is provided with multiple；The setting of packetization module 500 makes the function of equipment more perfect, and production equipment is more concentrated, and streamline can complete after starting to detect production line from operation packaging being detected, beneficially workman, supervise, and improves production efficiency and monitors effect.
Wherein, described packetization module 500 is additionally provided with working plate recycling module；Described working plate recycling module includes shunting transition apparatus 610 and working plate exhausting line 620, described shunting transition apparatus 610 is arranged between described cross transition device 410 and the described packetization module 500 of output, described shunting transition apparatus 610 is arranged in X-direction, described shunting transition apparatus 610 is connected to the discharge end of the traversing transition apparatus of discharge end 410 of described packing classifying temporary storing module 400B by conveyer device, described packing station 510 feed end is all connected to described shunting transition apparatus, described working plate exhausting line 620 is connected in described shunting transition apparatus 610, described working plate exhausting line 620 is arranged in Y-direction, described shunting transition apparatus 610 is connected to described packetization module 500 and the described cross transition device 410 for output；Described working plate exhausting line 620 other end is working plate memory module 630, and described working plate memory module 630 is used for storing and carry described working plate；The effect of working plate is carrying sanitary ceramics, streamline uses working plate can improve work efficiency and work quality, working plate recycling module is used for reclaiming working plate, after working plate carrying sanitary ceramics completes processing, working plate recycling, design a circuit being exclusively used in working plate recovery and be conducive to management and the use of working plate, be also a kind of way improving work efficiency.
In addition, also include that accessory installs station 700, described accessory installs station 700 for installing the accessory of sanitary ceramics, described accessory is installed station 700 and is connected to the second feeding conveyor module 210, described accessory is installed station 700 and is positioned at described second feeding conveyor module 210, and described accessory is installed station 700 and is positioned at described second feeding conveyor module 210 feed end；Described second feeding conveyor module 210 is equipped with described accessory and installs station 700；Accessory installs station for installing the miscellaneous part on sanitary ceramics.
In addition, also include parts presenter 800, described parts presenter is that X-direction is arranged, described parts presenter 800 is arranged at below described second feeding conveyor module 210, described parts presenter 800 is conveyer belt, described parts presenter 800 is by described second feeding conveyor module 210 both sides connection, part spare part is made to arrive opposite side by parts presenter 500, when having two the second feeding conveyor modules 210, by described parts presenter 800, the part of outside is transported between two described second feeding conveyor modules 210；When being provided with a plurality of second feeding conveyor module 210, accessory is installed station 700 and is centered around inside a circle by the second feeding conveyor module 210 and other streamlines, in this case it is not easy to part be delivered in circle from the external world, and parts presenter 800 this problem that can preferably solve is set, connect outer for circle in circle, facilitate the conveying of part.
Wherein, the streamline between described packing classifying temporary storing module 400B and described second detecting system is provided with repairing station and polishing station；Repair polishing station and can improve product further, improve product quality.
This streamline is in use, sanitary ceramics idiosome from 900 draw off after, it is delivered on the classification conveyer belt 420 of correspondence store classifiedly by the horizontal line transition apparatus at charging in classifying temporary storing module 400A to be checked, after this sorted group processes, sanitary ceramics idiosome is delivered to cross transition device 410 direction westwards of discharge end and is delivered to substandard products processing line 300 by classification conveyer belt；Sanitary ceramics idiosome records this technique by after radio frequency door A, and by part flow arrangement 160 along X axis conveying in the east, sanitary ceramics idiosome branches to feeding conveyor module 110 by part flow arrangement 160, serve the detection station 120 that X-direction is arranged afterwards, staff is had to carry out outward appearance detection, if outward appearance testing result is non-defective unit, staff then operates rotating conveyor module 130 and pottery idiosome is sent into non-defective unit conveyor module 150, if outward appearance testing result is substandard products, then pottery idiosome is delivered to substandard products conveyor module 140 by operation rotating conveyor module；Now, the ceramic idiosome entering substandard products conveyor module 140 needs to be delivered to repair station 320 by substandard products feeding module 310, resintering processing line 330 is sent into afterwards after repairing, the ceramic idiosome feeding sanitary ceramics reinspection line 340 repairing resintering complete carries out outward appearance detection, qualified non-defective unit conveyor module of then sending into, defective, recheck line 340 from sanitary ceramics and export；After pottery idiosome enters non-defective unit conveyor module 150, non-defective unit conveyor module westwards carries along X-direction, transfer line 250 input is connected to described non-defective unit conveyer device 150 outfan by conveyer device, transfer line 250 carries eastwards along X-direction, pottery idiosome is diverted into the second feeding conveyor module 210 in transfer line 250 after radio frequency door A, pottery idiosome can load onto relevant accessory when the second feeding conveyor module, the emulation detection station 220 of both sides is branched to afterwards by the second feeding conveyor module 210, emulation detection station 220 can carry out the examination water detection of automatization, it is the bath test of emulation, i.e. it is delivered to after having tested accept line 240, it is delivered to the classifying temporary storing module 400B that packs by accepting line 240；Accept the feed end that line 240 outfan is connected to the traversing transition apparatus 410 of packing classifying temporary storing module 400B by conveyer device, the toilet idiosome detected is delivered to conveyer belt 420 of classifying by traversing transition apparatus, after some to be achieved, toilet idiosome is delivered to the traversing transition apparatus 410 of packing classifying temporary storing module 400B outfan by classification conveyer belt 420, this traversing transition apparatus 410 outfan is connected to shunt transition apparatus 610 by conveyer device, by shunting transition apparatus 610, pottery idiosome is branched to packetization module 500, after pottery idiosome shunting, working plate is transferred to working plate exhausting line 620 by shunting transition apparatus, it is recycled to working plate memory module 630.
The know-why of the present invention is described above in association with specific embodiment.These describe the principle being intended merely to explain the present invention, and can not be construed to limiting the scope of the invention by any way.Based on explanation herein, those skilled in the art need not pay performing creative labour can associate other detailed description of the invention of the present invention, within these modes fall within protection scope of the present invention.
Claims (10)
1. automatic assembly line after a sanitary ceramics kiln discharge, it is characterised in that: include unloading kiln device and detection sanitary ceramics outward appearance and the one-level detecting system of function；
Described one-level detecting system includes the feeding conveyor module for carrying sanitary ceramics, for detecting the detection station of sanitary ceramics, for shunting the rotating conveyor module of non-defective unit and substandard products, for carrying the substandard products conveyor module of sanitary ceramics substandard products and for carrying the non-defective unit conveyor module of sanitary ceramics non-defective unit；
Described rotating conveyor module is arranged at described feeding conveyor module side；
Described detection station two ends are connected to described feeding conveyor module and described rotating conveyor module；
Described rotating conveyor module two ends are connected to described substandard products conveyor module and described non-defective unit conveyor module；
After sanitary ceramics to be detected is positioned on the travel line of feeding conveyor module, being delivered to detect station by described feeding conveyor module detect, sanitary ceramics is branched to substandard products conveyor module or non-defective unit conveyor module by rotating conveyor module according to substandard products or non-defective unit after completing detection；
Also including part flow arrangement, described part flow arrangement is connected to described part flow arrangement relative to feeding conveyor module horizontally set, described feeding conveyor module feed end；
The described kiln device that unloads includes unloading kiln machinery and conveyer device, and described conveyer device is connected to unload between kiln device and described part flow arrangement.
Automatic assembly line after sanitary ceramics kiln discharge the most according to claim 1, it is characterized in that: also include the secondary detection system for sanitary ceramics examination water detection, described secondary detection system is connected to described one-level detecting system, described secondary detection system includes the second feeding conveyor module carrying sanitary ceramics, emulation detection station, for carrying the blanking conveyor module of sanitary ceramics and laterally accepting line for accept described blanking conveyor module after detection, described horizontal undertaking line is also located between described second feeding conveyor module and non-defective unit conveyor module, for non-defective unit sanitary ceramics being transferred to the second feeding conveyor module；
Described second feeding conveyor module is connected in described non-defective unit conveyor module；
Described blanking conveyor module is arranged at described second feeding conveyor module side；
Described emulation detection station two ends are connected to described second feeding conveyor module and described blanking conveyor module；
Sanitary ceramics is delivered to emulation detection station by the travel line of the second feeding conveyor module, and sanitary ceramics is delivered to the travel line of blanking conveyor module after emulation detection；
Described blanking conveyor module outfan is connected to described horizontal undertaking line.
Automatic assembly line after sanitary ceramics kiln discharge the most according to claim 1, it is characterised in that: also including the substandard products processing line for the processing of sanitary ceramics substandard products, described substandard products processing line is connected to described one-level detecting system；Described substandard products processing line includes the substandard products feeding module for carrying sanitary ceramics substandard products, for repairing the repairing station of substandard products, by the resintering processing line of the substandard products resintering of repairing, the sanitary ceramics reinspection line being used for detecting the complete sanitary ceramics of resintering；
Described substandard products feeding module is connected to described substandard products conveyor module, described substandard products conveyor module sanitary ceramics is delivered to described substandard products feeding module；
Described substandard products are repaired station two ends and are connected between described substandard products feeding module and described resintering processing line, and described sanitary ceramics enters resintering processing line resintering after repairing station processing；
It is parallel that described resintering processing line rechecks line with described sanitary ceramics, and described resintering processing line is rechecked with described sanitary ceramics and is connected the conveyer device having for transition sanitary ceramics between line, and sanitary ceramics rechecks line for detecting the sanitary ceramics that resintering is complete；
Described sanitary ceramics is rechecked line output terminal and is connected to described non-defective unit conveyor module by conveyer device, and described sanitary ceramics is rechecked line and is provided with waste product conveyer device.
Automatic assembly line after sanitary ceramics kiln discharge the most according to claim 2, it is characterised in that: also include that radio frequency door and working plate, described radio frequency door are arranged at described feeding conveyor module porch and described second feeding conveyor module porch；
Described working plate is used for delivering sanitary ceramics, working plate and sanitary ceramics and is equipped with technique identification card, and two described technique identification cards are used for compareing confirmation；
Sanitary ceramics is positioned over described working plate, described working plate through described radio frequency door, radio frequency door sensing technique identification card, then record this product under this technique identification card and complete the technique of correspondence, and according to next step flow process of processing arrangement before.
Automatic assembly line after sanitary ceramics kiln discharge the most according to claim 2, it is characterised in that: also include depositing the classifying temporary storing module to be checked of sanitary ceramics and classifying temporary storing module of packing for temporarily；
Described classifying temporary storing module to be checked and packing classifying temporary storing module are that conveyer belt is constituted, and conveyer device two ends are provided with for input and the cross transition device of output；
Described one-level detecting system and described unloading are provided with described classifying temporary storing module to be checked between kiln device, described part flow arrangement and the described kiln device that unloads are connected to the cross transition device at described classifying temporary storing module two ends to be checked；
Described packing classifying temporary storing module is arranged at described second detecting system tail end, and the described cross transition device for input is connected to described blanking conveyor module.
Automatic assembly line after sanitary ceramics kiln discharge the most according to claim 5, it is characterised in that: being additionally provided with the packetization module for sanitary ceramics of packing, described packetization module input is connected to the described packing classifying temporary storing module cross transition device for output；
Described packetization module includes that packing station and automatic joint sealing position, described packing station and automatic joint sealing bit string connect.
Automatic assembly line after sanitary ceramics kiln discharge the most according to claim 6, it is characterised in that: described packetization module is additionally provided with working plate recycling module；
Described working plate recycling module includes shunting transition apparatus and working plate exhausting line, described shunting transition apparatus is arranged between described cross transition device and the described packetization module of output, described working plate exhausting line is connected in described shunting transition apparatus, and described shunting transition apparatus is connected to described packetization module and the described cross transition device for output；
The described working plate exhausting line other end is working plate memory module, and described working plate memory module is used for storing and carry described working plate.
Automatic assembly line after sanitary ceramics kiln discharge the most according to claim 7, it is characterized in that: also include that accessory installs station, described accessory installs station for installing the accessory of sanitary ceramics, described accessory is installed station and is connected to the second feeding conveyor module, and described accessory is installed station and is positioned at described second feeding conveyor module；
Described second feeding conveyor module is equipped with described accessory and installs station.
Automatic assembly line after sanitary ceramics kiln discharge the most according to claim 8, it is characterized in that: also include parts presenter, described parts presenter is arranged at below described second feeding conveyor module, described parts presenter is conveyer belt, described parts presenter is by described second feeding conveyor module both sides connection, part spare part is made to arrive opposite side by parts presenter, when having two the second feeding conveyor modules, by described parts presenter, the part of outside is transported between two described second feeding conveyor modules.
Automatic assembly line after sanitary ceramics kiln discharge the most according to claim 9, it is characterised in that: the streamline between described packing classifying temporary storing module and described second detecting system is provided with repairing station and polishing station.
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| CN201610547961.3A CN105966863B (en) | 2016-07-12 | 2016-07-12 | Automatic assembly line after a kind of sanitary ceramics kiln discharge |
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| CN113291738A (en) * | 2021-06-07 | 2021-08-24 | 浙江思密达智能装备有限公司 | System and method for inspecting and collecting chemical fiber spindles |
| CN114906392A (en) * | 2022-05-31 | 2022-08-16 | 苏州天准科技股份有限公司 | Unloading NG keeps in station and regular baling equipment |
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Also Published As
| Publication number | Publication date |
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| CN105966863B (en) | 2018-06-05 |
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